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Applied Energy
journal homepage: www.elsevier.com/locate/apenergy
Yildiz Technical University, Naval Arch. and Marine Eng. Depart, Besiktas, Istanbul, Turkey
Yildiz Technical University, Marine Eng. Depart, Besiktas, Istanbul, Turkey
c
Sakarya University, Technical Education Faculty, Sakarya, Turkey
b
h i g h l i g h t s
Miller cycle is applied to a DI diesel engine to decrease NOx emissions.
Emission and performance parameters are calculated by two-zone combustion model.
Theoretical model is veried with the experimental results.
a r t i c l e
i n f o
Article history:
Received 14 February 2014
Received in revised form 25 July 2014
Accepted 16 October 2014
Keywords:
Diesel engine
Miller cycle
Performance
Emission
Two-zone combustion model
a b s t r a c t
Pollutant exhaust emissions, particularly NOx, produced by diesel engines must be reduced to limit values dened by the environmental regulations as the emissions have many harmful inuences on the
environment. Recently, the application of the Miller cycle into the internal combustion engines has been
proposed to abate NOx emissions. In the present study, the Miller cycle with late intake valve closing
(LIVC) version is applied into a single cylinder, four-stroke, direct injection, naturally aspirated diesel
engine. Three different cam shafts have been manufactured to provide 5, 10 and 15 crank angle (CA)
retarding compared to original camshaft. The optimum retarding angle has been determined as 5 CA
in terms of NOx reduction. The attained results have been compared with conventional diesel engine
which has standard CA (0 crank angle retarding) in point of the performance and NO, HC, CO emissions.
In order to provide a model validation for engine torque, brake power, brake efciency, specic fuel consumption (SFC) and NO, the Miller cycle diesel engine is modeled by using two-zone combustion model
for 5 CA retarding at full load conditions. The simulation results have been veried with experimental
data with non-considerable errors. In the experimental results, NO emissions decreased by 30% with
2.5% power loss and a remarkable change is not seen in the HC, CO emissions. The results show that
the method could be easily applied into the diesel engine in order to minimize NO emissions.
2014 Elsevier Ltd. All rights reserved.
1. Introduction
It is well known that diesel engines produce NOx emissions in
higher concentration compared to Otto cycle engines and gas turbines due to higher combustion temperatures. Recently, application of the Miller cycle into the internal combustion engines has
been proposed to decrease the NOx emissions by the engine
researchers. The Miller cycle is based on that reducing the compression ratio compared to the expansion ratio by closing intake
valve much time later from the bottom dead center (BDC), which
is called late intake valve closing (LIVC) version, or the Miller cycle
Corresponding author. Tel.: +90 212 383 2950; fax: +90 212 383 2941.
E-mail address: ggonca@yildiz.edu.tr (G. Gonca).
http://dx.doi.org/10.1016/j.apenergy.2014.10.043
0306-2619/ 2014 Elsevier Ltd. All rights reserved.
12
Nomenclature
A
B
Cv
Cp
C
ECP
F
h
htr
H
Hu
m
_
m
M
n
P
Q
Q_
RGF
s
S
SFC
T
u
v
V
W
x
output and thermal efciency of the Miller cycle are higher than
those of the Otto and Atkinson cycle. Wu et al. [5] performed a simulation to apply the Miller cycle into a supercharged Otto engine
and an increment was seen in the work output of the engine. Lin
and Hou [6] stated that, at the same maximum temperature conditions, the Miller cycle had a superiority compared to Otto cycle in
terms of the performance. Ebrahimi [7] analyzed an air standard
reversible Miller cycle with respect to variation of engine speed
and variable specic heat ratio of working uid and Ebrahimi [8]
analyzed an air standard irreversible Miller cycle with respect to
the variation of relative airfuel ratio and stroke length based on
nite-time thermodynamics. The power output and thermal efciency were attained by introducing the compression ratio, airfuel
ratio and stroke length. It was illustrated that the power output
and thermal efciency of the cycle reached to maximum point with
certain values of the compression ratio. Gonca et al. [9,10] presented the performance maps for Dual-Miller cycle (DMC) and
showed that the maximum cycle temperature and so NOx emissions could be decreased by applying the Miller cycle to a diesel
engine.
Some researchers applied the Miller cycle into gasoline and Otto
cycle natural gas engines and they achieved to abate the NOx emissions. Wang et al. [11,12] carried out experimental [11] and analytical [12] studies to examine the inuences of the application of the
Miller cycle into a gasoline engine. The results indicated that the
gasoline engine operating with the Miller cycle led to considerably
decreasing of NOx emissions by lowering the combustion temperatures. Mikalsen et al. [13] investigated the feasibility and potential advantages of the application of the Miller cycle into a small
scale Otto cycle natural gas engine by using multidimensional simulation for a combined heat and power system. As a result, the NOx
emissions and specic fuel consumption (SFC) of the engine were
x_ i
Greek letters
e
ratio of half stroke to rod length
/
equivalence ratio
Cn
gamma function
h
crank angle (degree)
s
time (ms)
x
angular velocity (rad/s)
Subscripts
a
air
b
burned zone
cyl
cylinder
di
injection duration parameter
dif
diffusive combustion phase
f
fuel
fi
injected fuel
id
ignition delay (ms)
l
leak, loss
me
mean
n
net
pre
premixed combustion phase
r
reference
s
stoichiometric
si
start of fuel injection (degree)
u
unburned zone
w
cylinder walls
13
HC emissions have been experimentally obtained. The experimental results have been compared with the theoretical results and a
good agreement have been acquired between the theoretical and
experimental results. In the literature, even though there is an
experimental study using EIVC version [16], there is no such a
study examining the Miller cycle diesel engine with LIVC version
by experiments. This is the most important originality and also
two-zone combustion model is used to obtain model validation
along with the experiments. Hence, this study has a good novelty
and originality.
2. Materials and methods
du
dm
dQ
dQ u
dV dmfi
dml
u
b
P
hfi
hl
dh
dh
dh
dh
dh
dh
dh
where ml is leak mass and mfi is mass of injected fuel; hfi and hl are
enthalpies of fuel injected and leak mass respectively. The rst term
of the left side of the equation is the internal energy rate and the
second term is the mass rate depending on crank angle. The heat
transfers from burned and unburned zone are expressed, respectively as:
Q_ b htr Ab T bw
Q_ u htr Au T uw
where T uw T u T w and T bw T b T w ;, htr is heat transfer coefcient of burned and unburned gas zones, Ab and Au are the areas
of burned and unburned gas inside the cylinder which are in contact
with the cylinder walls and T b , T u and T w are the temperatures of
the burned gas zone, unburned gas zone and cylinder walls [22].
The change of stroke volume depending on crank angle is:
6
7
dV p 2
cos h
7
B S sin h6
12 5
41 e
dh 8
2
2
1 e sin h
u uT; P; /
du
Pv @ ln v dT
@ ln v @ ln v dP @u d/
Cp
v
dh
T @ ln T P dh
@ ln T @ ln P T dh @/ dh
dml Cm
dh
x
where C is blow by coefcient which stands for the loss gas by leaking through the rings and x is angular velocity. The mass balance
inside the cylinder can be expressed as:
m ma mfi
where ma and mfi are the masses of the air and injected fuel respectively. If the Eq. (8) is written in differential form, it becomes:
Table 1
Engine properties.
Engine type
Bore (mm)
Stroke (mm)
Cylinder number
Displacement volume (dm3)
Power (kW/rpm)
Injection pressure (bar)
Injecting timing bTDC (crank angle)
Compression ratio
Maximum engine speed (rpm)
Cooling
Injection
85
90
1
0.51
9/2700
175
28
17.5
3000
Air
Direct injection
dm dma dmfi
dh
dh
dh
The air and injected fuel rates changing with crank angle within
the cylinder are expressed respectively as:
_ l =x Cma
dma
m
dh
1 /F st
x
10
_ /F
dmfi
1
m
_ fi l s
m
dh
x
1 /F s
11
14
Fig. 1. The technical drawings of the original and modied camshafts in accordance with the Miller cycle.
Table 2
The errors in parameters and total uncertainties.
Parameters
Systematic errors
Load (N)
Speed (rpm)
Time (s)
Temperature (C)
Fuel consumption (g)
NO (ppm)
HC (ppm)
CO (%)
SFC (%)
Torque (Nm)
0.1
1.0
0.1
1.0
0.01
5% of measured value
5% of measured value
5% of measured value
1.5
1.1
1
1
1
1
lnn n ln2p
ln Cn n
2
2
12n 360n3
1
1
1260n5 1680n7
The values of n could be taken for the diesel engine with open
chamber as 1 6 n 6 2 and for divided chamber as 3 6 n 6 5 but
exact value is dependent on fuel used and engine design [22]. Differential equation systems used in the calculation of the processes
that consist during the period from the beginning of the compression to the end of the expansion process are given in Eqs. (16)(27)
[9,19,21].
The time (crank angle)-dependent expressions of pressure,
burned and unburned gas temperatures, work, heat leak and heat
loss are given respectively as:
dP A B C
dh
D
_ fi x_ i mfi
m
where
12
where mfi and x_ i are the total mass of the fuel to be injected and
fraction rate of the total injected fuel mass respectively, which
can be given as:
mfi /F st 1 RGFma
n1
h hsi
h hsi
exp
x_ i
hdi
hdi Cn
hdi
13
15
16
V
#1 2
x xhb hu
x m C p;b T b
C
B xhtrm Acyl
17
p
p
#2
x C #1T T bw 1 x T uw C p;u
C #1T hb hu v b v u dx
dh
Tu
p;b b
p;b b
dmfi
#1
V
m1 dV
xh
1
x
h
H
u
u
b
mC T
dh
dh
m2
p;b b
18
14
where Cn is the gamma function [22], hdi is a parameter of injection duration and hsi is the start of fuel injection. The gamma function is derived as:
v u duu dv u #2
C 1 x C #1T T u dsdhu P ddh
dh
dh
C p;u
p;b b
dv b
dub
dv b d/
#1
x C T P dh dh dh dh
p;b b
dsu
dh
d/
dh
19
15
Dx
#21
#3
C p;b T b P
!
1 x
#22
#4
C p;u T u P
20
where
#1
@Inv b
@Inv u
@Inv b
@Inv u
v b ; #2
v u ; #3
v b ; #4
vu
@InT b
@InT u
@InP
@InP
21
mpre 1
h
h mpre av hpre
Q pre
dx
av 4
mpre 1
e
dh
hpre
hpre
mdif 1 3
mdif
av h h
Q dif
h
dif
5
mdif 1
e
hdif
hdif
32
h hr hb
where x; Hu ; Acyl are the burning fraction, lower heating value of fuel
and heat transfer area of the cylinder. C p;b ; C p;u ; v b ; v u ; sb ; su ; hb ; hu are
specic heat at constant pressure, specic volume, specic entropy
and specic enthalpy for the burned and unburned zones
respectively.
dT b
1
htr
1
dP
Acyl p T bw #1
C p;b
dh
dh
xm
x
22
33
where hr and hb are reference crank angle and start angle of combustion respectively, av, mpre , hpre , mdif , hdif are Wiebe constants in
the premixed and diffusive combustion conditions.
NO emissions are calculated by using extended Zeldovich
mechanism taking into account 10 combustion products including
CO2 ; H2 O;N2 ; O2 ; CO;H2 ; H; O; OH; NO [18,21,2527,29,30]. The
three reaction steps of NO formation are used in Table 3 and the
rate constant is given as below:
EA
k AA T B A e T
dT u
htr
T uw
# dP @sb d/ 1
p 2
A
dh
xmC pu cyl 1 x C pu dh @/ dh C pb
23
T me xT b 1 xT u
24
34
25
dHl Cm
1 x2 hu x2 hb
dh
x
26
p
p
dQ l htr
A
xT bw 1 xT uw
dh
x cyl
27
dQ n
C p dV
C p dP
P
V
dh
R dh
R dh
28
1
] is given as [9,18,21,
dNO 2R1 1 a2
R1
dt
1 R aR
2
dW
dV
P
dh
dh
3
35
NO
where a NO
and e stands for equilibrium concentration. The
e
other constants written in Eq. (35) are expressed as following:
36
37
38
0:8
htr C 1 Vh0:06 Ph0:8 xT b h 1 xT u h0:4 Sp C 2
3. Model validation
29
where Vh, Ph; T b h and T u h are instantaneous volume, pressure, burned gas and unburned gas temperatures which depend
on crank angle. Sp is mean piston velocity in meters per second,
C 1 130 and C 2 1:4 respectively. Sitkei [24] correlation is used
to calculate ignition delay and it is written as following:
3:92782
3:92782
30
where Ph and T u h are time-dependent pressure and time-dependent unburned gas temperature before the injection of fuel. Dual
Wiebe function states the burn fraction and x versus crank angle
is used to express the heat release from combustion and determined as following [27]:
x av 4Q pre @1 e
av
h
hpre
mpre 1 1
0
av
A Q dif @1 e
39
mdif 1 13
h
hdif
A5
31
where Q pre and Q dif are heat release rate percentages of premixed
and diffusive combustion. x is 0 at the beginning of the combustion
and x becomes 1 at the end of the combustion. It can be rewritten by
differentiating with respect to crank angle:
Table 3
Reactions of NO formation [21].
No.
Reaction
Forward/backward
AA (cm3/mol s)
13
BA
EA (kcal/mol K)
13
N2 O $ NO N
7.6 10 /1.6 10
0/0
38000/0
O2 N $ NO O
0/0
3150/19500
OH N $ NO H
0/0
0/23650
(a)
37
(a)
33
16
31
Torque (Nm)
35
33
31
29
29
27
27
25
Exp-STD
1500
Model-STD
1800
2100
Exp-C57
Model-C57
2400
2700
25
3000
(b)
Model-STD
1800
Exp-C57
2100
Model-C57
2400
2700
3000
(b) 350
9
8.5
330
SFC (g/kWh)
Exp-STD
1500
8
7.5
7
310
290
6.5
270
6
5.5
5
Exp-STD
1500
Model-STD
1800
2100
Exp-C57
250
Model-C57
2400
2700
Exp-STD
1500
Model-STD
1800
Exp-C57
2100
Model-C57
2400
2700
3000
3000
Fig. 3. Comparison of theoretical and experimental data of (a) brake efciency and
(b) SFC.
1000
900
NO (ppm)
Fig. 2. Comparison of theoretical and experimental data of (a) torque and (b) brake
power.
800
700
600
500
Exp-STD
1500
Model-STD
1800
Exp-C57
2100
Model-C57
2400
2700
3000
17
100
80
Pressure (bar)
(a)
1800 rpm
Exp-STD
Model-STD
60
2500
1800 rpm
2000
Temperature (K)
(a)
40
1500
Exp-STD
1000
Model-STD
Exp-C57
500
20
Model-C57
0
200
300
400
0
300
500
320
340
380
400
420
440
(b) 2500
(b) 100
1800 rpm
Exp-C57
Model-C57
60
2700 rpm
Temperature (K)
80
Pressure (bar)
360
40
2000
1500
Exp-STD
Model-STD
Exp-C57
Model-C57
1000
500
20
0
200
300
400
0
300
500
320
340
360
380
400
420
440
(c) 100
2700 rpm
Exp-STD
40
20
0
200
250
300
350
400
450
500
550
(d)
80
Pressure (bar)
60
1800 rpm
50
Exp-STD
Model-STD
Exp-C57
Model-C57
40
30
20
10
0
300
-10
350
Model-C57
40
20
300
350
400
450
500
450
500
(b)
Exp-C57
250
400
2700 rpm
60
0
200
(a)
Model-STD
60
550
Pressure (bar)
80
60
2700 rpm
Exp-STD
Model-STD
Exp-C57
Model-C57
50
40
30
20
10
0
300
-10
350
400
450
500
Fig. 7. Comparison of theoretical and experimental data for heat release rate at (a)
the maximum torque and (b) the maximum brake power.
the brake efciency and SFC, however, at the higher engine speeds
such as 2700 and 3000 rpm, the brake efciency increases while
the specic fuel consumption reduces with C67 camshaft as more
air mass is sucked into the cylinder. It should be noted that a
reduction trend is seen in the brake efciency with the application
(a)
(a)
33
18
31
35
Torque (Nm)
33
31
29
29
27
27
25
STD
1500
1800
C57
C62
2100
2400
2700
1500
3000
1800
2100
2400
2700
3000
(b)
C67
25
(b) 340
9
8.5
SFC (g/kWh)
320
8
7.5
7
6.5
300
280
6
5.5
STD
260
STD
5
1500
1800
2100
2400
C57
2700
C62
C67
3000
1500
1800
2100
2400
C57
2700
C62
C67
3000
1000
NO (ppm)
900
800
700
600
STD
C57
C62
C67
500
1500
1800
2100
2400
2700
3000
150
non-remarkable errors in terms of torque, brake power and efciency, SFC and NO emissions. The maximum error is less than 6%.
An improvement in torque, brake power and efciency and SFC
has seemed with the camshaft C62 and C67 at higher engine
speeds such as 2700 and 3000 rpm. However, these performance
parameters are worsened at the lower engine speeds and with
the application of the camshaft C57 because of charge loss and
reduction in the volumetric efciency. However, NO emissions
decrease at all engine speeds. The maximum increase rates are
seen with the C67 at 3000 rpm, as 1.5% and 2% in the torque and
brake efciency, respectively. At this condition, the reduction rates
of NO, HC and CO emissions are 14%, 2% and 10%, respectively. The
maximum NO reduction rate is obtained as 30% with the C57 at
3000 rpm. On the other hand, at this condition, the torque and
brake efciency decrease by 2.5% and 4.5%, respectively. HC and
CO emissions do not change considerably. Consequently, the application of the Miller cycle remarkably decreases NO emissions.
Therefore, this method with modied camshafts could be used in
the diesel engines owing to its lower cost and easy application.
Acknowledgements
130
HC (ppm)
19
This study is a part of PhD thesis of the rst author. The authors
thank The Scientic and Technological Research Council of Turkey
(TUBITAK- the project number is 111M065), Yildiz Technical University Scientic Research Projects Coordination Department (the
project number is 2011-10-01-KAP03) and Turkish Academy of
Sciences (TUBA) for their nancial supporting.
110
90
70
STD
C57
C62
C67
References
50
1500
1800
2100
2400
2700
3000
4.1
CO (%)
3.4
2.7
2.0
STD
1.3
1500
C57
1800
C62
C67
2100
2400
2700
3000
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