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User's guide

SDMO
Control unit
KERYS TACTIL - S 9000

V 1.05 (29/06/06)

33502015901_2_1

1. MICS Kerys .......................................................................................................................................................................................... 2


1.1.
Aim and structure .................................................................................................................................................................... 2
2. Using the interface ................................................................................................................................................................................ 2
2.1.
Presentation of the keypad....................................................................................................................................................... 2
2.1.1 The display .............................................................................................................................................................................. 3
2.1.2 The alphanumeric keys............................................................................................................................................................ 3
2.1.3 The generating set operational keys ........................................................................................................................................ 4
2.1.4 The navigation keys ................................................................................................................................................................ 5
2.1.5 The signalling control keys ..................................................................................................................................................... 5
2.2.
Interface ergonomics ............................................................................................................................................................... 5
2.2.1 Description of the screens ....................................................................................................................................................... 6
2.2.2 The home screen ..................................................................................................................................................................... 6
2.2.3 Navigation screens .................................................................................................................................................................. 7
2.2.4 Operating and configuration screens ....................................................................................................................................... 8
2.2.4.1. Upper band indicators ................................................................................................................................................ 8
2.2.4.2. Upper band commands............................................................................................................................................... 9
2.2.4.3. Lower band functions................................................................................................................................................. 9
2.2.5 The dialogue boxes.................................................................................................................................................................. 9
2.2.5.1. Confirming an entry in a main screen ........................................................................................................................ 9
2.2.5.2. Entering text ............................................................................................................................................................. 10
2.2.5.3. Entering numerical values ........................................................................................................................................ 10
2.2.5.4. Selecting from a list.................................................................................................................................................. 11
2.2.6 Saving modifications............................................................................................................................................................. 11
3. Using menus ....................................................................................................................................................................................... 12
3.1.
Layout of the menus .............................................................................................................................................................. 12
3.1.1 Generating set operating modes ............................................................................................................................................ 13
3.1.2 Menu layout according to operating mode............................................................................................................................ 18
3.2.
Operating menus.................................................................................................................................................................... 19
3.2.1 Driving .................................................................................................................................................................................. 19
3.2.2 Function keys ........................................................................................................................................................................ 19
3.2.3 Synchronisation column........................................................................................................................................................ 19
3.2.4 Power plant measurements summary .................................................................................................................................... 19
3.2.5 Measurements ....................................................................................................................................................................... 19
3.2.5.1. Generating set electrical measurements ................................................................................................................... 19
3.2.5.2. BUSBAR/grid(s) electrical measurements ............................................................................................................... 19
3.2.5.3. Mechanical measurements ....................................................................................................................................... 19
3.2.5.4. Generating set harmonic measurements ................................................................................................................... 19
3.2.5.5. BUSBAR/grid(S) harmonic measurements.............................................................................................................. 19
3.2.5.6. Rotating field measurements .................................................................................................................................... 19
3.2.5.7. Customised display of analogue values.................................................................................................................... 19
3.2.6 Alarms and faults .................................................................................................................................................................. 19
3.2.6.1. Help .......................................................................................................................................................................... 19
3.2.7 User settings .......................................................................................................................................................................... 19
3.2.7.1. Set points .................................................................................................................................................................. 19
3.2.7.2. Power thresholds ...................................................................................................................................................... 19
3.2.7.3. Wattmetric control / General parameters.................................................................................................................. 19
3.2.7.4. Wattmetric control / Thresholds............................................................................................................................... 19
3.2.7.5. Generating set priorities ........................................................................................................................................... 19
3.2.7.6. User parameters (1/2) ............................................................................................................................................... 19
3.2.7.7. User parameters (2/2) ............................................................................................................................................... 19
3.3.
Regional parameters .............................................................................................................................................................. 19
4. Generating set starting modes ............................................................................................................................................................. 19
4.1.
General information............................................................................................................................................................... 19
4.2.
Prerequisites .......................................................................................................................................................................... 19
4.3.
Manual starting...................................................................................................................................................................... 19
4.4.
Starting using the no load test function ................................................................................................................................. 19
4.5.
Starting using the load test function ...................................................................................................................................... 19
4.6.
Starting in automatic mode.................................................................................................................................................... 19
5. Definitions .......................................................................................................................................................................................... 19
5.1.
Glossary................................................................................................................................................................................. 19

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1. MICS Kerys
1.1. Aim and structure
The MICS KERYS system comprises a range of electronic modules which are to be used for control and command operations,
setting and protecting generating sets which stand alone or feature as part of a power plant.
The system includes the following modules:
industrial programmable automatic control module (A.P.I.)
All or nothing logical inputs and outputs module
Analogue inputs and outputs module
temperature acquisition module
electrical safety module
Man-Machine Interface Module
adjustment module
An industrial programmable automatic control module and a Man-Machine Interface module form the basic configuration of the
system.

2. Using the interface


2.1. Presentation of the keypad
Generating set
control keys

Alphanumeric keypad.

Signalling
control keys

Navigation keys

Back-lit display with touch panel


Man Machine Interface operation
indicator LED (flashing)

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2.1.1 The display


The display has the following specifications:
7-inch colour TFT display, 16/9, 65536 colours
dimensions: 154 mm x 86 mm
neon backlighting
480 x 234 resolution
touch panel (8 columns x 8 rows)

2.1.2 The alphanumeric keys


Pressing these keys successively allows the facial values to be entered. The characters entered appear in the order they were typed on
the keypad.

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2.1.3 The generating set operational keys


1
2
3

8
9
10
11
12

13
14
15
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

7
6
5

Manual mode selection. The illuminated led indicates that the mode is active
Selecting stop mode. The illuminated led indicates that the mode is active
Automatic mode selection The illuminated led indicates that the mode is active
Test in progress
In automatic mode: test sequence control
In manual mode: starting and stopping the motor
Generating set circuit breaker opening control
Open generating set circuit breaker
Grid circuit breaker opening control
Open grid circuit breaker
Grid circuit breaker closing control
Closed grid circuit breaker
Grid voltage status
Grid circuit breaker closing control
Closed generating set circuit breaker
Generating set voltage status

If test is requested a screen is brought up with the choice of a test under load or test off load.

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2.1.4 The navigation keys


These keys are described in the section on "Interface Ergonomics".

2.1.5 The signalling control keys


The

key is used to clear any faults

The

keys stops the buzzer

The

key controls the keypad indicator test.

2.2. Interface ergonomics


The KERYS interface screen has a touch panel enabling various menus and commands to be accessed. The active zones on the screen
are indicated by rectangles.
The extended zones indicate the control keys, the recessed zones indicate the indicators.
However, in some cases, the indicators allow access to menus listing general information; for example, pressing the fault indicator
displays the list of alarms and faults.
When an indicator is active, pressing one of these
indicators displays the list of faults and alarms
15/10/02

19:10 :00

-1Electrical archives

GS 1

Event archives

-2Mechanical archives

Control key

Auto

Faults

Alarms

-3
Event metering

Key selected.

These keys only need to be touched briefly. If they are pressed for too long and there is a
key in the same position on the new screen, the corresponding command will be performed.
Warning

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It is also possible to navigate through the menus using the keypad.


Scroll up

Move up one level or quit


if in dialogue box

Scroll left

Scroll right

Confirms the function of


the selected key

Scroll down

Lastly, it is possible to access a menu directly by pressing the corresponding number key.

2.2.1 Description of the screens


There are three types:
the home screen
the navigation screens
the operation and configuration screens

2.2.2 The home screen


This screen is the entry point to the system. It enables the main functions of the navigation to be accessed.
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19:10 :00

GS 1

Home

Auto

Faults

-1Operation

-6System
-2Fault finding
-3Archiving/Metering

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Alarms

-5Configuration
-4Maintenance

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2.2.3 Navigation screens


These screens enable the various sub-menus to be accessed.
Upper level

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19:10 :00

Active menu title

GS 1

Operation

Lower levels

Auto

Faults

Alarms

-0Welcome

-1Operation
-2Function keys

-7User adjustments
-6Alarms & Faults

-4Central measurements
summary

-5Measurements

When a key is selected the lower level sub-menu appears if available or the allocated operation screen.
A sub-menu can also be accessed by pressing the corresponding numbered key.

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2.2.4 Operating and configuration screens


These screens bring up the information and commands relating to the active menu.
They are divided into three zones:
an upper band present on all types of screens
the centre section in which the specific information relating to the selected menu appears
a lower band
Upper band

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19:10 :00

GS 1

Centre section

Event archives

Auto

Faults

Alarms

-3
Central measurements
summary

-1Electrical archives

Lower band

2.2.4.1.

Upper band indicators


System date
System time
Number of generating set
with which the man machine
interface is in dialogue with

Indication of alarm on the


generating set concerned (flashing)
Indication of fault on the generating
set concerned (flashing)
Indication of the operating mode
of the generating set concerned

Name of the active screen


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19:10 :00

GS 1

Welcome

Auto

Faults

Alarms

33502015901_2_1

2.2.4.2.

Upper band commands


Access to the Alarms & Faults screen

Access to the regional parameters screen


Access to the regional parameters screen

Access to the Alarms & Faults screen

Access to the operation screen

19:10:00

Welcome

15/10/03

If in power plant configuration, open a


dialogue box enabling the generating
set which you want to connect to be
selected

2.2.4.3.

Auto

GS 1

Faults

Alarms

1st action: access to the home screen


2nd action: return to previously selected
menu

Lower band functions


Return to the navigation menu
Pressing one or more of the short
cut keys directs you to the functions
linked to the active screen

Return to previous active


operation screen

-3
Central measurements
summary

-1Function keys

2.2.5 The dialogue boxes


To make it easier to enter information, there are special screens called "dialogue boxes" which appear if required.

2.2.5.1.

Confirming an entry in a main screen

When a value in the main menu has been modified the following dialogue box appears:
Validation
Validation of data
entered
Confirm

Esc.

The "Confirm" key saves the change, the "Esc." escape key cancels the change.

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2.2.5.2.

Entering text
Name of the function modified

Text to be modified or created.

Inserts a space to the left of the cursor


Title configuration
CDE AERO
Insert
Confirm

Copy

Delete title

Paste

Delete a character

Esc.

Deletes the letter highlighted by the cursor


Closes the menu without saving the modifications.

Deletes all the text

Saves the modifications and closes the dialogue box


Left or right arrows on the keypad are used to move within the text.
Characters are entered via alphanumeric keys on the keypad.

2.2.5.3.

Entering numerical values

The dialogue box heading displays the type of value entered,its unit of measurement and the variable concerned. These indications are
linked to the type of modified parameter.
When present, displays the minimum possible value
When present, displays the maximum possible value

Time in 1/10 second (6000)


0<=
Confirm

0000

<=9999
Esc.

Closes the dialogue box without


saving the modifications
Saves the modifications and closes the dialogue box

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2.2.5.4.

Selecting from a list

The box heading indicates the parameter which will be assigned from your selection.
List showing possible selections

Arrows enabling the cursor to be moved

Type of fault (6000)


Without
General
Alarm

Confirm

Esc.

Active selection
Arrows visible only if the selection
numbers do not remain on the screen

2.2.6 Saving modifications


After modifying a parameter, the new data is stored in volatile memory, which means that if the power supply is lost any changes will
be lost. It is also necessary to transfer these values to permanent memory. This is a "Flash save" operation
Following a modification, a red "Perform back-up" indicator light flashes at the top left-hand side of the screen. Pressing this
indicator makes one of the following dialogue boxes appear.
Save in flash

Confirm.

Esc.

Save in flash

Customer

Factory

Confirm.

Esc.

Pressing "Confirm.", confirms the operation, pressing "Esc.", cancels it.


While the data is being saved, a screen indicates that the operation is in progress.

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3. Using menus
3.1. Layout of the menus
The diagram below shows the layout of the main menus.
-0Welcome

-1-

-2-

Operation

Fault finding

-3Archiving
& Metering

- 1.1 -

- 2.1 -

- 3.1 -

Operation

Digital I/O

Events archives

- 1.2 Function keys

- 2.2 -

- 3.2 Electrical
archives

Analog variables

- 1.3 Synchro. column

- 2.3 REG & PRO


variables

- 1.4 Central unit


measure,
summary

- 2.4 Curves (Kerys


Tactil)

- 1.5 -

- 2.5 -Electrical faults

Measurements

- 1.6 Alarms
& faults

- 2.6 -

- 1.7 -

- 2.7 All or nothing


personalised
display

User adjustments

Help

-4-

-5-

-6-

Maintenance

Configurations

System

- 4.1
Provider

- 5.1 -

- 6.1 -

Equipment

Regional
parameters

- 4.2 -

- 5.2 -

- 6.2 -

E-mail

Applications

Identification
application

- 4.3 Service
intervals

- 5.3 Regulations

- 6.3 -

- 3.4 -

- 4.4 -

- 5.4 -

- 6.4 -

Events metering

Consumables

Safety features

Printing

- 3.5 Mechanical
metering

- 4.5 Progress
reports

- 3.6 Electrical
metering

- 4.6 -

- 6.6 -

Reports

Management of
Web access

- 3.3 Mechanical
archives

Software
versions

- 6.5 Access
management

- 6.7 Factory

Only the menu functions on the white background are described in this manual.
Warning

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3.1.1 Generating set operating modes


The operational modes are as follows:
generating set operating alone / without normal / emergency inversion
(configurations A612)
generating set operating alone / with normal / emergency inversion and alternator circuit breaker
(configurations A622)
generating set operating alone / generating set coupled to the network
(configurations A641 / A642 / A651 / A661)
generating set operating as part of power plant / operating without shared normal/emergency switching unit.
(configurations A633)
generating set operating as part of power plant / operating with shared normal/emergency switching unit.
(configurations A634)
generating set operating as part of a power plant / operating with shared switching unit (configuration A635)
Configuration A612

TC: X/5A 5P5 10VA

Protection card
3Ph+N 5VA
Bus CAN no. 3
Standard
module

ETHERNET Network

Configuration A622

TC: X/5A 5P5 10VA


Protection card

CAN 3 bus
3Ph+N 5VA
Standard
module

Power voltage
detection

ETHERNET Network

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Configuration A641

TC: X/5A 0.5 10VA

Control card
3Ph 5VA

CAN 3 bus
3Ph+N 5VA

Standard
module

ETHERNET Network

Configuration A642

TC: X/5A 0.5 10VA

Control card

TC: X/5A 0.5 10VA


3Ph 5VA

CAN 3 bus
3Ph+N 5VA

Standard
module
ETHERNET Network

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Configuration A651

TC: X/5A 0.5 10VA

Control card

TC: X/5A 0.5 10VA


3Ph 5VA

CAN 3 bus
3Ph+N 5VA
Circuit breaker
ALTERNATOR
OPTIONAL
MANUAL
OR
AUTOMATIC

Standard
module

ETHERNET Network

Configuration A661

TC: X/5A 0.5 10VA

Control card

TC: X/5A 0.5 10VA


3Ph 5VA

CAN 3 bus
3Ph+N 5VA
Circuit breaker
Alternator
OPTIONAL
MANUAL
OR
Auto

ETHERNET Network

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Standard
module

33502015901_2_1

Configuration A633

TC: X/5A 0.5 10VA

TC: X/5A 0.5 10VA

3Ph 5VA

Control card

Control card

Bus CAN REG

3Ph+N 5VA

CAN 3 bus
3Ph+N 5VA

CAN 3 bus

Standard
module

3Ph 5VA

Standard
module

CAN 4 bus
M

ETHERNET Network

ETHERNET Network

Configuration A634
Bus CAN REG

TC: X/5A 0.5 10VA

TC: X/5A 0.5 10VA

Control card

Control card

3Ph+N 5VA

3Ph+N 5VA
CAN 3 bus
CAN 4 bus

Standard
module
M

Standard
module

ETHERNET Network

3Ph 5VA

Normal/emergency control
via each base

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CAN 3 bus

ETHERNET Network

Power voltage
detection

3Ph 5VA

33502015901_2_1

Configuration A635
Bus CAN REG

TC: X/5A 0.5 10VA


TC: X/5A 0.5 10VA

Control card

Control card

Control card

3Ph 5VA
3Ph+N 5VA

3Ph+N 5VA
CAN 3 bus
CAN 4 bus

Standard
module
M

Standard
module

Standard
module

ETHERNET Network

ETHERNET Network

3Ph 5VA

3Ph 5VA

Central measurements are


required if there are several
grids

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CAN 3 bus

CAN 3 bus

ETHERNET Network

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3.1.2 Menu layout according to operating mode


The layout of the menus according to operation mode is as follows:
Modes:
A633 - A634 - A635 - A641 - A642 - A651 - A661

Modes:
A612 - A622
-0Home

-1Operation

-0Home

-6System
- 1.1 Operation

- 1.2 Function keys

-1Operation
- 6.1 Regional
parameters

-6System
- 1.1 Operation

- 6.1 Regional
parameters

- 1.2 Function keys

- 1.3 Synchronisation
Column
- 1.4 Central
measurements
summary

- 1.4 Central
measurements
summary

- 1.5 Measurements

- 1.5 Measurements

- 1.6 Alarms &


Faults

- 1.6 Alarms &


Faults

- 1.7 User settings

- 1.7 User settings

The description of menus and associated screens refers to the above-mentioned operating modes. If there is no
particular information, the menus are considered as being general and applicable to all operating modes
defined above.
Warning

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3.2. Operating menus


The operating menus combine all the menus required for operating the generating set.
Operating modes:
A633 - A634 - A635
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GS 1

Operation

Auto

Faults

Alarms

-0Welcome

-1Operation
-2Function keys

-7User adjustments

-3Synchronisation column

-6Alarms & Faults

-4Central measurements
summary

-5Measurements

Operating mode:
A612 - A622 - A642
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GS 1

Operation

Auto

Faults

Alarms

-0Welcome

-1Operation
-2Function keys

-7User adjustments
-6Alarms & Faults
-5Measurements

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Operating mode:
A641 - A651 - A661
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GS 1

Operation

Auto

Faults

Alarms

-0Welcome

-1Operation
-2Function keys

-7User adjustments

-3Synchronisation column

-6Alarms & Faults


-5Measurements

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00 : 00 :00

GS 1

Operation

Stop

Faults

Alarm

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3.2.1 Driving
This general screen displays all the main electrical parameters of the generating set.
It is the general operating and monitoring screen for the generating set.
This screen can also be displayed by pressing indicator displaying the operation mode of the generating set.
The frequency, U23 voltage, active and reactive power indicators, can be displayed in analog or digital form. Switching from one
mode to another is performed by pressing the desired indicator.
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GS 1

Operation

I1(A)

2701

Manu

P.F

Faults

Alarms

0.9 L

Q(kVAr)
Speed (rpm)

1505

Operating time:

10:05

+Speed
-1Function keys

-Speed

+U

-2-

Synchronisation column

Motor rotation speed control

765
-U

-3Power plant
measurements summary

Alternator voltage control


Generating set output position indicator

The speed and voltage adjustment buttons are only present on coupled applications in manual
mode.
Warning

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3.2.2 Function keys


Pressing one of these keys, activates a particular function programmed in production, according to the generating set user
configuration selected by the user.
This menu has the additional commands required for operating the generating set.
The most frequently used commands are:
Restore mains in EJP
Forced global operation
Close emergency circuit breaker

Confirm mains return


Inhibit safety features
Open emergency circuit breaker

Normal maintenance
Open emergency circuit breaker
Close normal emergency circuit breaker

It is possible to change the text describing the function of the key.


The procedure is as follows: press the"title configuration " key, select the key concerned and the text box will appear.

Operating modes:
A641 - A642 - A651 - A661
Key active and selected

Active key

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00 :00 :00

GS 1

Function keys

Stop

Faults

Alarms

U23(V)

I 1(A)

0L

F (Hz)

TCH FCT 1 (3710)

P.F.

Status messages

TCH FCT 5 (3714)

RESTORE MAINS
POWER

TCH FCT 6 (3715)

TCH FCT 3 (3712)

TCH FCT 7 (3716)

TCH FCT 4 (3713)

Operating time

0: 00

TCH FCT 8 (3717)

Title configuration
-1Synchronisation column

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-3Measurements

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Operating modes:
A633 - A634 - A635
Active key

Key active and selected

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00 :00 :00

GS 1

U23(V)

I 1(A)

TCH FCT 1 (3710)

Function keys

P.F.

Stop

Faults

Alarms

0L

F (Hz)

Status messages

TCH FCT 5 (3714)

TCH FCT 2 (3711)

TCH FCT 6 (3715)

TCH FCT 3 (3712)

TCH FCT 7 (3716)

TCH FCT 4 (3713)

Operating time

0: 00

-2Central measurements
summary

-3Measurements

TCH FCT 8 (3717)

Title configuration
-1Synchronisation column

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Operating modes:
A612 - A622
Active key

Key active and selected

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00 :00 :00

GS 1

Function keys

Stop

Faults

Alarms

U23(V)

I 1(A)

0L

F (Hz)

TCH FCT 1 (3710)

P.F.

Status messages

TCH FCT 5 (3714)

TCH FCT 2 (3711)

TCH FCT 6 (3715)

TCH FCT 3 (3712)

TCH FCT 7 (3716)

TCH FCT 4 (3713)

Operating time

0: 00

TCH FCT 8 (3717)

Title configuration
-3Measurements

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3.2.3 Synchronisation column


This screen allows the user to view the synchronisation in progress of two sources (frequency, voltage and phase deviations).
Operating modes:
A633 - A634 - A635
Indication of frequency deviation

15/10/2003

00: 00: 00

Indication of voltage deviation

GS 1

Synchronisation column

Manu

Faults

Alarms

0
Delta F

Delta V
20

20

0.00Hz

0%
TOP COUPLAGE

+ Speed

- Speed

+V

-1Function keys

-V

Synchro in progress
-2-3Central unit measure.
Measurements
summary
Graph showing voltage deviation

Graph showing frequency deviation

The TOP COUPLING button, the + Speed and Speed controls, and +V V only appear in
Manual mode
Warning

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Operating modes:
A641 - A 642 - A651 - A661

Indication of frequency deviation

15/10/2003

00: 00: 00

Indication of voltage deviation

GS 1

Synchronisation column

Manu

Faults

Alarms

0
Delta F

Delta V
20

20

0.00Hz

0%
TOP COUPLAGE

+ Speed

- Speed

+V

-V

Synchro in progress
-1Function keys

-3Measurements
Graph showing voltage deviation

Graph showing frequency deviation

The TOP COUPLING button, the + Speed and Speed controls, and +V V only appear in
Manual mode
Warning

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3.2.4 Power plant measurements summary


This screen can only be accessed in "power plant" operation. It displays electrical measurement values for each generating set in the
power plant as well as power plant outputs.
Operating modes:
A633 - A634 - A635

15/10/2003 00 : 00: 00
Choice of sets to
display

GS 1

Central unit
measure. summary

Stop

Faults

Alarm

P(kW)

Q(kVAR)

S(kVA)

I1(A)

P.F.

Gen set no.

01

0L

Gen set no.

02

0L

Gen set no.

03

F(Hz)

U23(V)

0L

14
Kerys
Tactyl

14

Control unit

-1Function keys

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-2Synchro. column

Kerys

-3Measurements

33502015901_2_1

3.2.5 Measurements
This command brings up a sub-menu from which the following measurements can be taken:
Operating modes:
A633 - A634 - A635 - A641 - A642 - A651 - A661
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19:10:00

Genset

Measurements

Auto

Faults

Alarms

-0Operation
-1Electrical measurements
-2BUSBAR/Grid(s)
elect. measurements

-7Customised analogue
display

-3Mechanical
measurements.

-6Rotating fields

-4Harmonics

-5Grid(s) harmonics

Operating modes:
A612 - A622
15/10/03

19:10:00

GS 1

Measurements

Auto

Faults

Alarms

-0Operation

-1Electrical measurements
-2BUSBAR/Grid(s)
elect. measurements

-3Mechanical
measurements.

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3.2.5.1.

Generating set electrical measurements

This screen displays all the electrical measurements of the generating set:
starter battery voltage (Vbat)
voltages between phases expressed in Volts (V12, V23 and V31)
phase currents expressed in Amps (I12, I23 and I31)
power factor (PF)
frequency F expressed in Hertz
active power per phase (P1, P2 and P3) expressed in kW
total active power (PT1) expressed in kW
reactive power per phase (Q1, Q2 and Q3) expressed in kvar
total reactive power (QT) expressed in kvar
active energy (AE) supplied, expressed in MWh
reactive energy (RE) supplied, expressed in Mvar

Operating modes:
A633 - A634 - A635 - A641 - A642 - A651 - A661

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Operating modes:
A612 - A622

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3.2.5.2.

BUSBAR/grid(s) electrical measurements

This screen enables all the grid electrical measurements to be displayed:


the starter battery voltage (Ubat)
the voltages between phases expressed in (U12, U23 and U31)
the phase currents expressed in Amps (I12, I23 and I31)
the power factor (P.F.)
the frequency expressed in Hertz
the active power by phase (P1, P2 and P3) expressed in kW
the total active power (PT1) expressed in kW
the reactive power by phase (Q1, Q2 and Q3) expressed in kvar
the total reactive power (QT) expressed in kvar

Operating modes:
A633 - A634 - A635 - A641 - A642 - A651 - A661
15/10/2003

00 : 00 :00

GS 1

BUSBAR/Grids
electrical measurements

Stop

Faults

Alarms

01
U12(V)

I1(A)

P1(kW)

Q1(kVAR)

U23(V)

I2(A)

P2(kW)

Q2(kVAR)

U31(V)

I3(A)

P3(kW)

Q3(kVAR)

P.F.

0L

F (Hz)

PT(kW)

QT(kVAR)

-1Electrical measurements

-2Mechanical
measurements

-3Grid(s) harmonics

The grid selection dialogue box is only present if the installation is managing several power
supplies.
Warning

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Operating mode:
A612 - A622
15/10/2003

00 : 00 :00

GS 1

BUSBAR/Grids
electrical measurements

Stop

Faults

Alarms

01
U12(V)

I1(A)

P1(kW)

Q1(kVAR)

U23(V

I2(A)

P2(kW)

Q2(kVAR)

U31(V

I3(A)

P3(kW)

Q3(kVAR)

P.F.

0L

F (Hz)

PT1(kW)

QT(kVAR)

-1Electrical measurements

-2Mechanical
measurements

The grid selection dialogue box is only present if the installation is managing several power
supplies.
Warning

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3.2.5.3.

Mechanical measurements

This screen enables the main motor parameter values to be displayed.


Operating modes:
A633 - A634 - A635 - A641 - A642 - A651 - A661
15/10/2003

00 : 00 :00

Mechanical
measurements

GS 1

Stop

Faults

Alarms

Temp. LT coolant(C)

0.00

Oil pres. (bar)

0.00

Temp. HT Coolant(C)

0.00

Air intake pres. (bar)

0.00

Air intake Temp.(C)

0.00

Common rail pres. (bar)

0.00

Fuel temp. (C)

0.00

Fuel pres. (bar)

0.00

Oil temp. (C)

0.00
F display

-1Electrical measurements

-2BUSBAR/grid (s)
electrical measurements

Display in PSI
-3Harmonics

In this zone, when supplied by the motor regulation system,


operational information is supplied

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Operating modes:
A612 - A622
15/10/2003

00 : 00 :00

Mechanical
measurements

GS 1

Stop

Faults

Alarms

Temp. LT coolant(C)

0.00

Oil pres. (bar)

0.00

Temp. HT Coolant(C)

0.00

Air intake pres. (bar)

0.00

Air intake Temp.(C)

0.00

Common rail pres. (bar)

0.00

Fuel temp. (C)

0.00

Fuel pres. (bar)

0.00

Oil temp. (C)

0.00
F display

-1Electrical measurements

Display in PSI

-2BUSBAR/grid (s)
electrical measurements

In this zone, when supplied by the motor regulation system,


operational information is supplied

The type of values displayed varies according to the type of motor selected.
Warning
The Display in " keys enables the temperature measurements to be read in degrees Celsius or degrees Fahrenheit and the pressure
measurements in bar or in PSI.

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3.2.5.4.

Generating set harmonic measurements

This screen lets the user find out level 3, 5 and 7 harmonic rates on generating set currents and voltages.
Operating modes:
A633 - A634 - A635 - A641 - A642 - A651 - A661
15/10/2003

00:00:00

GS 1

Genset harmonics

Voltages

Stop

Faults

Alarms

Currents

0%

0%

0% 0%

0%

0%

0%

0%

0% 0%

0%

0%

0%

0%

0% 0%

0%

0%

L1

L2

L3

3
-1
Electrical measurements

3.2.5.5.

-2Mechanical
measurements

-3Grid(s) harmonics

BUSBAR/grid(S) harmonic measurements

This screen displays the emergency Bus bars or grid harmonics.


Operating modes:
A633 - A634 - A635 - A641 - A642 - A651 - A661
15/10/2003

00 : 00 :00

GS 1

Grid(s) harmonics

Voltages

Stop

Faults

Alarms

Currents

0%

0%

0% 0%

0%

0%

0%

0%

0% 0%

0%

0%

0%

0%

0% 0%

0%

0%

L1

L2

01

L3

3
-1BUSBAR/Grids electrical
measurements

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-2Mechanical
measurements

-3Harmonics

33502015901_2_1

3.2.5.6.

Rotating field measurements

This screen enables the direction of rotation for each power supply field to be compared.
Operating modes:
A633 - A634 - A635 - A641 - A642 - A651 - A661
15/10/2003

00 : 00 :00

GS 1

Rotating fields

Grid(s)

01

Stop

Faults

Alarm

Generating set(s)

Phase
sequence
Inverse
-1BUSBAR/grid (s)
electrical measurements

Phase
sequence
normal

-2Mechanical
measurements

Inverse

normal

-3Harmonics

The data supplied is directly linked to the correct voltage connections on the I.A.S. inputs
The user must always check that the indication is correct.
Warning

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3.2.5.7.

Customised display of analogue values

This screen lets the user view the specific analogue values.

15/10/2003

00 : 00: 00

GS 1

Personalised
analog display

Stop

Faults

Alarm

FREE

+000000

FREE

+000000

FREE

+000.00

FREE

+000000

FREE

+00.000

FREE

+000000
157

FREE

+0000.0

FREE

+000000

Kerys
Tactyl

FREE

+000000

FREE

+000000

Kerys

FREE

+000000

FREE

+000000

-2Electrical measurements
JDB/Grid(s)

- 3Harmonics

- 1
Electrical measurements

157

Each set of analogue values only appears when an associated variable has been configured
Warning

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3.2.6 Alarms and faults


This menu can be brought onto screen by pressing the Alarms and Faults buttons on the upper bar.
This screen allows the user to view the list of faults present on the installation.
The first two columns give details of the date and time that the fault appeared.
The Status column shows whether or not the fault is still present: 1 = yes or 0 = no.
The @ column gives the location of the variable associated with the fault.
The Title column gives details of the fault.
A line on a red background shows a fault, and a line on an orange background shows an alarm.
15/10/2003

00: 00: 00

GS 1

Alarms & faults

Date

Time

Status

Title

26/11/03

11:11:1255

6131

HT LOW COOLANT LEVEL FAULT

26/11/03

10:35:1628

6017

INSULATION 1 ALARM

26/11/03

10:10:1010

60C3

CIRCUIT BREAKER FAULT ON GENERATING


SET OUTPUT

-1Function keys
Active line

-2Synchronisation column

Stop

Faults

Alarms

-3Central unit measure.


summary

Scroll down buttons for when the list is longer


than the number of lines on the

To clear a fault, it is necessary to:


check that the fault has disappeared (status 0) and, if necessary, remove the causes of the fault
select the line in question; the text on the line is displayed in white
press the Reset button on the keypad, and the line is cleared
When a fault is displayed, its effect on operation remains active even if the cause has
disappeared.
When in Manu or Auto mode, if the user wants to clear a fault with an "In stopped"
clearance mode, a screen will inform the user to switch to Stop mode.
Warning

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3.2.6.1.

Help

This screen displays possible causes of a problem and what to check.


15/10/2003

00:00:00

GS 1

Fault
number

60D6

Keywords

Title

Help

Stop

Faults

Alarm

THEN

ACTIVE OUTPUT MAXIMUM ALARM (32)


Genset overload in active power.
Check

Possible
causes

Previous fault

Search

-1Digital I/O

-2Curves

Next fault
-3Electrical faults

Searches can be done in two ways:


enter a keyword
enter the fault number
Pressing in the "Checks" area displays a description of the checks.
15/10/2003

00:00:00

GS 1

Fault
number

60D6

Keywords

Title

Help

Stop

Faults

Alarm

THEN

ACTIVE OUTPUT MAXIMUM ALARM (32)


Adjust output to genset capacity.
Drop part of the load.
Possible
causes

Check

Previous fault
-1Digital I/O

Search
-2Curves

Next fault
-3Electrical faults

Pressing in the "Possible causes" area displays a description of the cause.


The "Search" key launches a search.

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How to search:
1.

Enter a keyword or fault number.

2.

Launch the search by pressing on "Search".

3.

When the search is over, the user can display the possible cause or what to check by pressing the appropriate icon (right of
screen).

4.

The user can display the previous or next fault found by the search by using the appropriate keys.

3.2.7 User settings


This command has the following options:
Operating modes:
A612 - A622 - A641 - A642 - A651 - A661
15/10/2003

19:10:00

GS 1

User adjustments

Auto

Faults

Alarms

-0Operation

-1Set point
-2Power threshold

-4User parameters 1/2

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-5User parameters 2/2

33502015901_2_1

Operating modes:
A633 - A634
15/10/2003

00:00:00

GS 1

User adjustments

Stop

Faults

Alarms

-0Operation

-1Set point
-2Power threshold
-3Wattmeter control
-4User parameters 1/2

-5User parameters 2/2

Operating mode:
A635
15/10/2003

00:00:00

GS 1

User adjustments

Stop

Faults

Alarms

-0Operation

-2Power threshold
-3Wattmeter control
-4User parameters 1/2

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-5User parameters 2/2

33502015901_2_1

3.2.7.1.

Set points

This menu is used for defining set point values for adjusting the generating set.
Designed for multi-voltage applications, this menu enables the required value for each set point to be defined.
These values relate to the following parameters:
Generating set
Voltage
Active power
Power factor
Reactive power

Grid
Active power
Power factor
Reactive power

A green background indicates the active set point

Operating modes:
A612 - A622 - A641 - A642 - A651 - A661
Voltage setting
Designed for multi-voltage applications, enabling the required value for each set point to be defined.
Power setting
Enables the power and power factor values to be assigned for periods of operation coupled to the grid.
Grid set point: the grid supplies a fixed output and the generating set control unit provides any additional power
Genset set point: the generating set supplies a fixed output and the grid provides any additional power

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Operating modes:
A633 - A634
Voltage setting
Designed for multi-voltage applications, enabling the required value for each set point to be defined.
Power setting
Enables the power and power factor values to be assigned for periods of operation coupled to the grid.
Grid set point: the grid supplies a fixed output and the generating set control unit provides any additional power
Genset set point: the generating set supplies a fixed output and the grid provides any additional power

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3.2.7.2.

Power thresholds

In this menu the threshold values are defined, which, with the digital variables, authorise the creation of additional functions linked to
the generating set or grid power.
The green background indicates that the threshold value has been reached or exceeded.

Operating modes:
A612 - A622 - A641 - A642 - A651 - A661
05/10/2003

00 : 00 :00

GS 1

Power threshold

Stop

Faults

Alarm

Gen set P thresholds as % of gen set Pn


4780

4781

4782

4783

4784

4785

4786

4787

10

15

20

30

40

50

75

100

Power plant P threshold as % of Power plant Pn


4788

4799

478A

478B

478C

478D

478E

478F

Stop

Faults

Alarm

-1
Set points

-2User parameters

Operating modes:
A633 - A634
05/10/2003

00 : 00 :00

GS 1

Power thresholds

Gen set P thresholds as % of gen set Pn


4780

4781

4782

4783

4784

4785

4786

4787

10

15

20

30

40

50

75

100

Power plant P threshold as % of Power plant Pn


4788

4799

478A

478B

478C

478D

478E

478F

10

30

45

60

75

90

105

120

-1
Set points

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-2User parameters

-3
Wattmetric control

33502015901_2_1

Operating mode:
A635
05/10/2003

00 : 00 :00

GS 1

Power thresholds

Stop

Faults

Alarm

Gen set P thresholds as % of gen set Pn


4780

4781

4782

4783

4784

4785

4786

4787

10

15

20

30

40

50

75

100

Power plant P threshold as % of Power plant Pn


4788

4799

478A

478B

478C

478D

478E

478F

10

30

45

60

75

90

105

120

-2User parameters

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-3
Wattmetric control

33502015901_2_1

3.2.7.3.

Wattmetric control / General parameters

Operating mode:
A633 - A634 - A635
This section allows you to define the icommissioning criteria of generating sets in a power plant according to the power requirements
of the installation.
The setting entry fields only appear if the With Wattmeter control selection is confirmed.
15/10/2003

00:00:00

GS 1

General parameters

Stop

Faults

Alarms

Avec

Wattmeter control
Global operation time delay (sec):

70

Power on time delay (seconds)

10

Power off time delay (seconds)

10

Minimum number of GS

01

Maximum number of GS

05

Number of additional generating sets

-1Generating set priority

-2Thresholds

Global operation time delay:


Time taken for all generating sets to be started and for generating sets to power the installation.
Power on time delay:
Time taken for the generating set to perform the power on keyway needed to power the installation.
Power off time delay:
Time taken for the generating set to perform the power off keyway needed to remove power from the installation.
Minimum number of generating sets:
Determines the minimum number of generating sets needed to start in order that the power plant can authorise the switching on of the
installation.
Maximum number of generating sets:
All generating sets start when there is a request for emergency operation; the Wattmeter control only intervenes after an operation
period allowing load stabilisation after the restart.
This adjustment enables the number of generating sets starting during this sequence to be limited.
Number of additional generating sets:
Corresponds to the number of generating sets which have started in addition to the minimum number of generating sets needed to
power the installation.

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3.2.7.4.

Wattmetric control / Thresholds

Operating mode:
A633 - A634 - A635
Power-on thresholds
These parameters are located in the left half of the on-screen configuration field.
They define the active power threshold leading to an additional generating set start request.
The power-on request is delayed for the duration of the time delay period to prevent the installation being started with a temporary
overload, i.e. a motor starting,
Power-off thresholds
These parameters are located in the right half of the on-screen configuration zone.
They define the active power threshold leading to the power-off request when the power consumption of an installation is reduced.
If the threshold appears,the request to switch off the generating set is delayed for the duration of the time delay period.

15/10/2003

00: 00:00

GS 1

Thresholds

Stop

Faults

Alarms

1 GS => 2 GS

0%

0 kW

2 GS => 1 GS

0%

0 kW

2 GS => 3 GS

0%

0 kW

3 GS => 2 GS

0%

0 kW

3 GS => 4 GS

0%

0 kW

4 GS => 3 GS

0%

0 kW

4 GS => 5 GS

0%

0 kW

5 GS => 4 GS

0%

0 kW

5 GS => 6 GS

0%

0 kW

6 GS => 5 GS

0%

0 kW

6 GS => 7 GS

0%

0 kW

7 GS => 6 GS

0%

0 kW

-1General parameters

-2
Generating set priority

-3Thresholds 2

This only appears if there are more than 7


generating sets

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15/10/2003

00: 00:00

GS 1

Thresholds 2

Stop

Faults

Alarms

7 GS => 8 GS

0%

0 kW

8 GS => 7 GS

0%

0 kW

8 GS => 9 GS

0%

0 kW

9 GS => 8 GS

0%

0 kW

9 GS => 10 GS

0%

0 kW

10 GS => 9 GS

0%

0 kW

10 GS => 11 GS

0%

0 kW

11 GS => 10 GS

0%

0 kW

11 GS => 12 GS

0%

0 kW

12 GS => 11 GS

0%

0 kW

12 GS => 13 GS

0%

0 kW

13 GS => 12 GS

0%

0 kW

Faults

Alarms

-1Thresholds

-2Thresholds 3

This only appears if there are more than 13 generating sets

15/10/2003

00: 00:00

GS 1

Thresholds 3

Stop

13 GS => 14 GS

0%

0 kW

14 GS => 13 GS

0%

0 kW

14 GS => 15 GS

0%

0 kW

15 GS => 14 GS

0%

0 kW

-1Thresholds

-2Thresholds 2

On each threshold screen, only generating sets which do not exceed the maximum number of generating sets are monitored on screen.

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3.2.7.5.

Generating set priorities

Operating mode:
A633 - A634 - A635
This function is used to select the order in which the generating sets are controlled by the Wattmetric control.
Select the generating set of which you want to modify the priority level
New level of priority selection
15/10/2003

00: 00:00

GS 1

Generating set priority

Stop

Faults

Alarms

Modification
Genset
selection

Priority
selection

01

04

Cancelling
modifications

Valid
Display
Gen set

Priority 04

02

03

01

05

06

07

-1General parameters

-2Thresholds

Displays the priority attributed to each generating set again


The number of generating set displayed depends on the number of the generating set
declared in the power plant
To modify the priority level assigned to a generating set:
select the generating set (number)
select the new priority
confirm
The previous priority of the modified generating set is assigned to the generating set affected by this change.
Gen set

Priority
Modified
priority

2
01

04

02
02

3
Before
03
After
03

04

05

06

07

01

05

06

07

The "Return to previous parameters" key allows the initial setting to be restored.
This command is confirmed until it is saved in flash

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3.2.7.6.

User parameters (1/2)

This menu enables the user to modify certain settings in order to adapt operation to his requirements.
15/10/2003

00 : 00 :00

Power return
confirmation request

GS 1

User parameters

No load test time


delay (sec):

Without

Power 1

Power 2

Power loss time delay


(sec):

Power return time delay


(sec):

30

30

Inversion in noncoupling in emergency


mode
Inversion in noncoupling in normal
mode

Stop

Without

Without

Without

Without

Faults

Alarm

600

-1
Set points
According to the number of
grids managed by the system
Mains return confirmation request
If the choice is "With ", when the grid voltage reappears, the mains return sequence is conditioned by additional signal.
Before confirming this selection, ensure that the equipment has been designed for this and
that the command is present.
Warning
Power cut time delay
Defines the time between the actual loss of the grid voltage and the beginning of the starting sequence.
Mains return time delay
Defines the time between the actual loss of the grid voltage and the start of the switching off sequence.
If the "with mains return" selection is operational, this triggers the switching off sequence.
Inversion in non-coupling in normal
Enables a programme to be selected in the event of the grid synchronisation failing. If the "Without" selection is active, the
installation remains supplied by the replacement power supply, if not, the installation cuts-off the supply.
Inversion on non-connection in emergency
Enables a program to be selected in the event of the grid synchronisation failing. If the "Without" selection is active, the installation
remains supplied by the grid, if not, the installation cuts-off the replacement power supply.

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3.2.7.7.

User parameters (2/2)

Access to this screen depends on the configuration.

Function (CRF/CRP):
Choice of the type of coupling. This choice appears if the user has selected Long term synch (CRP) on the
Configuration/Parameters/General screen.
Power surge keyway (sec):
Definition of the time delay associated with the power surge keyway (Range of values: 0 to 32767).
Power off keyway (sec):
Definition of the time delay associated with the power off keyway (Range of values: 0 to 32767).
Starting mode:
Choice of Starting mode. This choice is possible if the user has programmed 2 starters:
non alternating
alternating
Starter priority:
Choice of starter priority. This choice is possible when two starters have been configured.
Pump priority:
Choice of pump priority. This choice is possible when two pumps have been configured.

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3.3. Regional parameters


The various display parameters can be selected from this menu:
language selection for display
setting the date and time
setting the module synchronisation time
15/10/2003

00 : 00 :00

GS 1

Regional parameters

Stop

Faults

Franais

English

Spanish

Deutsch

Portuguese

Language
option

Day

Month

Year

Hours

Minutes

Seconds

26

11

03

16

20

00

00

00

Synchronisation time:

Alarm

Inhibit the keys


-1Application identification

-2Software versions

-3Printing

The top on the bus enables the resetting of various time settings in real time defined by the synchronisation time.
To authorise cleaning the touch panel, the key inhibition function locks for approximately twenty seconds and does not register any
presses on the screen. A special screen shows the time elapsing.

4. Generating set starting modes


4.1. General information
The aim of this section is to describe the actions to be carried out for starting a generating set in the various possible modes:
starting in manual mode
starting using the no load test function
starting using the load test function
starting in automatic mode

4.2. Prerequisites
Make sure that you use an operational installation which includes a standard module and a KERYS IHM.

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4.3. Manual starting

Check there are no faults :


grey: no fault.
red: fault present.
grey: no alarm.
red: alarm present.

If faults are present, the fault management screen can be accessed by


pressing the reset button.

If no faults are present, manual mode can be activated by pressing the


Manu button.

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The manual starting phase will begin once button 1 in the test unit is
pressed.

The starting request is maintained until the generating set group starts.
This method may not under any circumstances be used to turn the motor
over.

During the starting phase and until the alternator voltage stabilises, the
green LED underneath the generating set symbol flashes, and then lights
up permanently once the phase is complete.

The generating set may be stopped at any time by pressing the stop
button or the 0 button in the test unit.
The green LED underneath the generating set symbol goes out to indicate
that the generating set has stopped.

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4.4. Starting using the no load test function

Check there are no faults:


grey: no fault.
red: fault present.
grey: alarm not present.
red: alarm present.

If faults are present, the fault management screen can be accessed by


pressing the reset button.

If no faults are present, automatic mode can be activated by pressing


the Auto button.

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The test starting phase will then begin once button 1 of the test unit is
pressed.

If you press button 1 on the test unit, the following window will appear in which the type of test can be selected.
15/10/2003

00: 00:00

GS 1

Operation

I1(A)

2701

Manu

P.F

Faults

Alarms

0.9 L

Test selected

Select the test to be carried out


Under load
test

No load
test

Esc

Q(kVAr)
Speed (rpm)

1505

Operating time:

10:05

+ Speed
-1Function keys

- Speed

+U

765
-U

-3Power plant
Synchronisation column measurements summary
-2-

Using the KERYS touch-sensitive Man-Machine Interface, the no load test is started by pressing the
corresponding touch key.

The orange LED in the test unit lights up permanently once the test is
confirmed

During the starting phase and until the alternator voltage stabilises, the
green LED underneath the generating set symbol flashes, and then
lights up permanently once the phase is complete.

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33502015901_2_1

The generating set may be stopped at any time by pressing the


stop button or the 0 button in the test unit.

The generating set will stop automatically once the no load test is
complete (600 seconds by default).

The green LED underneath the generating set symbol goes out to
indicate that the generating set has stopped.

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33502015901_2_1

4.5. Starting using the load test function

Check there are no faults:


grey: no fault.
red: fault present.
grey: alarm not present.
red: alarm present.

If faults are present, the fault management screen can be accessed by


pressing the reset button.

If no faults are present, automatic mode can be activated by pressing


the Auto button.

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The test starting phase will then begin once button 1 of the test unit is
pressed.

If you press button 1 in the test unit, the following window will appear in which the type of test can be selected.
15/10/2003

00: 00:00

GS 1

Operation

I1(A)

2701

Manu

P.F

Faults

Alarms

0.9 L

Test selected

Select the test to be carried out


Under load
test

No load
test

Esc

Q(kVAr)
Speed (rpm)

1505

Operating time:

10:05

+ Speed
-1Function keys

- Speed

+U

765
-U

-3Power plant
Synchronisation column measurements summary
-2-

Using the KERYS touch-sensitive Man-Machine Interface, the no load test is started by pressing the corresponding
touch key.

The orange LED in the test unit lights up permanently once the test is
confirmed

During the starting phase and until the alternator voltage stabilises, the
green LED underneath the generating set symbol flashes, and then
lights up permanently once the phase is complete.
The installation is then controlled via the automatic systems in accordance with the configuration of the application:
inversion of normal/emergency supply
grid coupling
etc

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33502015901_2_1

The generating set may be stopped at any time by pressing the


stop button or the 0 button in the test unit.

Important:
Pressing the stop button may cause an interruption in the power supply depending on its status when the button is
pressed (e.g. isolated grid operation)
The generating set will stop after a cooling delay (180 seconds by default).
The green LED underneath the generating set symbol goes out to
indicate that the generating set has stopped.

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4.6. Starting in automatic mode


In AUTO mode, except for during the test functions, the generating set starts as a result of an external command which may be
triggered by various sources:
power loss
EJP command (France only)
customer command
The installation is then controlled via the automatic systems in accordance with the configuration of the application:
inversion of normal/emergency source
grid coupling
etc
The generating set may be stopped at any time by pressing the 0 button in
the test unit.

Important:
Pressing the stop button may cause an interruption in the power supply depending on its status when the button
is pressed (e.g. isolated grid operation)
The generating set will stop after a cooling delay (180 seconds by default).
The green LED underneath the generating set symbol goes out to
indicate that the generating set has stopped.

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33502015901_2_1

5. Definitions
5.1. Glossary
I.A.S.
Coupling
I.H.M.
I.N.S.
Led
Synchronisation

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Industrial Automated System


Grouping together of more than one power supply on the same distribution grid
Man Machine Interface. Tool enabling data to be exchanged between the user and the machine
Emergency/Normal Switching
Describes the device (switch) which enables the installation to be supplied by the grid (normal) or
by the replacement power supply (emergency) or the operation (switching) from one power-supply
to the other with a cut-off in supply to the installation
Light-emitting diode
Continuous operation to equalise the voltage and frequency of several electrical supplies before
linking them to the same Bus bars

33502015901_2_1

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