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SU TU TRANG FULL FIELD

DEVELOPMENT PHASE 1 PROJECT


VENDOR FRONT SHEET
DOCUMENT TITLE

Factory Acceptance Test Procedure for Complete Skid

TOTAL NO. OF PAGES


(INCLUDING FRONTSHEET)

50

VENDOR'S ORDER NO.

758989

VENDOR'S OWN DOCUMENT NO

REV. NO

DATE

VENDOR'S APPROVAL

758989-PVD-Q-STT-PRO-0012

07.01.2016

VU HUU NGHIEM

VU HUU NGHIEM

Submitted For :
REVIEW

APPROVAL

INFO

FINAL DOCS

06.05.2016

VU HUU NGHIEM

SU TU TRANG FULL FIELD


DEVELOPMENT - PHASE 1
PROJECT

REVIEW DOES NOT CONSTITUTE ACCEPTANCE OF


DESIGN DETAILS, CALCULATIONS, TEST METHODS OR
MATERIALS DEVELOPED OR SELECTED BY VENDOR
NOR DOES IT RELIEVE VENDOR FROM FULL
COMPLIANCE WITH CONTRACTUAL OR OTHER
OBLIGATIONS.

VENDOR NAME:

PVD Tech

PACKAGE
DESCRIPTION:

FUEL GAS SKID

1. ACCEPTED

PO/LOI NO: 058-2015/STTFFD- LOI

2. ACCEPTED, PROCEED WITH WORK AND


INCORPORATE COMMENTS AND RE-SUBMIT

TAG NOS./PO ITEM NOS: MBF-5716 A/B

3. NOT ACCEPTED.
REVISE AND RE-SUBMIT.
4. FOR INFORMATION ONLY.

DE

PTSC

CLJOC

PACKAGE NO.

VDRL CAT.

SEQUENCE
NO.

REV.

STFFD-P1004003

P05

0001

Name:
Date:
Sign:

VENDOR DATA COMMENTS/RESPONSES


PROJECT TITLE: SU TU TRANG FULL FIELD DEVELOPMENT - PHASE I

PREPARED BY:

PVD TECH

LOI NO.:

SIGNED BY:

PVD TECH

PACKAGE DESCRIPTION: FUEL GAS SKID

REV.:

PO/CONTRACT NO.: 1267-2015/PTSCMC-TM/MHH-E

DATE:

B
6-May-16

VENDOR: PVD TECH

ITEM
NO.

DATA
CODE

DOCUMENTS TITLE

STFFD-P1FAT Procedure for


004003-P05Complete Skid
0001

REV.

PTSC/CLJOC COMMENTS

VENDOR PROPOSALS

As per confirmation oin TBC #1


Rev. B, section VIII. QA/QC
CLARIFICATION, item 8.1, FAT
scope as below and not include load
test.
"
- Fuel gas package:
Leak test
Function test for instruments and
equipments
"

How about function test and load test for full


skid? Vendor to advise

The condenste pump had been


performance tested at factory and As
per confirmation oin TBC #1 Rev. B,
section VIII. QA/QC
CLARIFICATION, item 8.1, FAT
scope as below and notmechanical
Condensate pump: mechanical run test at leat 4
run test.
hours
"
- Fuel gas package:
Leak test
Function test for instruments and
equipments
"

Client's comments on document

Incorporated

Not applicable

PTSC RESPONSES

CLJOC RESPONSES

REMARKS

- Add Heater and Heater Control Panel


-Check Cause and Effect

This FAT is not included for the


Heater/Heater control panel which
already carried out FAT at
Manufacturers Factory.

Other comments

Incorporated

FUEL GAS SKID

STFFD-P1-004003-P05-0001 - FAT PROCEDURE

Contents
I.

SCOPE ............................................................................................................................................................... 2

II.

GENNERAL REQUIREMENT............................................................................................................................. 2

III.

FAT PROCEDURES ......................................................................................................................................... 2

3.1

Visual Inspection ..................................................................................................................................... 2

3.1.1

Piping................................................................................................................................................ 2

3.1.2

Mechanical ...................................................................................................................................... 3

3.1.3

Structural ......................................................................................................................................... 3

3.1.4

Check Pump installation .................................................................................................................. 3

3.1.5

Check E & I Equipment Installation .............................................................................................. 4

3.2

Leak Test for System ............................................................................................................................... 4

3.3

Instrument System .................................................................................................................................. 4

3.3.1

Cable Continuity & Insulation Testing .......................................................................................... 4

3.3.2

Pressure / Difference Pressure Transmitter Test:........................................................................... 5

3.3.3

Temperature Transmitter Test:.................................................................................................... 5

3.3.4

Level Transmitter/Gauge Test: ..................................................................................................... 6

3.3.5

Pressure Safety Valves ..................................................................................................................... 7

3.3.6

Actuator Shutdown/Blow down Valve Function Test: ................................................................ 7

3.3.7

Control valve ................................................................................................................................... 8

3.3.8

Vortex Flow Transmitter .................................................................................................................. 9

3.3.9

Back pressure regulator ................................................................................................................... 9

3.3.10

Emergency Stop (ES) / Control station (CS)/ Push button Test ................................................... 9

3.3.11

Pressure Gauge .............................................................................................................................. 10

3.3.12

Temperature gauge........................................................................................................................ 10

3.3.13

Orifice Plate .................................................................................................................................... 11

3.4

Condensate Pump Inspection. ............................................................................................................... 11

3.5

Junction box ........................................................................................................................................... 11

IV.

ATTACHMENTS: ......................................................................................................................................... 11

4.1 ....................................................................................................................................................................... 12
4.2

Check sheet index .................................................................................................................................. 12

4.3

Check sheet overview ............................................................................................................................ 12

4.4

Punch List ............................................................................................................................................... 12

4.5

Check Sheet Form .................................................................................................................................. 12

758981-PVD-Q-STT-PRO-0012

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FUEL GAS SKID

I.

STFFD-P1-004003-P05-0001 - FAT PROCEDURE

SCOPE

The purpose of this document is to ensure Fuel Gas Skid (ZZZ-5700) will be tested as per
CLJOCs specification no. 2014-4857-1L-1001. The scope will include visual inspection, instrument
function test, Actuator On Off valve est, Loop test from field devices to Interface Junction Box,. All
test will be recorded in compliance with quality assurance.
This FAT is not included for Pre-Cooler, Condensate Pump and Heater/Heater control panel which
already carried out FAT at Manufacturers Factory.
II.

GENNERAL REQUIREMENT

Instrument air supply.

24 VDC power supply

Reference document: including documents/drawings as applied spec., P&ID, GA for skid, etc.

No.
1
2
3

Description
Hydrostatic Test Procedure for Piping
Hydrostatic Test Procedure for Vessel

Document number

GA Drawing for Condensate Pumps & Motors (PBA-5736A/B)

4
5
6
7
8

Piping & Instrumentation Diagram


Instrument / Electrical Junction Box Termination Diagram
Instrument Hook Up Drawing
Cable schedule

9
10
11
12
13

Data Sheet for Pressure Safety Valve


Data Sheet for Back Pressure Regulator Valve (PCV)
Data Sheet for Control Valve
Data Sheet for On/Off Valve
Data Sheet for Magnetic Level Gauge/Level Transmitter
Datasheet for Pressure transmitter
Data Sheet For Pressure Gauge
Datasheet for Temperature transmitter
Data Sheet For Temperature Gauge
Datasheet for Vortex FT
Data Sheet for RO

14
15
16
17
18
19

III.

Data Sheet for Condensate Pumps & Motors (PBA-5736A/B)

STFFD-P1-0040030003-P020001
STFFD-P1-0040030003-P020002
STFFD-P1-004003-D03-0006
STFFD-P1-004003-D10-0002
STFFD-P1-004003-D16-0001
STFFD-P1-004003-D29-0001
STFFD-P1-004003-G04-0003
STFFD-P1-004003-G07-0003
STFFD-P1-004003-G07-0008
STFFD-P1-004003-G07-0012
STFFD-P1-004003-G07-0013
STFFD-P1-004003-G07-0014
STFFD-P1-004003-G07-0015
STFFD-P1-004003-G07-0016
STFFD-P1-004003-G07-0018
STFFD-P1-004003-G07-0018
STFFD-P1-004003-G07-0019
STFFD-P1-004003-G07-0020
STFFD-P1-004003-G07-0023

FAT PROCEDURES

3.1 Visual Inspection


3.1.1 Piping
Review installation base on P&IDs, process hook up & installation, iso-metric
drawings.

Check that all piping, equipment is secured in place.

Check the all valves, spectacle, blind have been installed in the correct orientation.

Check that all flange joints have the correct gaskets and the bolts are correctly tightened.

758981-PVD-Q-STT-PRO-0012

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FUEL GAS SKID

STFFD-P1-004003-P05-0001 - FAT PROCEDURE

Check all manual valves operate and gland packing is installed

Check all pipe works have been hydraulically tested

Review Piping & Pressure Vessel Test Reports

Review PSV certificate.


Check Tie-in points on skid marked in the approved drawings.
Check the piping supports installed as per approved drawings.

Check sheet No. P1-A shall be recorded.

3.1.2 Mechanical

Spare nozzles blind off by blind flange (wooden plates do not permit), correct orientation in
accordance with specification and P& ID's Temporary blinds are installed if the piping is
not tied up.

Manway access in accordance with the drawings and manway cover installation Complete
with correct gaskets/ bolting. Manway door handling facility satisfactory.

Ensure the vessel fittings, trims and instruments are complete and accessible.

Provision for removal of internals is acceptable and any mechanical handling facility is
adequate and correct SWL.

Vessel / Tank undamaged and external painting / insulation complete. Insulation/


Coating mech. completion sheet completed.

Confirm t h a t earthing bosses are fitted and earth straps installed and secured.

Check Teflon sliding plates are installed as per design and specification.

Check performance pump report.


Check all equipments supports already installed and tightening as per requirement.
Check operation of QOC.
Check pad eyes must be completed as per approved drawings.

Check sheet No. M01-A shall be recorded.

3.1.3 Structural

Access clearance around skid adequate for personnel a n d maintenance. SWL of any
mechanical handling device for maintenance adequate for intended component and
certified.

Check any mechanical damage.

Skid Drain/ Drip pan connections to drain system correct.

All the skid interface connections correct orientation and size to drawings.

Cleanliness of skid satisfactory, any construction debris cleared.

Check sheet No. A01-A shall be recorded.

3.1.4 Check Pump installation


Check name plate/tag name, painting in accordance with drawings and pump data sheet.
Check for installation and other.

758981-PVD-Q-STT-PRO-0012

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FUEL GAS SKID

STFFD-P1-004003-P05-0001 - FAT PROCEDURE

Check sheet No. M03-A shall be recorded


3.1.5 Check E & I Equipment Installation

Refer to E&I documents/ drawings as following:


-

2014-4869-3L-0009 Electrical Equipment Testing & Commissioning Specification

2014-4806-4L-0002 Instrument Installation Specification.

STFFD-P1-004003-D29-0001 Instrument Hook Up Drawing

STFFD-P1-004003-D16-0001 Instrument / Electrical Junction Box Termination


Diagram

Datasheet as listed in Section II

Check cable tray installation.

Ensure there are sufficient warning labels.

Check that all nameplates are installed and correct.

Ensure all equipment, junction boxes, instrumentation, cable gland, cable tray and supports
have been checked for earthing continuity and ready for testing.

Check cable size.

Check cable gland size.

Check cable marker.

Check tubing, earthing installation.

Instrument installation.

Check calibration certificate.

Check sheet No. I04-A shall be recorded.

3.2 Leak Test for System

Refer to Leak Test Procedure and Leak test report. Document No.:
Description

Hydrostatic Test Procedure for Piping


Hydrostatic Test Procedure for Vessel

Document number

STFFD-P1-0040030003-P02-0001
STFFD-P1-0040030003-P02-0002

Review leak test report.Leak Test System will be carried out before FAT
3.3 Instrument System
3.3.1 Cable Continuity & Insulation Testing

The continuity and Megger testing shall be done at insulation time and will be recorded to
check sheet No. I01-A. The random of 5% testing will be done at FAT time if required.

The following equipments shall be required:


a. Megger Meter, 500V Megger Test
b. Multimeter

Document reference
Description

758981-PVD-Q-STT-PRO-0012

Document number

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FUEL GAS SKID

STFFD-P1-004003-P05-0001 - FAT PROCEDURE

Cable schedule

STFFD-P1-004003-G04-0003

Check sheet No. I01-A shall be recorded


3.3.2 Pressure / Difference Pressure Transmitter Test:

Tag name:
No.

Tag name

Description

PZT-5706-1

Pressure transmitter

PT-5706-2

Pressure transmitter

PZT-5736A-1

Pressure transmitter

PZT-5736B-1

Pressure transmitter

PZT-5736A-3

Pressure transmitter

PZT-5736B-3

Pressure transmitter

PT-5736-2

Pressure transmitter

PT-5726-1

Pressure transmitter

PDT-5746-1

Dif. Pressure transmitter

10

PDT-5706-1

Dif. Pressure transmitter

11

PDT-5736A-1

Dif. Pressure transmitter

12

PDT-5736B-1

Dif. Pressure transmitter

13

PDT-5716A-1

Dif. Pressure transmitter

14

PDT-5716B-1

Dif. Pressure transmitter

Using Hart communicator, Loop power to verify analog loop check from Transmitter to
Junction Box with 3 point simulation at 0%, 50%, 100%, 50%, 0%.

The following equipments shall be required:


1. Hart Communicator
2. Multimeter
3. Loop power.

Document reference:

Description
Piping & Instrumentation Diagram

Document number
STFFD-P1-004003-D10-0002

Datasheet for Pressure transmitter

STFFD-P1-004003-G07-0016

Instrument / Electrical Junction Box Termination Diagram

STFFD-P1-004003-D16-0001

Instrument Hook Up Drawing

STFFD-P1-004003-D29-0001

Check sheet No. I03-A shall be recorded


3.3.3 Temperature Transmitter Test:

Tag name:

758981-PVD-Q-STT-PRO-0012

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FUEL GAS SKID

STFFD-P1-004003-P05-0001 - FAT PROCEDURE

No.

Tag name

Description

TZT-5706-2

Temp. transmitter

TT-5726A-3

Temp. transmitter

TZT-5726A-2

Temp. transmitter

TT-5726B-3

Temp. transmitter

TT-5726A-7

Temp. transmitter

TT-5726A-5A

Temp. transmitter

TT-5726A-5B

Temp. transmitter

TT-5726A-5C

Temp. transmitter

TT-5726A-5D

Temp. transmitter

10

TT-5726B-7

Temp. transmitter

11

TT-5726B-5A

Temp. transmitter

12

TT-5726B-5B

Temp. transmitter

13

TT-5726B-5C

Temp. transmitter

14

TT-5726B-5D

Temp. transmitter

15

TZT-5746-1

Temp. transmitter

Using Hart communicator, Loop power to verify analog loop check with 3 point simulation
at 0%, 50%, 100%, 50%, 0%..

The following equipments shall be required:


1. Hart Communicator.
2. Multimeter.
3. Loop power.

Document reference:
Description

Document number

Piping & Instrumentation Diagram

STFFD-P1-004003-D10-0002

Datasheet for Temperature transmitter


Instrument / Electrical Junction Box Termination Diagram

STFFD-P1-004003-G07-0018
STFFD-P1-004003-D16-0001

Check sheet No. I03-A shall be recorded.

3.3.4 Level Transmitter/Gauge Test:

Tag Name: LZT-5706-1/LG-5706-1, LT-5706-2/LG-5706-2, LT-5716A-1/LG-5716A-1,


LT-5716A-3/LG-5716A-3, LT-5716B-1/LG-5716B-1, LT-5716B-3/LG-5716B-3.

Using Hart communicator, Loop power to verify analog loop check from Transmitter to
Junction Box with 3 point simulation at 0%, 50%, 100%, 50%, 0%..

Fill water to Level Gauge and check % level.

The following equipments shall be required:


1. Hart Communicator.

758981-PVD-Q-STT-PRO-0012

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STFFD-P1-004003-P05-0001 - FAT PROCEDURE

2. Multimeter.
3. Loop power.

Document reference:
Description

Document number

Piping & Instrumentation Diagram

STFFD-P1-004003-D10-0002

Data Sheet for Magnetic Level Gauge/Level Transmitter

STFFD-P1-004003-G07-0015

Instrument / Electrical Junction Box Termination Diagram


Instrument Hook Up Drawing

STFFD-P1-004003-D16-0001
STFFD-P1-004003-D29-0001

Check sheet No. I03-A shall be recorded


3.3.5 Pressure Safety Valves
Tag Name: PSV-5706-1, PSV-5706-2, PSV-5736A/B-1, PSV-5716A/B-1, PSV-5726A/B-1
The following check shall be included in the FAT:
Documentation: Check test certificates have the correct set pressure and the serial
number on the certs matches the name plate attached to the valves
Visual Check & Installation:
Check safety valves are properly installed without any damage.
- Visual Check for signs of damage
- Ensure Tag No. is attached to each valve
- Confirm valve is properly installed as per P&ID
Check calibration certificate from manufacturer.
Check sheet No. I08-A shall be recorded

Document reference:
Description

Document number

Piping & Instrumentation Diagram

STFFD-P1-004003-D10-0002

Data Sheet for Pressure Safety Valve

STFFD-P1-004003-G07-0008

3.3.6 Actuator Shutdown/Blow down Valve Function Test:

Step

Tag name: SDV-5746-1, SDY-5746-2, SDY-5736-1, BDV-5726-2.

Connecting the instrument air supply to instrument air main manifold.

Adjusting instrument air supply pressure to 6.5-6.8 bar.

Connect 24VDC power supply to solenoid valve.

Checking leakage if occurring.

Performing the following steps to check status of valve open, valve close, fail closed and
switch position.
Step

758981-PVD-Q-STT-PRO-0012

Valve Action

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Remark

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STFFD-P1-004003-P05-0001 - FAT PROCEDURE

Make sure the solenoid is in actuator closed


position and the vent is closed (refer to data
sheet)

Close for FC
Open for FO

Close/Open

Energize

solenoid

Open/Close

De-energize solenoid

Close/Open

Check Open/Close
status at Actuator and
Opening/Closing Time
Check the limit switch
working properly
Check Close/Open status
at Actuator and
Opening/Closing Time
Check the limit switch
working properly

The following equipment shall be required:


1. Multimeter.
3. 24VDC power supply.

Document reference
Description

Document number

Piping & Instrumentation Diagram

STFFD-P1-004003-D10-0002

Data Sheet for On/Off Valve

STFFD-P1-004003-G07-0014

Instrument / Electrical Junction Box Termination Diagram

STFFD-P1-004003-D16-0001

Instrument Hook Up Drawing

STFFD-P1-004003-D29-0001

Check sheet No. I11-A shall be recorded.


3.3.7 Control valve
Tag number: PV - 5706 -1, PV - 5706 -2, LV-5736-1
The following checks shall be included in the FAT with results recorded in Form F004
attached at the end of this document.
Documentation: check properly certificates of control valve and Individual Instrument FAT
Report at Manufacturer shall be available during FAT for review
Visual Check & Installation:
-

Verify valid calibration certificate is available

Check Properly Tag. Name

Confirm CV have properly installed as per Instrument Hook up DWG.

Function Test: Individual function check and confirm Range/Setting


-

Supply Instrument Air to Valve Positioner, force 4-20mA and check % travel

Check status of valve with Instrument Air Input Fail

Check status of valve with power supply Fail

Check sheet No. I11-A shall be recorded.

758981-PVD-Q-STT-PRO-0012

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FUEL GAS SKID

STFFD-P1-004003-P05-0001 - FAT PROCEDURE

Document reference
Description

Document number

Piping & Instrumentation Diagram

STFFD-P1-004003-D10-0002

Data Sheet for Control Valve

STFFD-P1-004003-G07-0013

Instrument / Electrical Junction Box Termination Diagram

STFFD-P1-004003-D16-0001

Instrument Hook Up Drawing

STFFD-P1-004003-D29-0001

3.3.8 Vortex Flow Transmitter


Tag Name: FT-5726 -1/FE-5726-1
Check Installation direction.
Using Hart communicator, Loop power to verify analog loop check from Transmitter to
Junction Box with 3 point simulation at 0%, 50%, 100%, 50%, 0%..
The following equipments shall be required:
1. Hart Communicator.
2. Multimeter.
3. 24VDC Loop power.
Check sheet No. I03-A shall be recorded.
Document reference
Description

Document number

Piping & Instrumentation Diagram

STFFD-P1-004003-D10-0002

Datasheet for Vortex FT

STFFD-P1-004003-G07-0020

Instrument / Electrical Junction Box Termination Diagram

STFFD-P1-004003-D16-0001

Instrument Hook Up Drawing

STFFD-P1-004003-D29-0001

3.3.9 Back pressure regulator


Tag Name: PCV-5736A/B-1
Check Installation direction.
Review Testing Report
Document reference
Description

Document number

Piping & Instrumentation Diagram

STFFD-P1-004003-D10-0002

Data Sheet for Back Pressure Regulator Valve (PCV)

STFFD-P1-004003-G07-0012

3.3.10 Emergency Stop (ES) / Control station (CS)/ Push button Test

Tag Name: HS-5726A-3, HS-5726B-3, HS-5736A-3, HS-5736A-4, HS-5736B-3, HS5736B-4, HS-5746A-3, HS-5746A-4, HS-5746B-3, HS-5746B-4.

758981-PVD-Q-STT-PRO-0012

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STFFD-P1-004003-P05-0001 - FAT PROCEDURE

Emergency stop Test:


1. To press the button.
2. Using Multimeter to measure loop.
3. Check and record Normal status of ES pushbutton (NO/NC).

Check sheet No. E18-A shall be recorded.

The following equipment shall be required with valid master calibration certificates:
1. Multimeter

Document reference:
Description

Document number

Instrument / Electrical Junction Box Termination Diagram

STFFD-P1-004003-D16-0001

3.3.11 Pressure Gauge


Tag name: PG-5706-3, PG-5716A-1, PG-5716B-1.

Tool and equipment for testing: air supply, compressor, tube, connection.

Check tag name, nameplate, dimension, pressure range and accessory as per the design
information.

Ensure that PG Installed correctly.

Verify Calibration Report.

Check sheet No. I03-A and I04A shall be recorded.

Document reference:
Description

Document number

Piping & Instrumentation Diagram

STFFD-P1-004003-D10-0002

Data Sheet For Pressure Gauge

STFFD-P1-004003-G07-0018

Instrument Hook Up Drawing

STFFD-P1-004003-D29-0001

3.3.12 Temperature gauge


Tag name: TG-5726A-1, TG-5726A-4, TG-5726B-1, TG-5726B-4.

Check tag name, nameplate, dimension, temperature range and accessory as per the design
information.

Ensure that TG Installed correctly.

Verify Calibration Report.

Check sheet No. I03-A and I04 shall be recorded.

Document reference
Description

Document number

Piping & Instrumentation Diagram

STFFD-P1-004003-D10-0002

Data Sheet For Temperature Gauge

STFFD-P1-004003-G07-0019

Instrument Hook Up Drawing

STFFD-P1-004003-D29-0001

758981-PVD-Q-STT-PRO-0012

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3.3.13 Orifice Plate


Tag name: RO-5726-1
Check tag name, nameplate, Outside/ inside diameter, Material, Plate thickness and
accessory as per the design information.

Ensure that Flow direction correctly.


Check sheet No. I09-A shall be recorded.

Document reference
Description

Document number

Piping & Instrumentation Diagram

STFFD-P1-004003-D10-0002

Data Sheet for RO

STFFD-P1-004003-G07-0023

3.4 Condensate Pump Inspection.


The condensate pump have been carried out FAT at Factory so the following scopes will be performed
during FAT in our workshop. Tag No.: PBA-5736A/B

Check Pump installation as per skid arrangement drawing.


Check pump performance Test Record from Manufacturer.

Make sure the insulation resistance of motor (up to 500V) should not be less than 10 Mega
Ohm.

Check sheet no. M03-A shall be recorded

Document reference
Description

Document number

Piping & Instrumentation Diagram

STFFD-P1-004003-D10-0002

Data Sheet for Condensate Pumps & Motors (PBA-5736A/B)

STFFD-P1-004003-G07-0003

GA Drawing for Condensate Pumps & Motors (PBA-5736A/B) STFFD-P1-004003-D03-0006

3.5 Junction box


Check junction box is installed as per latest design drawing and specifications.
Check JB is suitable for the area classification.
Check JB is properly installed and supported and identification tags are correct and visible.
Check JB is free of dust and debris, is mechanically sound and free from damage.
Check earthing connections are correct and tight and conform to Project Specifications
Check cables are glanded and terminated correctly and ensure spare entries have correct
plugs Fitted
Check terminals blocks are the correct type and both used and unused terminals are tight.

IV.

Check sheet no. E13-A shall be recorded

ATTACHMENTS:

758981-PVD-Q-STT-PRO-0012

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4.1 Check sheet index


4.2 Check sheet overview
4.3 Check Sheet Form
4.4 Punch List
4.5 FAT Sign off Form
4.6 PID Marked up

758981-PVD-Q-STT-PRO-0012

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CHECK SHEET INDEX


Check
No.
sheet no.
1 P01-A
2 A01-A
3 M01-A
4 M03-A
5 M06-A
6 M08-A
7 I01-A
8 I03-A
9 I04-A
10 I05-A
11 I07-A
12 I08-A
13 I09-A
14 I14-A
15 I15-A
16 E13-A
17 E18-A

Description
Check sheet - Piping Completion Certificate
Check sheet - Area Acceptance
Check sheet - Pressure Vessel / Tank
Check sheet - Pump
Check sheet - Heat Exchanger/ Cooler/ Heater
Check sheet - Filter
Check sheet - Instrument Cable
Check sheet - Instrument Analog Loop Check
Check sheet - Instrument Installation
Check sheet - Instrument tubing pressure test
Check sheet - Instrument Junction Box Installation
Check sheet - PSV Inspection
Check sheet - Orifice plate
Check sheet - Control valve
Check sheet - Shutdown valve
Check sheet - Junction Box
Check sheet - Control Station / Pushbutton

Piping

Structurer

Vessel

Instrument

Equipment

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

Page 1 of 1

CHECK SHEET OVERVIEW


ITEM
A
B
C
D
E

DESCRIPTION
SKID
PIPING SYSTEM
VESSEL
FILTER VESSEL
SUPER HEATER
VESSEL

SUB-DESCRIPTION

PRESSURE GAUGE

PRESSURE TRANSMITTER

DIFFERENTIAL PRESSURE
TRANSMITTER

TEMPERATURE GAUGE

TEMPERATURE
TRANSMITTER

INSTRUMENT

1
1
1
1

TAG
NUMBER
ZZZ-5700
N/A
MBF-5706
MBF-5716A/B

NO

P01A

M0
I01- A
1-A
X

I03-A

I04-A

I07-A

I08-A

I11-A

I15-A

E04-A

E13-A

E18-A

M01-A

X
X
X

X
X

HAP-5726 A/B

1
2
3
4
5
6
7
8
9
10
11

PG-5706-3
PG-5716A-1
PG-5716B-1
PZT-5706-1
PT-5706-2
PZT-5736A-1
PZT-5736A-3
PZT-5736B-1
PZT-5736B-3
PT-5736-2
PT-5726-1

X
X
X
X
X
X
X
X

X
X
X
X
X
X
X
X

X
X
X
X
X
X
X
X
X
X
X

12

PDT-5746-1

13
14
15
16
17
18
19
20
21

PDT-5706-1
PDT-5736A-1
PDT-5736B-1
PDT-5716A-1
PDT-5716B-1
TG-5726A-1
TG-5726A-4
TG-5726B-1
TG-5726B-4

X
X
X
X
X

X
X
X
X
X

X
X
X
X
X
X
X
X
X

22

TZT-5746-1

23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

TT-5706-1
TZT-5706-2
TT-5726A-3
TZT-5726A-2
TT-5726B-3
TT-5726A-7
TT-5726A-5A
TT-5726A-5B
TT-5726A-5C
TT-5726A-5D
TT-5726B-7
TT-5726B-5A
TT-5726B-5B
TT-5726B-5C
TT-5726B-5D

X
X
X
X
X
X
X
X
X
X
X
X
X
X
X

X
X
X
X
X
X
X
X
X
X
X
X
X
X
X

X
X
X
X
X
X
X
X
X
X
X
X
X
X
X

Page 1 of 2

M03-A

Remark

INSTRUMENT

CHECK SHEET OVERVIEW


ITEM

DESCRIPTION

SUB-DESCRIPTION

NO
38
39

MAGNETIC LEVEL GAUGE &


LEVEL TRANSMITTER

40
41
42
43

VORTEX FLOW
TRANSMITTER
PRESSURE CONTROL VALVE
LEVEL CONTROL VALVE
SHUTDOWN VALVE
BLOWDOWN VALVE

PRESSURE SAFETY VALVE

JUNCTION BOX
PUMP MOTOR
PUMP MOTOR

ELECTRICAL

HAND SWITCH STOP


BUTTON

TAG
NUMBER
LZT-5706-1/
LG-5706-1
LT-5706-2/
LG-5706-2
LT-5716A-1/
LG-5716A-1
LT-5716A-3/
LG-5716A-3
LT-5716B-1/
LG-5716B-1
LT-5716B-3/
LG-5716B-3

P01A

M0
I01- A
1-A

I03-A

I04-A

I07-A

I08-A

I11-A

I15-A

E04-A

E13-A

E18-A

44

FT-5726 -1

45
46
47
48
49
50
51
62
63
64
65
66
67
68
69
70
1
2

PV - 5706 -1
PV - 5706 -2
LV - 5706 -2
SDV-5746-1
SDY-5746-2
SDY-5736-1
BDV-5726-2
PSV-5706-1
PSV-5706-2
PSV-5736A-1
PSV-5736B-1
PSV-5716A-1
PSV-5716B-1
PSV-5726A-1
PSV-5726B-1
N/A
PBA-5736A
PBA-5736B

X
X
X
X
X
X
X

HS-5726A-3

4
5
6
7
8
9
10
11
12

HS-5726B-3
HS-5736A-3
HS-5736A-4
HS-5736B-3
HS-5736B-4
HS-5746A-3
HS-5746A-4
HS-5746B-3
HS-5746B-4

X
X
X
X
X
X
X
X
X

X
X
X

X
X
X
X
X
X
X

M01-A

M03-A

X
X
X

X
X
X
X
X
X
X
X
X
X
X

Page 2 of 2

Remark

STT FULL FIELD DEVELOPMENT-PHASE 1


FUEL GAS SKID

Piping Completion Certificate

P01-A

Sheet 1 of 1

INFORMATION
Tag number

Description

System

P&ID No.

Sub System

Revision.

Item
1 Preparatory Checks.
1.01

OK

N/A

P/L No

Confirm that All weld inspection and NDE is complete and traceability and history records
complete and cleared by QA/QC and Third Party( Refer to NDE report etc.)

1.02 Check all welded attachments have been completed.


1.03

Confirm that Flushing and Hydrostatic testing have been satisfactorily completed and recorded,
ensure that drying of lines has been completed.

1.04

Confirm that All Hydrostatic-Pnematic Testing doccument have approval from QA/QC, Client
and Third Party. ( Refer to Hydrostatic-Pnematic Test Report).

1.05 Ensure Piping is correct and as per schedule and type.


1.06 Ensure that Piping Punch list has been found out and recorded to Punch-List form.
Inspection Checks.
Check and confirm that piping spool and pipinng components are fabricated and installed in
2.01
accordance with approved Isometric and PID drawing.
Check that correct bolts and gaskets have been installed at all mechanical joints and bolts have
2.02
been torqued / tensioned to correct specification.
2

Confirm that all Piping Supports are fitted in correct position as per approved drawings.
2.03 Ensure that all vents and drains have been correctly installed.
Confirm that all temporary spades, bobbins, vents and drains have been removed, and openings
2.04
have been closed in accordance with specifications.
2.05 Check and confirm that check valves are installed in correct direction.
Ensure that Support Gags have been removed where applicable (it may be required to leave
2.06
some in place to be removed offshore.
2.07 Ensure that Spectacle blinds, RO are in the correct position as indicated on P&ID.
Confirm that Extended spindles and chain wheels for specified valves have been correctly
2.08
installed.
2.09 Confirm that all locking devices and interlocks for specified valves have been correctly installed.
2.10

Ensure that the Installation of Piping, Instruments and Mechanical equipment is in accordance
the Isometrics and P&IDs.

Comments:-

Completed By
Company
Name
Signature
Date

Approved by

Accepted By

Verified By

STT FULL FIELD DEVELOPMENT-PHASE 1


FUEL GAS SKID

Area Acceptance

A01-A

Sheet 1 of 1

INFORMATION

Tag number

Description

System

Description

Sub System

Description

Deck

Layout drawing

Item
1

OK
Inspection Check List

1.01 Erection & Fit-up of Structural Members or Frame completed


1.02 All Bolts, Nuts & Washers Installed & Tightened
1.03 Deck Plate Installed
1.04 Deck Grating Installed & Fully Secured
1.05 Handrails Installed & Fully Secured
1.06 Kick Flat Installed & Fully Secured
1.07 Vertical Ladder Assemblies Installed & Fully Secured To Structure
1.08 Access Stair Assemblies Installed & Fully Secured To Structure
1.09 Door Frames Installed And Fully Secured To The Structure
1.10 Doors Hung, All Fitments Fitted & Doors Fully Operational
1.11 Electrical / Instrument Transit Frames Installed
1.12 Pipe Penetrations Installed
1.13 External Bulkhead Cladding Installed
1.14 All Welding Complete
1.15 All Temporary Installation Aids Removed and remaining structure dressed & made good
1.16 N.D.E. complete
1.17 Passive fire protection complete
1.18 Environmental insulation complete
1.19 Painting complete
Verification of review & approval of contractors/subcontractors, fabrication,inspection &
1.20
test dossier.
Check padeye dimension (total thicness, hole diameter, radius). These dimension are to be
1.21
suitable with design shackle.
Comments:-

Completed By
Company
Name
Signature
Date

Approved By

Accepted By

N/A

P/L No

STT FULL FIELD DEVELOPMENT-PHASE 1


FUEL GAS SKID

Pressure Vessel / Tank

M01-A

Sheet 1 of 1

INFORMATION
Tag number

Description

System

Description

Sub System

Description

Deck/location

P&ID No.

Manufacture

Serial No.

Item
1 Inspection Checklist:

OK

1.01 Equipment and Nameplate installed correctly, and conforms with the Data Sheet,
1.02
1.03
1.04
1.05
2
2.01
2.02
2.03
2.04
2.05
2.06
2.07

Vessel / Tank is clean and Level in Accordance with Manufacturers/design Specification and
layout drawings
DC Report Approved and attached
Suppliers IRC Attached and all Punchlist Cleared
OS&D Report Attached and all issues Closed
Installation Checklist:
Spare Nozzles Blanked Off, correct orientation in accordance with specification and P & ID's
Temporary blinds are installed if the piping is not tied up.
Man way Access in Accordance with the Drawings and Man way Cover Installation Complete
with correct Gaskets/Bolting. Manway door handling facility satisfactory
Confirm that the Vessel Internal Coating and Internal parts are clean and Installed in accordance
with the Drawings and Specifications
Ensure the Vessel Fittings,Trims and Instruments are complete and accessible.
Platform and Access Ladders are complete
Vessel / Tank Undamaged and External Painting / Insulation complete. Insulation/coating mech.
completion sheet completed.
Electrical Construction Department to confirm Earthing Bosses are fitted and Earth Straps
installed and secured.

2.08 Check Teflon sliding plates are installed as per design and specification.
Installation and Holding Down arrangement in accordance with drawings/ correct materials/torque
2.09
and Manufacturers Instructions.
3 Preservation
3.01 Pressure Vessel / Tank protection from construction activities satisfactory.
Comments:-

Completed By
Company
Name
Signature
Date

Approved By

Accepted By

N/A

P/L No

STT FULL FIELD DEVELOPMENT-PHASE 1


FUEL GAS SKID

Pump

M03-A

Sheet 1 of 2

INFORMATION
Tag number

Description

System

Description

Sub System

Description

Deck/location

P&ID No.

HP/KW

Manufacturer

Rating

Serial No.

RPM
Item
1

OK
Inspection Checklist:

1.01 Name plate details correct, in accordance with drawings and pump data sheet.
1.02 DC Report Approved and attached
1.03 Suppliers IRC Attached and all Punchlist Cleared
1.04 OS&D Report Attached and all issues Closed
1.05 Check Painting is complete as per Spec. and undamaged
1.06 Check Identification Tag/Labelling is complete and correct
2

Installation Checklist:

Base frame holding down bolts/ base frame shims / S. Steel shims under pump feet / washers
correctly installed.
Pump case vent / drain installed in accordance with drawings and unobstructed outlets/ routed
2.02
correctly.
2.01

2.03

Suction / Discharge nozzles installed in accordance with drawings.


no mis-alignment of pipe / pump case flanges. no imposed load on pump casing.

Mechanical seal system installed in accordance with drawings. Record any pre charge media of
seal system if install at yard.
Electrical Construction Department to confirm earthing Bosses are fitted and Earth straps
2.05 installed and secured.
2.04

2.06

Verify that adequate lifting arrangements with the correct SWL for equipment and access is
available for the removal/re-installation of the pump.

2.07 Confirm Aligment Check, Refer to


2.09 Check Coupling Installation
2.10 Check pipe supports are installed as per design with guides in correct orientation.
Completed By
Company
Name
Signature
Date

Approved By

Accepted By

N/A

P/L No

STT FULL FIELD DEVELOPMENT-PHASE 1


FUEL GAS SKID

Pump

M03-A

Sheet 2 of 2

INFORMATION
Description

Tag number
System

Description

Sub System

Description

Deck/location

P&ID No.

HP/KW

Manufacturer

Rating

Serial No.

RPM
2

Installation Checklist: (Continuos)

OK

2.11 Check Suction Strainer is installed correctly and is clean prior to pump installation
2.12 Check pump direction of rotation marking is correct with respect to driver and drawing
2.13 Check guards provided for all rotating parts
2.14 Check base plate drain pan connection line is installed correctly
2.15 Check all instrumentation mountings are secured and installed as per P&ID
2.16 Check for adequate maintenance and operational accessibility
3
3.1

Preservation
Pump protection from construction activities satisfactory.

Comments:-

Completed By
Company
Name
Signature
Date

Approved By

Accepted By

N/A

P/L No

STT FULL FIELD DEVELOPMENT-PHASE 1


FUEL GAS SKID

Heat Exchanger/ Cooler/ Heater

Sheet 1 of 1

M06-A
INFORMATION

Tag number
System
Sub System
Deck/ Location
HP/KW
MFR

Description
Description
Description
P&ID No.
Serial No.

Item
1

1.01
1.02
1.03
1.04
1.05
1.06
2

2.01
2.02
2.03
2.04
2.05
2.06

OK

N/A

P/L NO.

Inspection Check list

Equipment comply with data sheet


DC Report Approved and attached
Suppliefs IRC Attached and all Punchlist Cleared
OS&D Report Anached and all issues Closed
Nameplate installed correctly and complies with datasheet
Exchanger is level in accordance with MFR specification
Installation Checklist:

lnstallation and Holding Down in accoroance with drawings and


Manufacrurers lnstructions.
Slinding feet are free and slot direction correct
Bolting and gasket material correct. Bolt torque to specification
For plate exchangers, check end plate parallelism and plate compression
bolt torque. Ensure plate leakage personnel protection cover are installed
over plate
Platform and access ladders are complete
Spare nozzle blanked off in accordance with specification

2.07 Heater fitting, trims are complete


2.08 Tube sheet and tube internal/ external clean and undamage
2.09 Shell internal/ external clean undamage
2.1

Adequate space for removal of tube and maintenance. Pulling post


installed where necessary
Electrical construction department to confirm erathing boss are fitted and
erath dtraps installed and sucured

2.11
Name

Signature

2.12 External painting / Insulation complete


2.13
3

3.01

Accessibilty and mechanical handling for maintenance is acceptable.


SWL of handling facilities correct for equipment
Presevation

Heat Exchanger/ Cooler/ Heater protection from construcrion activities


satisfactory.

Commerns:
Completed by
Company
Name
Signature

Approved by

Accepted by

Verified by

STT FULL FIELD DEVELOPMENT-PHASE 1


FUEL GAS SKID

Filter

Sheet 1 of 1

M08-A
INFORMATION

Tag number
System
Sub System
Deck/ Location
MFR

Description
Description
Description
P&ID No.
Serial No.

Item
1

1.01
1.02
1.03
1.04
1.05
2

2.01
2.02
2.03
2.04
2.05
2.06

2.07

OK

P/L NO.

Equipment and Nameplate comply with Data Sheet, cenifying authority


stamp where necessary.
DC Report Approved and attached
Suppliefs IRC Attached and all Punchlist Cleared
OS&D Report Anached and all issues Closed
Scraper I Rotator fitted in aceordance with vendor instructions and free
to rotate. Take safety precautions prior to checking.
Installation Checklist:

lnstallation and Holding Down in accoroance with drawings and


Manufacrurers lnstructions.
Piping/ Vent/ Drain Conneetions Completed and Supported Correctly
On Skid Equipment /Piping/Tubing completed and Secured correctly
Changeover Valve fitted and operates correctly (duplex types)
Filter/ Strainter internally clean and free from damage
Access covers fitted and torqued correctly, cover handling facilities
satisfactory and correctly installed
Electrical Construction Depanment to confim Earthing bosses are
fitted and Straps installed and secured,
Name:-

2.08

N/A

Inspection Check list

Signature :-

Adequate eccess and mechanical handling facilities for maintenance with


the correct SWL for equipment.
Presevation

3.01 Filter protection from construcrion activities satisfactory.


Commerns:

Completed by
Company
Name
Signature

Approved by

Accepted by

Verified by

STT FULL FIELD DEVELOPMENT-PHASE 1


FUEL GAS SKID

Instrument Cable

I01-A

Sheet 1 of 1

INFORMATION
Description

Tag number
System

Description

Sub System

Description

From Equip

To Equip

Gland A type

Gland B type

Cable type

Pair/ core

Cable size

Item

OK

Inspection Checklist
Cable number is correct and type and size are in accordance with the cable schedule.
Cable segregation satisfactory
Cable correctly supported and mechanically protected along it's entire length
Cable dressed correctly and bend radius within specification
Cable screen made-off correctly
Cable glanded correctly, ensure that the correct gland is installed (Barrier gland installed where
1.06
required)
1.07 Cable cores ferruled correctly
1.08 Cable cores terminated correctly
1
1.01
1.02
1.03
1.04
1.05

2
2.01

Testing
MEGGAR Testing of cable to be carried out whislt cable is on the drum only (as per details in section
2.02). Cable shall NOT be Maggared after cable has been terminated.

The cable insulation resistance is to be checked using a 250V / 500V Megger (see 2.01 above before
meggar test). (ACCORDING TO THE CABLE RATING) Minimum acceptable resistance is 10 Meg
Ohm, Each core is to be tested against all other cores, screen (if applicable) and earth.
2.02
The minimum measured insulation resistance is to be recorded below for core to core and core to
earth, core to Screen.
The result of DRUM Testing Cable report to be attached.
2.03
3

The cable continuity is to be tested using a suitable multimeter, set to the Ohms range.
Maximum measured Continuity Resistance =
Ohms.
Additional test for fieldbus cable only

The cable is checked using the Wiring Validator. All measurement shoud be OK.
- VOLTAGE :
(Reading should be between 9 and 11V)
- SIGNAL LEVEL :
(Minimum acceptable value is 200)
3.01
- FF NOISE LEVEL:
(Maximum acceptable reading is 50mV)
- LF NOISE LEVEL:
(Maximum acceptable reading is 80mV)
- HF NOISE LEVEL:
(Maximum acceptable reading is 80mV)
4 Test Equipment
Make/Model:
Type:
Make/Model:
Type:

Serial No.:
Serial No.:

Calibration Cert Exp Date :


Calibration Cert Exp Date :

Comments:-

Completed By

Company
Name

Approved by

Accepted by

N/A

P/L No.

Signature
Date

STT FULL FIELD DEVELOPMENT-PHASE 1


FUEL GAS SKID

Instrument Analog Loop Check

I03-A

Sheet 1 of 1

INFORMATION
Tag number

Description

System

Description

Sub System

Description

Service

P&ID No

Date sheet

Instrument type

Manufacturer

Model No

Calibration
Serial No
Item
1 Inspection Checklist
1.01 Confirm all Electrical and Process connections are correct.
1.02 Input Range =
1.03 Air Supply Pressure =
2 Test Equipment
2.01 Make:
2.01 Serial No.:
2.03 Model No:
2.04 Calibration Cert. No.:
3 INSTRUMENT
3.01 Full Range and Units:
3.02 Calibration Range and Units:
3.03 Specific Gravity (for DP Level Transmitters and Level Trols)
4 Switch
Service:
Low
Low low
High

OK

N/A

P/L No

High High

Digital:
Alarm/ Shutdown Unit :Input A Switch Set Point:

Rising

Falling

NO / NC

Input B Switch Set Point:


Rising
Analogue:
Percentage of Range
English Units
Loop Check
Analog Output

Falling

NO / NC

0%
4

25%
8

50%
12

75%
16

Comments : -

Completed By
Company
Name
Signature
Date

Approved by

Accepted by

100%
20

STT FULL FIELD DEVELOPMENT-PHASE 1


FUEL GAS SKID

Instrument Installation

I04-A

Sheet 1 of 1

INFORMATION
Tag number

Description

Sub System

Description

Tag No

Manufacture

Service

P&ID No

Item
1 Inspection Checklist

OK

1.01 Instrument correctly mounted.


1.02 Instrument correctly positioned.
1.03 Instrument free of vibration.
1.04 Instrument orientation correct.
1.05 Instrument elevation correct.
1.06 Instrument clear of obstructions.
1.07 Instrument accessible from deck.
1.08 Impulse lines installed & supported.
1.09 Vent lines install correctly.
1.10 Impulse line material correct.
1.11 Signal lines installed and supported.
1.12 Orifice Plate Installed
1.13 Orifice Plate TAG No.
1.14

Check orifice fitting has all auxillary components installed (Grease nipples, Indicator
plates, Handle etc) as per vendor equipment diagrams.

1.15 Hydraulic lines installed & supported.


1.16 In-line equipment supported correctly.
1.17 Level Indication
1.18 Instrument earthed correctly
Comments:-

Completed By
Company
Name
Signature
Date

Approved by

Accepted by

N/A

P/L No

STT FULL FIELD DEVELOPMENT-PHASE 1


FUEL GAS SKID

Gauge

I05-A

Sheet 1 of 1

INFORMATION
Tag number

Description

System

Description

Sub System

Description

Service

P&ID No

Date sheet

Instrument type

Manufacturer

Model No

Calibration
Serial No
Item
1 ITEM CHARACTERICTICS
1.01 Confirm all Electrical and Process connections are correct.
1.02 Measurement Element:
1.03 Connection:
1.04 Range/Scale:
2 MECHANICAL INSPECTION
2.01 Check Cleanliness
2.01 Check properly installation
2.03 Check Identification name plate
2.04 Accessories
2.05 Check Manufacturer Calibration Certificate
3 Test Equipment
3.01 Make:
3.02 Serial No.:
3.03 Model No:
3.04 Calibration Cert. No.:

OK

Comments : -

Completed By
Company
Name
Signature
Date

Approved by

Accepted by

N/A

P/L No

STT FULL FIELD DEVELOPMENT-PHASE 1


FUEL GAS SKID

Instrument Junction Box Installation

I07-A

Sheet 1 of 1

INFORMATION
Tag number

Description

System

Description

Sub System

Description

Manufacturer

Drawing No

Item
1

OK
Inspection Checklist

1.01 Confirm tag plate identification correct, and 'Ex' rating clearly identified (as appropriate)
1.02 Confirm JB is suitable for the area classification, confirm IP rating as per specification
1.03 Confirm all fitted component appropriate to Ex certificate (Ex-rated junction boxes only)
1.04 Confirm JB is installed securely and correctly as per equipment layout drawing.
1.05 Confirm JB is undamaged internally and externally
1.06 Confirm no unauthorized wiring or equipment fitted
1.07 Confirm sufficient access to door/lid for maintenance
1.08 Confirm that all earthing is in accordance with earthing philosophy
1.09 Confirm all glanding correct and appropriate to cables fitted
1.10

Confirm spare gland entries are plugged correctly (check plugs are stamped with hazardous area
certification)

1.11 Confirm that JB's carrying any voltages in excess of 24VDC are identified
1.12 Confirm gaskets & seals fitted correctly, and undamaged
1.13 Confirm core ferrules and crimps correct and terminals secure
1.14 Confirm all terminations are correct and in accordance with relevant drawings
1.15 Confirm all cable screens are made off correctly in accordance with relevant drawings
1.16 Confirm JB internals are free of dust and debris
1.17 Confirm installation of moisture absorbant blocks (Bags or similar installed inside TB).
Comments:-

Completed By
Company
Name
Signature
Date

Approved by

Accepted by

N/A

P/L No.

STT FULL FIELD DEVELOPMENT-PHASE 1


FUEL GAS SKID

PSV Inspection

I08-A

Sheet 1 of 1

INFORMATION
Tag number

Description

System

Description

Sub System

Description

P&ID No

Line No

Service

Manufacturer

Model type

Serial No

Item
1

OK

N/A

InspectionChecklist

1.01 Verify equipment and tag name correct in accordance with data sheet
1.02 Pilot or spring operated
1.03 Location correct as shown on P.& I. D.
2

Calibration Results (Calibration to be carried out only on approval of Client)

2.01 Attach third party test certificate or complete items 2.02 & 2.03 below.
COLD SET PRESSURE:Test Medium
2.02

Cold Set Pressure (Barg)


Lifting Pressure (Barg)
Reset Pressure (Barg)
LEAK TEST:Leak Test Pressure (Barg)

2.03

Duration (Min/Hour)
Leak rate (Bubbles/Min)

3 Test Equipment
Make/Model:
Type:
Make/Model:
Type:
Comments:-

Completed By
Company
Name
Signature
Date

Serial No.:
Serial No.:

Approved by

Calibration Cert Exp :


Calibration Cert Exp :

Accepted by

Verified by
CA

P/L No.

STT FULL FIELD DEVELOPMENT-PHASE 1


FUEL GAS SKID

Orifice Plate Inspection

I09-A

Sheet 1 of 1

Tag number
Description
System
Description
Sub System
Description
Manufacturer
Drawing No
Item
Inspection Checklist
1
1.01 Outside diameter to be in accordance with the specification.
1.02 Inside diameter to be in accordance with the specification.
1.03 Material to be in accordance with the specification.
1.04 Plate thickness to be in accordance with the specification.
1.05 Flow element to be correctly stamped.
Confirm the following data is stamped on the orifice plate and record the data
below.
1. Tagname ;-

OK

N/A

2. Line size / Class :1.06


3. Oriface size :4. Flow direction :Comments:Com
plete
d By
Company
Name
Signature
Date

Approved by

Accepted by

Verified by
CA

P/L No.

STT FULL FIELD DEVELOPMENT-PHASE 1


FUEL GAS SKID

Control valve

I14-A

Tag number

Description

System

Description

Sub System

Description

Sheet 1 of 1

Service
Item
1 Inspection Checks
1.01 All approved project and vendor drawings are complete and available.
1.02
1.03
1.04
1.05
1.06
1.07
1.08
1.09
1.1
1.11
1.12
1.14
1.15

OK

Valve and Accessories supplied, comply with Data Sheet


Valve and Accessories correctly installed and supported as per Project Drawings
Local Position indicator available and operational
Valve, Hand wheel and Position Switches are accessible and clear of obstruction
Signal and Supply Lines correctly installed and supported as per Project drawings and
specifications
Flow direction confirmed correct
Signal and Supply Lines tested, cleared/flushed and certified
Cables installed, tagged, glanded and terminated as per Project and specification
Cable continuity and megger tests completed and certified
Spare cable entries are plugged with certified Ex-Plug
Earthing in accordance with Project Specifications
Nameplates and Tagging correct and properly installed as per Project Drawings
Ensure proper access to ESD-BDV for calibration / testing and maintenance. Otherwise provide
access platform.

1.16 EX Certificate check correctly.


2

Function Check
0

25

75

2.1

Band %

50

2.2

Input

2.3

Output

2.4

Instrument Air Fail

Close

Open

2.5

Signal Fail

Close

Open

100

Comments:-

Completed By
Company
Name
Signature
Date

Approved by

Accepted by

N/A

P/L No

STT FULL FIELD DEVELOPMENT-PHASE 1


FUEL GAS SKID

SDV

I15-A

Tag number

Description

System

Description

Sub System

Description

Sheet 1 of 1

Service
Item
1 Inspection Checks
1.01 All approved project and vendor drawings are complete and available.
1.02
1.03
1.04
1.05
1.06
1.07
1.08
1.09
1.1
1.11
1.12
1.14
1.15

OK

Valve and Accessories supplied, comply with Data Sheet


Valve and Accessories correctly installed and supported as per Project Drawings
Local Position indicator available and operational
Valve, Hand wheel and Position Switches are accessible and clear of obstruction
Signal and Supply Lines correctly installed and supported as per Project drawings and
specifications
Flow direction confirmed correct
Signal and Supply Lines tested, cleared/flushed and certified
Cables installed, tagged, glanded and terminated as per Project and specification
Cable continuity and megger tests completed and certified
Spare cable entries are plugged with certified Ex-Plug
Earthing in accordance with Project Specifications
Nameplates and Tagging correct and properly installed as per Project Drawings
Ensure proper access to ESD-BDV for calibration / testing and maintenance. Otherwise provide
access platform.

1.16 EX Certificate check correctly.


2

Function Check

2.1

Opening Time

2.2

Closing Time

2.3

DP Test

2.4

Fail Status when loss instrument air

2.5

Fail Status when loss Electrical

Comments:-

Completed By
Company

Approved by

Accepted by

N/A

P/L No

Name
Signature
Date

STT FULL FIELD DEVELOPMENT-PHASE 1


FUEL GAS SKID

Junction Box

E13-A

Sheet 1 of 1

INFORMATION
Tag number

Description

System

Description

Sub System

Description

Sub Sub System

Description

Drawing No

Manufacturer

Serial No

Model No

INSPECTION/TEST
Inspection Checklist
Check junction box is installed as per latest design drawing and specifications.
Check JB is suitable for the area classification.
Check JB is properly installed and supported and identification tags are correct and visible.
Check JB is free of dust and debris, is mechanically sound and free from damage.
Check different voltage groups are segregated and barriers installed where required
Check junction box flanges are clean and greased with approved lubricant were required.
Check there is sufficient access to door/lid for maintenance
Check earthing connections are correct and tight and conform to Project Specifications
Check cables are glanded and terminated correctly and ensure spare entries have correct plugs
1.09
fitted
1.1 Check terminals blocks are the correct type and both used and unused terminals are tight.
1.11 Check internal wiring is neat and tidy
2 Testing

OK

1
1.01
1.02
1.03
1.04
1.05
1.06
1.07
1.08

2.01 Test earth continuity resistance to nearby main earth and record value_______ohms. (Max 0.1ohm)
3 Test Equipment
Make:
Model:
Make:
Model:

Serial No.
Serial No.

Calibration Expiry:
Calibration Expiry:

Comments:-

Completed By
Company
Name
Signature
Date

Approved by

Accepted by

N/A

P/L No

STT FULL FIELD DEVELOPMENT-PHASE 1


FUEL GAS SKID

Control Station / Pushbutton

E18-A

Sheet 1 of 1

INFORMATION
Tag number

Description

System

Description

Sub System

Description

Sub Sub System

Description

Manufacturer

Model No

Serial No

Voltage Rating

Drawing No
1
1.01
1.02
1.03
1.04
1.05
1.06
1.07
1.08
1.09
2

INSPECTION/TEST
Inspection Checklist
Check installation is in accordance with latest design documents and specifications
Check control station / isolator is correctly supported, undamaged and suitable for the area
Check the controlled equipment is visible from the control station.
Check labelling / identification tags are correct and visible.
Check cables have been installed with correct bending radius, with no stress on the cable glands,
are mechanically protected (rack and tray) and no physical damage has occurred.
Check cables are glanded and terminated correctly and that glands and locknuts are tight. Ensure
unused entries have the correct plugs fitted.
Check all connections are identified correctly and are tight
Check mechanical operation and that a locking facility is provided and is operational
Check earthing connections are correct and tight and that they meet project specifications.
Testing

OK

2.01 Test earth continuity resistance to nearby main earth and record value_______ohms. (Max 0.1ohm)
3 Test Equipment
Make:
Model:
Make:
Model:

Serial No.
Serial No.

Calibration Expiry:
Calibration Expiry:

Comments:-

Completed By
Company
Name
Signature
Date

Approved by

Accepted by

N/A

P/L No

FACTORY ACCEPTANCE TEST

PROJECT NAME

STT FULL FIELD DEVELOPMENT-PHASE 1

PACKAGE

FUEL GAS SKID

PO NUMBER

1267-2015/PTSCMC-TM/MHH-E

MANUFACTURER

PVD TECH

BUYER

PTSC M&C

CLIENT

CUU LONG JOC

Fuel Gas Skid FAT has been successfully completed- refer attached Punch List for
outstanding items.

PVD TECH Representative

PTSC M&C Representative

CLJOC Representative

Name:

Name:

Name:

Sign:

Sign:

Sign:

Date:

Date:

Date:

STT FULL FIELD DEVELOPMENT-PHASE 1


FUEL GAS SKID

PUNCH LIST
CODE NUMBER
TAG NO.

NOTE:

P.O NO.

Vendor

Inspectio
n
report/IRN
number

ITEM
NO.

SUBJECT / DESCRIPTION / REF.AFC DRAWING

Date raised Date Closed

Company
Reviewed

Date Review Date Closed

Vendor Response

Status
(Open/Close)

TICK APPROPRIATE ACTION COLUNM AT FINAL RELEASE ON THE CARRY-OVER DEFECT LIST ISSUED WITH INSPECTION
RELEASE NOTE PRIOR TO ISSUANCE OF INSPECTION RELEASE NOTES WITH PUNCHLIST ATTACHMENTS. APPROVAL SHALL
BE AUTHORIZED BY THE REQUISITION ENGINEER, PQR AND PMT
CODE #
1
: COMPLETION BY VENDOR AFTER DESPATCH.
2
: COMPLETION BY VENDOR AT FABRICATION SITE.
3
: COMPLETION BY FABRICATION WITH VENDOR ATTENDANCE.
4
: COMPLETION BY FABRICATOR.
5
: COMPLETION BY VENDOR PRIOR TO DESPATCH.

Issued by :

PARTIES

NAME

TITLE

SIGNATURE

PVD TECH

3rd PARTY

PTSC M&C

CLJOC

Page 1 of 1

DATE

COMMENT

CAT

ACTION BY

Remark

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