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System Manual
BV-H2310GB
Service
Quality and reliability form the basis for Schencks corporate philosophy all over the world. Thats why we offer
you an extensive service strategy starting with our stringent quality control through assembly and
commissioning right down to all-round support. Were always there for you.
Free Helpdesk (Monday through Friday from at least 8 oclock to 5 p.m. CET)
Service specialists are available to you in every department during our normal office hours for analying
problems and malfunctions.
Heavy Industry
Building materials, mining, foundry,
steel and cement
T +49 61 51 - 32 31 38
F +49 61 51 - 32 32 70
heavy@schenckprocess.com
Light Industry
Chemistry, plastics, foodstuffs and pharmaceuticals
T +49 61 51 - 32 25 71
F +49 61 51 - 32 26 68
light@schenckprocess.com
Transport Automation
All industries with logistics processes and trains
T +49 61 51 - 32 24 48
F +49 61 51 - 32 13 69
transport@schenckprocess.com
Spare Parts & Components
T +49 61 51 - 32 17 58
F +49 61 51 - 32 36 32
spares@schenckprocess.com
components@schenckprocess.com
Individual phone consulting (fee required)
(Monday through Friday from at least 8 oclock to 5 p.m. CET)
Do you want one of our service specialists to give you phone support in commissioning your system or on-line
diagnosis / system optimisation? Were there for you. Schedule an appointment with us whenever you need it.
Free 24 h Customer Service Hotline
24h Emergency-Hotline:
Copyright 2006
Schenck Process GmbH
Pallaswiesenstrae 100, 64293 Darmstadt, Germany
www.schenckprocess.com
All rights reserved. Any reproduction of this documentation, regardless of method, without prior permission by
Schenck Process GmbH in writing, even by excerpt, is prohibited.
Subject to change without prior notice.
Contents
1
Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Housing dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3
3.1
3.1.1
3.2
3.3
3.4
3.5
3.6
4.1
4.2
4.3
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
5.10
5.11
Serial connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
DISOMAT Opus / Satus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Parametrization and calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Function Variant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Loading language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Backup and Restore. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Loading flash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Product Service Internet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Reading out the legal-for-trade memory. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Editing language. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Calibration / signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
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I1
I2
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Safety notes
The Manual
This manual describes the DISOMAT Opus weighing indicator, designated as
DISOMAT or the system below.
It explains:
How it works
The connection diagrams
The accessories
for the VKG 20700 and VKG 20701 system version.
This manual is valid from firmware version VWW 20700-01
You can find additional information (such as other details on the fieldbus
couplings) in the following manuals for the DISOMAT system.
n
n
Safety notes
Using for the Intended Purpose
The measuring system with its connected mechanical components is only
intended for weighing and control applications directly associated with them. Any
use beyond this is deemed as not as originally intended.
Sources of danger
The measuring system does not generate any hazards during the weighing
process if the system is properly installed and put into service.
Using the measuring system might be dangerous if the system takes on control
functions or when the material weighed is transported. Potential sources of danger
would then be add-on equipment that the material weighed is transported in or
metered through. In such cases, the measuring system may cause residual
hazards if untrained staff uses or operates it incorrectly.
This measuring system may be a component of a more complex system. The
system operator bears the full responsibility for operating safety.
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Safety notes
Personnel
Only trained technical staff may prepare, assemble, start up, operate, service or
maintain the measuring system.
Everyone doing work on the measuring system should read the safety instructions
and be aware of and follow the parts of the service manual applicable to them.
The operator should use the service manual to instruct the operating personnel to
comply with all regulations and instructions.
Changing parameters
Parameters dictate how the measuring system functions. Only persons familiar
with the systems function should change the parameters (such as persons trained
by SCHENCK). Incorrect parameter settings may be dangerous to persons or
cause property damage with control systems connected to the system. They may
also greatly disturb the weighing process.
Password:
Parameters are protected by password from being changed without authorization.
The measuring system operator should use the password in a responsible fashion.
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Safety notes
Design modifications
If you make design modifications on the measuring system or add components
that SCHENCK does not supply, SCHENCK shall not accept any liability or
warranty. This especially applies to modifications that may have an impact on
operational safety.
Replacing parts
Only use original SCHENCK spare parts if parts have to be replaced during
repairs. If other spare parts are used, the warranty shall be rendered invalid.
BV-H2310GB / 0628
Housing dimensions
Housing dimensions
The DISOMAT Opus is a complete weighing indicator for a variety of applications.
The VKG 20700 / 20710 stainless steel protection class IP65 casing is designed
for table installation. It can also be mounted on the wall after rotating the lid
(downward cable outlet).
Figure 1 shows the system dimensions
Fig.: 1
Figure 2 shows the drilling pattern for wall mounting. The required mounting
hardware is included in the system.
Fig. 2:
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Housing dimensions
Figure 3 shows the position of the connecting terminals.
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Fig. 4
1:
2:
3:
4:
5:
6:
7:
8:
9:
10:
11:
12:
Note:
Some of the interfaces are not equipped in some system designs.
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Fig. 5:
Screened lines (load cell connection, the serial interfaces are stripped in the
system and strain relieved on the rail with the attached clamps).
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Fig. 6:
System block:
1
PWRST (green):
The supply voltage is applied
2
Idle: (yellow)
Display of system load
Longer ON period = less load
3
Fault (red):
Error message
5
Sys-CL (yellow):
System clock, flashes in normal operation
4, 6 Diag (green/red): No function
Network block:
1
Link (green):
2
DX (yellow):
3
100 (red):
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3.1
Load cells
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Fig. 8
Fig. 9
10
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3.2
Digital inputs
3.3
Impulse output
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11
3.4
Relay outputs
3.5
If the interface is operated in the 4-wire mode, the terminal resistor comes onto the
reception side (PIN 3-4).
12
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3.6
Fig. 14:
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13
4.1
XP3
Pin No.
Pin No.
3
8
5
6
1
1
2
3
4
5
RxD/TxD-P*
RxD/TxD-N**
DGND
VP
screen***
* : = -P = B
** : -N = A
*** : The screen should not be placed on the plug, but on the
cable clamp.
The HI20 LEDs indicate proper bus operation (transmitting and receiving)
14
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Caution!
W100 has to be in position 2-3 to operate with the DISOMAT.
Note:
If the last slave that is actively terminated is removed from the bus, this may cause
the entire bus to malfunction. This fault occurs particularly often when using
alternating scales. This problem can be prevented by using a separate active bus
termination such as the one offered by Siemens under order number 6ES7
972-0DA00-0AA0. You can also purchase the bus termination from Schenck
Process under material number V014298.B01.
External wiring
Instructions for setting up external wiring and preventing
malfunctions can be found in the Profibus
Guideline of the Profibus User Organization (PNO),
order number 2.111.
Please refer to the BV-H 2316 DISOMAT, Bplus, DISOMAT Opus, DISOBOX,
Data Communication for more details on the Profibus, particularly for setting up
transmitted data.
Projecting aids (drawings, rules)
Part 3 of the Profibus standard DIN 19245 defines a system master data file while
the matching Profibus planning file (.gsd) is available on storage medium. You can
also download it via Internet from the Schenck Process product page under
http://www.schenckprocess.com under Products/Services and Downloads.
BV-H2310GB / 0628
15
4.2
Fieldbus monitoring
Fieldbus monitoring (Profibus DP)
Since output contacts are set and feed unit drives can be triggered via the fieldbus
interface, any breakdown in communication has to be identified and the
corresponding outputs have to be put into the safe state. Monitoring is active when
the set timeout time 0 and a fieldbus card is connected.
If communication to a fieldbus master breaks down, any charging in process is
stopped after the time-out time and a fault is indicated. After resuming
communication, the fault indication is automatically cleared.
4.3
Pin No..
1
2
3
4
5
0V
CANShielding (please put it on the cable inlet and not on the
XC plug)
CAN+
+24V
16
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17
18
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5.1
Serial connection
DISOMAT Satus has an explicit diagnosis interface to connect DISOPLAN. The
PC is connected via a zero modem cable.
Der Anschluss der DISOBOX verwendet Schnittstelle S1 im Gert. Am
einfachsten wird das Schenck-Kabel V052410.B01 verwendet. Alternativ kann
auch ein Kabel nach den Plnen im Systemhanbdbuch BV-H 2251 angefertigt
werden. Sofern die Schnittstelle S1 nicht von anderen Gerten belegt ist, ist der
Anschluss von DISOPLAN jederzeit mglich. Ist die Schnittstelle anderweitig
belegt, z.B. durch eine Zweitanzeige, muss die DISOBOX aus- und eingeschaltet
werden. Der Start des Einrichtbetriebs mit DISOPLAN ist innerhalb der ersten
Minute nach dem Einschalten mglich. Nach dem Beendigen von DISOPLAN wird
das Gert erneut aus- und eingeschaltet und nimmt nach einer Minute den
normalen Betrieb auf.
The same mechanism is also available with DISOMAT Opus. You can activate
setting-up mode at any time in the 5C Start DISOPLAN menu item.
All systems can also be configured via Ethernet (the VET 020 option card has to
be installed on DISOBOX). This allows access to the system at any time, but the
configuration of the PC used has to allow access to the systems network address.
The following figure shows the start screen of DISOPLAN:
Then select the interface used via the Settings/ Interface menu item:
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19
The interface parameters are fixed and DISOPLAN sets them correctly.
You can also configure a TCP interface for the appropriate instruments (see
above). Select the Fixed Address option. The IP address has to be set locally on
the instrument or the instrument default address has to be used (refer to the
particular System Manual).
Then open the interface via the Communication menu item.
20
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If you select Serial Connection, you can assign bus addresses (MODBUS) for
interfaced instruments with the serial number on the outside of the instrument.
Then the Scan Bus button is used to search the interface for connected
instruments The following figure shows an example where a DISOBOX was found
on the bus.
Other detected instrument models are shown in the window with other symbols.
You either click the symbol twice to configure an instrument or it branches to the
appropriate instrument via Show Selection.
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21
5.2
Abb. 17:
22
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5.3
Fig. 18:
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23
5.4
Function Variant
You can use this menu item to activate and parameter predefined configurations
for the DISOMAT. Please refer to the BV-H2313 Operating Manual for details.
Abb. 19:
5.5
Loading language
You can load a predefined language file into DISOMAT under language.
You can load it into the instrument after selecting the file (generally db_texte.lng)
and selecting a language (Spanish in this example).. Then activate this language
under National Settings / Language Loaded.
Fig. 20:
24
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5.6
5.7
Loading flash
Loading a new software version. Loading is registered in the instrument (logfile)
5.8
5.9
Fig. 21:
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25
26
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Calibration / signs
Calibration / signs
The legal-for-trade parameters and the results of adjustment are stored in the
scale connector that is called a dongle. The benefit is the fact that it does not have
to be adjusted again after exchanging or changing the DISOMAT. Manipulating the
dongle causes a loss of adjustment.
Fig. 22:
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27
Calibration / signs
Fig. 23
10. If the stamping plate is not made of material that is destroyed when removed,
it has to be protected by an adhesive stamp.
11. Also mount the EC calibration symbol (the green M).
28
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Technical Data
Technical Data
Display
Keyboard
18 - 36 VDC
Housing
Temperature range
Service temperature: -30 to +60 C ( legal for trade: -10 to +40C ); storage temperature: -40 to
+80 C
Measuring channels
5 VAC
Sensitivity
0.6 V/d
Input signal
0 15mV
Unit
kg, g, t, lb, N, kN
Number of increments
Taring
Max. 20% settable; automatic zero tracking 0.5d/sec ( selectable ) auto-zeroing selectable)
Date/time
Housing
Binary inputs
Binary outputs
Analog output
Serial interfaces
Secondary display
protocols
DTA
DDP 8861
DDP 8850
EDP protocols
Siemens 3964R
S5 (RK512)
Schenck DDP8672 standard protocol
Schenck DDP8785 poll protocol
Ethernet interface
10/100Mbaud, on board
USB interface
On board
Fieldbus protocols
(optional)
Further Options
PC-Keyboard (USB)
Legal-for-trade memory
BV-H2310GB / 0628
29
Spare parts
Spare parts
Name
Type
Material No.
DISOMAT Opus Maxi, stainless steel instrument with a flexible membrane keyboard,
21 keys
VKG 20700
V040000.B01
DISOMAT Opus Mini, stainless steel instrument with a flexible membrane keyboard,
9 keys
VKG 20710
V040001.B01
VEG 20700
V040002.B01
Basic units
Options
Connection PROFIBUS
VPB 020
V040030.B01
Connection DeviceNet
VCB 020
V 40031.B01
VTT28001
V040045.B01
VTT28002
V040045.B02
VMM 20490
V029352.B01
Accessories
Spare Parts
Mainboard incl. CPU
V040011.B01
Display
V023489.B01
V040040.B01
V040041.B01
30
BV-H2310GB / 0628