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09/2014 Ver.

Humidity
resistant

Termites
resistant

Guidance for application & products installation

Index
Etex Group & PT. Eternit Gresik

01

Etex Group
PT. Eternit Gresik
The best quality
How to identify the original kalsi product

01
01
02
02

Green Building

03

Green building
Greenship ratification point chart if using

03
04

Quality, Environment, Health & Safety

05

Handling and storage

06

Handling and storage


Tools for
applications

06
06

Solutions & Benefits

07

Main benefits of
100% Asbestos Free
Dimensional stability
Wide thickness range
Recessed Edges
Fleksible: can be curved
Another
benefits
Kalsi benefits than other solutions
Kalsi solution selector by applications

07
07
07
07
07
08
09
09
10

products application

11

Lightweight and dry construction system


Fastening and jointing systems
(
,
&
)
(
&
)

11
13
14
15
15
15
15

Ceiling application

16

The best installation practice for


Expansion joints
,

16
18
19
20
20
21
21
23

,
&

&

Partition application

24

The best installation practice for

24
25
25
26

Siding planks application

29

The best installation practice for

29
30
30
31

Cladding application

32

The best installation practice for

32
33
33

Flooring application

36

The best installation practice for


Framing selector for

36
36
37

Etex Group & PT. Eternit Gresik

Etex Group

PT. Eternit Gresik

EUROPE

44 countries
17.000 employees

ASIA + OCEANIA
AFRICA

Operating since 1971


AMERICA

Etex Group is an industrial group that produces and markets


high-quality building materials and systems. With headquarters in
Brussels (Belgium), the Group holds 121 factories, 116
subsidiaries across 44 countries, employs more than 16.842
people and is the biggest fibre cement producer in the world. The
group in 2011 acquires Lafarge Gypsums plasterboard activities
in Europe and Latin America
Argentina - Etex Group

PT. Eternit Gresik was established in 1971 and started its


operations in 1973. The Company is a leading fibre cement
producer and the first time ever to produce its entire products
range without asbestos in Indonesia (100% asbestos free).
PT. Eternit Gresik has always been one of the key players in
Indonesia in the field of fibre cement roofing sheets under the eter
brand for various housing, industrial and agricultural buildings
applications. A complete range of flat boards under the kalsi brand
has been developed since 2001, for ceiling, partition, external
cladding, facade and flooring applications, and PT. Eternit Gresik
has become the Indonesia market leader in this category.
The head office and factory are located in Gresik - East Java,
close to Surabaya.The sales activities in Indonesia are operated
through a well established network of distributors. PT. Eternit
Gresik is exporting its asbestos free building boards to many
countries in Asia, such as to Malaysia, Singapore, Thailand, The
Philippines, Vietnam, Sri Lanka, China, Hong Kong, Taiwan, and
also to Europe, Africa and America.

ISO 9001:2008
Quality Management

ISO 14001:2004
Environmental Management

Chile - Etex Group

01

Etex Group & PT. Eternit Gresik

OHSAS 18001:2007
Health and Safety Management

Etex Group & PT. Eternit Gresik

The best quality


PT. Eternit Gresik operates under Integrated Management
Systems based on international standards ISO 9001:2008, ISO
14001:2004 and OHSAS 18001:2007

How to indentify the original

product?

The name of the product followed by the 100% Asbestos-Free


text are usually printed on the upper part of the kalsi boards.

PT. Eternit Gresik is always taking great care of the quality of its
products and services. This is obtained by a rigorous process in
the selection of raw materials, production processes, equipment,
storage and delivery processes.
The company in Indonesia benefits from the international
experience of its sister companies disseminated in many
countries, and from the efficient support of some dedicated
international industrial research and development experts, which
allows the factory in Indonesia to always be maintained with the
latest and best adapted technologies and processes.
(Front Side)

Quality control - Eternit Gresik


Information printed on the reverse side of the kalsi boards:
The company name Eternit company
The machine used
The manufacturing date and the production time

Quality control - Eternit Gresik


(Reverse side)

Etex Group & PT. Eternit Gresik

02

GREEN BUILDING

Member of GBC Indonesia

Building boards with green concept


Product life cycle stage
KALSI and ETER are asbestos-free building boards and roof
sheets recommended by the Green Building Council Indonesia
(GBCI) as green building material and registered in the Green
Listing Directory published by INIAS Resource Center.
KALSI and ETER products fulfil the criterias of a Green Product
and contribute to your Green Building, based on following
criteria:

DESIGN

MATERIAL

PRODUCTION

TRANSPORT

END LIFE

USE/REPAIR

1. MATERIAL
This step is where the temporary product, including the production material and component. That temporary product is intended for
the reduction of the environment impact.
Information:
Kalsi and ?ter are produced without asbestos (no chrysotile, amosite, chrocidolite or any other type of asbestos). The production of
Kalsi and ?ter are using reinforcement fibre from organic fibre (such as cellulose fibre) which is safe for the environment.
2. DESIGN
In this step, design and materials are selected carefully before producing the product, including design that appropriate for the
environments.
Information:
Kalsi is produce using the special technology from experienced International company under Etex Group Belgium that spread
across the world.
Kalsi is produced with selected raw materials, through the autoclaved process (high temperature drying process to eliminate
moisture from fibre cement materials) to get a stable and long lasting product.
3. PRODUCTION
The Product is produce using materials and components. This step includes the product that helps reducing bad impact to the
environment in the production process.
Information:
Kalsi are produced by using renewable resources and recycled material. PT Eternit Gresik use 4 ton/hour Crushing Machine to crush
the waste material in to a certain size that could be mixed with the other raw materials. The positive impact from this process is that
there will be no dry waste material from the production of Kalsi.
In addition, PT Eternit Gresik has decided to build 2000m rain water reservoirs. The facility could give independent water supplies
for 8 month in a year. The reservoirs have a built in overflow mechanism which allow over capacity of rain water automatically flown to
the factory drainage facility and distributed orderly to the sewer nearby the factory. The re-design of water recycle process circuit
allow PT Eternit Gresik to have a longer water sedimentation process. The longer time for sedimentation process gives positive
contribution by having more reusable clear water, which could be used in the production process and avoid having bad situation such
as mineral sedimentation flown to drainage environment. The sedimentation will be auto recycled on the production process.

03

GREEN BUILDING

GREEN BUILDING
Member of GBC Indonesia

4. Transport
In this step, materials, tools, and products are delivered in a good manner, which resulting in low environment obstacle. This step
also including the product where the transportation method is chage and product delivery in a unique packing.
Information:
Kalsi are produced by PT Eternit Gresik, located in Gresik-Indonesia, the strategic location gives an important role in reducing
carbon foot-print in the delivery process to many cities in Indonesia. The delivery process of Kalsi are supported by wooden palette.
The design of the palette is customized as each product technical data. For Kalsi palettes are placed in between Kalsi product every
80cm.
5. Use/Repair
In this step, products are used by the consumers/users, maintenances, and repairs are conducted. This step includes the energy
saving and the environment cleaning, also extend the product cycles by repairing and improving the product lifetime.
Information:
Kalsiare produced by using selected raw materials and processes with special technology which makes this product have strong
durability and high stability. With an appropriate installation technique, Kalsi products could be reused again as building material for
the other project.
6. End life
In this step, products are disposed and recycled, this step includes the product that gives contribution in reducing the end waste
volume and could be recycled, which is the product that is easy to be used again as a resources, easy to recycles, and appropriate
with the well established recycle system.
Information:
The material outcome from Kalsi and ?ter production process could be used again as production raw material, this give contributions
in reducing the final disposal volume. In addition, PT Eternit Gresik also establishing an agreement with PT Holcim Indonesia Tbk, to
send the extra waste from ?ter production process to PT Holcim Indonesia's cement mills in Bogor. The waste could be used as a fuel
in that factory.
Applicable greenship credit
APPLICABLE GREENSHIP CREDIT :
: MRC 2, MRC 5, MRC 6
IHC 3, IHC 7
: MRC 2, IHC 7
: MRC 4, IHC 3, IHC 9

New Building
Existing Building
Interior Space

APPLICABLE GREENSHIP CREDIT - NEW BUILDING


Minimum points

Code

Maximum points

MRC 2 Environmentally Friendly Material

MRC 5 Prefab Material

MRC 6 Regional Material

IHC 3 Chemical Pollutants

IHC 7 Acoustic Level

Total

10

APPLICABLE GREENSHIP CREDIT - EXISTING BUILDING


Code

Minimum points

Maximum points

MRC 2 Material Purchasing Practice

IHC 7 Acoustic Level

Total

APPLICABLE GREENSHIP CREDIT - INTERIOR SPACE


Code

Minimum points

Maximum points

MRC 4 Material Berdampak Lingkungan Rendah

IHC 3

IHC 9

Total

17

GREEN BUILDING

04

Quality, Environment, Health & Safety

Quality Assurance
All fibre-cement products sold by PT. Eternit Gresik are warranted
against defects in material and manufacturing process. If you
believe any PT. Eternit Gresik product you have purchased has a
defect in material or manufacturing process, please contact
PT. Eternit Gresik for assistance. If the defective products based
on analysis, investigation and laboratory test results are proven
not to comply with PT. Eternit Gresik Quality Standards, we will
either replace the defective product with the same product.
This warranty does not apply to defects resulting from any
distributor's or customer's actions, such as mishandling,
misapplication, improper installation, not correctly following our
standard installation procedures as described in our
Panduan (Kalsi Guide). No other warranties are expressed or
implied. PT. Eternit Gresik's liability shall be limited to the actual
purchase price of any defective products to which a claim is
made, and shall in no event include the customer's installation
costs, lost profits or goodwill, or any other direct, indirect, special,
incidental or consequential damages whether based on contract,
tort or any other legal theory.

Recommended Personal Protective Equipment

Respirator

Helmets &
safety gloves

Safety shoes

Product composition

The Kalsi boards are a manufactured article, not a substance


nor a preparation.
The Kalsi boards are manufactured from cement, quartz sand,
organic reinforcement fibres (such as selected cellulose fibres),
natural calcium silicates and water.
All Kalsi boards and all fibre-cement products from PT. Eternit
Gresik are produced without using any asbestos (such as
chrysotile, amosite, chrocidolite or any other kind of asbestos).

The Kalsi boards are not inflammable and are humidity and
termite resistant.

Our Kalsi fibre-cement boards can be completely further


recycled (Recyclable) to produce similar products.

Transport & storage


The materials should be protected, till the moment of application
or installation, against humidity (in a covered area) to avoid the
appearance of white spots on the boards. For the maximum
allowable pile-up height, we refer to the technical datasheets or to
the distributor.
General installation instructions:
In order to achieve a good surface and uniform appearance, the
supporting structure (frame) of the fibre-cement products should
be in stable and strong condition. For the correct installation
method for each Kalsi product, please refer to our uan Kalsi
(KalsiGuide). Before fixing the sheets, the building constructions
concerned should have been checked on safety and supporting
capacity. In addition, please refer to the official, generally valid
local safety regulations in the matter. Always observe site safe
practices at the construction site.
PT. Eternit Gresik will not be responsible for unsatisfactory results
if the instructions above are not correctly followed.
Make sure the appropriate instructions are followed

Use secure body harness and lanyard.


For more information, consult the Material Safety Data Sheets (MSDS)
available in our website: www.eternitgresik.com

Safety instructions when machining the products


As for all quartz containing products like concrete and clay, also
the Kalsi boards, when machined mechanically (cutting, sanding,
drilling) will release dust which may contain quartz particles.
Inhalation high concentrations of dust may irritate the airways.
Dust may also cause irritation of the eyes and/or skin. Inhalation
of dust containing quartz in particular the fine (inhalable size) dust
fraction, in high concentrations or over prolonged periods of time
can interfering with lung health, therefore for health and safety
reason, please apply the following safety precautions:
1. Avoid dust inhalation by using cutting equipment which has
dust extraction or suppression where practicable.
2. Ensure adequate ventilation in the work place.
3. Avoid contact with the eyes and skin and inhaling dust by
wearing appropriate Personal Protective Equipment (safety
goggles, protective clothing, approved respirator / dust mask).
Disposal instruction
Products off-cuts or scrap can be discarded safely with household
rubbish or as normal construction waste for land fill or recycling.
copyright

Please follow our recommendations for a perfect installation


such as frame gap, nail distance etc. in order to obtain the best
possible result at your jobsite. This is to avoid movements / cracks
caused by several factors, such as a wrong installation process,
maintenance process, and also external factors causing cracks at
the the joints between boards.

05

Quality, Environment, Health & Safety

Kalsi Brochurthe products names, brands, logos, designs used in


this Kalsi Brochurhave been registered under the applicable law.
All copyright or intellectual property rights, comply to the
applicable law. It is strictly forbidden to reproduce, duplicate, this
Kalsi Brochurand all its contents, without obtaining a written and
formal permission from PT. Eternit gresik. Any violation or denial
of the above mentioned warnings will be pursued with legal action.
PT. Eternit gresik - 2012

Handling and storage

Handling and storage

Tools for

applications
Electric Drill

Wrong
Papan Bangunan

Bebas Asbes

For making holes

Screw Driver
Fig.a
For fastening screws

Correct
Circle Saw
Papan

Bangunan
Bebas

Asbes

Papan

Bangunan
Bebas

Asbes

Fig.b

For straight cutting

Jigsaw
How to lift / move:
Boards should not be lifted in a horizontal position (fig.a) Lifting
and moving the boards must be done by 2 people in an upright
position length wise (fig.b).

For cutting curves

Plastic waterprove

Electrical Sander

For sanding surfaces

Wood reinforcement
to avoid cracks

Hammer

Fig.c
Transportation:
Protect the boards from the water using a plastic waterproof (fig.c)

For fastening nails

Cutter

61
30 cm
cm

61
cm

Cutter
Supporting wood

For making holes manually

Gergaji
Supporting Base

Fig.d

Storage:
Store the boards in a dry and waterproof place. Place the boards
on a flat surface. For storing at height, place the timber support
(palett) every 80 cm with a maximum of four piles (Fig.d).

Finishing Tools

For finishing

Handling and storage

06

Solutions & Benefits

Wide thickness range


PT. Eternit Gresik is the only company in Indonesia to have the
technology to produce kalsi fibre cement boards with such a
wide range of thickness from 3 mm up to 20 mm for all kinds of
applications: ceiling, partition, cladding, facade, flooring...
Recessed Edges
This type has a 27 to 32 mm (a) width and 0.8 to 1.2 mm (b) depth
thinned edges. Recessed edges serve at the junction between 2
boards, to obtain a perfect and invisible joint (flush joint) when the
gap between 2 boards is filled with
.
There are two types of recessed edges:
1. Recessed" 2 (R2): with 2 thinned edges (in the length sides of
theboard).
2. Recessed" 4 (R4): with 4 thinned edges (in both length and
width sides of the board).
Both types R2 and R4 are applicable for Kalsi boards with a
thickness (c) of 6 mm and above.
Benefits:
Perfect and even joints between 2 boards.
Reduction of jointing compound
consumption.
Faster and easier work when jointing the kalsi boards.

Si

si

Re

ce

ss

ed

Kalsi flat boards are manufactured with a special technology


coming from the international experience of the Etex Group's
companies worldwide. All kalsi boards are made of selected raw
materials and processed by AUTOCLAVE (drying process under
high pressure and temperature) for very good durability and
dimensional stability. All kalsi products are produced without
using any asbestos as a raw material (100% Asbestos-free)

a 27 sampai 32 mm

b 0.8 sampai 1.2 mm

Main benefits of

100% Asbestos free


cement cellulose boards are absolutely free of asbestos,
chrysotile, amosite, chrocidolite and any kind of asbestos.

Sisi recessed 2

Dimensional stability
Kalsi cement cellulose boards have some unique features and
benefits when compared with others and those with asbestos
content and air-cured. The autoclaving process (high
temperature and pressure) makes kalsi boards very stable, with
very small dimension variances when changes in humidity and
temperature occur. Their stability allows the boards not to crack
and the joints between the boards not to be submitted to
shrinkage and expansion. These characteristics are fully
appreciated in interior (hygrometry variances due to the use of air
conditioners) and exterior (variances due to the rain, sun and
climate changes) applications.

07

Solutions & Benefits

Sisi recessed 4

Solutions & Benefits

Recessed edges type

Square edges type

Square edges

Recessed 2 and Recessed 4 types edges


Sisi recessed

Recommendation for a better joint

-3

-3

recessed edges
square edges

eW 8 -

eW 8 Paint or
other
finishing

Paint or
other
finishing

-3

Metal Frame

eW 6

-3

Metal Frame

eW 6

Fleksible: can be curved

Maximum Radius

Kalsi boards are strong and resistant while also having good
flexibility. They can be bent for creating architectural and
decorative designs. The curve's maximum radius depends on
the boards' thickness. For example it is recommended to keep a
maximum distance of 600 mm between the studs for obtaining a
stronger frame and a curve without defects when curving
kalsipart 8.

4 .5
500 m

3.5

400 m

300 mm

600

500

mm

mm

can be curved

m
0m
60
mm
1500
8000 mm

Correct
2.440
2.440

Work frame

Wrong
Width direction

Length direction

Solutions & Benefits

08

Solutions & Benefits

Other

benefits

DIMENSIONAL STABILITY

ASBESTOS

(Limited shrinkage and expansion


for no cracks)

HUMIDITY RESISTANT

IMPACT RESISTANT

TERMITE RESISTANT

EASY TO WORK & INSTALL

NON COMBUSTIBLE

VARIOUS FINISHINGS
ARE POSSIBLE

(Neither spreads flames,


nor generates smoke)

(Better than gypsum board))

(Paints, coatings,... )

FLEXIBEL

VARIETY OF THICKNESS

(3.5 up to 8mm can be bent with


different radius)

(Depends of application)

benefits than other solutions

Products

Humidity Resistant
Yes

PAPAN GYPSUM

No

TRIPLEK

No

Termite Resistant
Yes
Paper can be eaten
No

Non-Combustible
Yes
Paper can be burn
No

Example: Gypsum Board Not termite resistant

Example: Gypsum Board Not humidity resistant

Example: Wood / Plywood Not termite resistant

Example: Wood / Plywood Not humidity resistant

09

Solutions & Benefits

Solutions & Benefits

solution selector by applications

Products

Thickness
(mm)

Ceiling

3.5

4.5

Application
Interior

Exterior

Fastening methods
Metal
Frame

Wooden
Frame

Skrew

Nail

Type of jointing
Flush
(interior)

Semi
Visible
(exterior)

Remark

Visible
Interior

Exterior

Kalsirata 3 is an economical substitute


for plywood.
6 - 2 / 4 to obtain the
Use
best result for flush joint ceilings.
R2 and R4 type has the following benefits :
Recessed edges are used for perfect joints
surface, and also lessening the consumption
of
Faster work and better durability than
consumption with
board with 3,5 and
4,5 mm thickness.

6
3.5 up to 8mm can be bent with different
radius.
6 recessed 2

6 recessed 4

Partition

8 recessed 2

Gunakanlah sistem rangka


untuk mendapatkan hasil yang terbaik pada
aplikasi plafon
*Pastikan penggunaan kalsiboardling 6
sebagai plafon luar, benar-benar tidak
terekspos cuaca langsung.

8 - 2 / 4 to obtain the best


Use
result for flush joint partition.

R2 and R4 type has the following benefits :


Recessed edges are used for a perfect
joints surface
Lessening the consumption of
-

8 recessed 4

External cladding

10

10 recessed 2

10 recessed 4

12

Faster work when jointing

Kalsiclad 12 has a better impact resistance and


strength than Kalsiclad 10 thanks to its bigger
thickness.
10 mm and 12 mm thick board are
recommended for facades thanks to their
mechanical resistance to wind load, to climate
change, etc.
Use only UV-ray durable polyurethane sealant
for external cladding.
**Penggunaan kalsiclad10 R2 & R4 untuk
dinding dalam/partisi.

Siding Plank
& Fascia

8
kalsipalnk 12 has a better impact resistance
than kalsipalnk 8.
8
wood texture

If using a wooden frame, use a dry and good


quality timber to avoid moisture and termites.

Flooring

12

20

Kalsifloor 20 surface is restricted for exposure.


The surface must be covered by carpet, vinyl,
parquet, ceramic tiles. The rooms function
must be taken into account for evaluating the
structural load, dead load and living load
impact to the floor. Mortar screed reinforced
with a wire mesh has to be applied on the top of
Kalsifloor 20 before covering it by a carpet,
vinyl floor, parquet, ceramic tiles.
Kalsifloor 20 is for interior applications only.

Solutions & Benefits

10

products application

Lightweight and dry construction system


A construction system known as "Lightweight and Dry
Construction System" is a construction system that has a light
load, as well as a dry system which does not require mortar,
concrete, bricks and water (cleaner and faster).
The Kalsi lightweight systems allow the construction of ceilings,
partitions, facades, floors...
The Kalsi lightweight construction systems are made of different
components: the Kalsi boards, and also different framing and
structural components adapted to each different application
(studs, metal frame, screws, reinforcement fiber tapes, jointing
compounds, sealants,...). All component together are giving
structural support to the building. The Kalsi systems allow the
easy and fast installation of water pipes, electrical cables and
wires, etc.
Among others, the benefits of the Kalsi systems compared to
conventional construction systems (bricks and mortar,
concrete...) are:
Fast and easier work, allowing cost saving on construction
time.
Lightweight, allowing saving on foundations and structural
costs.
Cleaner work as no water or dusty materials are required.
Higher earthquake resistance thanks to its lightweight and
flexibility.

The main applications of the Kalsi systems are :

5
1

1
Internal ceiling application
using wooden frame.
2

Internal and external ceiling application


using metal frame.
3

Internal partition application.


4

External cladding application


5

Siding and fascia boards application.


6

Flooring application.
7

Under roof application.

11

products application

board application in the building

2
3
6
4
4

products application

12

products application

Fastening and jointing systems


Application

Remark

Products Name
Ceiling

Partition

Benefits

Fascia
Boards

Main Runner
How to prevent cracks when installing,
,
&

METAL
FURRING

For suspended
ceiling systems.

Cross Runner

Do not fix the screws too close to the


edges of the kalsi boards.
A strong and perfect framing andg
vibrations/movements...that can u
screwing. is limiting sually cause cracks.
Light & simple framing system:
Light & simple framing system:
Easy and fast installation.
Light weight ceiling system.

b
Joint Clip

SPECIAL
SCREW

a. For thickness 6 mm /
frame < 1 mm

(Self Drilling
Screw Head)
For Fastening
the boards
to metal frames.

Having self drilling head.


Allows the screws head to penetrate
the boards.
The boards surface will be evenly
covered by kalsikompon pd-int
including on the screw heads hole.
Will not rust.

b. For thickness 8 to 10 mm /
frame < 1 mm

SPECIAL NAIL
(Wide & Thin Head)
For Fastening to
wooden frames.

Papan Bangunan Bebas Asbes

-3

(Self Adhesive)
For reinforcing
the joints between
boards.

1 Roll
1 Roll
3 cm
3 cm
x 90x m
900 cm

as
an Beb

Papan

es
Asb

untuk

ikan
ukuran

kg

diaplikas
mm

20

1200x24

00
Dapatpapan
25

eba
nB
g una
Ban
p an
Pa

es
as Asb

tup
penu
tuk pada al
un
ern
ial
i int
spes pan
on n pa & partis
mp
Ko unga fon
pla
sambasi
aplik

bes
s As

an Beb
gun

tup
penu
tuk pada al
ial un
ern
n
i int
spes
on n papa partis
Kompunga fon &
sambasi pla
aplik

products application

20

kg

untuk

sikan
ukuran

diaplika
mm

papan
00
Dapat
25

1200x24

JOINTING
COMPOUND
For jointing the
boards.
Internal
application only.

Strong adhesion (avoids cracks at the


joints).
Strengthens the joints between boards
when combined with
.

White colour very suitable as a paint


application base.

Asbes

s
n Beba

an Ban
Pap

Self adhesive fiber glass mesh


for strengthening the
joints between boards
(Self adhesive fibre glass)
Width 30 mm / length 90 m

Bangun

g una
an Ban
Pap

Non corrosive.

Self adhesive for an easy installation.

JOINTING TAPE

Join Tape spesial untuk sambungan


papan
pada aplikasi plafon
& partisi internal

DapatDapat
diaplikasikan
diaplikasikan
untuk untuk
20 papan
20 papan ukuranukuran
1200x2400
1200x2400
mm mm

13

For thickness
3, 3.5 & 4.5 mm /
wooden frame

Large and thin head.


Large head which is good for giving more
support to the board.
Thin for the heads thickness to be easily
covered by
.

Jointing compound
20 kg

Strong adhesion to the kalsi boards (avoid


cracks at the joints).
Easy application.

products application

benefits :
Durability:
Non perishable.
Will not rust.

framing system

Easy maintenance & repair.

Suspended ceiling system for

Light and simple framing system:


Easy and fast installation.
Light weight construction system.
Root Hanger

How to prevent cracks when installing


Avoid fixing screws too close to the edgesof the Kalsi boards.
Perfect /strong screwing will limit vibrations / movements that
can cause cracks.

eW 6

Salah

Less than
42 mm

Cracks
12-15 mm 4 12-15 mm

50mm

On the edge

Front view detail

Back view detail

Problem :
if using a metal frame with a width < 42 mm, the screw distance
will be too close to the edges of Kalsiboard Ling 6, 6-R2 & 6-R4
As the screws would not be positioned far enough from the edges,
the screws could generate cracks along the boards and make the
full system weak.

Root Hanger

12-15

Benar

12-15
Gap 4mm

Front view detail


Product Name

Usage

Size (mm)

Cross runner

50x25x4000

Main runner

38x13x4000

Joint clip

50x60x13

Solution:
To respect a distance of 12 to 15 mm between the screws and the
edges of sboard Ling 6, 6-R2 & 6-R4. To do so, use the Kalsifuring
system. The 50 mm wide Kalsifuring gives enough space for
having the screws at a 12 to 15 mm distance from the edges.

products application

14

products application

benefits

benefits

Self drilling head:


Allows the screws head to penetrate boards by itself in the
kalsi boards and to be covered properly with
The boards surface will be evenly covered
by Kalsi kompon
on the screw heads hole.
Non corrosive

Self adhesive for an easy installation.


Strong adhesion (avoids cracks at the joints).
Reinforces the joints system when jointing the Kalsi boards with

Usage

Product Name
Usage

Product Name

Size (mm)

Size (mm)
0 3.5 / 20 mm
One roll has 30 mm
width and 90 m
length. It can cover
approximately 20
boards
with size 1200 x
2400 mm.

0 3.5 / 32 mm

Step1

Step 2

Step 3

benefits
Screw head covered by
Screw heads hole

Self drilling head

White, very well adapted as a paint application base.


Strong adhesion (avoids cracks at the joints).
Easy application.
Usage

Product Name

Size (mm)

benefits

Content is 20
kg/bag.
One bag can cover
approximately 25
boards with
size 1200 x 2400
mm.

Large and thin head:


Large head giving more support to the boards.
Thin head easy to penetrate into the boards surface and to be
covered perfectly with
Will not rust.

Product Name

Usage

Size (mm)
Head 0 5 mm

unan

ng
n Ba

s Asbe

Beba

Papa

0 2 / 25 mm
an
ng un
an Ba
Pap

ikasi

20

1200

kg

k
untu
an
kan
ukur

p
utu
pen
tuk pada al
un
rn
ial
inte
spes an tisi
on an pap& par
mp
Ko bung lafon
p
sam asi
lik
ap

es
Asb
as
Beb
g unan
Ban
p an
Pa

s
Asbe
s
Beba
unan
Bang
n
Papa

Large and thin nail head

Nail head having


same level with
boards surface

Nail head covered by


-

Note : Only for internal application

15

products application

es
Asb

p
utu
k pen
ntu pada al
ial u
tern
spesapan tisi in
p
pon
par
Kombunganfon &
sam asi pla
aplik
n
t diapl
mm
0
Dapapapa
25 x240

Step 3

Step 2

Step1

Bebas

20

kg

k
untu
an

ikan
ukur
likas
diapn
at
mm
0
Dap papa
25 x240

1200

Ceiling application

Product information & standard dimensions

Private house - Gresik

KalsiRata 3 is a 3 mm thick ceiling board, for interior applications,


to be nailed on a wooden frame. The joints between the boards
have to remain open and cannot be filled with a jointing compound
due to the boards thickness. The boards cannot be screwed and
then cannot be applied on a metal frame for the same reason.
KalsiRata 3 is an economical and fast solution for interior ceiling
applications, for instance as substitute to plywood, or for ceilings
renovation works.
Product Name

Thickness
(mm)

Width
(mm)

Length
(mm)

Weight
(kg)

3.0

1000

1000

4.32

3.0

500

1000

2.16

3.0

600

2000

5.18

3.0

500

2000

4.32

3.0

400

2000

3.46

40 x 60 mm
wooden frame

3-4.5

150 mm max.
from on the edge
4 mm gap
between boards

12 mm min.
in from the edge

*Average weight per 1 m2 is 4.32 kg

The best installation practice for

View from below: How to install


502 mm

100 mm from corner

50 mm from the corner


12 mm min.
from the edge

150 mm max.
from the edge

1004 mm

3 - 4 .5

200 mm max.
in the middle

4 mm gap
between boards

40 x 60 mm
wooden frame

Ceiling application

16

Ceiling application

View from the top: Preparing the wooden frame

40 x 60 mm
wooden frame

1200 mm max.
distance between
wooden hangers

1200 mm max.
distance between
wooden hangers

40 x 60 mm
wooden frame

Products information
KalsiboardLing is suitable for ceiling applications with flush joints
or open joints ceiling systems. It is really the best solution for dry
areas and wet areas.
KalsiboardLing has very good durability and dimensional stability.

Benefits of recessed edges


Kalsi board ling 6-r2 & Kalsi board ling 6-r2 are really the best
solutions to get a very flat ceiling, to obtain the best result
with flush joints ceiling. They have the following benefits :
2 recessed edges (R2) and 4 recessed (R4) edges allowing
perfect joints surface between the boards and also lessening
the kalsikompon pd-int consumption.

Faster work, and better durability than boards with 3,5


and 4,5 mm thickness.

17

Ceiling application

1200 mm max.
distance between
wooden hangers

Ceiling Application

Standard dimensions

Product information
Kalsiboardling 35 is a 3.5 mm thick ceiling board, for interior
applications, to be nailed on a wooden frame. The joints between
the boards have to remain open and cannot be filled with a jointing
compound due to the boards thickness. The boards cannot be
screwed and then cannot be applied on a metal frame for the
same reason.
Kalsiboardling 35 is an economical and fast solution for interior
ceiling applications, for instance as a plywood substitute, or for
ceilings renovation works.

Product Name

Thickness
(mm)

Width
(mm)

Length
(mm)

Weight
(kg)

3.5

1220

2440

14.38

3.5

1200

2400

13.91

*Average weight per 1 m2 is 4.8 kg

The best installation practice for

View from below

50 mm min.
from corner
(Width direction)

100 mm min.
from corner
(length direction)

Wooden frame

50 mm min.
from corner
(Width direction)

12 mm min.
from corner

100 mm min.
from corner
(length direction)

Wooden frame
12 mm min.
from corner

200 mm max.
on the edge

200 mm max.
on the edge

300 mm max.
in the middle

3 - 4 .5

1204 mm

1204 mm

300 mm max.
in the middle

3 - 4 .5

200 mm max.
on the edge

200 mm max.
on the edge

601 mm

601mm

601mm

601 mm

Type 1

602 mm

602 mm

602 mm

602 mm

Tipe 2

View from the top: Preparing the wooden frame

40 x 60 mm
wooden frame

1200 mm max.
distance between
wooden hangers
1200 mm max.
distance between
wooden hangers
40 x 60 mm
wooden frame

1200 mm max.
distance between
wooden hangers

Ceiling application

18

Ceiling Application

Product information & Standard dimensions

The best installation practice for

Kalsi board ling 45 is a 4.5 mm thick ceiling board, for interior


applications, to be nailed on a wooden frame. The joints between
the boards have to remain open and cannot be filled with a jointing
compound due to the boards thickness.
The boards cannot be screwed and then cannot be applied on a
metal frame for the same reason.

View from below type 1

50 mm min.
from corner
(Width direction)

Thickness
(mm)

Width
(mm)

Length
(mm)

300 mm max.
in the middle

1204 mm

Product Name

Wooden frame
12 mm min.
from corner

200 mm max.
on the edge

Kalsi board ling 45is thicker with more mechanical resistance and
an improved humidity resistance than Kalsi board ling 45.
Kalsi board ling 45 is an economical and fast solution for interior
ceiling applications, for instance as substitute to plywood, or for
ceilings renovation works.

100 mm min.
from corner
(length direction)

3 - 4 .5

200 mm max.
on the edge

Weight
(kg)
601 mm

4.5

1220

2440

19.02

4.5

1200

2400

18.40

601 mm

601 mm

601 mm

602 mm

602 mm

View from below type 2

*Average weight per 1 m2 is 6.3 kg

Private house - Pandaan

Private house - Gresik

50 mm min.
from corner
(Width direction)

100 mm min.
from corner
(length direction)
12 mm min.
from corner

200 mm max.
on the edge
1204 mm

300 mm max.
in the middle

3 - 4 .5

200 mm max.
on the edge

602 mm

602 mm

View from the top: Preparing the wooden frame

40 x 60 mm
wooden frame

1200 mm max.
distance between
wooden hangers
1200 mm max.
distance between
wooden hangers

40 x 60 mm
wooden frame

19

Ceiling application

1200 mm max.
distance between
wooden hangers

Ceiling Application

Product information & standard dimensions

Product information & standard dimensions

KalsiboardLing 6 is a 6 mm thick board, for both internal ceiling


and external soffits applications. Thanks to its high mechanical
resistance compared to thinner boards, KalsiboardLing 6 is really
the best solution to get a good flat ceiling.
KalsiboardLing 6 has to be screwed on kalsifuring metal framing
system.It can also be applied with a 'T-Grid' system.
When used for interior applications, the joints between the boards
have to be filled with Kalsikompon pd-, combined with Kalsitape
for obtaining a flush joint ('invisible' joint).
ddddddddd ffff
For exterior ceiling applications, the joints between the boards
have to remain opened, or can be filled (semi-visible joints) with a
special sealant adapted to climate and movements resistant (UV
resistance polyurethane type, if possible paintable sealant).

Product Name

Thickness
(mm)

Width
(mm)

Length
(mm)

1220

2440

1200

6
6

Weight
(kg)

KalsiboardLing 6 is a 6 mm thick board, for internal ceilings, with 2


recessed edges in length directions. Thanks to its high
mechanical resistance compared to thinner boards,
KalsiboardLing 6 is really the best solution to obtain a good flat
ceiling.
The benefit of KalsiboardLing 6 vs. a non recessed board, is that
at the junction between boards, the recessed edges can be
perfectly and fully filled with KalsiboardLing 6 and give a very flat
surface, perfectly aligned with the boards and even.
KalsiboardLin
ghas to be screwed onKalsiboard metal frame.
The joints between the boards have to be filled with
KalsiboardLing 6 jointing compound, combined with
KalsiboardLifor obtaining a flush joint ("invisible" joint).

Width
(mm)

25.36

1220

2440

25.36

2400

24.54

1200

2400

24.54

1200

2700

27.60

1200

2700

27.60

1200

3000

30.67

1200

3000

30.67

*Average weight per 1 m2 is 8.51 kg

Length
(mm)

Weight
(kg)

Thickness
(mm)

Product Name

*Average weight per 1 m2 is 8.51 kg

Pusat perbelanjaan - Jakarta


1

Recessed 2 edges

Perkantoran - Jakarta

Ceiling application

20

Ceiling Application

Product information & Standard dimensions

Mall - Jakarta

Kalsiboardling 6-R4 is a 6 mm thick board, for internal ceiling, with


4 recessed edges in length and width directions. Thanks to its
high mechanical resistance compared to thinner boards,
Kalsiboardling 6-R4 is really the best possible solution to obtain a
good flat ceiling.
The benefit of Kalsiboardling 6-R4 vs. a non recessed board, is
that at the junction between boards, the recessed edges can be
perfectly and fully filled with Kalsiboardling 6-R and
Kalsiboardling 6-R4 combined with Kalsiboardling 6-R4 , and
ensure a very flat surface, perfectly aligned with the boards and
even.
Kalsiboardling 6-R4 has to be screwed on siboardling 6-Rmetal
frame. The joints between the boards have to be filled with
Kalsiboardling 6-R4 jointing compound, combined with
Kalsiboardling 6-R4 for obtaining a flush joint ("invisible" joint).

The best installation practice for

&

View from below :


Thickness
(mm)

Width
(mm)

Length
(mm)

1220

2440

25.36

1200

2400

24.54

1200

2700

12 mm min.
from the edge

Weight
(kg)

27.60

50 mm min.
from corner
(Width direction)

eW 6

300 mm max.
in the middle

1204 mm

Product Name

200 mm max.
from the edge
-

1200

3000

30.67
Recessed

*Average weight per 1 m2 is 8.51 kg

Nat 4 mm
Paint or
other kinds of
finishing

-3

Finishing cat

Recessed 4 edges

601 mm

601 mm

601 mm

601 mm

Mall - Jakarta
-

eW 6

4 mm gap

&

Jointing details at the recessed edges :

4 mm gap

21

Ceiling application

Ceiling Application

Zig-zag shape for kalsi board lin, 6

kalsi board ling 6

&

2.

Installation Lay-out:
Wall

Fix

-3

on the gap after having filled it first with

Wall

Incoming light direction


In this case the best choice iskalsi board ling 6 thanks to it 4
recessed edges. When applying kalsiboard ling 6it is necessary
to consider windows position, since the incoming light will affect
the fall of shades at the joints, when the length side of
is parallel to the window, or upright to the
board
incoming light. (See figures a and b).

3.
Putty knife

Apply
the

with a putty knife to cover


with the thinnest possible layer and also cover
head.

4.
Fig. a

Fig. b

Wrong

Correct

Wait for the compound applied at step 2 to be dry and


apply
again into the recessed edges
and level them with the surface of

Joint finishing procedure

5.

Joint finishing procedure for


4mm gap

1.

Sandpaper

eW 6

Putty knife

Sanding pad

Make sure that Kalsi board ling 6-r2 & 6-R are correctly screwed
to Kalsi furing by using Kalsi furing . Keep a 4 mm gap between
boards and fill the gap with Kalsi furing
.

After the drying of


, sand all compounded
areas with a medium grain size sandpaper.

Ceiling application

22

Ceiling Application

Mall - Jakarta

Expansion joints

It is necessary to prepare some expansion joints regulary, for


allowing the movements of the building to be absorbed and avoid
cracks between the
boards.
Expansion joints have to be prepared respecting the following
recommendations :
,
&
with
1220 mm x 2440 mm is 9776 mm x 7344 mm
1200 mm x 2400 mm is 9616 mm x 7224 mm

or expansion joint is (4 length) x (6 width) for


,
&
.
Please see picture a showing the details for connection between
boards.
Please see picture b showing the details for a longitudinal
expansion joints.

Fig a. Expansion joints across the boards:

Mall - Jakarta
Gap 4 mm

Fig b. Longitudinal expansion joints:

Gap 4 mm

23

Ceiling application

&

Partition Application

Products information
are boards for interior partitioning applications (drywall
system) with flush joints or open joints.
is really the best
solution for partitions in dry areas and wet areas.
has
very good durability and dimensional stability.
When used for partitioning,
is easy to combine with other
building and insulating elements such as:
Combine with glass wool or mineral wool for reducing heat and
sound.
Electrical cables and wires...
Utility pipes, water pipes...

Products information
Kalsipart8 is an 8 mm thick board for internal partitioning
applications.
The Joints between the
boards can remain opened, or
be filled (flush joints) with kalsikompon PD INT jointing compound
combined with the use of
Kalsipart 8 is to be applied on an adapted steel frame (adapted
design, dimensions and thickness of the steel, distance between
studs...), so that the full partitioning system gets a suitable and
sufficient resistance.

Benefits
&
with 2 or 4 recessed edges are the
best possible solutions for partitions with flush joints.
Recessed boards have the following benefits:
Recessed edges for a perfect joint surface.
Lessening the
consumption.
Faster work.

Product Name

Thickness
(mm)

Width
(mm)

Length
(mm)

Weight
(kg)

1200

2440

34.77

1200

2400

33.64

1200

2700

37.84

1200

3000

42.05

*Average weight per 1 m2 is 11.68 kg

University - Yogyakarta

University - Yogyakarta

Partition application

24

Partition Application

Products information & standard dimensions

Products information & standard dimensions

Kalsipart 8 R2 is an 8 mm thick board for internal partitioning


applications, with 2 recessed edges in length directions.
The benefit of Kalsipart 8 R2 vs Kalsipart 8 . a non recessed board
is that, at the junction between two boards, the space given by the
recessed edges can be perfectly and fully filled with the
Kalsipart 8 -R2 jointing compound, combined with Kalsipart 8 R2.
It is gives a very flat surface, in perfect alignment with the boards.
Kalsipart 8 R2 need to be installed on an adapted steel frame
(respecting required dimensions and thickness of steel frame as
well as distance between studs) so that the full partitioning system
becomes a solid and rigid structural element. The design,
dimensions, steel thickness and spacing between studs are
important to ensure optimum strength for the full partitioning
system.
Product Name

Thickness
(mm)

Width
(mm)

Length
(mm)

Weight
(kg)

Kalsipart 8 R4 is an 8 mm thick board for internal partitioning


applications, with 4 recessed edges in length and width
directions. The benefit of Kalsipart 8 R4 vs Kalsipart 8 R4 . a non
recessed board is that, at the junction between two boards, the
space given by the recessed edges can be perfectly and fully filled
with the Kalsipart 8 R4
jointing compound combined with the
use of Kalsipart 8 R4 , giving a very flat surface, in perfect
alignment with the boards. Kalsipart 8 R4 need to be installed on
an adapted steel frame (respecting required dimensions and
thickness of steel frame as well as distance between studs) so
that the full partitioning system becomes a solid and rigid
structural element. The design, dimensions, steel thickness and
spacing between studs are important to ensure optimum strength
for the full partitioning system.
Weight
(kg)

Thickness
(mm)

Width
(mm)

34.77

1220

2440

34.77

1200

2400

Product Name

Length
(mm)

1220

2440

1200

2400

1200

2700

33.64
37.84

8
8

1200

2700

33.64
37.84

1200

3000

42.05

1200

3000

42.05

*Average weight per 1 m2 is 11.68 kg

Hotel - Bandung

*Average weight per 1 m2 is 11.68 kg

Hotel - Bandung

Eternit Gresik canteen Gresik

University Yogyakarta

recessed type 4 edges


recessed type 2 edges

25

Partition application

Partition Application

The best installation practice for

&

Front view of partition installation with ceramics tiles :

Penyelesaian sudut
Metal stud

401 mm max.

Corner bead

Metal Stud

300 mm max.
in the middle

200 mm max.
on the edge

602 mm max.

Flexible tile
adhesive

Height

Front view of partition installation :

Wall Height

To obtain perfect and strong impact resistant corners, it is


suggested to set corner beads at each corner connection.

12 mm min.
in from the edge

Metal Stud

ceramics

100 mm min.
from corner
(Vertical distance)
50 mm min.
from corner
(Horizontal distance)

Wall height

4 mm
opening gap
12 mm min.
in from the edge

Installation system
Height

300 mm max.
in the middle

200 mm max.
on the edge

100 mm min.
from corner
(Vertical distance)

Paint or
other kinds of finishings

50 mm min.
from corner
(Horizontal distance)

Installation pattern for

Vertical joints at both partition sides shall not connect at one point
in the same frame, but follow a zigzag pattern.
Provide 10 mm distance between the floor and
board
to avoid moisture, and water penetration by capillarity effect
(fig b).

Side View :

Upper View :
zig-zag system between front and back sides
back side

Vertical joint side 1


Metal stud

Floor

front side

10mm
joint

Vertical joint side 2

Fig. a

Fig. b

The boards are generally vertically installed. For a better strength


and resistance of the walls, the front and back joints are not put in
a line, but in zigzag pattern.

Partition application

26

Partition Application

Type of joint pattern I

Expansion joints
Expansion joints are necessary to avoid / minimize movements
caused by external factors such as earthquakes, impacts, and
different materials characteristics. Some expansion joints may be
seen in the following drawings:

Flush joint :
Kalsipart 8 boards must be applied with a zigzag pattern. The
joints will be filled using Kalsitape 30 an & kalsikompon PD INT, .
Kalsi part 8is only recommended for interior applications
(partitioning).

Connection between two different materials:


zig-zag pattern
Joint sealant
(polyurethane and UV
protection)

Polystyrene or soft material


6 mm

column-wall
(Concrete or Metal)
6 mm

Joint sealant
(polyurethane and UV
resistant)

Type 1

6 mm

Type of joint pattern II

PVC/aluminium
profile

Polystyrene or soft material

If during the partition wall construction, a door or a window is to be


installed, then make C shape or L shape boards section to
avoid cracks at the joints between boards and door/window.

6 mm

Wrong
4 points
junction

Column-wall
(Concrete or Metal)

Door
Span

6 mm

Type 2

6 mm

Joint between boards with


bordles of doors or windows

Installation lay-out

2440
mm

3000
mm

610mm

Construction with wide span:

Correct

Maximum span for width direction is six boards while maximum


span for length direction is four boards. In case a wider span
needs to be used, an expansion joint needs to be placed between
each span of 6 boards in width direction 7200 mm and between
each span of 4 boards in length direction 9600 mm.

Zig-zag pattern type I

Door
span

Window
span

Installation lay-out

Joint sealant
(polyurethane and UV
resistant)

Baker rod

C Shape

L Shape

2440
mm

610mm

L Shape

Correct

C Shape

Zig-zag pattern type II

Door
span
Joint sealant
(polyurethane and UV
resistant)

Partition Application

Window
span

Installation lay-out

610mm

27

3000
mm

2440
mm

3000
mm

Partition Application

Joint finishing procedure for

Hotel - Palembang

1.

Make sure that


by using
and fill the gap with

is correctly screwed to the metal studs


. First leave a 4 mm gap between boards,
.

2.

Fill the 4 mm gap with


over the gap.

and after it is dry, fix


Office - Jakarta

3.

Apply kalsikompon pd int d with a putty knife to cover


kalsitapeFG 30 with the thinnest possible layer, and cover as
well the kalsitapeFG
heads.
eW 830Hotel - Bandung

4.

After the drying of


, sand all compounded
areas with a medium grain size sandpaper.

Partition application

28

Siding Planks Application

Product information
Kalsiplankis a siding plank and fascia board for external cladding
applications.
Kalsiplankhas a very good durability, humidity resistance, termite
resistance, is non combustible and is not putrescible.
External cladding

Informasi umum produk


Kalsiplank 8 is an 8 mm thick siding and fascia board, to be used
for the protection and decoration of facades (external walls
cladding) and interior walls. It has to be painted with an adapted
paint (a special water-based or solvent-based paint for facades).
Kalsiplank can easily be applied on a metal frame, or on a
wooden frame. In all cases, when used for exterior applications, it
is recommended to follow our instructions for installation, so that
the rain water doesnt penetrate behind the planks. The usage of
a galvanized steel frame is always preferred for exterior
applications. In case of a wooden frame to be used for exterior
applications, it is also recommended to treat and protect the wood
against humidity with an adapted paint or wood protection
coating, so that the wooden frame doesnt get rotten.
Product Name

Siding plank

Thickness
(mm)

Width
(mm)

Length
(mm)

Weight
(kg)

200

2400

5.61

200

3000

7.01

300

2400

8.41

300

3000

10.51
2

*Average weight per 1 m is 11.67 kg

Rumah Tinggal - Surabaya

Benefits
There are 2 types of applications for external cladding: as an
external wall and as a wall lining.
These 2 types have the following benefits:
Faster work compared with a conventional wall (e.g. cement
based render)
Lightweight construction: the wall does not require a big load
resistance.
Clean and dry, does not require water and mortar, or bricks,
or concrete.
Easy maintenance.
8For a decorative wood texture,
will give
you the texture of teak wood.

29

Siding planks application

Rumah Tinggal - Surabaya

Siding Planks Application

Product information & standard dimensions

Product information & standard dimensions

Kalsiplank 8 jati is a thick siding and fascia board with wood


texture for external walls cladding and interior walls
decoration. A special water-based or solvent-based paint
for facades is to be used for finishing.
Kalsiplank 8 jati is to be applied on a metal (galvanized is
preferred) or wooden frame, following our installation
instructions, so that rain water doesnt penetrate behind the
planks. In the case of a wooden frame, it is recommended
to protect the wood against humidity with an adapted paint
or wood coating.
Product Name

Thickness
(mm)

Width
(mm)

Length
(mm)

Weight
(kg)

200

2440

5.61

Kalsiplank 12 is a 12 mm thick siding and fascia board for


external walls cladding and interior walls decoration. It has to be
painted with an adapted paint (a special water-based or solventbased paint for facades).
Thanks to its increased thickness, Kalsiplank 1has a higher
impact resistance and rigidity than
.

Kalsiplank 12is to be applied on a metal or wooden frame. It is


recommended to follow our installation instructions, so that the
rain water doesnt penetrate behind the planks. A galvanised steel
frame is always preferred for an exterior application. If a wooden
frame is to be used, it is recommended to treat and protect the
wood against humidity with an adapted paint or wood protection
coating.
Product Name

200

3000

7.01

300

3000

10.51

*Average weight per 1 m2 is 11.67 kg

Thickness
(mm)

Width
(mm)

Length
(mm)

Weight
(kg)

12

200

2440

8.41

12

200

3000

10.51

12

300

2400

12.61

12

300

3000

15.77

*Average weight per 1 m2 is 17.52 kg

China - Etex Group

Eternit Gresik canteen - Gresik

Chile - Etex Group

Siding planks application

30

Siding Planks Application

The best installation practice for

30 mm

170 mm

20 mm

vertical
section as external
wall on a wooden
frame.

Private house - Jakarta


50 x 70 mm
Wooden frame

170 mm

30 mm

20 mm

Brick wall

1500 mm max.

vertical
section as lining wall
on a metal frame

L 40 x 40 mm
Metal Frame

Private house - Jakarta

50 x 70 mm
wooden frame

600 mm

Installation detail of

600 mm

600 mm

600 mm

Aluminium foil to limit water absorption


that could damage the frame

as external wall on a wooden frame

Brick wall

Bolt

600 mm

Installation detail of

31

Siding planks application

600 mm

600 mm

600 mm

as wall lining on a metal frame

Aluminium foil to limit water absorption


that could damage the frame
L 40 x 40 mm
Metal Frame

External Cladding Application

Products information
Kalsiclad are boards for cladding applications. This is really the
best solution for facades because Kalsiclad has a very good
humidity resistance, durability and dimensional stability.
External wall

Products information & standard dimensions


Kalsiclad 10 is a 10 mm thick board for facades (external cladding)
applications.
Kalsiclad 10 is to be applied on an adapted steel frame (adapted
design, dimensions, thickness of the steel frame, distance
between studs...), depending on the wind load, the dead load, the
height of the building, the earthquake risk level... When used for
facades (external cladding), the joints between the boards can
remain open, or the joint can be filled (semi-visible joint) with an
adapted sealant specifically designed for climate and movements
resistance (polyurethane type, with UV resistance and if possible
paintable).
Product Name

Thickness
(mm)

Width
(mm)

Length
(mm)

Weight
(kg)

10

1220

2440

43.46

10

1200

2400

42.05

10

1200

2700

47.30

10

1200

3000

52.56

*Average weight per 1 m2 is 14.60 kg

Sporthall - Semarang
Benefits
There are two kinds of applications as external cladding : as
external wall and as wall lining.
The benefits of those applications are:
Faster work than conventional cladding solutions (e.g. bricks
covered by a cement based render).
Light weight construction.
Clean and dry.
Easy maintenance.

Wall lining

Warehouse - Bogor

External cladding application

32

External Cladding Application

Electronics factory - Surabaya


Products information & standard dimensions
Kalsiclad 12 is a 12 mm thick board for facades (external
cladding) applications.
Kalsiclad 12 has a better mechanical and impact resistance
compared with Kalsiclad 12 (10 mm thick) thanks to its increased
thickness.
Kalsiclad 12 is to be applied on an adapted steel frame (adapted
design, dimensions, thickness of the steel, distance between
studs...), depending on the wind load, the dead load, the height of
the building, the earthquake risk level...
When used for facades (external cladding), the joints between the
boards can remain opened, or the joint can be filled (semi-visible
joint) with an adapted sealant specifically designed for climate
and movements resistance (polyurethane type, with UV
resistance and if possible paintable).

The best installation practice for


Frame and distance between screws.

Product Name

Length
(mm)

Weight
(kg)

Thickness
(mm)

Width
(mm)

12

1220

2440

52.15

12

1200

2400

50.46

12

1200

2700

56.76

12

1200

3000

63.07

Kalsi clad
building):

for external cladding application (ideal for a new

605 mm
605 mm

605 mm

605 mm

Building main structure


Bracket

*Average weight per 1 m2 is 17.51 kg

Eternit Gresik canteen - Gresik

Bolt & Nut


100 mm min.
from corner
(length direction)

Bracket
C-Channel

250 mm max.

50 mm min.
from corner
(width direction)
20 mm min.
in from the edge
Screw
KJF 10x32 mm
250 mm max.

300 mm max.
in the middle

Facade paints, facade coatings


or other kinds of finish for external walls

Eternit Gresik canteen - Gresik

The type of frame is C-Channel 75 x45x1.6 to be fixed with an


adjustable bracket as a fastener in the main building structure.
The positions of the screws to be respected are:
Frame distance is 605 mm
Screw distance on the edges is 250 mm max.
Screw distance in the middle is 300 mm max.
Screw distance from the edge is 20 mm.
Screw distance from the corner (length direction) is 100 mm.
Screw distance from the corner (width direction) is 50 mm.
Office building - Jakarta

33

External cladding application

External Cladding Application

Brackets system for external walls:

The best installation practice for


Kalsi clad for lining wall application (Ideal for building renovation):

70 m

605 mm
605 mm

605 mm

20

mm

30 m

70 mm

605 mm

10 mm
ax.
1500 mm m
distance
ackets
between br

Building
main structure

Bracket

Paints or other kinds of finish


for external walls

Frame type, for the lining wall application: there are more
brackets. Distance between brackets is 1500 mm.

Bolt & Nut


C-Channel

Horizontal section:

Brick wall

The upper part covering:

40mm

Steel / C Channel
75 x 45 x 1.6 mm

The upper part covering details:


In all cases, provide a metal
cap covering the upper part of
the facade. This will prevent
water infiltration behind the
boards.

Bracket
70 x 70 mm

20 10 20 mm

Screws head covered


(Alcabond + Alcaplast)

Joint sealant
(polyurethane and
UV resistant type)

Vertical section:
Metal frame

Adhesive tape

Metal cap

Joint sealant
(polyurethane
and UV
resistant type)
Metal frame
C Channel
75x45x1.6 mm

Water trap
20 mm

Bracket
70 x 70 mm

Brick wall

10 mm
20 mm

Sealant
polyurethane & UV
resistant

Screw
head covered
with Alcabond +
Alcaplast)

Metal cap
Adhesive tape

Metal frame

Water trap

External cladding application

34

External Cladding Application

Joint sealant application details

Joints system
Semi visible joints or flexible joints:
is necessary to use flexible sealant to fill the gaps. The type of
sealant to be used is polyurethane and U.V resistant joint
sealant.
Visible joints or open joints:
this case, the gap is left open and visible.

fig.a
Backing rod

Automotive factory - Jakarta

Joint sealant (polyurethane ,


UV resistant)

Screw head covered


with Alcabond + Alcaplast

fig.b

Insulation adhesive tape

A
B

Jointing details (semi visible joints):


For filling the gaps between Kalsiclad boards, it is necessary to
use a polyurethane and UV resistant joint sealant, which can
resist exterior conditions. It is necessary to avoid the joint sealant
directly touching the frame. It is recommended to use a backing
rod made of cork, rubber (fig.a) and an insulation adhesive tape
(fig.b).

Opening gap

Backing rod

Seala

nt poly
UV re urethane
sistan
t

Masking Tape

Joint sealant (polyurethane ,


UV resistant)

Joint sealant (polyurethane ,


UV resistant)

Screws head covered


with Alcabond + Alcaplast

Proportion
A

Up to 10 mm

10 mm to 25 mm

Note:
A. Gap width
B. Gap depth

To avoid any quality issue when applying the sealant, pay


attention to the proportion of gap width compared with gap depth.
If the gap width is up to 10 mm, hence the gap width (A) is equal to
gap depth (B), and if the gap width is between 10 mm to 25 mm,
hence the gap width is two times bigger than the gap depth (fig.a
& fig.b).
Finishing / Painting:
The painting process should follow the paint manufacturer's
procedures. The paint to be used must be a special paint for
facades and resistant to weather condition. In the painting
process, paint the entire surface once as a first layer. After the first
layer is dry, apply the other layers accordingly to the paint
manufacturers instruction. It is also necessary to paint the edges
of the boards, and not only their surface.
Notes!
It is not recommended to use an internal compound for filling the
gap. For semi visible joints system, it is only recommended to use
a polyurethane sealant, U.V resistant.
To choose the adapted frame of structure for external cladding
applications, please don't hesitate to consult us, because it is
dependant on building type, height of building, wind load and
other parameters.

35

External cladding application

Flooting Application

Products information & standard dimensions

The best installation practice for

Kalsifloor 20 Is a 20 mm thick sub-flooring board, for interior


applications, for houses, apartments, and for public buildings with
heavy traffic.
When screwed to an adapted metal frame (design adapted to the
expected live load and other parameters), Kalsifloor 20 allows
the quick preparation of a structure for the construction of
mezzanines, additional storeys...The system is the best
alternative to a bricks and mortar or concrete structure, thanks to
its lighter weight, easier and cleaner implementation, higher
flexibility, earthquake resistance.

1200

1200

1200

1200

1200

600

600

600

600

When used for heavy duty floors, Kalsifloor 20 has to be covered


by a mortar or a concrete screed and covered by ceramic tiles,
carpet, vinyl floor, parquet as it is not resistant by itself to abrasion
and impacts.

3
4
KalsiFloor

The load of the Kalsifloor 20 system, when installed, is 800 kg


per framing module of 600 x 1200 mm.

8
7
6

5
4

3
2

1 Main frame: Steel / C-Channel


(see frame usage table)
2 Secondary frame: Steel / C-Channel
(see frame usage table)
3 Building main structure
4 Wall

1
2

Beam or main structure of the building

Metal frame (C-Channel)

Wire mesh

Cement mortar screed

Flexible tile adhesive

Ceramic tiles

Flexible tile grout


300 mm
20 mm

Kalsifloor 20 is a 20 mm thick sub-flooring board for interior


applications, for houses, apartments and public buildings with
heavy traffic.
Kalsifloor 20 allows the quick preparation of a structure for the
construction of mezzanines, additional storeys...
Product Name

Thickness
(mm)

Width
(mm)

Length
(mm)

Weight
(kg)

250mm

100 mm
50 mm

20

1200

2400

84.10

*Average weight per 1 m2 is 29.20 kg


Flooring Application

36

Flooring Application

Framing selector for

Selecting the correct flooring structural frame depends on the buildings type, height, main structure, and on the function of the room.
The following table is a guidance in selecting C-Chanel frame types under our recommended frame module of 120 cm x 60 cm:
Table 1

Frame distance

500 Kg/m

- library
- Warehouse
- Showroom
65 mm

50 mm

C-Chanel
150x65x3 mm

3 mm

150 mm

2 mm

100 mm

C-Chanel
100x50x2 mm

65 mm
50 mm

C-Chanel
150x65x3 mm

65 mm

50 mm

3 mm

C-Chanel
150x65x3 mm

3 mm

150 mm

C-Chanel
125x50x3 mm

3 mm

150 mm

3 mm

100 mm

C-Chanel
100x50x3 mm

125 mm

Without
Ceramic tiles

With
Ceramic tiles
Without
Ceramic tiles

- House
- School
- Office

65 mm
3 mm

C-Chanel
200x75x3 mm

200 mm

2 mm

150 mm

C-Chanel
150x65x2 mm

Flooring Application

3 mm

2 mm

C-Chanel
200x75x3 mm

200 mm

C-Chanel
150x65x2 mm

150 mm

Without
Ceramic tiles

65 mm

65 mm

65 mm

C-Chanel
150x65x3 mm

3 mm

75 mm

200 mm

3.2 mm

C-Chanel
200x75x3.2 mm

3 mm

C-Chanel
200x75x3 mm

200 mm

3 mm

150 mm

C-Chanel
150x65x3 mm

150 mm

Without
Ceramic tiles

With
Ceramic tiles

75 mm

With
Ceramic tiles

5m

75 mm

6m

37

200 Kg/m

75 mm

With
Ceramic tiles

Room Span (m)

4m

3m

Live loads
Kg/m

120 cm x 60 cm

Flooring Application

surface finishing

Theater - Kolombia

Kalsifloor 20 surface may not be exposed, it must be covered


with a floor finishing material. Kalsifloor 20surface may be
finished with various floor finishings such as carpet, vinyl,
parquet, and ceramic tiles. It is necessary to note that the room
function relates to structure load, such as the dead and live
loads to be endured by the floor. The usage of carpet, vinyl,
and parquet finishing is suggested only for minimal load spaces
utilization, such as residential, office, small office, etc. In case
of a heavy load area, it is suggested to add mortar and ceramic
tiles (see detail). This floor finishing application may also
reduce vibrations effects.
Side view: Finishing detail with ceramic tiles for heavy load:

Theater - Kolombia

Brick wall
Ceramic tiles
5 mm gap
Ceramic tiles
Flexible tile grout

Flexible tile adhesive

Cement mortar screed


(1.5 to 2 cm thick)
Wire mesh

25 mm
20 mm
8 mm gap to be filled
with polystyrene or a flexible material.

Upper view: Finishing detail with ceramic tiles for heavy load:

Flexible tile adhesive

Ceramic tiles

Automotive warehouse- Surabaya

Cement mortar screed (1.5 to 2 cm thick)


Wire mesh

Flexible tile grout

Note:
Please follow the instructions of the manufacturers of mortars,
tile adhesives and grouts, paints, etc, in order to obtain the best
possible installation.

For selecting the adapted floor structure, please contact us, as


the type of frame will depend on the building type, height, main
structure and function of the building. Wrong installation can be
fatal to your building. Kalsifloor 20 has a compressive strength
point load up to 800 kg per 600 x 1200 mm module when using a
C-Channel 100 frame type (results based on laboratory tests).

Electronics warehouse - Surabaya

Flooring Application

38

PT. ETERNIT GRESIK ALSO PRODUCES


FIBRE CEMENT ROOFING PRODUCTS

Fibre cement corrugated sheets


Accessories for roofing
All
products are manufactured
under the international standard
ISO 10904-2011 for fibre cement
corrugated sheets category.

Get our

for free

Available at:
ISO 9001 - ISO 14001 - OHSAS 18001

PT. Eternit Gresik


Jl. Indro No 1 Gresik 61124,
Indonesia
Tel
Hotline
Fax
Website

: +62 (0) 31 398 1091


: +62 (0) 31 397 3104
: +62 (0) 31 398 2647
: www.eternitgresik.com

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