FWM593/55/BK

MP3 Mini Hi-Fi System

CONTENTS
Technical specification ..................................................................1-2
Service measurement setup..........................................................1-3
Service aids .................................................................................1-4
Instructions on CD playability ................................................2-1..2-2
Disassembly diagram............ ................................................3-1..3-2
Block diagram................................................................................4-1
Wiring diagram ..............................................................................4-2
Main board
Circuit diagram ..................................................................5-1..5-2
Layout diagram..................................................................5-3..5-4

MCU board
Circuit diagram .........................................................................8-1
Layout diagram..................................................................8-2..8-3
CD Board
Circuit diagram. ........................................................................9-1
Layout diagram..................................................................9-2..9-3
Exploded view diagram ...............................................................10-1
Mechanical parts list ....................................................................10-2
Electrical parts list............................................................... 11-1..11-2

AMP board
Circuit diagram .........................................................................6-1
Layout diagram..................................................................6-2..6-3
Front board
Circuit diagram .........................................................................7-1
Layout diagram..................................................................7-2..7-3

Copyright

2008 Philips Consumer Electronics B.V. Eindhoven, The Netherlands

All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system or transmitted, in any form or by any means, electronic, mechanical, photocopying,
or otherwise without the prior permission of Philips.
Published by SL 0820 Service Audio

Version 1.0

Subject to modification

3141 785 32800

1-2

TECHNICAL SPECIFICATION
AMPLIFIER
RMS output power
1KHz (Low channel-both channels driven) .......
.......................................................... 100 W per channel
10KHz (High channel-both channels driven) ....
.......................................................... 100 W per channel
Total output power ........................................... 580 W
Signal-to-noise ratio .......................... 67 dB A (IEC)
Frequency response .......................... 60 16000 Hz
Input sensitivity
AUX ................................................. 1500mV/2000mV
Output
Speakers .................................................................... 3

USB PLAYER
USB ................................................................... 12Mb/s, V1.1
......................................... support MP3 and WMA files
Number of albums/folders ................. maximum 99
Number of tracks/titles ...................... maximum 999

CD/MP3-CD PLAYER
Number of programmable tracks ......................... 40
Frequency response ............. 60 16000 Hz -3dB
Signal-to-noise ratio ....................................... 75 dB A
Channel separation .......................... 50 dB (1 kHz)
Total harmonic distortion ................................. < 1.5%
MPEG 1 Layer 3 (MP3-CD) .......... MPEG AUDIO
MP3-CD bit rate ....................................... 32-256 kbps
(128 kbps advised)
Sampling frequencies ....................... 32, 44.1, 48 kHz

SUBWOOFER
Impedance ........................................................................ 6
Subwoofer driver ............................................................. 8
Subwoofer output power ................................. 180 W
Dimensions (w x h x d)274 x 430 x 342.3 (mm)
Weight ...................................................................... 6.747 kg

(1) (3 , 1 kHz, 10% THD)

TUNER
FM wave range ................................... 87.5 108 MHz
AM wave range (9 kHz) ............... 531 1602 kHz
AM wave range (10 kHz) ............. 530 1700 kHz
Tuning grid ............................................................ 9/10 kHz
Number of presets ........................................................ 40
Antenna
FM ....................................................................... 75 wire
AM .............................................................. Loop antenna

SPEAKERS
System 2-way; double port bass reflex
Impedance ........................................................................ 3
Woofer ................................................................... 2 x 5.25
Tweeter ................................................................... 2 x 1.75
Dimensions (w x h x d) . 225 x 430 x 275 (mm)
Weight .......................................................... 4.928 kg each

GENERAL
Material/finish ................................... Polystyrene/Metal
AC Power ........................... 110 127 / 220 240 V;
....................................................... 50/60 Hz, Switchable
Power Consumption
Active ........................................................................ 130 W
Standby .................................................................. 20 W
Dimensions (w x h x d) .. 265 x 345 x 382 (mm)
Weight (without speakers) ........................... 8.505 kg

Specifications and external appearance are

subject to change without notice.

1-3

MEASUREMENT SETUP
Tuner FM
DUT
RF Generator

Bandpass
250Hz-15kHz

LF Voltmeter

e.g. 7122 707 48001

e.g. PM2534

Ri=50:

e.g. PM5326

S/N and distortion meter

e.g. Sound Technology ST1700B

Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).

Tuner AM (MW,LW)
DUT

Bandpass
250Hz-15kHz

LF Voltmeter

e.g. 7122 707 48001

e.g. PM2534

RF Generator
e.g. PM5326

S/N and distortion meter

Ri=50:

e.g. Sound Technology ST1700B

Frame aerial
e.g. 7122 707 89001

To avoid atmospheric interference all AM-measurements have to be carried out in a Faradays cage.
Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).

Recorder

CD
Use Audio Signal Disc
(replaces test disc 3)

SBC429 4822 397 30184

Use Universal Test Cassette CrO2 SBC419 4822 397 30069

or Universal Test Cassette Fe
SBC420 4822 397 30071

LF Generator

DUT

e.g. PM5110

DUT
L
R

S/N and distortion meter

S/N and distortion mete

e.g. Sound Technology ST170

e.g. Sound Technology ST1700B

LEVEL METER
e.g. Sennheiser UPM550
with FF-filter

LEVEL METER
e.g. Sennheiser UPM550
with FF-filter

1-4

SERVICE AIDS
GB

ESD

WARNING

All ICs and many other semi-conductors are

susceptible to electrostatic discharges (ESD).
Careless handling during repair can reduce life
drastically.
When repairing, make sure that you are
connected with the same potential as the mass
of the set via a wrist wrap with resistance.
Keep components and tools also at this
potential.

GB
Safety regulations require that the set be restored to its original
condition and that parts which are identical with those specified,
be used
Safety components are marked by the symbol

Lead free

CLASS 1
LASER PRODUCT

2-1

INSTRUCTIONS ON CD PLAYABILITY
Customer complaint
"CD related problem"

Set remains closed!

check playability

playability
ok ?

Y
"fast" lens cleaning

For flap loaders (= access to CD drive possible)

cleaning method 4 is recommended

check playability

playability
ok ?

Play a CD
for at least 10 minutes
check playability

playability
ok ?

add Info for customer

"SET OK"
2

return set

1 - 4 For description - see following pages

Exchange CDM

2-2

INSTRUCTIONS ON CD PLAYABILITY

1
PLAYABILITY CHECK

4
LIQUID LENS CLEANING

For sets which are compatible with CD-RW discs

use CD-RW Printed Audio Disc ....................7104 099 96611
TR 3 (Fingerprint)
TR 8 (600 Black dot) maximum at 01:00
playback of these two tracks without audible disturbance
playing time for: Fingerprint 10seconds
Black dot from 00:50 to 01:10
jump forward/backward (search) within a reasonable time

For all other sets

use CD-DA SBC 444A..................................4822 397 30245
TR 14 (600 Black dot) maximum at 01:15
TR 19 (Fingerprint)
TR 10 (1000 wedge)

playback of all these tracks without audible disturbance

playing time for: 1000 wedge 10seconds
Fingerprint 10seconds
Black dot from 01:05 to 01:25
jump forward/backward (search) within a reasonable time

2
CUSTOMER INFORMATION
It is proposed to add an addendum sheet to the set which
informs the customer that the set has been checked
carefully - but no fault was found.
The problem was obviously caused by a scratched, dirty or
copy-protected CD. In case problems remain, the customer
is requested to contact the workshop directly.
The lens cleaning (method 3) should be mentioned in the
addendum sheet.
The final wording in national language as well as the printing
is under responsibility of the Regional Service Organizations.

Before touching the lens it is advised to clean the

surface of the lens by blowing clean air over it.
This to avoid that little particles make scratches on
the lens.
Because the material of the lens is synthetic and coated
with a special anti-reflectivity layer, cleaning must be done
with a non-aggressive cleaning fluid. It is advised to use
Cleaning Solvent

The actuator is a very precise mechanical component and

may not be damaged in order to guarantee its full function.
Clean the lens gently (dont press too hard) with a soft and
clean cotton bud moistened with the special lens cleaner.
The direction of cleaning must be in the way as indicated in
the picture below.

3-1

DISASSEMBLY DIAGRAM VIEW

PART 1

3-1

3-2

DISASSEMBLY DIAGRAM VIEW

PART 2

3-2

4-1

4-1

SET BLOCK DIAGRAM

3CDC CD Loader
PICK-UP MECHA
SANYO : DA-11VF

ROHM
RF AMP+SSP+DSP
(BU9543)

4 CH
MOTOR DRIVER
(BA5826)

MUX
74VC157

SDRAM
16Mbit
NOR FLASH
SST39VF400A

PLL Tuner
(SANYO
LC72131+TA1823
or Panasonic TM10)

ADC
CE2632

Spectrum
analyzers

MCS LOGIC BX8800

MP3/WMA En/De + MCU +USB/CARD

LED controller
for Light Box
(May use)

Port Expander
74HC4094
USB/SD
MMC

AUX
SOUND CONTROL
SW+VOL+EQ
(TDA7468 or
/PT2314)
VFD DRIVER
PT6315

DISPLAY
VFD

POWER AMP
TDA8920

Karaoke
( use standard
FWM582 Karaoke
board)

4-2

SET WIRING DIAGRAM

4- 2

5-1

CIRCUIT DIAGRAM - MAIN BOARD

PART 1

5-1

5-2

CIRCUIT DIAGARM - MAIN BOARD

PART 2

5-2

LAYOUT DIAGARM - MAIN

BOARD
COMPONENT SIDE VIEW

LAYOUT DIAGARM - MAIN

BOARD
COPPER SIDE VIEW

6-1

CIRCUIT DIAGRAM - AMP BOARD

6-1

6-2

LAYOUT DIAGARM - AMP

BOARD
COMPONENT SIDE VIEW

6-2

6 -3

LAYOUT DIAGARM - AMP

BOARD
COPPER SIDE VIEW

6-3

7-1

CIRCUIT DIAGRAM - FRONT BOARD

7-1

7-2

LAYOUT DIAGARM - FRONT BOARD

COMPONENT SIDE VIEW

7-2

7-3

LAYOUT DIAGARM - FRONT BOARD

COPPER SIDE VIEW

7-3

8-1

CIRCUIT DIAGRAM - MCU BOARD

8-1

8-2

LAYOUT DIAGARM - MCU BOARD

COMPONENT SIDE VIEW

8-2

8-3

LAYOUT DIAGARM - MCU BOARD

COPPER SIDE VIEW

8-3

9-1

CIRCUIT DIAGRAM - CD BOARD

9-1

9 -2

LAYOUT DIAGRAM - CD BOARD

COMPONENT SIDE VIEW

9 -2

9 -3

LAYOUT DIAGRAM - CD BOARD

COPPER SIDE VIEW

9-3

10 - 1

EXPLODED VIEW DIAGRAM

10 - 1

10 - 2

10 - 2

MECHANICAL PARTSLIST

MECHANICAL PARTSLIST

101
102
103
104
154

996510016093
996510016094
996510016095
996510016096
996510016113

FTD HOLDER
LED HOLDER
LED BRACKET
LED LIGHT GUIDE
VOL KNOB COVER

J016
J017
J018
T001
T002

996510016103
996510015486
996500040407
996510016098
! 996510016100

14P FFC.1.25mm L=180mm

18P FFC.1.25mm L=150mm
18P FFC 1.25mm L=130mm
TRANS EI86xS65 127/240V
TUNER MODULE MT004MS0-6I

201
205
206
207
209

996510016104
996510016105
996510016106
996510016107
996510016108

FRONT CABINET
FOOT HOLDER
3CDC DOOR
LEFT PANEL AROUND VOL
RIGHT PANEL AROUND VOL

J011

996510012091

FERRITE CORE 22.5x15x6.5mm

210
211
212
213
214

996510016109
996510016110
996510016111
996510016112
996510016114

TOP COVER
LEFT COVER
RIGHT COVER
BOTTOM COVER
TOP CD BUTTON

215
216
217
218
219

996510016115
996510015507
996510016116
996510016117
996510016118

ALBUM BUTTON
USB DELETE BUTTON
TITLE BUTTON
STOP BUTTON
PLAY BUTTON

220
221
222
223
224

996510016119
996510016120
996510016121
996510016122
996510016123

MODE BUTTON
PROGRAM BUTTON
POWER BUTTON
VOL KNOB
MAX SOUND BUTTON

225
226
227
228
229

996510016124
996510016125
996510016126
996510016127
996510016128

CLUSTER BUTTON
USB RECORD BUTTON
JAZZ-POP BUTTON
ROCK-CLASSIS BUTTON
DDB BUTTON

230
231
232
234
235

996510016129
996510016130
996510015510
996510016131
996510016132

DISC AND TUNER BUTTON

USB AND AUX BUTTON
MIC KNOB
IR LENS
POWER LIGHT GUIDE

236
238
239
240
242

996510016133
996510016134
996510016135
996510016136
996510016137

VOL LIGHT GUIDE

DBB LIGHT GUIDE
MAX BUTTON LIGHT GUIDE
BADGE PHILIPS
MIDDLE STRAP SOUND BUTTON

243
244
245
246
247

996510016138
996510016139
996510016140
996510016141
996510016142

DISPLAY TOP BAR

MIDDLE STRAP L
MIDDLE STRAP R
MIDDLE STRAP TOP BUTTON
VOL RING

248
4
J013
J014
J015

996510016143
996510015483
994000004462
996510016102
994000002431

USB RING
3CD MECHA PART DA11VF(inclu.CDM & MCU board & CD bosrd & CDM bracket)
4P FFC 1.25MM L=270MM(AA)
9P FFC.1.25mm L=80mm
FFC CABLE 10P L=120MM

ACCESSORIES
FM
J010
6
7
SPK

996510009429
996510016101
996510003974
! 996500037714
996510016099

J012

996510002103

Note:

FM ANT (GREY) 1.5M CE/75

AM LOOP ANTENNA
REMOTE CONTROL
AC CORD SET VDE/BRAZIL APP 1.8
SPK BOX PART (SINGLE) -/55/BK
CONN. CORD 3.5 ST/PLUGx2 500mm

Only these parts mentioned in the list are

normal service parts.

11 - 1

ELECTRICAL PARTSLIST
MAIN BOARD ASSEMBLY
CN606
F901
F902
F903
F904

994000001221
996510002426
996510002426
996510002426
994000002459

V/RCA JACK 2P
CERAMIC FUSE 3.9x10.5mmW
CERAMIC FUSE 3.9x10.5mmW
CERAMIC FUSE 3.9x10.5mmW
FUSE PTU 2.5A 250V

IC601
IC602
IC603
IC606
IC607

996510005250
994000001201
994000000253
994000004549
994000001247

IC TDA7468D
IC NJM4556AM
IC (SAMSUNG) KA7808
IC KA7805E
IC HEF4094BT

IC608
IC609
J001
SW901
U901

994000001247
994000001201
996510014304
994000001323
996510016090

IC HEF4094BT
IC NJM4556AM
AC SOCKET UL APP
SWITCH
IC AP1117E33L-13

!
!
!
!

AMP BOARD ASSEMBLY

JSPK1
JSPK2
U301
U302
U304

996510016371
996510016097
996510003980
996510003980
996500042457

SPK JACK
SPK JACK 8P PT-24V11A
IC TDA8920(SOT566-3) 2X100W
IC TDA8920(SOT566-3) 2X100W
IC HEF4013BT

U305
U306
U307
U308
Y301

996500042456
996510003980
996500039808
994000001201
996500042460

IC 74HCT04D SOP14
IC TDA8920(SOT566-3) 2X100W
IC SM LM324D
IC NJM4556AM
CERAMIC RESONATOR 600KHz

Y302

996500042461

CERAMIC RESONATOR 700KHz

Note:

Only these parts mentioned in the list are

normal service parts.

11- 2

ELECTRICAL PARTSLIST
FRONT BOARD ASSEMBLY
D909
D910
D911
D912
D914

996510000438
996510000438
996510000438
996510000438
996510000438

LED LAMP
LED LAMP
LED LAMP
LED LAMP
LED LAMP

D915
D919
D920
D923
D924

996510000438
996510000438
996500042443
996510000438
996510000438

LED LAMP
LED LAMP
LED LAMP 2x5x7mm(S.BLUE)
LED LAMP
LED LAMP

FTD901
J905
J908
J909
J911

996510016092
996510000344
994000001244
994000001244
994000001244

VFD DISPLAY
USB SOCKET
V/PHONE JACK 3.5MM
V/PHONE JACK 3.5MM
V/PHONE JACK 3.5MM

P901
SW901
SW902
SW903
SW904

994000000325
994000001243
994000001243
994000001243
994000001243

OPTIC SENSER (OPTO..)

TACT SWITCH
TACT SWITCH
TACT SWITCH
TACT SWITCH

SW905
SW906
SW907
SW908
SW909

994000001243
994000001243
994000001243
994000001243
994000001243

TACT SWITCH
TACT SWITCH
TACT SWITCH
TACT SWITCH
TACT SWITCH

SW910
SW911
SW912
SW913
SW914

994000001243
994000001243
994000001243
994000001243
994000001243

TACT SWITCH
TACT SWITCH
TACT SWITCH
TACT SWITCH
TACT SWITCH

SW915
SW916
SW917
SW918
SW919

994000001243
994000001243
994000001243
994000001243
994000001243

TACT SWITCH
TACT SWITCH
TACT SWITCH
TACT SWITCH
TACT SWITCH

SW920
SW921
SW922
SW923
SW924

994000001243
994000001243
994000001243
994000001243
994000001243

TACT SWITCH
TACT SWITCH
TACT SWITCH
TACT SWITCH
TACT SWITCH

SW925
SW926
SW927
SW928
SW929

994000001243
994000001243
994000001243
994000001243
994000001243

TACT SWITCH
TACT SWITCH
TACT SWITCH
TACT SWITCH
TACT SWITCH

SW930
U901
U902
U903
VR901

994000001243
996510016091
996510003985
996510003984
996510006586

TACT SWITCH
IC PT6324
IC ECHO PROCESSOR PT2399S
IC CYT78L05 (TO-92)
ROTARY VOLUME F-122KGP B50K L

VR902
VR903

996510003986
994000001241

ROTARY VOLUME
ROTARY ENCODER