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Name:
Document
Name:
Document
ID:
Prepared by:
JP_FS01_ PP012_V1.0_20.02.09
Reviewed
by:
Approved
by:
Released by:
Anupam Sharma
Contact
No.
Contact
No.
Contact
No.
Contact
No.
0124
4527100
0124
4527100
0124
4527100
0124 4527100
Version
:
Date:
1.0
20.02.09
Date:
Date:
Date:
Revision History
SR.
NO.
VERSION
NO.
DATE OF
REVISION
SECTION
NUMBER
V1.0
DESCRIPTION
OF CHANGE
REASON
CHANGE
FOR
CHANGE
MADE
BY
REVIEWED
BY
Document
Creation
Page 1 of 6
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PP
Production
Planning
JP_FS01_PP012
General Requirements
Sr No
Topics
1.1
Functionality Description
Description: -The system shall generate a report for viewing Fine Coal, Fly
ash consumption each Work Centre wise for each plant wherever
applicable. Also, to be viewed is the Specific Heat Consumption of Coal in
UHV and NCV on monthly and yearly basis.
1.2
1.3
Development Plan
Required Start Date of Development Required End Date of DevelopmentTesting / Validation Plan
Required Start Date of Testing Required End Date of TestingAvailability of Test Data: Available.
Risk Assessment
Sr No
Topics
2.1
Impact of this Development
Fine Coal, Sp. Heat and Fly Ash Consumption Analysis Month wise and
Cumulative YTD would be obtained from the system.
2.2
Impact of the lack of this Development
2.3
Alternatives in SAP
None
Page 2 of 6
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Processing Requirements
STEP 1 :
Table
Input
:
:
MARA
MATNR (Fine Coal Code)
Output
Table
Input
:
:
S026
MCOMP Component Material Code
WERKS Plant Code
MATNR Header Material Code
STEP 2 :
Output
STEP 3a :
Table
Input
: MKAL
: MATNR Header Material Code
WERKS Plant Code
Output : PLNNG -- Group Code
ALNAG -- Group Counter
MDV01 -- Production
STEP 4 :
Table
Input
:
:
S225
MATNR Header Material Code
WERKS Plant Code
SPTAG Given Range of Date
Output : VERID
Production Version
MDV01 Production Line
WEMNG Goods Receipt Qty for each Date SPTAG
Note 1: From the specified period in the input screen
Note 2 : If multiple production versions VERID exists for Production
Line MDV01 then sum of its WEMNG qty value has to be
taken for a given range of Date.
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STEP 5 :
Table
Input
:
:
S226
MATNR Header Material Code
MCOMP Component Material Code
SPTAG Given Range of Date
WERKS Plant Code
VERID
Production Version
Output : ENMNG Good Consumed
Note 1 : Find the Goods Withdrawn ENMNG for MCOMP in each
VERID for the given range of date SPTAG. If multiple
production versions exist then total of all for a Production Line
STEP 6
Coal Consumption(%) for MDV01 =(Total ENMNG/Total WEMNG)* 100
Note 1 : Similarly for all Production Line in WERKS (Plant)
STEP 7
Table
Input
: QALS
: MATNR : Material Code for Fine Coal
WERKS : Plant Code
PASTRTERM
: Inspection Start Date
STEP 8 :
Table : QAMR
Input : PRUEFLOS
Inspection Lot
MERKNR
: 80 &90
80 = UHV(Kcal/Kg) for FINE Coal
90 = NCV(Kcal/Kg) for FINE Coal
Output : MITTEL WERT: Mean value.
Now you get Mittelwert for all inspection lots for Merknr 80 and 90 .
To calculate Average Mittelwert for the month
Total MITTELWET avg = total of mittelwert with field 80 for the month/ no
of entries found
Similarly for MERKNR 90 calculate average.
Reference: SAP Product Implementation Procedure
Template V1.0
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STEP 9:
Sp. Heat Consumption for MDV01 kiln 1 on UHV Basis
= Mittelwert avg* ENMNG/ WEMNG from step 6
Similarly for all Production Line (MDV01) in the Plant (WERKS) which
u get from MKAL for header material.
STEP 10 :
Sp. Heat Consumption for MDV01 on NCV Basis
Mittelwert avg* coal consumption for the month/100
Similarly for all Production Line (MDV01) in the Plant (WERKS) which u get
from MKAL for header material.
:
:
:
S026
MCOMP Component flyash Material Code
WERKS Plant Code
MATNR Header Material Code
:
:
S225
MATNR Header Material Code
WERKS Plant Code
SPTAG Given Range of Date
: WEMNG Goods Receipt Qty for each Date SPTAG
: From the specified period in the input screen
: Total WEMNG qty value has to be
taken for a given range of Date. For all Units
(Production Lines)
:
:
S226
MATNR
MCOMP
SPTAG
WERKS
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STEP 14:
Fly Ash Consumption(%) =(Total ENMNG/Total WEMNG)* 100
Note 1 : It has to be taken for the Plant (WERKS)
3.3
Output Requirements :
N
3.4
Authorizations
As per Authorization matrix
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Production Planning
Demand Management.
Core Team
Member
Mr. Alok Joshi
Mr. V.S.Kamboj
Mr. Vivek Chandel
Page 7 of 6
Project
Manager
Mr .Sunil
Joshi
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