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Volume 21, Number 1 - January 2005 through March 2005

The Impact of ISO 9000 Certification on


Quality Management Practices in Thailand
By Dr. Jai W. Hong and Mr. Satit Phitayawejwiwat

Peer-Refereed Article

KEYWORD SEARCH

Management
Manufacturing
Quality
Quality Control
Research

The Official Electronic Publication of the National Association of Industrial Technology • www.nait.org
© 2005
Journal of Industrial Technology • Volume 21, Number 1 • January 2005 through March 2005 • www.nait.org

The Impact of ISO 9000


Certification on Quality
Management Practices in
Thailand
By Dr. Jai W. Hong and Mr. Satit Phitayawejwiwat
Jai W. Hong, Ph.D. is an assistant professor in
the Department of Technology at California State
University, Los Angeles. His specialties include Introduction Purpose of the Study
Virtual Manufacturing, CAD/CAM, and Supply Chain The overall objectives of Indus- The purpose of this study is to investi-
Management.
trial Technology (IT) programs are to gate the effects of ISO 9000 on quality
develop and prepare supervisors and management practices in Thai industry,
managers for industry. The program primarily by replicating two previous
should contain a component that leads studies on the impact of ISO 9000 on
to an understanding and awareness international companies. These origi-
of the impact of quality management nal studies were carried out by Rao et
practices in order to survive in this al. (1997) and Quazi et al. (2002).
competitive market. In IT programs
that offer quality management courses Statement of Problem
as a requirement or an elective, it has Research into the ISO 9000 quality
become the norm to prepare industrial management system and its impact
technology students for management on industry is still inadequate; no
positions after graduation. One of the information at all has been gathered,
most widely respected and recognized in fact.
Mr. Phitayawejwiwat has worked as a consultant standard of quality management
for Department of Industrial Promotion, Industry
Ministry of Thailand and The Association of QC
practices is ISO 9000. Many organiza- Constructs of Quality Manage-
Headquarters of Thailand. He received a certificate tions have decided to seek ISO 9000cer- ment Practices and Quality
in ISO 9000 Auditor/Lead Auditor from Interna-
tional Register of Certificated Auditors (IRCA). In
tification and the popularity of ISO 9000 Results
addition, he received a Master’s degree in Industrial has spread throughout the world since it As this is a replicated study, the
Technology from California State University, Los
Angeles. Currently, he is working at Advanced Info
was first introduced in 1987. theoretical framework and methodology
Service Public Company Limited (AIS), a wireless are similar to those used by Rao et al.
communication and telecommunication company
in Thailand. Costin (1999) found that industry ex- (1997) and Quazi et al. (2002). They
perts divide the evolution of the quality conceptualised the following quality
movement into four distinct eras: 1) for- management constructs, which were
mal inspections, 2) quality control (QC), used to formulate the questionnaire in
3) quality assurance (QA), and 4) strate- the survey instrument:
gic quality management, which includes 1) Leadership: Leadership is concep-
total quality management (TQM). TQM tualized as senior management’s
includes QA, QC and formal inspection, personal involvement; acceptance of
and the highest levels of quality and responsibility; visibility; and shared
activity. As noted by Costin (1999), the vision and goals.
ISO 9000 standard for Quality Systems 2) Information and analysis: Informa-
is the foundation of the third stage, QA. tion and analysis is conceptualized
It focuses on prevention rather than cor- as the availability of data; timeliness
rection, and provides the tools for assur- of data; and use of data.
ing that quality systems are embedded in 3) Strategic quality planning: Strate-
a cycle of continuous improvement. gic quality planning is viewed as
This study provides ideas for industries the integration of quality manage-
that wish to implement ISO 9000 in their ment and customer satisfaction into
organizations and want to understand the organizational plans; a long-term
impact of ISO 9000 certification. vision for achieving quality; and the
understanding and deployment of

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Journal of Industrial Technology • Volume 21, Number 1 • January 2005 through March 2005 • www.nait.org

quality goals. Six hundred and fifty companies were independent variable was the respon-
4) Human resource development: randomly selected from the Ministry dents’ ISO 9000 registration status,
Human resource development is of Industry of Thailand’s database. which could be ISO 9001:2000, ISO
conceived as continuous training and Companies that were identified by the 9001:1994 / ISO 9002:1994 or non-
education; empowerment; and the Thai government as being part of the ISO 9000 registration. Tukey HSD
provision of resources and a condu- manufacturing industry were the focus and least significant differences (LSD)
cive environment. of this study. The organizations were tests to test significance at 0.05 levels
5) Quality assurance: Quality assurance divided into groups according to size were used for multiple comparison tests
is conceived to be as new product- and industry type, and each group was between the groups, based on ISO 9000
design review procedures; designed- divided into ISO 9000- and non-ISO status.
for-manufacturability procedures; 9000-certified organizations.
control of specification procedures; Findings
preventive maintenance; and quality The researcher received 255 responses Two hundred and forty-five compa-
control activities along the value- to the 650 survey instruments that nies participated in this study. Table 1
added chain. were distributed. Ten responses were represents the sample by industry type,
6) Supplier relationships: Supplier excluded from the study because showing that it comprised 237 manu-
relationships are measured by con- they were incomplete. Each survey facturing and eight service industries.
sidering supplier-selection criteria; instrument was accompanied by a cover As indicated in the table, most partici-
the number of suppliers; the ex- letter and a self-addressed, pre-paid pants in this study were manufacturing
change of information and services; envelope. Respondents were asked to companies, representing 97 % of the
the involvement of suppliers in the respond within two weeks from the total sample. These participants were
development of new products; and date of receipt and follow-up phone classified into seven categories: 1)
the duration of the relationships with calls were used to increase the response wood products, 2) electronics, 3) rub-
suppliers. rate. ber products, 4) textiles and apparel, 5)
7) Customer orientation: Customer plastic products, 6) motor vehicles, and
orientation is seen as a commitment The survey instruments were mailed 7) others. Table 2 shows the companies
to satisfying customers; the integra- directly to top and middle managers grouped in terms of number of employ-
tion of customer satisfaction into the who were responsible for quality man- ees. Most of the samples were taken
firm’s goals and vision; knowledge agement practices. They were selected from large manufacturing organiza-
of customers’ needs and expecta- to ensure that the respondents had the tions. The ISO 9000-registered orga-
tions; and use of customer feedback organizational knowledge to respond nizations in the study tended to have
in a new level of interaction with to the questions accurately. Most of the more employees than the non-ISO-reg-
customers. responses received from ISO 9000-cer- istered organizations.
8) Quality results: Quality results are tified companies were from the man-
measured by the consideration of aging directors, general managers, or Tables 3 and 4 show the results of de-
levels of scrap and rework; through- quality managers. scriptive statistics and ANOVA. There
put time; warranty costs; customer were significant differences in all seven
complaints; productivity; profitabili- Eight one-way ANOVA tests were quality management practices - 1)
ty; market share; costs; and competi- conducted, one for each construct. The leadership, 2) information and analysis,
tive position. mean value for the given construct was 3) strategic quality planning, 4) human
taken as the dependent variable. The resource development, 5) quality assur-
Methodology
Cronbach’s alpha for Rao et al. and
Quazi et al. revealed an internal reliabil- Table 1. Industry Type
ity of 0.92 and 0.95 respectively. Thus, ISO ISO
these tests were highly reliable. In order Industry Non-ISO Total
9000:1994 9000:2000
to carry out this study in Thailand, we
Wood 10 10 9 29
translated the survey instrument into
Thai and had the translation verified by Electronics 1 9 15 25
two scholars in Thailand. Rubber 11 21 9 41
The instrument consists of four state- Textile and apparel 12 5 5 22
ments about eight quality management Plastics 12 5 18 35
practices. A five-point Likert-type Motor vehicles 8 12 9 29
scale was used, where 5 = very high
and 1 = very low, with provision for Others 10 22 24 56
‘unable to respond’. Total 64 84 89 237

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Journal of Industrial Technology • Volume 21, Number 1 • January 2005 through March 2005 • www.nait.org

ance, 6) supplier relationships, and 7) Table 2. Organization Size


customer orientation - between ISO ISO
non-ISO-, ISO 9000:1994-, and ISO Size Employees Non-ISO Total
9000:1994 9000:2000
9000:2000-registered organizations.
However, there was no significant Small < 50 15 4 4 23
difference among the three groups Medium 50 - 149 26 18 29 73
of companies with different ISO
registration status. In addition, the Large >150 26 62 61 149
ISO 9000-registered organizations Total 67 84 94 245
had higher mean results in all of the
quality management practices, but for Table 3. Descriptive Statistics
the consumer complaints aspect, their
results with regard to quality were no ISO ISO Average by
Topic Non-ISO
better. The mean values for quality 9000:1994 9000:2000 Constructs
management practices were the high- Leadership 3.90 4.14 4.13 4.07
est for ISO 9000:2000 members, and Information and analysis 3.53 3.80 3.84 3.74
ISO 9000:1994 members had higher Strategic quality planning 3.67 3.90 3.96 3.86
mean values than non-ISO-registered Human resource development 3.30 3.53 3.73 3.55
companies. Quality assurance 3.42 3.77 3.81 3.69
Supplier relationship 3.52 3.36 3.51 3.46
As shown in Tables 5 and 6, a com-
Customer orientation 3.99 4.01 4.15 4.06
parison of the group means for each
of the quality management practices Quality results 3.62 3.59 3.63 3.62
shows that there are significant differ- Average by ISO status 3.62 3.76 3.84 3.76
ences in five of the practices: leader-
ship, information and analysis, quality Table 4. Results of ANOVA Analysis
planning, human resource development,
and quality assurance. To test these Constructs ISO status Mean F-Value
differences statistically, a multiple 1) Leadership Non-ISO 3.90 8.06*
comparison test (Turkey HSD and ISO 9000:1994 4.14
LSD test) was carried out between the ISO 9000:2000 4.13
following groups: 1) between non-ISO- 2) Information and analysis Non-ISO 3.53 8.34*
and ISO 9000:1994-registered organi-
ISO 9000:1994 3.80
zations, 2) between non-ISO- and ISO
9000:2000-registered organizations, ISO 9000:2000 3.84
and 3) between ISO 9000:1994- and 3) Strategic quality planning Non-ISO 3.67 7.96*
ISO 9000:2000-registered organiza- ISO 9000:1994 3.90
tions. These test results are presented ISO 9000:2000 3.96
in Tables 5, 6, and 7, respectively. The 4) Human resource development Non-ISO 3.30 15.73*
results in Tables 5, 6, and 7 show that ISO 9000:1994 3.53
no significant differences in quality ISO 9000:2000 3.73
results were found in these three pairs
5) Quality assurance Non-ISO 3.42 12.76*
of multiple comparisons.
ISO 9000:1994 3.77
Discussion and Conclusion ISO 9000:2000 3.81
It could be concluded that the require- 6) Supplier relationship Non-ISO 3.52 3.28*
ments of ISO 9000 standardization ISO 9000:1994 3.36
made a particular impact on five of ISO 9000:2000 3.51
the quality management practices: 1) 7) Customer orientation Non-ISO 3.99 4.49*
management responsibility affects ISO 9000:1994 4.01
leadership, 2) document and data
ISO 9000:2000 4.15
control impinge on information and
analysis, 3) quality goals and quality 8) Quality results Non-ISO 3.62 0.22**
plans influence strategic quality plan- ISO 9000:1994 3.59
ning, 4) human resource development is ISO 9000:2000 3.63
affected by the identification of training * Significant at 0.05 level.
needs and the provision of training for ** Not Significant at 0.05 level.

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Journal of Industrial Technology • Volume 21, Number 1 • January 2005 through March 2005 • www.nait.org

all personnel who perform activities Table 5 - Results of Multiple Comparisons between Non-ISO and ISO 9000:1994
with an effect on quality, and 5) new
Mean Turkey LSD
product design review, specification Constructs Group Mean
Difference HSD Test Test
and process control, preventive main-
1) Leadership Non ISO 3.90 -0.24 * *
tenance, and quality control have an ISO
effect on quality assurance. 4.14
9000:1994
2) Information and analysis Non ISO 3.53 -0.27 * *
‘Quality results’ is the only aspect of ISO
quality that has different results from 3.80
9000:1994
those expected. These unexpected 3) Strategic quality planning Non ISO 3.67 -0.23 * *
results can be explained by the fact that ISO
ISO members appear to have adopted 3.90
9000:1994
the standard primarily to satisfy their 4) Human resource development Non ISO 3.30 -0.23 * *
customers’ requirements, rather than for ISO
their own business benefits. In addi- 3.53
9000:1994
tion, at the beginning of the ISO 9000 5) Quality assurance Non ISO 3.42 -0.35 * *
implementation process, ISO-certified ISO
3.77
organizations have to spend a large 9000:1994
portion of their budget to set up this 6) Supplier relationship Non ISO 3.52 0.17 ** *
quality management system. However, ISO
3.36
in the long term, ISO-registered orga- 9000:1994
nizations should reap many benefits 7) Customer orientation Non ISO 3.99 -0.02 ** **
from the improved system. From the ISO
4.01
survey results, the respondents appear 9000:1994
to be considering only the short-term 8) Quality results Non ISO 3.62 0.03 ** **
drawbacks of the system rather than its ISO
3.59
longer-term benefits. 9000:1994
* Significant at 0.05 level. ** Not Significant at 0.05 level.
The results in Table 7 show that there
was no significant difference between Table 6 - Results of Multiple Comparisons between Non-ISO and ISO 9000:2000
ISO 9000:1994- and ISO 9000:2000-
registered organizations in most quality Mean Turkey LSD
Constructs Group Mean
management practices. Our general Difference HSD Test Test
expectation is that the new version of 1) Leadership Non ISO 3.90 -0.23 * *
ISO 9000 should result in better quality ISO
4.13
management practices than the older 9000:2000
version. A possible reason for the lack 2) Information and analysis Non ISO 3.53 -0.31 * *
of difference could be the amount of ISO
3.84
time spent on implementation. For ex- 9000:2000
ample, many ISO 9000:2000-registered 3) Strategic quality planning Non ISO 3.67 -0.29 * *
organizations are new ISO members, ISO
3.96
having started to implement this stan- 9000:2000
4) Human resource development Non ISO 3.30 -0.43 * *
dard less than two years ago, whereas
ISO
ISO 9000:1994 members have been 3.73
9000:2000
working with the standard for a longer 5) Quality assurance Non ISO 3.42 -0.39 * *
period. The ISO 9000:2000 version was
ISO
issued in December 2000; thus, ISO 3.81
9000:2000
9000:2000 members that have never
worked with ISO 9000:1994 have spent 6) Supplier relationship Non ISO 3.52 0.01 ** **
ISO
much less time implementing this stan- 3.51
9000:2000
dard than ISO 9000:1994 members.
7) Customer orientation Non ISO 3.99 -0.16 * *
ISO
Recommendations 9000:2000
4.15
Future research needs to focus on 8) Quality results Non ISO 3.62 -0.01 ** **
the perceptions of different levels or ISO
categories of employees. We would 3.63
9000:2000
expect different perceptions from top
* Significant at 0.05 level. ** Not Significant at 0.05 level

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Journal of Industrial Technology • Volume 21, Number 1 • January 2005 through March 2005 • www.nait.org

management, middle management, Table 7 - Results of Multiple Comparisons between ISO 9000:1994
quality management representatives and ISO 9000:2000
(QMR), and front-line employees. Fu-
Mean Turkey LSD
ture studies should reduce some of the Constructs Group Mean
Difference HSD Test Test
bias in the existing study by including ISO
employees from different levels in the 1) Leadership 4.14 0.01 ** **
9000:1994
organizations. In addition, it is recom- ISO
mended that future research include 4.13
9000:2000
highly recognized companies. These ISO
2) Information and analysis 3.80 -0.04 ** **
companies could be the winners of the 9000:1994
major quality awards in each geograph- ISO
3.84
ical area, such as the Malcolm Baldrige 9000:2000
ISO
Quality Award, the Deming Prize, the 3) Strategic quality planning 3.90 -0.06 ** **
9000:1994
European Quality Award, the Singapore ISO
Quality Award, and the Thailand Qual- 3.96
9000:2000
ity Award. ISO
4) Human resource development 3.53 -0.20 * *
9000:1994
References ISO
3.73
Costin, Harry Ivan. (1999). Strategies 9000:2000
for Quality Improvement: TQM, ISO
5) Quality assurance 3.77 -0.04 ** **
Reengineering, and ISO 9000. Fort 9000:1994
ISO
Worth, TX: Dryden Press. 3.81
9000:2000
Quazi, Hean A., Hong, Chang Wing & ISO
Meng, Chan Tuck. (2002). Impact 6) Supplier relationship 3.36 -0.15 ** *
9000:1994
of ISO 9000 certification on quality ISO
management practices: A compara- 3.51
9000:2000
tive study. Total Quality Manage- ISO
7) Customer orientation 4.01 -0.14 * *
ment, 1, pp. 53-67. 9000:1994
Rao, S.S., Ragu-Nathan, T.S. & Solis, ISO
4.15
L.E. (1997). Does ISO have an ef- 9000:2000
ISO
fect on quality management prac- 8) Quality results 3.59 -0.04 ** **
9000:1994
tice? An international empirical ISO
study, Total Quality Management, 8, 3.63
9000:2000
pp. 335-346.
* Significant at 0.05 level. ** Not Significant at 0.05 level.
ISO Web Site. (Accessed May 15,
2003). http://www.iso.org.
National Institute of Standards and
Technology (NIST) Web Site. (Ac-
cessed May 15, 2003). http://www.
nist.gov.
Thai Industrial Standards Institute
(TISI) Web Site. (Accessed May
15, 2003). http://www.tisi.go.th/
I9000/9000.htm.

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