Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
50
758989
REV. NO
DATE
VENDOR'S APPROVAL
758989-PVD-Q-STT-PRO-0012
07.01.2016
VU HUU NGHIEM
VU HUU NGHIEM
Submitted For :
REVIEW
APPROVAL
INFO
FINAL DOCS
06.05.2016
VU HUU NGHIEM
VENDOR NAME:
PVD Tech
PACKAGE
DESCRIPTION:
1. ACCEPTED
3. NOT ACCEPTED.
REVISE AND RE-SUBMIT.
4. FOR INFORMATION ONLY.
DE
PTSC
CLJOC
PACKAGE NO.
VDRL CAT.
SEQUENCE
NO.
REV.
STFFD-P1004003
P05
0001
Name:
Date:
Sign:
PREPARED BY:
PVD TECH
LOI NO.:
SIGNED BY:
PVD TECH
REV.:
DATE:
B
6-May-16
ITEM
NO.
DATA
CODE
DOCUMENTS TITLE
REV.
PTSC/CLJOC COMMENTS
VENDOR PROPOSALS
Incorporated
Not applicable
PTSC RESPONSES
CLJOC RESPONSES
REMARKS
Other comments
Incorporated
Contents
I.
SCOPE ............................................................................................................................................................... 2
II.
GENNERAL REQUIREMENT............................................................................................................................. 2
III.
3.1
3.1.1
Piping................................................................................................................................................ 2
3.1.2
Mechanical ...................................................................................................................................... 3
3.1.3
Structural ......................................................................................................................................... 3
3.1.4
3.1.5
3.2
3.3
3.3.1
3.3.2
3.3.3
3.3.4
3.3.5
3.3.6
3.3.7
3.3.8
3.3.9
3.3.10
Emergency Stop (ES) / Control station (CS)/ Push button Test ................................................... 9
3.3.11
3.3.12
Temperature gauge........................................................................................................................ 10
3.3.13
3.4
3.5
IV.
ATTACHMENTS: ......................................................................................................................................... 11
4.1 ....................................................................................................................................................................... 12
4.2
4.3
4.4
4.5
758981-PVD-Q-STT-PRO-0012
Page 1 of 12
1267-2015/PTSCMC-TM/MHH-E
I.
SCOPE
The purpose of this document is to ensure Fuel Gas Skid (ZZZ-5700) will be tested as per
CLJOCs specification no. 2014-4857-1L-1001. The scope will include visual inspection, instrument
function test, Actuator On Off valve est, Loop test from field devices to Interface Junction Box,. All
test will be recorded in compliance with quality assurance.
This FAT is not included for Pre-Cooler, Condensate Pump and Heater/Heater control panel which
already carried out FAT at Manufacturers Factory.
II.
GENNERAL REQUIREMENT
Reference document: including documents/drawings as applied spec., P&ID, GA for skid, etc.
No.
1
2
3
Description
Hydrostatic Test Procedure for Piping
Hydrostatic Test Procedure for Vessel
Document number
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
III.
STFFD-P1-0040030003-P020001
STFFD-P1-0040030003-P020002
STFFD-P1-004003-D03-0006
STFFD-P1-004003-D10-0002
STFFD-P1-004003-D16-0001
STFFD-P1-004003-D29-0001
STFFD-P1-004003-G04-0003
STFFD-P1-004003-G07-0003
STFFD-P1-004003-G07-0008
STFFD-P1-004003-G07-0012
STFFD-P1-004003-G07-0013
STFFD-P1-004003-G07-0014
STFFD-P1-004003-G07-0015
STFFD-P1-004003-G07-0016
STFFD-P1-004003-G07-0018
STFFD-P1-004003-G07-0018
STFFD-P1-004003-G07-0019
STFFD-P1-004003-G07-0020
STFFD-P1-004003-G07-0023
FAT PROCEDURES
Check the all valves, spectacle, blind have been installed in the correct orientation.
Check that all flange joints have the correct gaskets and the bolts are correctly tightened.
758981-PVD-Q-STT-PRO-0012
Page 2 of 12
1267-2015/PTSCMC-TM/MHH-E
3.1.2 Mechanical
Spare nozzles blind off by blind flange (wooden plates do not permit), correct orientation in
accordance with specification and P& ID's Temporary blinds are installed if the piping is
not tied up.
Manway access in accordance with the drawings and manway cover installation Complete
with correct gaskets/ bolting. Manway door handling facility satisfactory.
Ensure the vessel fittings, trims and instruments are complete and accessible.
Provision for removal of internals is acceptable and any mechanical handling facility is
adequate and correct SWL.
Confirm t h a t earthing bosses are fitted and earth straps installed and secured.
Check Teflon sliding plates are installed as per design and specification.
3.1.3 Structural
Access clearance around skid adequate for personnel a n d maintenance. SWL of any
mechanical handling device for maintenance adequate for intended component and
certified.
All the skid interface connections correct orientation and size to drawings.
758981-PVD-Q-STT-PRO-0012
Page 3 of 12
1267-2015/PTSCMC-TM/MHH-E
Ensure all equipment, junction boxes, instrumentation, cable gland, cable tray and supports
have been checked for earthing continuity and ready for testing.
Instrument installation.
Refer to Leak Test Procedure and Leak test report. Document No.:
Description
Document number
STFFD-P1-0040030003-P02-0001
STFFD-P1-0040030003-P02-0002
Review leak test report.Leak Test System will be carried out before FAT
3.3 Instrument System
3.3.1 Cable Continuity & Insulation Testing
The continuity and Megger testing shall be done at insulation time and will be recorded to
check sheet No. I01-A. The random of 5% testing will be done at FAT time if required.
Document reference
Description
758981-PVD-Q-STT-PRO-0012
Document number
Page 4 of 12
1267-2015/PTSCMC-TM/MHH-E
Cable schedule
STFFD-P1-004003-G04-0003
Tag name:
No.
Tag name
Description
PZT-5706-1
Pressure transmitter
PT-5706-2
Pressure transmitter
PZT-5736A-1
Pressure transmitter
PZT-5736B-1
Pressure transmitter
PZT-5736A-3
Pressure transmitter
PZT-5736B-3
Pressure transmitter
PT-5736-2
Pressure transmitter
PT-5726-1
Pressure transmitter
PDT-5746-1
10
PDT-5706-1
11
PDT-5736A-1
12
PDT-5736B-1
13
PDT-5716A-1
14
PDT-5716B-1
Using Hart communicator, Loop power to verify analog loop check from Transmitter to
Junction Box with 3 point simulation at 0%, 50%, 100%, 50%, 0%.
Document reference:
Description
Piping & Instrumentation Diagram
Document number
STFFD-P1-004003-D10-0002
STFFD-P1-004003-G07-0016
STFFD-P1-004003-D16-0001
STFFD-P1-004003-D29-0001
Tag name:
758981-PVD-Q-STT-PRO-0012
Page 5 of 12
1267-2015/PTSCMC-TM/MHH-E
No.
Tag name
Description
TZT-5706-2
Temp. transmitter
TT-5726A-3
Temp. transmitter
TZT-5726A-2
Temp. transmitter
TT-5726B-3
Temp. transmitter
TT-5726A-7
Temp. transmitter
TT-5726A-5A
Temp. transmitter
TT-5726A-5B
Temp. transmitter
TT-5726A-5C
Temp. transmitter
TT-5726A-5D
Temp. transmitter
10
TT-5726B-7
Temp. transmitter
11
TT-5726B-5A
Temp. transmitter
12
TT-5726B-5B
Temp. transmitter
13
TT-5726B-5C
Temp. transmitter
14
TT-5726B-5D
Temp. transmitter
15
TZT-5746-1
Temp. transmitter
Using Hart communicator, Loop power to verify analog loop check with 3 point simulation
at 0%, 50%, 100%, 50%, 0%..
Document reference:
Description
Document number
STFFD-P1-004003-D10-0002
STFFD-P1-004003-G07-0018
STFFD-P1-004003-D16-0001
Using Hart communicator, Loop power to verify analog loop check from Transmitter to
Junction Box with 3 point simulation at 0%, 50%, 100%, 50%, 0%..
758981-PVD-Q-STT-PRO-0012
Page 6 of 12
1267-2015/PTSCMC-TM/MHH-E
2. Multimeter.
3. Loop power.
Document reference:
Description
Document number
STFFD-P1-004003-D10-0002
STFFD-P1-004003-G07-0015
STFFD-P1-004003-D16-0001
STFFD-P1-004003-D29-0001
Document reference:
Description
Document number
STFFD-P1-004003-D10-0002
STFFD-P1-004003-G07-0008
Step
Performing the following steps to check status of valve open, valve close, fail closed and
switch position.
Step
758981-PVD-Q-STT-PRO-0012
Valve Action
Page 7 of 12
Remark
1267-2015/PTSCMC-TM/MHH-E
Close for FC
Open for FO
Close/Open
Energize
solenoid
Open/Close
De-energize solenoid
Close/Open
Check Open/Close
status at Actuator and
Opening/Closing Time
Check the limit switch
working properly
Check Close/Open status
at Actuator and
Opening/Closing Time
Check the limit switch
working properly
Document reference
Description
Document number
STFFD-P1-004003-D10-0002
STFFD-P1-004003-G07-0014
STFFD-P1-004003-D16-0001
STFFD-P1-004003-D29-0001
Supply Instrument Air to Valve Positioner, force 4-20mA and check % travel
758981-PVD-Q-STT-PRO-0012
Page 8 of 12
1267-2015/PTSCMC-TM/MHH-E
Document reference
Description
Document number
STFFD-P1-004003-D10-0002
STFFD-P1-004003-G07-0013
STFFD-P1-004003-D16-0001
STFFD-P1-004003-D29-0001
Document number
STFFD-P1-004003-D10-0002
STFFD-P1-004003-G07-0020
STFFD-P1-004003-D16-0001
STFFD-P1-004003-D29-0001
Document number
STFFD-P1-004003-D10-0002
STFFD-P1-004003-G07-0012
3.3.10 Emergency Stop (ES) / Control station (CS)/ Push button Test
Tag Name: HS-5726A-3, HS-5726B-3, HS-5736A-3, HS-5736A-4, HS-5736B-3, HS5736B-4, HS-5746A-3, HS-5746A-4, HS-5746B-3, HS-5746B-4.
758981-PVD-Q-STT-PRO-0012
Page 9 of 12
1267-2015/PTSCMC-TM/MHH-E
The following equipment shall be required with valid master calibration certificates:
1. Multimeter
Document reference:
Description
Document number
STFFD-P1-004003-D16-0001
Tool and equipment for testing: air supply, compressor, tube, connection.
Check tag name, nameplate, dimension, pressure range and accessory as per the design
information.
Document reference:
Description
Document number
STFFD-P1-004003-D10-0002
STFFD-P1-004003-G07-0018
STFFD-P1-004003-D29-0001
Check tag name, nameplate, dimension, temperature range and accessory as per the design
information.
Document reference
Description
Document number
STFFD-P1-004003-D10-0002
STFFD-P1-004003-G07-0019
STFFD-P1-004003-D29-0001
758981-PVD-Q-STT-PRO-0012
Page 10 of 12
1267-2015/PTSCMC-TM/MHH-E
Document reference
Description
Document number
STFFD-P1-004003-D10-0002
STFFD-P1-004003-G07-0023
Make sure the insulation resistance of motor (up to 500V) should not be less than 10 Mega
Ohm.
Document reference
Description
Document number
STFFD-P1-004003-D10-0002
STFFD-P1-004003-G07-0003
IV.
ATTACHMENTS:
758981-PVD-Q-STT-PRO-0012
Page 11 of 12
1267-2015/PTSCMC-TM/MHH-E
758981-PVD-Q-STT-PRO-0012
Page 12 of 12
1267-2015/PTSCMC-TM/MHH-E
Description
Check sheet - Piping Completion Certificate
Check sheet - Area Acceptance
Check sheet - Pressure Vessel / Tank
Check sheet - Pump
Check sheet - Heat Exchanger/ Cooler/ Heater
Check sheet - Filter
Check sheet - Instrument Cable
Check sheet - Instrument Analog Loop Check
Check sheet - Instrument Installation
Check sheet - Instrument tubing pressure test
Check sheet - Instrument Junction Box Installation
Check sheet - PSV Inspection
Check sheet - Orifice plate
Check sheet - Control valve
Check sheet - Shutdown valve
Check sheet - Junction Box
Check sheet - Control Station / Pushbutton
Piping
Structurer
Vessel
Instrument
Equipment
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
Page 1 of 1
DESCRIPTION
SKID
PIPING SYSTEM
VESSEL
FILTER VESSEL
SUPER HEATER
VESSEL
SUB-DESCRIPTION
PRESSURE GAUGE
PRESSURE TRANSMITTER
DIFFERENTIAL PRESSURE
TRANSMITTER
TEMPERATURE GAUGE
TEMPERATURE
TRANSMITTER
INSTRUMENT
1
1
1
1
TAG
NUMBER
ZZZ-5700
N/A
MBF-5706
MBF-5716A/B
NO
P01A
M0
I01- A
1-A
X
I03-A
I04-A
I07-A
I08-A
I11-A
I15-A
E04-A
E13-A
E18-A
M01-A
X
X
X
X
X
HAP-5726 A/B
1
2
3
4
5
6
7
8
9
10
11
PG-5706-3
PG-5716A-1
PG-5716B-1
PZT-5706-1
PT-5706-2
PZT-5736A-1
PZT-5736A-3
PZT-5736B-1
PZT-5736B-3
PT-5736-2
PT-5726-1
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
12
PDT-5746-1
13
14
15
16
17
18
19
20
21
PDT-5706-1
PDT-5736A-1
PDT-5736B-1
PDT-5716A-1
PDT-5716B-1
TG-5726A-1
TG-5726A-4
TG-5726B-1
TG-5726B-4
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
22
TZT-5746-1
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
TT-5706-1
TZT-5706-2
TT-5726A-3
TZT-5726A-2
TT-5726B-3
TT-5726A-7
TT-5726A-5A
TT-5726A-5B
TT-5726A-5C
TT-5726A-5D
TT-5726B-7
TT-5726B-5A
TT-5726B-5B
TT-5726B-5C
TT-5726B-5D
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Page 1 of 2
M03-A
Remark
INSTRUMENT
DESCRIPTION
SUB-DESCRIPTION
NO
38
39
40
41
42
43
VORTEX FLOW
TRANSMITTER
PRESSURE CONTROL VALVE
LEVEL CONTROL VALVE
SHUTDOWN VALVE
BLOWDOWN VALVE
JUNCTION BOX
PUMP MOTOR
PUMP MOTOR
ELECTRICAL
TAG
NUMBER
LZT-5706-1/
LG-5706-1
LT-5706-2/
LG-5706-2
LT-5716A-1/
LG-5716A-1
LT-5716A-3/
LG-5716A-3
LT-5716B-1/
LG-5716B-1
LT-5716B-3/
LG-5716B-3
P01A
M0
I01- A
1-A
I03-A
I04-A
I07-A
I08-A
I11-A
I15-A
E04-A
E13-A
E18-A
44
FT-5726 -1
45
46
47
48
49
50
51
62
63
64
65
66
67
68
69
70
1
2
PV - 5706 -1
PV - 5706 -2
LV - 5706 -2
SDV-5746-1
SDY-5746-2
SDY-5736-1
BDV-5726-2
PSV-5706-1
PSV-5706-2
PSV-5736A-1
PSV-5736B-1
PSV-5716A-1
PSV-5716B-1
PSV-5726A-1
PSV-5726B-1
N/A
PBA-5736A
PBA-5736B
X
X
X
X
X
X
X
HS-5726A-3
4
5
6
7
8
9
10
11
12
HS-5726B-3
HS-5736A-3
HS-5736A-4
HS-5736B-3
HS-5736B-4
HS-5746A-3
HS-5746A-4
HS-5746B-3
HS-5746B-4
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
M01-A
M03-A
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Page 2 of 2
Remark
P01-A
Sheet 1 of 1
INFORMATION
Tag number
Description
System
P&ID No.
Sub System
Revision.
Item
1 Preparatory Checks.
1.01
OK
N/A
P/L No
Confirm that All weld inspection and NDE is complete and traceability and history records
complete and cleared by QA/QC and Third Party( Refer to NDE report etc.)
Confirm that Flushing and Hydrostatic testing have been satisfactorily completed and recorded,
ensure that drying of lines has been completed.
1.04
Confirm that All Hydrostatic-Pnematic Testing doccument have approval from QA/QC, Client
and Third Party. ( Refer to Hydrostatic-Pnematic Test Report).
Confirm that all Piping Supports are fitted in correct position as per approved drawings.
2.03 Ensure that all vents and drains have been correctly installed.
Confirm that all temporary spades, bobbins, vents and drains have been removed, and openings
2.04
have been closed in accordance with specifications.
2.05 Check and confirm that check valves are installed in correct direction.
Ensure that Support Gags have been removed where applicable (it may be required to leave
2.06
some in place to be removed offshore.
2.07 Ensure that Spectacle blinds, RO are in the correct position as indicated on P&ID.
Confirm that Extended spindles and chain wheels for specified valves have been correctly
2.08
installed.
2.09 Confirm that all locking devices and interlocks for specified valves have been correctly installed.
2.10
Ensure that the Installation of Piping, Instruments and Mechanical equipment is in accordance
the Isometrics and P&IDs.
Comments:-
Completed By
Company
Name
Signature
Date
Approved by
Accepted By
Verified By
Area Acceptance
A01-A
Sheet 1 of 1
INFORMATION
Tag number
Description
System
Description
Sub System
Description
Deck
Layout drawing
Item
1
OK
Inspection Check List
Completed By
Company
Name
Signature
Date
Approved By
Accepted By
N/A
P/L No
M01-A
Sheet 1 of 1
INFORMATION
Tag number
Description
System
Description
Sub System
Description
Deck/location
P&ID No.
Manufacture
Serial No.
Item
1 Inspection Checklist:
OK
1.01 Equipment and Nameplate installed correctly, and conforms with the Data Sheet,
1.02
1.03
1.04
1.05
2
2.01
2.02
2.03
2.04
2.05
2.06
2.07
Vessel / Tank is clean and Level in Accordance with Manufacturers/design Specification and
layout drawings
DC Report Approved and attached
Suppliers IRC Attached and all Punchlist Cleared
OS&D Report Attached and all issues Closed
Installation Checklist:
Spare Nozzles Blanked Off, correct orientation in accordance with specification and P & ID's
Temporary blinds are installed if the piping is not tied up.
Man way Access in Accordance with the Drawings and Man way Cover Installation Complete
with correct Gaskets/Bolting. Manway door handling facility satisfactory
Confirm that the Vessel Internal Coating and Internal parts are clean and Installed in accordance
with the Drawings and Specifications
Ensure the Vessel Fittings,Trims and Instruments are complete and accessible.
Platform and Access Ladders are complete
Vessel / Tank Undamaged and External Painting / Insulation complete. Insulation/coating mech.
completion sheet completed.
Electrical Construction Department to confirm Earthing Bosses are fitted and Earth Straps
installed and secured.
2.08 Check Teflon sliding plates are installed as per design and specification.
Installation and Holding Down arrangement in accordance with drawings/ correct materials/torque
2.09
and Manufacturers Instructions.
3 Preservation
3.01 Pressure Vessel / Tank protection from construction activities satisfactory.
Comments:-
Completed By
Company
Name
Signature
Date
Approved By
Accepted By
N/A
P/L No
Pump
M03-A
Sheet 1 of 2
INFORMATION
Tag number
Description
System
Description
Sub System
Description
Deck/location
P&ID No.
HP/KW
Manufacturer
Rating
Serial No.
RPM
Item
1
OK
Inspection Checklist:
1.01 Name plate details correct, in accordance with drawings and pump data sheet.
1.02 DC Report Approved and attached
1.03 Suppliers IRC Attached and all Punchlist Cleared
1.04 OS&D Report Attached and all issues Closed
1.05 Check Painting is complete as per Spec. and undamaged
1.06 Check Identification Tag/Labelling is complete and correct
2
Installation Checklist:
Base frame holding down bolts/ base frame shims / S. Steel shims under pump feet / washers
correctly installed.
Pump case vent / drain installed in accordance with drawings and unobstructed outlets/ routed
2.02
correctly.
2.01
2.03
Mechanical seal system installed in accordance with drawings. Record any pre charge media of
seal system if install at yard.
Electrical Construction Department to confirm earthing Bosses are fitted and Earth straps
2.05 installed and secured.
2.04
2.06
Verify that adequate lifting arrangements with the correct SWL for equipment and access is
available for the removal/re-installation of the pump.
Approved By
Accepted By
N/A
P/L No
Pump
M03-A
Sheet 2 of 2
INFORMATION
Description
Tag number
System
Description
Sub System
Description
Deck/location
P&ID No.
HP/KW
Manufacturer
Rating
Serial No.
RPM
2
OK
2.11 Check Suction Strainer is installed correctly and is clean prior to pump installation
2.12 Check pump direction of rotation marking is correct with respect to driver and drawing
2.13 Check guards provided for all rotating parts
2.14 Check base plate drain pan connection line is installed correctly
2.15 Check all instrumentation mountings are secured and installed as per P&ID
2.16 Check for adequate maintenance and operational accessibility
3
3.1
Preservation
Pump protection from construction activities satisfactory.
Comments:-
Completed By
Company
Name
Signature
Date
Approved By
Accepted By
N/A
P/L No
Sheet 1 of 1
M06-A
INFORMATION
Tag number
System
Sub System
Deck/ Location
HP/KW
MFR
Description
Description
Description
P&ID No.
Serial No.
Item
1
1.01
1.02
1.03
1.04
1.05
1.06
2
2.01
2.02
2.03
2.04
2.05
2.06
OK
N/A
P/L NO.
2.11
Name
Signature
3.01
Commerns:
Completed by
Company
Name
Signature
Approved by
Accepted by
Verified by
Filter
Sheet 1 of 1
M08-A
INFORMATION
Tag number
System
Sub System
Deck/ Location
MFR
Description
Description
Description
P&ID No.
Serial No.
Item
1
1.01
1.02
1.03
1.04
1.05
2
2.01
2.02
2.03
2.04
2.05
2.06
2.07
OK
P/L NO.
2.08
N/A
Signature :-
Completed by
Company
Name
Signature
Approved by
Accepted by
Verified by
Instrument Cable
I01-A
Sheet 1 of 1
INFORMATION
Description
Tag number
System
Description
Sub System
Description
From Equip
To Equip
Gland A type
Gland B type
Cable type
Pair/ core
Cable size
Item
OK
Inspection Checklist
Cable number is correct and type and size are in accordance with the cable schedule.
Cable segregation satisfactory
Cable correctly supported and mechanically protected along it's entire length
Cable dressed correctly and bend radius within specification
Cable screen made-off correctly
Cable glanded correctly, ensure that the correct gland is installed (Barrier gland installed where
1.06
required)
1.07 Cable cores ferruled correctly
1.08 Cable cores terminated correctly
1
1.01
1.02
1.03
1.04
1.05
2
2.01
Testing
MEGGAR Testing of cable to be carried out whislt cable is on the drum only (as per details in section
2.02). Cable shall NOT be Maggared after cable has been terminated.
The cable insulation resistance is to be checked using a 250V / 500V Megger (see 2.01 above before
meggar test). (ACCORDING TO THE CABLE RATING) Minimum acceptable resistance is 10 Meg
Ohm, Each core is to be tested against all other cores, screen (if applicable) and earth.
2.02
The minimum measured insulation resistance is to be recorded below for core to core and core to
earth, core to Screen.
The result of DRUM Testing Cable report to be attached.
2.03
3
The cable continuity is to be tested using a suitable multimeter, set to the Ohms range.
Maximum measured Continuity Resistance =
Ohms.
Additional test for fieldbus cable only
The cable is checked using the Wiring Validator. All measurement shoud be OK.
- VOLTAGE :
(Reading should be between 9 and 11V)
- SIGNAL LEVEL :
(Minimum acceptable value is 200)
3.01
- FF NOISE LEVEL:
(Maximum acceptable reading is 50mV)
- LF NOISE LEVEL:
(Maximum acceptable reading is 80mV)
- HF NOISE LEVEL:
(Maximum acceptable reading is 80mV)
4 Test Equipment
Make/Model:
Type:
Make/Model:
Type:
Serial No.:
Serial No.:
Comments:-
Completed By
Company
Name
Approved by
Accepted by
N/A
P/L No.
Signature
Date
I03-A
Sheet 1 of 1
INFORMATION
Tag number
Description
System
Description
Sub System
Description
Service
P&ID No
Date sheet
Instrument type
Manufacturer
Model No
Calibration
Serial No
Item
1 Inspection Checklist
1.01 Confirm all Electrical and Process connections are correct.
1.02 Input Range =
1.03 Air Supply Pressure =
2 Test Equipment
2.01 Make:
2.01 Serial No.:
2.03 Model No:
2.04 Calibration Cert. No.:
3 INSTRUMENT
3.01 Full Range and Units:
3.02 Calibration Range and Units:
3.03 Specific Gravity (for DP Level Transmitters and Level Trols)
4 Switch
Service:
Low
Low low
High
OK
N/A
P/L No
High High
Digital:
Alarm/ Shutdown Unit :Input A Switch Set Point:
Rising
Falling
NO / NC
Falling
NO / NC
0%
4
25%
8
50%
12
75%
16
Comments : -
Completed By
Company
Name
Signature
Date
Approved by
Accepted by
100%
20
Instrument Installation
I04-A
Sheet 1 of 1
INFORMATION
Tag number
Description
Sub System
Description
Tag No
Manufacture
Service
P&ID No
Item
1 Inspection Checklist
OK
Check orifice fitting has all auxillary components installed (Grease nipples, Indicator
plates, Handle etc) as per vendor equipment diagrams.
Completed By
Company
Name
Signature
Date
Approved by
Accepted by
N/A
P/L No
Gauge
I05-A
Sheet 1 of 1
INFORMATION
Tag number
Description
System
Description
Sub System
Description
Service
P&ID No
Date sheet
Instrument type
Manufacturer
Model No
Calibration
Serial No
Item
1 ITEM CHARACTERICTICS
1.01 Confirm all Electrical and Process connections are correct.
1.02 Measurement Element:
1.03 Connection:
1.04 Range/Scale:
2 MECHANICAL INSPECTION
2.01 Check Cleanliness
2.01 Check properly installation
2.03 Check Identification name plate
2.04 Accessories
2.05 Check Manufacturer Calibration Certificate
3 Test Equipment
3.01 Make:
3.02 Serial No.:
3.03 Model No:
3.04 Calibration Cert. No.:
OK
Comments : -
Completed By
Company
Name
Signature
Date
Approved by
Accepted by
N/A
P/L No
I07-A
Sheet 1 of 1
INFORMATION
Tag number
Description
System
Description
Sub System
Description
Manufacturer
Drawing No
Item
1
OK
Inspection Checklist
1.01 Confirm tag plate identification correct, and 'Ex' rating clearly identified (as appropriate)
1.02 Confirm JB is suitable for the area classification, confirm IP rating as per specification
1.03 Confirm all fitted component appropriate to Ex certificate (Ex-rated junction boxes only)
1.04 Confirm JB is installed securely and correctly as per equipment layout drawing.
1.05 Confirm JB is undamaged internally and externally
1.06 Confirm no unauthorized wiring or equipment fitted
1.07 Confirm sufficient access to door/lid for maintenance
1.08 Confirm that all earthing is in accordance with earthing philosophy
1.09 Confirm all glanding correct and appropriate to cables fitted
1.10
Confirm spare gland entries are plugged correctly (check plugs are stamped with hazardous area
certification)
1.11 Confirm that JB's carrying any voltages in excess of 24VDC are identified
1.12 Confirm gaskets & seals fitted correctly, and undamaged
1.13 Confirm core ferrules and crimps correct and terminals secure
1.14 Confirm all terminations are correct and in accordance with relevant drawings
1.15 Confirm all cable screens are made off correctly in accordance with relevant drawings
1.16 Confirm JB internals are free of dust and debris
1.17 Confirm installation of moisture absorbant blocks (Bags or similar installed inside TB).
Comments:-
Completed By
Company
Name
Signature
Date
Approved by
Accepted by
N/A
P/L No.
PSV Inspection
I08-A
Sheet 1 of 1
INFORMATION
Tag number
Description
System
Description
Sub System
Description
P&ID No
Line No
Service
Manufacturer
Model type
Serial No
Item
1
OK
N/A
InspectionChecklist
1.01 Verify equipment and tag name correct in accordance with data sheet
1.02 Pilot or spring operated
1.03 Location correct as shown on P.& I. D.
2
2.01 Attach third party test certificate or complete items 2.02 & 2.03 below.
COLD SET PRESSURE:Test Medium
2.02
2.03
Duration (Min/Hour)
Leak rate (Bubbles/Min)
3 Test Equipment
Make/Model:
Type:
Make/Model:
Type:
Comments:-
Completed By
Company
Name
Signature
Date
Serial No.:
Serial No.:
Approved by
Accepted by
Verified by
CA
P/L No.
I09-A
Sheet 1 of 1
Tag number
Description
System
Description
Sub System
Description
Manufacturer
Drawing No
Item
Inspection Checklist
1
1.01 Outside diameter to be in accordance with the specification.
1.02 Inside diameter to be in accordance with the specification.
1.03 Material to be in accordance with the specification.
1.04 Plate thickness to be in accordance with the specification.
1.05 Flow element to be correctly stamped.
Confirm the following data is stamped on the orifice plate and record the data
below.
1. Tagname ;-
OK
N/A
Approved by
Accepted by
Verified by
CA
P/L No.
Control valve
I14-A
Tag number
Description
System
Description
Sub System
Description
Sheet 1 of 1
Service
Item
1 Inspection Checks
1.01 All approved project and vendor drawings are complete and available.
1.02
1.03
1.04
1.05
1.06
1.07
1.08
1.09
1.1
1.11
1.12
1.14
1.15
OK
Function Check
0
25
75
2.1
Band %
50
2.2
Input
2.3
Output
2.4
Close
Open
2.5
Signal Fail
Close
Open
100
Comments:-
Completed By
Company
Name
Signature
Date
Approved by
Accepted by
N/A
P/L No
SDV
I15-A
Tag number
Description
System
Description
Sub System
Description
Sheet 1 of 1
Service
Item
1 Inspection Checks
1.01 All approved project and vendor drawings are complete and available.
1.02
1.03
1.04
1.05
1.06
1.07
1.08
1.09
1.1
1.11
1.12
1.14
1.15
OK
Function Check
2.1
Opening Time
2.2
Closing Time
2.3
DP Test
2.4
2.5
Comments:-
Completed By
Company
Approved by
Accepted by
N/A
P/L No
Name
Signature
Date
Junction Box
E13-A
Sheet 1 of 1
INFORMATION
Tag number
Description
System
Description
Sub System
Description
Description
Drawing No
Manufacturer
Serial No
Model No
INSPECTION/TEST
Inspection Checklist
Check junction box is installed as per latest design drawing and specifications.
Check JB is suitable for the area classification.
Check JB is properly installed and supported and identification tags are correct and visible.
Check JB is free of dust and debris, is mechanically sound and free from damage.
Check different voltage groups are segregated and barriers installed where required
Check junction box flanges are clean and greased with approved lubricant were required.
Check there is sufficient access to door/lid for maintenance
Check earthing connections are correct and tight and conform to Project Specifications
Check cables are glanded and terminated correctly and ensure spare entries have correct plugs
1.09
fitted
1.1 Check terminals blocks are the correct type and both used and unused terminals are tight.
1.11 Check internal wiring is neat and tidy
2 Testing
OK
1
1.01
1.02
1.03
1.04
1.05
1.06
1.07
1.08
2.01 Test earth continuity resistance to nearby main earth and record value_______ohms. (Max 0.1ohm)
3 Test Equipment
Make:
Model:
Make:
Model:
Serial No.
Serial No.
Calibration Expiry:
Calibration Expiry:
Comments:-
Completed By
Company
Name
Signature
Date
Approved by
Accepted by
N/A
P/L No
E18-A
Sheet 1 of 1
INFORMATION
Tag number
Description
System
Description
Sub System
Description
Description
Manufacturer
Model No
Serial No
Voltage Rating
Drawing No
1
1.01
1.02
1.03
1.04
1.05
1.06
1.07
1.08
1.09
2
INSPECTION/TEST
Inspection Checklist
Check installation is in accordance with latest design documents and specifications
Check control station / isolator is correctly supported, undamaged and suitable for the area
Check the controlled equipment is visible from the control station.
Check labelling / identification tags are correct and visible.
Check cables have been installed with correct bending radius, with no stress on the cable glands,
are mechanically protected (rack and tray) and no physical damage has occurred.
Check cables are glanded and terminated correctly and that glands and locknuts are tight. Ensure
unused entries have the correct plugs fitted.
Check all connections are identified correctly and are tight
Check mechanical operation and that a locking facility is provided and is operational
Check earthing connections are correct and tight and that they meet project specifications.
Testing
OK
2.01 Test earth continuity resistance to nearby main earth and record value_______ohms. (Max 0.1ohm)
3 Test Equipment
Make:
Model:
Make:
Model:
Serial No.
Serial No.
Calibration Expiry:
Calibration Expiry:
Comments:-
Completed By
Company
Name
Signature
Date
Approved by
Accepted by
N/A
P/L No
PROJECT NAME
PACKAGE
PO NUMBER
1267-2015/PTSCMC-TM/MHH-E
MANUFACTURER
PVD TECH
BUYER
PTSC M&C
CLIENT
Fuel Gas Skid FAT has been successfully completed- refer attached Punch List for
outstanding items.
CLJOC Representative
Name:
Name:
Name:
Sign:
Sign:
Sign:
Date:
Date:
Date:
PUNCH LIST
CODE NUMBER
TAG NO.
NOTE:
P.O NO.
Vendor
Inspectio
n
report/IRN
number
ITEM
NO.
Company
Reviewed
Vendor Response
Status
(Open/Close)
TICK APPROPRIATE ACTION COLUNM AT FINAL RELEASE ON THE CARRY-OVER DEFECT LIST ISSUED WITH INSPECTION
RELEASE NOTE PRIOR TO ISSUANCE OF INSPECTION RELEASE NOTES WITH PUNCHLIST ATTACHMENTS. APPROVAL SHALL
BE AUTHORIZED BY THE REQUISITION ENGINEER, PQR AND PMT
CODE #
1
: COMPLETION BY VENDOR AFTER DESPATCH.
2
: COMPLETION BY VENDOR AT FABRICATION SITE.
3
: COMPLETION BY FABRICATION WITH VENDOR ATTENDANCE.
4
: COMPLETION BY FABRICATOR.
5
: COMPLETION BY VENDOR PRIOR TO DESPATCH.
Issued by :
PARTIES
NAME
TITLE
SIGNATURE
PVD TECH
3rd PARTY
PTSC M&C
CLJOC
Page 1 of 1
DATE
COMMENT
CAT
ACTION BY
Remark