FORM 160.

47-EG1 (498)

MILLENNIUM
Rotary Screw Liquid Chillers

29039A(R)

100 thru 675 tons

(315 thru 2375 Kw)
Design Level D

R
-

MA

ING WITH

DLING

CENTRAL

AN

AI

PLY

ST

IED TO ARI
AS

N
IO
AT

NUFACTUR
ER

T IF
ER

OM
C

R-22 and R-134a

U NITS

RI

S TA

NDARD

55

TABLE OF CONTENTS
PAGE

INTRODUCTION ..........................................................
RATINGS ......................................................................
MILLENNIUM CONTROL CENTER .............................
APPLICATION DATA .....................................................
MECHANICAL SPECIFICATIONS ...............................
UNIT COMPONENTS ..................................................
DIMENSIONS STD ...................................................
S0-S3 Compressor ..................................................
S4 & S5 Compressor ...............................................
Compact Water Box Nozzle Arrangemets ...............
Floor Layout .............................................................
Cooler Nozzle Arrangements ...................................
Condenser Nozzle Arrangements ............................
WEIGHTS STD .........................................................

3
3
4
6
12
15
16
16
17
18
19
20
22
24

DIMENSIONS METRIC .............................................

S0-S3 Compressor ..................................................
S4 & S5 Compressor ...............................................
Compact Water Box Nozzle Arrangemets ...............
Floor Layout .............................................................
Cooler Nozzle Arrangements ...................................
Condenser Nozzle Arrangements ............................
WEIGHTS METRIC ...................................................

26
26
27
28
29
30
32
34

LIST OF TABLES
TABLE
NO.

PAGE

Water Flow Rate Limits ................

Motor Voltage Variations ...............

60 Hz Electrical Data ...................

10

Motor Starters ..............................

10

50 Hz Electrical Data ...................

11

Available Compressor/Shell/
Motor Combinations
(R-22 & R-134a) ...........................

11

Available Compressor/Shell/
Motor Combinations
(50 Hz, R-134a Only) ...................

11

GUIDE SPECIFICATIONS ........................................... 36

SI METRIC CONVERSION .......................................... 40

NOMENCLATURE
The model number denotes the following characteristics of the unit:
YS

BA

S0

CF

S
Special Features

Model

Cooler Code

Condenser Code

Compressor Code

BB

Design Level

Motor Code

Power Supply:
for 60 Hz
5 for 50 Hz
YORK INTERNATIONAL

FORM 160.47-EG1

Introduction
Designed for Energy Efficiency
Until now, many screw chiller designs have emphasized
low first costs without offering low operating costs, resulting in chillers with reduced heat exchanger surfaces and
inefficient low-load capabilities.
Fortunately for those who pay energy bills, YORK has taken
a different path. The YORK Screw Chiller carries the
name Millennium because it has the same excellent operating-cost capabilities pioneered by our Millennium
Centrifugal Chillers.

Reliability from the Screw Compressor Leader.

Reliability is built into a YORK Millennium Rotary Screw
Chiller from the outset. The rotary screw compressor, designed by our Frick subsidiary has been proven dependable in thousands of demanding industrial refrigeration and

gas compression applications since the early 1980s. No

other manufacturer can match the YORK-Frick combination in the number of rotary screw compressors installed
worldwide in refrigeration and air conditioning applications.

Superior Low-load Capability

The Millennium Rotary Screw Chiller can transition easily and efficiently from 100% of capacity down to 10%
competitive chillers cannot. The key is a compressor design which prevents oil from leaking into the suction line,
regardless of refrigerant gas velocity.
Other screw compressors cannot unload below 25% to
30% of capacity, seriously impairing their low-load efficiency. These designs utilize bottom-suction inlets, and
require a high refrigerant gas velocity to prevent oil from
dropping into the evaporator.

Ratings
R
-

AN

PLY

MA

ING WITH

DLING

AI

ST

ON

CENTRAL

I
AT

IED TO ARI
AS

OM

NUFACTUR
ER

T IF
ER

U NITS

RI

S TA

NDARD

55

Rated in accordance with the

latest issue of ARI Standard
550.

It is not practical to provide tabulated performance for each

combination, as the energy requirements at both full- and
part-load vary significantly with each heat exchanger and
pass arrangement. Computerized ratings are available
through each YORK sales office. These ratings can be tailored to specific job requirements, and are part of the ARI
Certification Program.

ARI Certification Program

Part-Load Performance

The performance of YORK Millennium chillers has been

certified to the Air Conditioning and Refrigeration Institute
(ARI) as complying with the certification sections of the
latest issue of ARI Standard 550. Under this Certification
Program, chillers are regularly tested in strict compliance
with this Standard. This provides an independent, thirdparty verification of chiller performance.

Since the vast majority of its operating hours are spent at

part-load, a chiller should be chosen not only to meet the
full-load design but also for its ability to perform efficiently
at lower loads and lower tower water temperatures. It is
not uncommon for chillers with the same full-load kW/Ton
to have an operating cost difference of over 10% due to
part-load operation.

Performance is certified under this program for water chillers below 2000 tons (7032 kW) using 60 hertz electric motors. Excluded from the program are brine applications and
those using 50 hertz power.

Part-load information can be easily and accurately generated by use of the computer. And because it is so important to an owners operating budget, this information has
now been standardized within the ARI Certification Program in the form of an Integrated Part-Load Value (IPLV),
and Application Part-Load Value (APLV).

Computerized Performance Ratings

YORK Millennium Rotary Screw Chillers have nominal design capacities ranging from 100 to 675 tons (3152375
kW). Each chiller is custom-matched to meet the individual
building load and energy requirements. A large number of
standard heat exchangers and pass arrangements are
available to provide the best possible match.

YORK INTERNATIONAL

While IPLV/APLV provides a quick method of comparing

part-load capabilities, this should not be construed as being typical for every, or even the majority of jobs. The only
valid information that must be taken into account are the
actual building load profiles and the local weather data.
Part-load performance data should be obtained for each
job using its own design criteria.

Millennium Control Center

26878A

The Millennium Control Center, furnished as standard on

each chiller, provides the ultimate in efficiency and chiller
protection. State-of-the-art microelectronics assure precise, reliable chiller control logic and safety annunciations.
The control center allows direct interfacing with the YORK
Integrated Systems Network (ISN) building automation
system, allowing complete integration of chiller, airside,
and building automation controls. This feature makes the
YORK chiller the most versatile in the market place.

In addition, all operating and setpoint information can be

transmitted to an optional remote printer through the RS232 port to obtain data logs:

Information Display

History printout of last four shutdowns

Vital chiller operating information can be shown on the 40-character alphanumeric display. All information is in the English language with numeric data provided in English or metric units.

Precise Leaving Chilled Water Temperature Control

Information provided on all units as standard includes:

Chilled liquid temperatures - entering and leaving
Condenser liquid temperatures - entering and leaving
Refrigerant pressures - evaporator and condenser
Oil pressure - at compressor and oil filter differential
Oil temperature
% motor current
% slide valve position
Operating hours
Number of compressor starts
Saturation temperatures - evaporator and condenser
Discharge temperature
Information provided as an option:
Three phase motor current with Solid State Starter option
Three phase motor voltage with Solid State Starter option

At any time by pressing PRINT button

At set time intervals by programming the panel
Record of time and cause of safety and cycling shutdowns with all operating information just prior to
shutdown

Digital keypad entry of setpoint to 0.1F (0.055C).

Verify actual vs. setpoint temperature via alphanumeric
display.
Remote reset capability standard with YORK ISN Building Automation System, optional for other analog or discreet remote signals.
Adjustable remote reset range (up to 20F, 11.1C) provides flexible, efficient use of remote signal depending
on reset needs.

Thermal (Ice) Storage Control Mode

Thermal ice storage systems are based on the concept of
using off-peak, lower cost electricity to build ice for handling the cooling load during peak hours. The most efficient
way to build ice is to maximize chiller load and minimize
run time. Standard chiller control systems are not designed
for this operating mode. In a typical application, chillers will
load and unload to maintain a leaving chilled liquid setpoint.
YORK INTERNATIONAL

FORM 160.47-EG1

When the YORK YS Chiller operates in the thermal storage control mode, the unit will remain at 100% load until the setpoint
shutdown temperature is reached. To add greater operating flexibility and eliminate unnecessary chiller cycling, two different
Low Water (Liquid) Temperature Restart Thresholds can be programmed, one for the ice mode and one for the standard cooling mode.
This control enhancement is standard on all YS chillers. The
chiller can also be left in the standard control mode for temperatures between 20 to 32F (6.7 to 0C), for applications involving a process cooling duty that requires leaving chilled liquid
temperature setpoint control.

Motor Current Limiting Controls

Programmable pulldown demand to automatically limit motor
loading for minimizing building demand charges.
Pulldown time period control up to four hours.
Verify time remaining in pulldown cycle from display
readout.
Separate digital setpoint for current limiting between 40 and
100%.
Remote reset capability standard with YORK ISN Building Automation System, optional for other analog or discreet remote
signals.

System Cycling Controls

Programmable seven-day time clock for automatic start/stop
of chiller, cooler and condenser water pumps, and cooling
tower.
Separate schedule input strictly for holidays.
Remote cycling contacts available for other field-supplied signals.

System Shutdown Controls

The following safeties responsible for system shutdown are
shown in English on the alphanumeric display. Each annunciation details the day, time, reason for shutdown and type of
restart required. All shutdowns are sequenced by the micro
board except as noted.
Cycling those controls which automatically reset and permit
auto restart of the system (as allowed by anti-recycle timers).
Low water temperature as sensed through the LWT sensor. If
a drop in water temperature occurs, the unit is stopped at 4F
(2.2C) below the chilled liquid temperature setpoint. On a rise
in water temperature, the unit restarts automatically.
Chilled water pump interlock or flow switch. Flow must be interrupted for a minimum of two seconds before shutdown will
occur.
Remote/local cycling devices (field supplied).
Automatic restart after power failure
(a jumper plug is furnished if automatic restart is desired).
Multi-unit sequencing.
Power fault relay.
High and low line voltage with Solid State Starter option.
Safety those controls which (when employed) require a manual
YORK INTERNATIONAL

operation to depress the STOP-RESET switch and then COMPRESSOR START to restart the system.
High Compressor Discharge Temperature
- fixed cutout provided by thermistor sensor.
High Oil Temperature
- fixed cutout provided by thermistor sensor.
Manual Restart after Power Failure
(jumper plug furnished if automatic restart is desired).
High Oil Pressure or Low Oil Pressure
- fixed cutout provided by differential between separate transducer readings from the compressor sump
and bearing feed line.
Low Evaporator Pressure or High Condenser Pressure
- to avoid nuisance cycling, the compressor capacity
is held at cutout threshold for a safe period of time; if
condition persists, a fixed cutout is provided by dedicated transducers.
Clogged oil filter.
Low oil level switch in oil separator.
Remote stop (field-supplied signal).
Differential between Leaving Chilled Water and Evaporator
Saturation Temperatures
- fixed cutout when value falls outside specified range
to detect faulty sensors.
Motor Controller
- fixed cutout provided by motor overloads (manual reset
required of specific controller depending on starter type).

Control Mode Selection

There are three keys for the selection of the control center
modes:
ACCESS CODE permits access to the microcomputer PROGRAM and MODE buttons.
PROGRAM permits the operator to program the setpoints.
MODE permits the operator to select the following control
modes:
LOCAL allows manual compressor start from the
compressor switch located on the control center.
REMOTE allows remote start and stop of the compressor and remote reset of the chilled water temperature and current limit.
SERVICE allows manual operation of the screw
compressor slide valve, includes LOAD, UNLOAD HOLD and AUTO keys.

Field Interlocks Chiller Status

Remote mode ready to start - contact closure indicates that
the panel is in REMOTE mode and that the unit will start (all
safeties and cycling devices satisfied) when a remote start
signal is received.
Cycling shutdown - contact closure indicates that a cycling
shutdown has occurred and that the unit will restart when the
cycling control re-closes.
Safety shutdown - contact closure indicates that a safety shutdown has occurred and that a manual reset is required to
restart.
Run contact - closure indicates that the panel is providing a
run signal to the compressor motor starter.

Application Data
The following information on the application and installation of Millennium Chillers will ensure the reliability and
trouble-free life for which this equipment was designed.
While this guide is directed towards normal, water-chilling
applications, the YORK sales representative can provide
complete recommendations on other types of applications.

Sufficient clearance to permit normal service and maintenance work should be provided all around and above the
unit. Additional space should be provided at one end of
the unit to permit cleaning of cooler and condenser tubes
as required. A doorway or other properly located opening
may be used.

Location

The chiller should be installed in an indoor location where

temperatures range from 40F to 110F (4.4C to 43.3C).

Millennium Chillers are virtually vibration-free and may generally be located at any level in a building where the construction will support the total system operating weight.
The unit site must be a floor, mounting pad or foundation
which is level within 1/4" and capable of supporting the
operating weight of the chiller.

Water Circuits
Flow Rate For normal water chilling duty, cooler and
condenser flow rates are permitted to any velocity level
between 3 fps and 12 fps (0.9 m/s and 3.6 m/s). Flow
should be maintained constant at all loads. Refer to
Table 1 for flow limits.

TABLE 1 WATER FLOW RATE LIMITS GPM (L/s)

SHELL
CODE
BA

BB

CA

CB

DA

DB

DC

EA

EB

EC

FA

FB

FC

PASS
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3

CONDENSER

COOLER

MINIMUM

MAXIMUM

336 (21.2)
183 (11.5)

465 (29.3)
233 (14.7)

622 (39.2)
311 (19.6)

804 (50.7)
402 (25.4)

1112 (70.2)
556 (35.1)

1453 (91.7)
727 (45.9)

1123 (70.9)
562 (35.5)

1464 (92.4)
732 (46.2)

1844 (116.4)
922 (58.2)

2482 (156.6)
1241 (78.3)

1463 (92.3)
731 (46.1)

1859 (117.3)
929 (58.6)

2486 (156.8)
1243 (78.4)

3212 (202.6)
1606 (101.3)

4445 (280.4)
2222 (140.2)

5809 (366.5)
2904 (183.2)

4489 (283.2)
2245 (141.7)

5853 (369.3)
2926 (184.6)

7371 (465.1)
3686 (245.2)

9925 (626.2)
4962 (313.1)

MINIMUM
294
147
98
394
197
132
511
256
171
669
335
223
634
317
212
901
451
301
1203
602
401
637
319
213
904
452
302
1203
602
401
1203
602
401
1605
803
535
2136
1068
712

(18.6)
(9.3)
(6.2)
(24.9)
(12.4)
(8.3)
(32.2)
(16.2)
(10.8)
(42.2)
(21.1)
(14.1)
(40.0)
(20.0)
(13.4)
(56.9)
(28.5)
(19.0)
(75.9)
(37.9)
(25.3)
(40.2)
(20.1)
(13.4)
(57.0)
(28.5)
(19.1)
(75.9)
(37.9)
(25.3)
(75.9)
(37.9)
(25.3)
(101.3)
(50.7)
(33.7)
(134.8)
(67.4)
(44.9)

MAXIMUM
1173
586
391
1572
786
524
2041
1020
680
2675
1337
891
2534
1267
844
3602
1801
1200
4810
2405
1603
2534
1267
844
3602
1801
1200
4810
2405
1603
4810
2405
1603
6419
3209
2140
8543
4270
2846

(74.0)
(36.9)
(24.7)
(99.2)
(49.6)
(33.0)
(128.7)
(64.3)
(42.9)
(268.8)
(84.4)
(56.2)
(159.9)
(80.0)
(53.3)
(227.2)
(113.6)
(75.7)
(303.5)
(151.7)
(101.1)
(159.9)
(79.9)
(53.2)
(227.2)
(113.6)
(75.7)
(303.5)
(151.7)
(101.1)
(303.5)
(151.7)
(101.1)
(405.0)
(202.5)
(135.0)
(539.0)
(269.4)
(179.6)

YORK INTERNATIONAL

FORM 160.47-EG1

Temperature Ranges For normal water chilling duty,

leaving chilled water temperatures may be selected between 38F (3.3C) and 66F (18.9C) for water temperature differential between 3F (1.6C) and 20F (11C).
Water Quality The practical and economical application of liquid chillers requires that the quality of the water
supply for the condenser and cooler be analyzed by a
water treatment specialist. Water quality may affect the performance of any chiller through corrosion, deposition of
heat-resistant scale, or sedimentation or organic growth.
These will hurt chiller performance and increase operating and maintenance costs. Normally, performance may
be maintained by corrective water treatment and periodic
cleaning of tubes. If water conditions exist which cannot
be corrected by proper water treatment, it may be necessary to provide a larger allowance for fouling, and/or to
specify special materials of construction.
General Piping All chilled water and condenser water
piping should be designed and installed in accordance
with accepted piping practice. Chilled water and condenser
water pumps should be located to discharge through the
chiller to assure positive pressure and flow through the
unit. Piping should include offsets to provide flexibility and
should be arranged to prevent drainage of water from the
cooler and condenser when the pumps are shut down.
Piping should be adequately supported and braced independent of the chiller to avoid the imposition of strain on
chiller components. Hangers must allow for alignment of
the pipe. Isolators in the piping and in the hangers are
highly desirable in achieving sound and vibration control.
Convenience Considerations To perform routine maintenance work, some or all of the following steps may be
taken by the purchaser. Cooler and condenser water boxes
are equipped with plugged vent and drain connections. If
desired, vent and drain valves may be installed with or
without piping to an open drain. Pressure gauges with stop
cocks, and stop valves, may be installed in the inlets and
outlets of the condenser and chilled water line as close as
possible to the chiller. An overhead monorail or beam may
be used to facilitate servicing.
Connections The standard Millennium chiller is designed for 150 psig (1034 KPa) design working pressure
in both the chilled water and condenser water circuits. The
connections (water nozzles) to these circuits are furnished
with grooves for Victaulic couplings. Piping should be arranged for ease of disassembly at the unit for performance
of such routine maintenance as tube cleaning. All water
piping should be thoroughly cleaned of all dirt and debris
before final connections are made to the chiller.
Chilled Water The chilled water circuit should be designed for constant flow. A flow switch must be installed in
the chilled water line of every unit. The switch must be
located in the horizontal piping close to the unit, where
the straight horizontal runs on each side of the flow switch
are at least five pipe diameters in length. The switch must
be electrically connected to the chilled water interlock poYORK INTERNATIONAL

sition in the unit control center. A water strainer of maximum 1/8" (3.18mm) mesh must be field-installed in the
chilled water inlet line as close as possible to the chiller. If
located close enough to the chiller, the chilled water pump
may be protected by the same strainer. The flow switch
and strainer assure chilled water flow during unit operation. The loss or severe reduction of water flow could seriously impair the chiller performance or even result in tube
freezeup.
Condenser Water The chiller is engineered for maximum efficiency at both design and part-load operation by
taking advantage of the colder cooling tower water temperatures which naturally occur during the winter months.
Appreciable power savings are realized from these reduced head conditions. Exacting control of condenser water temperature, requiring an expensive cooling tower bypass, is not necessary for most applications.
The minimum entering condenser water temperature (F)
is defined by the following equations:
For R-22;

Min ECWT = LCHWT + 11+ [(% load/100) x

(15 - full load condenser water T)]

For R-134a; Min ECWT = LCHWT + 16 + [(% load/100) x

(10 - full load condenser water T)]
Where: ECWT = entering condenser water temperature
LCHWT = leaving chilled water temperature
At initial startup, entering condensing water temperature
may be as much as 25F (13.9C) colder than the standby
chilled water temperature. Cooling tower fan cycling will
normally provide adequate control of entering condenser
water temperature on most installations.

Multiple Units
Selection Many applications require multiple units to
meet the total capacity requirements as well as to provide
flexibility and some degree of protection against equipment shutdown. There are several common unit arrangements for this type of application. The Millennium Chiller
has been designed to be readily adapted to the requirements of these various arrangements.
Parallel Arrangement (Refer to Fig. 1) Chillers may be
applied in multiples with chilled and condenser water circuits connected in parallel between the units. Assuming
two units of equal size, each will reduce in capacity, as
the load decreases to about 40% of the total capacity, at
which point one of the units will be shut down by a sequence control.
Assuming chilled water flow to the inoperative unit is
stopped by pump shutdown and/or a closed valve, the remaining unit will pick up the total remaining load and continue to reduce in capacity as the load decreases. The unit
will cycle off on the low chilled water temperature control
when the load reduces below minimum unit capacity. The
controls can maintain constant ( 0.5F, 0.28C) leaving
chilled water temperature at all loads.

Application Data
If chilled water continues to flow through the non-operating unit, the chilled water flowing through the operating
unit will mix with the water leaving the non-operating unit
to produce a common water supply to the load. Since control of the operating unit is from its own leaving chiller
water temperature, the common temperature to the load
will rise above the full-load design temperature. This higher
chilled water temperature occurs below 40% load when
the dehumidification load in normal air conditioning applications is usually quite low. In such instances, this temperature rise will save additional energy.
The running time may be apportioned between both units
by alternating the shutoff sequence.
Series Arrangement (Refer to Fig. 2) The chillers may
be applied in pairs with chilled water circuits connected
in series and condenser water circuits connected in parallel. All of the chilled water flows through both coolers
with each unit handling approximately one-half of the total load. When the load decreases to about 40% of the
total capacity, one of the units will be shut down by a
sequence control. Since all water is flowing through the
operating unit, that unit will cool the water to the desired
temperature.

Brine Applications
The YS Screw Chiller, utilizing the Frick industrial screw
compressor, is a good match for the high head requirements of low temperature brine applications. This is particularly true of thermal ice storage systems, typically requiring 22F (5.6C) to 24F (4.4C) leaving brine temperatures. This performance is enhanced with the standard thermal storage control mode described on page 4.
Particular attention must be paid to the application of two
or more chillers with evaporators in parallel or series when
the brine temperature is below 32F (0C). The brine must
not flow through the evaporator of the idle chiller, because
it can cause the condenser water to freeze. A bypass or

other type of arrangement is required that shuts off flow to

the idle evaporator. When units are applied in series with
lead/lag capability, the units should be identical.

Refrigerant Relief Piping

Each chiller is equipped with pressure relief devices. The
purpose of the relief devices is to quickly relieve excess
pressure of the refrigerant charge to atmosphere, as a
safety precaution in the event of an emergency such as a
fire. They are set to relieve at an internal pressure of 300
psig (2069 KPa) and are located on the condenser, cooler
and oil separator; and are provided in accordance with
ASHRAE 15 Safety Code and ASME Code for Unfired
Pressure vessels. When required and designated on the
order form, the relief devices will satisfy the European requirements: (example VBG20). Under these circumstances
the relief devices may be relief valves, overflow valves or
type tested Safety Pressure switches or a combination of
these devices.
In addition to the spring-loaded, re-seating-type relief
valves that are sized for pressure vessel volume, each unit
is equipped with a rupture disk. This rupture disk is able to
relieve the entire pumping capacity of the compressor if
electronic safeties fail, providing protection for property and
personnel. This device is set for 345 psig (2379 KPa) [45
psig above the re-seating relief valves set at 300 psig (2069
KPa)] and will only rupture in the unlikely event of a serious emergency.
Sized to the requirements of applicable codes, a vent line
must run from the relief device to the outside of the building. This refrigerant relief piping must include a cleanable,
vertical-leg dirt trap to catch vent-stack condensation. Vent
piping must be arranged to avoid imposing a strain on the
chiller connections and should include one flexible connection.

Sound and Vibration Considerations

A Millennium chiller is not a source of objectionable sound
and vibration in normal air conditioning applications. Neoprene isolation mounts, furnished as standard with each
chiller, are perfectly adequate for ground-floor installations.
For upper-floor installation, York requires standard, leveladjusting spring isolator assemblies designed for 1" static
deflection (available from York as an option).

LD00507

FIG. 1 PARALLEL COOLERS

PARALLEL CONDENSERS
8

FIG. 2 SERIES COOLERS

PARALLEL CONDENSERS

LD00508

YORK INTERNATIONAL

FORM 160.47-EG1

Millennium chiller sound pressure level ratings will be furnished on request.

Control of sound and vibration transmission must be taken
into account in the equipment room construction as well
as in the selection and installation of the equipment.

Thermal Insulation
No appreciable operating economy can be achieved by
thermally insulating the chiller. However, the chillers cold
surfaces should be insulated with a vapor barrier insulation sufficient to prevent sweating. A chiller can be factory
insulated with 3/4" (19mm) or 1-1/2" (38mm) thick insulation, as an option. This insulation will normally prevent
sweating in environments with dry bulb temperatures of
50F to 90F (10C to 32C) and relative humidities up to
75% (3/4" (19mm) thickness) or 90% (1-1/2" (38mm) thickness). The insulation is painted and the surface is flexible
and reasonably resistant to wear. It is intended for a chiller
to be installed indoors and, therefore, no protective covering of the insulation is usually required. If insulation is applied to the water boxes at the job site, it must be removable to permit access to the tubes for routine maintenance.

to 4160 volts) motors have three leads. Motor circuit conductor size must be in accordance with the National Electrical Code (NEC), or other applicable codes, for the motor
full-load amperes (FLA). Flexible conduit should be used
for the last several feet to the chiller in order to provide
vibration isolation. Table 2 lists the allowable variation in
voltage supplied to the chiller motor. The unit nameplate is
stamped with the specific motor voltage and frequency for
the appropriate motor.
Starters The chiller is available with a factory-mounted
and wired YORK Solid State Starter for voltages up to
600 volts. Other types of remote mounted starters are available. These electro-mechanical starters must be furnished
in accordance with YORK Standard Specifications. This
will ensure that starter components, controls, circuits, and
terminal markings will be applicable for required overall
system performance.
Controls A 115 volt, single phase, 60 or 50 Hertz power
supply must be furnished to the chiller from a separate,
fused disconnect or from a control transformer included as
an option with electro-mechanical starters. No field control wiring is required, when the YORK Solid State Starter
is supplied.

Ventilation
The ASHRAE Standard 15 Safety Code for Mechanical
Refrigeration requires that all machinery rooms be vented
to the outdoors utilizing mechanical ventilation by one or
more power-driven fans. This standard, plus National Fire
Protection Association Standard 90A, state, local and other
related codes should be reviewed for specific requirements.
Since the chiller motor is air-cooled, ventilation should allow for the removal of heat from the motor.

Electrical Considerations
Motor Voltage Low voltage motors (up to and including
600 volts) are furnished with six leads. High voltage (2300

TABLE 2 MOTOR VOLTAGE VARIATIONS

FREQ.

RATED
VOLTAGE

NAMEPLATE
VOLTAGE

60 HZ

200
230
380
416
460
575
2300
3300
4000
346
380
415
3300

50 HZ

YORK INTERNATIONAL

OPERATING VOLTAGE
MIN.

MAX.

200/208
220/240
380
416
440/460/480
575/600
2300
3300
4000/4160

180
208
342
375
414
520
2070
2970
3600

220
254
415
457
508
635
2530
3630
4576

346
380/400
415
3300

311
342
374
2970

381
423
440
3630

Copper Conductors Only copper conductors should

be connected to compressor motors and starters. Aluminum conductors have proven to be unsatisfactory when
connected to copper lugs. Aluminum oxide and the difference in thermal conductivity between copper and aluminum cannot guarantee the required tight connection over
a long period of time.
Capacitors Capacitors can be applied to a chiller for
the purpose of power factor correction. For Star-Delta
Closed-Transition and Across-the-Line starters, the capacitors should be located on the load side of the starter.
For YORK Solid State Starters, the capacitors must be located on the line side of the starter. Capacitors are not recommended for use with Star-Delta Open-Transition starters. The capacitors must be sized and installed to meet
the National Electrical Code (NEC) and be verified by
YORK.
Compressor Motor Power Supply Electrical power
wire size to the chiller is based on the minimum unit
ampacity. For Solid State Starters, this wiring is done at
the factory. For remote starters, the National Electrical Code
defines the calculation of ampacity, as summarized below.
More specific information on actual amperage ratings will
be supplied with the submittal drawings.
Six-lead type of starting (Star-Delta)
Minimum circuit ampacity per conductor (1 of 6):
Ampacity = .721 x compressor motor amps.
Three-lead type of starting
(Across-the-Line, Autotransformer and Primary Reactor)
Minimum circuit ampacity per conductor (1 of 3):
Ampacity = 1.25 x compressor motor amps.

Application Data
Fused Disconnect Switch The fused disconnect switch
for the compressor motor starter must be sized in accordance with NEC. Below 600 volts, the formula generally is:
Amp rating = 115% x amps of all loads on the circuit

The only additional load on the circuit for the chiller would
be the control transformer, unless they are supplied by a
separate source.
Branch Circuit Overcurrent Protection The branch
circuit overcurrent protection device(s) should be a timedelay type, with a minimum rating equal to the next standard fuse/breaker rating above the calculated value. It is
calculated taking into account the compressor motor amps
and may also include control transformer. Refer to submittal drawings for the specific calculations for each application.

This would include compressor motor, and may include

control transformer. Refer to submittal drawings for specific
calculations for each application.
Ampacity on Line Side of Starter
125% of compr.
Min. Circuit Ampacity =
motor amps +

FLA of all other

loads on the circuit

TABLE 3 60 HZ ELECTRICAL DATA

MOTOR
CODE

CF

CG

CH

CJ

CK

CL

CM

CN

CP

CR

CS

CT

CU

CV

CW

CX

125
154
92
.86

144
177
92
.86

161
201
93
.86

190
237
93
.86

214
270
94
.86

240
302
94
.86

257
327
95
.86

276
351
95
.86

302
385
95
.86

333
424
95
.87

368
468
95
.87

395
503
95
.87

435
554
95
.87

478
608
95
.87

514
655
95
.87

542
690
95
.87

578 617
740 790
95.5 95.5
.88
.88

405
465
527
618
707
787
2598 3111 3111 3810 4550 4900
389
447
507
594
680
757
2702 3235 3235 3962 4732 5096
352
404
464
540
610
685
2598 2598 2865 3460 3788 4260
337
387
445
518
585
656
2711 2711 3120 3610 3953 4445
217
249
285
336
378
421
1385 1385 1730 2153 2500 2577
199
228
260
307
346
385
1385 1385 1638 1967 2190 2356
184
211
238
281
319
358
1177 1301 1320 1655 1865 2037
176
202
228
269
305
342
1230 1360 1380 1730 1950 2130
169
194
219
258
292
328
1283 1419 1440 1805 2035 2223
141
162
185
216
250
247
909
909 1100 1384 1556 1700
135
155
177
207
240
263
949
949 1148 1444 1624 1774
36
41
46
54
61
68
240
267
298
340
397
435
25
29
32
38
43
48
160
175
210
240
280
310
21
24
27
31
36
40
135
154
166
195
230
240
20
23
26
30
34
38
140
160
173
203
239
250
NOTE: FLA = Full Load Amps; LRA = Locked Rotor Amps

831
5470
799
5689
749
4755
718
4962
453
2955
412
2700
392
2485
375
2598
359
2711
300
1900
288
1983
74
480
52
310
43
260
41
270

AMPERES (MAX.)
921 1014 1085
5780 5780 7350
886
975 1043
6011 6011 7644
804
882
944
5162 5780 5780
771
845
905
5386 6031 6031
487
534
571
3254 3637 3810
445
488
522
2976 3536 3637
397
461
493
2485 2976 2976
380
441
472
2598 3111 3111
364
423
452
2711 3246 3246
318
353
377
2066 2078 2413
305
338
361
2156 2168 2518
79
87
95
520
530
570
55
61
66
343
382
383
46
50
54
283
315
315
44
48
52
294
328
328

1208
7794
1162
8106
1050
6900
1006
7200
636
4179
581
3810
549
3300
525
3450
503
3600
420
2760
403
2880
105
669
73
466
60
384
58
399

1130
7400
1083
7722
684
4480
625
3810
591
3644
565
3810
541
3976
452
2960
433
3089
113
719
79
501
65
413
63
430

1250
7724
1198
8060
756
4671
691
4270
646
3644
618
3810
592
3976
500
3089
479
3223
124
791
86
551
71
455
68
473

817
5326
747
4869
706
4209
675
4400
647
4591
540
3550
518
3704
135
867
94
576
78
499
75
519

879
5780
810
5640
759
4783
726
5000
696
5217
581
4039
557
4215
146
935
102
652
84
538
81
560

942
6782
860
5780
813
5357
778
5600
746
5843
622
4440
596
4633
154
960
108
682
89
540
85
562

997
5780
911
5694
861
4783
824
5000
790
5217
659
4300
632
4484
165
1008
115
719
95
554
91
576

KW (MAX.)
SHAFT HP
FL EFF. %
FL PF
VOLTS
FLA
200
LRA
FLA
208
LRA
FLA
230
LRA
FLA
240
LRA
FLA
380
LRA
FLA
416
LRA
FLA
440
LRA
FLA
460
LRA
FLA
480
LRA
FLA
575
LRA
FLA
600
LRA
FLA
2300
LRA
FLA
3300
LRA
FLA
4000
LRA
FLA
4160
LRA

CY

CZ

1065
6644
973
6069
920
5249
880
5488
843
5727
704
4200
675
4383
176
1100
123
744
101
631
97
656

TABLE 4 MOTOR STARTERS

TYPE
STARTER

SOLID
STATE
STARTER

VOLTAGE
60HZ
50 HZ

LOW
200-600
380-415

LOW
200-600
346-415

LOW
200-600
346-415

LOW
200-600
346-415

TRANSITION
% TAP
INRUSH
AS A % OF LRA

NONE

45

CLOSED

33

OPEN

33

CLOSED
57.7
33

10

STAR DELTA

AUTO TRANSFORMER

ACROSS
THE LINE

LOW/HIGH LOW/HIGH LOW/HIGH

200-4160
200-4160
200-4160
346-3300
346-3300
346-3300
CLOSED
65
42.3

CLOSED
80
64

100

PRIMARY REACTOR
HIGH
2300-4160
2300-3300

HIGH
2300-4160
2300-3300

CLOSED
65
65

CLOSED
80
80

YORK INTERNATIONAL

FORM 160.47-EG1

TABLE 5 50 HZ ELECTRICAL DATA

MOTOR
CODE
KW (MAX.)
SHAFT HP
FL EFF. %
FL PF
VOLTS
FLA
346
LRA
FLA
380
LRA
FLA
400
LRA
FLA
415
LRA
FLA
3300
LRA

5CC

5CD

5CE

5CF

5CG 5CH

5CI

5CJ

5CK

5CL 5CM 5CN 5CO

5CP 5CQ 5CR

5CS

121
148
91.1
.86

136
168
92.4
.86

160
198
92.4
.86

180
225
93.4
.86

201
252
93.4
.86

215
272
94.2
.86

231
292
94.2
.86

254
321
94.2
.86

280
353
94.2
.87

309
390
94.2
.87

332
419
94.2
.87

366
462
94.2
.87

402
507
94.2
.87

432
546
94.2
.87

455
575
94.2
.87

481
608
94.2
.87

518
658
94.7
.88

224
1385
204
1385
194
1458
187
1283
24
159

258
1721
235
1385
223
1458
215
1385
27
162

302
1790
275
1640
261
1726
252
1490
32
209

340
2208
309
1890
294
1990
284
1700
36
236

380
2467
346
2144
329
2257
317
2031
41
241

417
2598
379
2464
360
2594
347
2175
44
274

437
2840
398
2590
378
2726
364
2366
47
294

AMPERES (MAX.)
481
528
584
3081 3350 3706
438
481
532
2806 3050 3375
416
457
505
2954 3211 3553
401
441
487
2569 2794 3088
50
56
62
318
317
388

630
3810
572
3700
543
3895
526
3402
66
423

692
4177
630
3810
599
4011
577
3478
73
455

578
4830
690
4400
656
4632
632
3810
80
499

816
4944
743
4500
706
4737
680
4117
87
516

860
5373
783
4892
744
5150
717
4480
91
572

909
5780
841
5600
799
5895
764
5130
96
614

982
5780
895
5491
850
5780
819
5108
103
644

NOTE: 1. Chiller performance for 50 Hertz applications is outside the scope of the ARI Certification Program.
2. FLA = Full Load Amps; LRA = Locked Rotor Amps

TABLE 6 AVAILABLE COMPRESSOR/SHELL/MOTOR COMBINATIONS (R-22 & R-134a)

COMPRESSOR
CODE

COOLER
SHELL

CONDENSER
SHELL

BA, BB

BA, BB, CA, CB

CA, CB

BA, BB, CA, CB

S1

BA, BB
CA, CB

S2

MOTOR CODE
R-22, 60 HZ

R-134a, 60 HZ

R-22, 50 HZ

CF, CG, CH

CF, CG, CH

5 CC, 5 CD

BA, BB, CA, CB

BA, BB, CA, CB

CF, CG, CH,

CJ, CK

CF, CG, CH,

CJ, CK

5 CC, 5 CD, 5 CE,

5 CF

CA, CB
DA, DB, DC

CA, CB, DA, DB

CA, CB, DA, DB

CG, CH, CJ,

CK, CL, CM

CF, CG, CH, CJ

CK, CL, CM

5 CD, 5 CE, 5 CF,

5 CG, 5 CH

S3

DA, DB, DC

CA, CB, DA, DB

CJ, CK, CL, CM,

CN, CP, CR

CG, CH, CJ, CK

CL, CM, CN, CP, CR

5 CF, 5 CG, 5 CH,

5 CI, 5 CJ, 5 CK

S4

EA, EB, EC
FA, FB, FC

EA, EB, FA, FB

FA, FB

CJ, CK, CL, CM, CN, CP,

CR, CS, CT, CU, CV

S5

FA, FB, FC

FA, FB

CK, CL, CM,

CN, CP, CR,
CS, CT, CU,
CV

5 CF, 5 CG,
5 CH, 5 CI,
5 CJ, 5 CK,
5 CL, 5 CM,
5 CN, 5 CO

S0

CK, CL, CM, CN, CP, CR

CS, CT, CU, CV

TABLE 7 AVAILABLE COMPRESSOR/SHELL/MOTOR COMBINATIONS (50 HZ, R-134a ONLY)

COMPRESSOR
CODE
S0
S1

S2

S3
S4

S5

YORK INTERNATIONAL

COOLER
SHELL

CONDENSER
SHELL

BA, BB
CA, CB
BA, BB
CA, CB
BA, BB
CA, CB
DA, DB, DC
CA, CB
DA, DB, DC
DA, DB, DC
EA, EB, EC
FA, FB, FC
EA, EB, EC
FA, FB, FC

BA, BB, CA, CB

BA, BB, CA, CB
BA, BB, CA, CB
BA, BB, CA, CB
BA, BB, CA, CB
BA, BB, CA, CB, DA, DB
CA, CB, DA, DB
CA, CB, DA, DB
CA, CB, DA, DB
CA, CB, DA, DB
EA, EB, FA, FB
EA, EB, FA, FB
EA, EB, FA, FB
EA, EB, FA, FB

MOTOR CODE
5 CC, 5 CD
5 CC, 5 CD,
5 CE, 5 CF
5 CC, 5 CD,
5 CE, 5 CF,
5 CG, 5 CH
5 CC, 5 CD, 5 CE, 5 CF,
5 CG, 5 CH, 5 CI, 5 CJ, 5 CK
5 CE, 5 CF, 5 CG, 5 CH,
5 CI, 5 CJ, 5 CK, 5 CL,
5 CM, 5 CN, 5 CO
5 CF, 5 CG, 5 CH, 5 CI,
5 CJ, 5 CK, 5 CL,
5 CM, 5 CN, 5 CO

11

Mechanical Specifications
STANDARD UNIT
General
The YORK Millennium YS Rotary Screw Chiller is completely factory-packaged including evaporator (cooler), condenser, subcooler, oil separator, compressor, motor, lubrication system, control center and refrigerant isolation valves. The factory package
consists of a Leaktight design. All units ship as standard with a
full charge of refrigerant and oil. Units can also be shipped in
sections (optional) to accommodate job site requirements.
The services of a YORK factory-trained, field service technician are
included for chiller start-up and concurrent operator instructions.

Compressor
The Frick rotary twin screw compressor has been engineered and
constructed to meet the exacting requirements of the industrial
refrigeration market. It utilizes state-of-the-art technology to provide the most reliable and energy efficient compressor available
at all operating conditions. The compressor operates at 3570 RPM
for 60 Hertz and 2975 RPM for 50 Hertz. The compressor housing is made of cast iron, precision machined to provide minimal
clearance for the rotors. Compressor housing has a design working pressure (DWP) of 350 psig (2413 KPa) and hydro-tested at
544 psig (3751 KPa).
The rotors are manufactured from forged steel and use asymmetric profiles. The compressor incorporates a complete anti-friction bearing design for reduced power and increased reliability.
Four separate cylindrical roller bearings handle radial loads. Two
4-point angular contact ball bearings handle axial loads. Together,
they maintain accurate rotor positioning at all pressure ratios,
thereby minimizing blow-by and maintaining efficiency.
A check valve is installed in the compressor discharge housing
(suction housing for S4 and S5 compressor) to prevent compressor rotor back spin due to system refrigerant pressure gradients
during shutdown.
The open-drive compressor shaft seal consists of a bellows-type
spring-loaded precision lapped ceramic ring, PTFE static seal,
and a precision lapped ceramic rotating collar. The seal cavity is
maintained at intermediate pressure with its oil discharged to the
oil drain from the compressor. Combining intermediate pressure
with direct oil injection provides cool, non-foaming lubricant to the
seal which assures a long life.

Capacity Control
Capacity control is achieved by use of a slide valve which provides fully modulating capacity control from 100% to 10% of fullload. The slide valve is actuated by oil pressure, controlled by
external solenoid valves via the Millennium Control Center.

Motor Driveline
The compressor motor is an open drip-proof, squirrel cage, induction type constructed to YORK design specifications. 60 hertz
motors operate at 3570 rpm. 50 hertz motors operate at 2975
rpm. The open motor is provided with a D-flange and is factory
mounted to a cast iron adaptor mounted on the compressor. This
unique design allows the motor to be rigidly coupled to the compressor to provide factory alignment of motor and compressor
shafts.
Motor drive shaft is directly connected to the compressor shaft
with a flexible disc coupling. Coupling has all metal construction

12

with no wearing parts to assure long life. Additionally, no lubrication is required providing low maintenance.
For units utilizing remote electro-mechanical starters, a large
14-gauge (minimum) steel terminal box with gasketed front access cover is provided for field connected conduit. There are six
terminals (three for high voltage) brought through the motor casing in-to the terminal box. Jumpers are furnished for three-lead
types of starting. Motor terminal lugs are not furnished. Overload/
overcurrent transformers are furnished with all units. For units
furnished with factory packaged Solid State Starters, refer to the
Accessories and Modifications Section. An external, replaceable
cartridge oil filter is supplied with manual isolation stop valves for
ease of servicing.

Oil Separator
The oil separator is a horizontal design with no moving parts.
Effective oil separation is achieved by gravity dropout of oil from
the refrigerant gas as velocity decreases upon entering the separator, and by mesh pads to provide final gas/oil separation before
gas enters the condenser. The oil separator is designed for 345
psig (2378 KPa) design working pressure, tested at 517 psig (3565
KPa), and stamped in accordance with ASME Boiler and Pressure Vessel Code, Section Vlll - Division 1. Each vessel has a refrigerant relief device(s) set at 300 psig (2068 KPa). In addition to
the spring-loaded, re-seating-type relief valves that are sized for
pressure vessel volume, each unit is equipped with a rupture disk.
This rupture disk is able to relieve the entire pumping capacity of
the compressor if electronic safeties fail, providing protection for
property and personnel. This device is set for 345 psig and will
only rupture in the event of a serious emergency. Alternatively the
shell side may be designed to European Pressure Vessel Codes
and stamped in accordance with A.D. Merkblatter or other European Pressure Vessel design code. When required by the refrigeration safety code, each vessel has a dual refrigerant relief
device(s).

Lubrication
The main unit oil reservoir is located in the oil separator. The compressor also has an oil reservoir located at the rotor bearings to
provide lubrication during start-up, coastdown and in the event of
a power failure. During operation, system pressure differential provides proper oil flow without the need of an auxiliary oil pump.
This minimizes energy consumption.
The chiller is shipped with a 3 Micron absolute oil filter, ensuring a
clean oil system and superior compressor life. An optional dual oil
filter housing with isolation valves is available on all units. This
allows immediate switching from one filter to the other, eliminating downtime during filter changes. The off-line oil filter can be
changed during chiller operation.
A 500 watt (115 volt - 1 phase - 60/50 Hz) immersion oil heater is
located in the oil separator reservoir, temperature actuated to effectively remove refrigerant from the oil. Power wiring is provided
to the control center. A refrigerant cooled oil cooler is provided,
factory piped to the system. No auxiliary water piping is required.
An oil eductor automatically removes oil which may have migrated
to the evaporator and returns it to the compressor.

Heat Exchangers
Shells Evaporator and condenser shells are fabricated from
rolled carbon steel plates with fusion welded seams. Carbon steel
YORK INTERNATIONAL

FORM 160.47-EG1

tube sheets, drilled and reamed to accommodate the tubes, are

welded to the ends of each shell. Intermediate tube supports are
fabricated of 1/2" (12.7mm) thick carbon steel plates, spaced no
more than four feet apart. The refrigerant side of each shell is
designed for 300 psig (2069 KPa) design working pressure, tested
at 450 psig (3103 KPa), and stamped in accordance with the ASME
Boiler and Pressure Vessel Code, Section Vlll - Division 1. Alternatively the shell side may be designed to European Pressure Vessel Codes for 2069 KPa design working pressure, tested to a maximum of 3103 KPa and stamped in accordance with A.D. Merkblatter
or other European Pressure Vessel design code. When required
by the refrigeration safety code, each vessel has a refrigerant relief device(s) set at 300 psig (2069 KPa).
Tubes Tubes are state-of-the-art, high efficiency, internally enhanced type to provide optimum performance. Each tube is roller
expanded into the tube sheets providing a leak-proof seal, and
are individually replaceable. Tubes are 3/4" (19mm) OD, 22 BWG
(0.028"; 0.71mm) copper alloy with plain lands (skip-fin) design at
intermediate supports.
Evaporator Evaporator is a shell and tube, flooded type heat
exchanger. A distributor trough provides uniform distribution of
refrigerant over the entire shell length to yield optimum heat transfer. A 1-1/2" liquid level sight glass is conveniently located on the
side of the shell to aid in determining proper refrigerant charge. A
3/4" refrigerant charging valve is provided.
Condenser The condenser is a shell and tube type, with a discharge gas baffle to prevent direct high velocity impingement on
the tubes. This baffle is also used to distribute the refrigerant gas
flow properly for most efficient heat transfer. The subcooler is located in the bottom of the condenser section providing highly effective liquid refrigerant subcooling to improve cycle efficiency.
Compact Water Boxes Removable water boxes are fabricated of steel. The design working pressure is 150 psig (1034 KPa)
and the boxes are tested at 225 psig (1551 KPa). Integral steel
water baffles are located and welded within the water box to provide required pass arrangements. Stub-out water nozzle connections with Victaulic grooves are welded to the water boxes. These
nozzle connections are suitable for Victaulic couplings, welding or
flanges, and are capped for shipment. Plugged 3/4" drain and vent
connections are provided in each evaporator and condenser water box.

Refrigerant Flow Control

The YS chiller is equipped with a refrigerant metering device consisting of a fixed orifice and modulating valve controlled via the
chiller micro panel. This control ensures proper refrigerant flow to
the evaporator over a wide range of operating conditions, including thermal storage applications with chilled water reset.
Valve operation is programmable and can be customized for a
specific application via the micro panel keypad.

Refrigerant Isolation
The condenser shell serves as a refrigerant receiver to store the
system charge during servicing. Manually operated isolation valves
are located at the inlet and outlet of the condenser. Valves are
also provided to facilitate removal of the refrigerant from the system when necessary.

Millennium Control Center

The Millennium Control Center is factory mounted, wired and
YORK INTERNATIONAL

tested. The MicroComputer panel automatically controls the operation of the unit in meeting system cooling requirements while
minimizing energy usage. Chiller operating parameters are sensed
by either thermistors or transducers and displayed on the keypad.
All pressures are taken as absolute to alleviate typical gauge pressure inaccuracies. Temperatures and pressures can be displayed
in English (F, PSIA) or metric (C, KPa) units depending on the
application. Display of all information is shown in the English language on a 40-character alphanumeric display. Optional control
center languages are available. The control center is fused through
a 1-1/2 KVA transformer in the compressor motor starter.
Available operating information includes return/leaving chilled water
temperatures; return/leaving condenser water temperatures; evaporator/condenser refrigerant pressures; oil pressures at compressor and oil filter differential; percent motor current; evaporator/
condenser saturation temperatures; compressor discharge temperature; oil temperature; percent slide valve position, operating
hours and number of compressor starts.
Safety Controls The control center includes unique safety logic
to protect the chiller from any damaging malfunctions. Complete
safety annunciation is displayed for each shutdown by pressing
the status key. This information includes day, time, and reason for
shutdown. These include high condenser pressure, low oil pressure at compressor, clogged oil filter, low oil level in oil separator,
high oil temperature, high oil pressure, high compressor discharge
temperature, low evaporator pressure, motor controller fault, and
sensor malfunction.
Operating Controls Background messages are displayed while
the unit is running to signal operator of controlling conditions such
as: current limit in effect, low pressure limit in effect, high pressure
limit in effect, leaving chilled water temperature control, and noncritical sensor error. System cycling messages are displayed in
regard to day, time, cause of cycling shutdown, and auto start indication. These include low water temperature, cooler/condenser
water flow interruption, power fault, internal time clock, and antirecycle.
Digital programming of operating setpoints from the keypad include leaving chilled water temperature, current limiting, pulldown
demand limiting, daily start/stop scheduling of chiller, pumps and
tower, and separate holiday schedule.
Individual LED indicators highlight slide valve loading/unload-ing/
auto control, program mode, and display hold. Security access
code is provided for operator to choose either local, remote, program, or service modes of operation.
Manual operation of slide valve loading and unloading is provided
through separate buttons in the service section of the keypad.
Data Logging All operating and setpoint information can be
transmitted to a remote printer through the RS-232 port in the
control center to obtain data logs. This can be accomplished at
any time by pressing the Print button on the control center, or
automatically at predetermined intervals by programming the panel.
The remote printer will also record time and cause of any safety
or cycling shutdown and a history of the last four shutdowns.
BAS Interface The Millennium Control Center is compatible with
remote Building Automation Systems (BAS). The standard design
allows remote start and stop; leaving chilled water temperature
reset and current limit reset through PWM signal; and ready to
start, safety and cycling shutdown status contacts. Remote
control through other types of BAS is available as an accessory.

13

Mechanical Specifications
Codes and Standards

Isolation Mounting

ASME Boiler and Pressure Vessel Code - Section Vlll Division 1.

The unit is provided with four vibration isolation mounts

consisting of 1" (25.4mm) thick neoprene isolation pads
for field mounting under the steel mounting pads located
on the tube sheets. Suitable for ground floor installations.

ARI Standard 550-92 - Chiller performance is Certified

under the ARI Certification Program for Centrifugal and
Rotary Screw Water Chillers.
UL - Underwriters Laboratory
CSA - Canadian Standards Association
ASHRAE 15 - Safety Code for Mechanical Refrigeration
NEC - National Electrical Code
OSHA - Occupational Safety and Health Act
A.D. Merkblatter

Paint
Exterior surfaces are protected with one coat of Caribbean
blue, durable alkyd-modified, vinyl enamel, machinery
paint.
Shipment
Protective covering is furnished on the motor, control center, and unit-mounted controls. Water nozzles are capped
with fitted plastic enclosures.

ACCESSORIES and MODIFICATIONS

Solid State Starter

Water Flanges

The Solid State Starter is a reduced voltage starter that controls and maintains a constant current flow to the motor during
startup. It is compact and mounted on the chiller at the motor
terminals. Power and control wiring is factory supplied. Available for 200-600 volts, the starter enclosure is NEMA-1 with a
hinged access door with lock and key. Electrical lugs for incoming power wiring are provided.

Four 150 Ib. ANSI raised-face flanges, for condenser and cooler
water connections, are factory welded to water nozzles. Companion flanges, bolts, nuts and gaskets are not included.

Standard features include: digital readout at the Millennium Control Center of 3-phase voltage and current; high and low line
voltage protection; 120-volt control transformer; three-leg sensing overloads; phase rotation and single-phase failure protection; and momentary power interruption protection.
A starter-mounted, non-fused disconnect switch, door interlocked and padlockable is also available.
BAS Remote Control
A communication interface permiting complete exchange of
chiller data with any BAS system is available with optional ISN
translator. ISN translator also allows BAS system to issue commands to the chiller to control its operation. ISN translators come
in two models, controlling up to four chillers and eight chillers
respecitvely.

Spring Isolation Mounting

Spring Isolation mounting is recommended instead of standard
isolation mounting pads for all upper floor locations. Four leveladjusting/spring-type vibration isolator assemblies with non-skid
pads are provided with mounting brackets for field installation.
Isolators are designed for one-inch (25.4 mm) deflection.

Water Flow Switches

Paddle-type, vapor-proof water flow switches suitable for 150
psig (1031 KPa) DWP for chilled and condenser water circuits.
Switch for 115V-1-50/60 Hz. A chilled water flow switch is required. Condenser water flow switch is optional.

Sequence Control Kit

For two, three or four units with constant leaving water temperature, and with chilled water circuits connected in series or
parallel, the kit consists of return water thermostat, lead-lag
selector switch for sequence starting, and time delay relay, with
NEMA-1 enclosures, 115V-1-50/60 Hz.

Remote Reset Controls

Factory Insulation of Cooler
Factory-applied anti-sweat insulation of the flexible, closed-cell
plastic type, 3/4" (19mm) thick is attached with vapor-proof cement to the cooler shell, flow chamber, cooler tube sheets, suction connection, and (as necessary) to the auxiliary tubing. Not
included is the insulation of compact water boxes and nozzles.
This insulation will normally prevent sweating in environments
with relative humidities up to 75% and dry bulb temperatures
ranging from 50 to 90F (10 to 32C). 1-1/2" (38mm) thick
insulation is also available for relative humidities up to 90% and
dry bulb temperatures ranging from 50 to 90F (10 to 32C).

14

Option board card file allows for continuous reset of either leaving chilled water temperature or percent motor current with Building Automation System. 4 to 20 mA, 0 to 10 Vdc, or discrete
stepped signals can be wired directly to panel terminal block on
the card file without any external interfacing.

Starter-Field Installed
A field installed, electro-mechanical compressor motor starter
is available, selected for proper size and type for job requirements and in accordance with YORK Engineering Standard for
Starters.
YORK INTERNATIONAL

FORM 160.47-EG1

Unit Components
COMPRESSOR
RUPTURE
DISK

MOTOR

RELIEF
VALVE

MICROCOMPUTER
CONTROL
CENTER

CONDENSER

SIGHT GLASS
29039A

FRONT VIEW
COOLER

OIL SEPARATOR

MOTOR
TERMINAL
BOX

29040A

CONDENSER

REAR VIEW
YORK INTERNATIONAL

15

Dimensions Std
S0 - S3 COMPRESSOR
R-22 & R-134a UNITS
(50 and 60 Hz)

LD00068

S0 and S1 COMPRESSOR

S2 COMPRESSOR

S2 and S3 COMPRESSOR

SHELL CODES (Cooler Condenser)

B-B

B-C

C-B

C-C

B-B

4'2-7/8"

A1
3

B OVERALL HEIGHT

4'6-3/4"

4'6-1/4"

4'-6-3/4"

4'6-1/4"

5'8-5/8"

5'11-1/2" 5'10-1/4" 5'11-1/2"

5'11-1/4"

B-C

C-B

C-C

C-D

D-C

D-D

6'8-3/4"

6'9-3/8"

5'2-1/2"

5'2-1/2"

5'3-3/4"

5'3-3/4"

6'3-1/4"

C COOLER C/L

1'1-7/8"

1'5"

D CONDENSER C/L

0'11-5/8"

1'2-1/4"

6'3-1/4"

6'3-1/4"

6'7-5/8"
1'5"

1'2-1/4"

Refer to Tables 6 and 7 on page 11 for valid compressor/shell/motor combinations.

REFRIGERANT RELIEF VALVE CONNECTIONS

SHELL CODE

COOLER SIZE

CONDENSER SIZE

COMPRESSOR CODE

OIL SEPARATOR SIZE

B, C
D

3/4" FPT SINGLE

1" FPT SINGLE

3/4" FPT DUAL

3/4" FPT DUAL

S0, S1
S2, S3

2" RUPTURE DISK & 3/4" FPT SINGLE

2" RUPTURE DISK & 3/4" FPT DUAL

NOTES:
1. All dimensions are approximate. Certified dimensions are available on request.
2. Determine overall unit length by adding water box dimension to tube sheet length:
5-1/4" for compact return box
14"
for compact water box with Victaulic water nozzles
Add 1/2" to each compact water box with optional flanged water nozzles
3. Unit height includes steel mounting plates under tube sheets. To determine overall height, add 7/8" for neoprene isolators
(1" for optional spring isolators).

16

YORK INTERNATIONAL

FORM 160.47-EG1

S4 - S5 COMPRESSOR
R-22 & R-134a UNITS
(50 and 60 Hz)

LD00505

S4 COMPRESSOR
DIMENSION

S4 and S5 COMPRESSOR
SHELL CODES (Cooler Condenser)

D-C

D-D

E-E

E-F

F-E

F-F

6'2"

6'2"

6'2"

6'4-1/2"

6'6-1/2"

6'9"

A1

6'9-7/8"

6'9-7/8"

6'9-7/8"

7'0-3/8"

7'3-5/8"

7'2-5/8"

A2

6'3-3/8"

6'3-3/8"

B OVERALL HEIGHT

7'9-1/8"

7'9-1/8"

7'9-1/8"

8'2-1/4"

8'2-1/4"

8'2-1/4"

C COOLER C/L

1'7-3/4"

1'7-3/4"

1'7-3/4"

1'7-3/4"

1'10"

1'10"

D CONDENSER C/L

1'5-1/4"

1'5-1/4"

1'5-1/4"

1'6-1/2"

1'5-1/4"

1'6-1/2"

Refer to Tables 6 and 7 on page 11 for valid compressor/shell/motor combinations.

REFRIGERANT RELIEF VALVE CONNECTIONS

VESSEL

SIZE

COOLER
CONDENSER
OIL SEPARATOR

1" FPT SINGLE

1" FPT DUAL
1" FPT DUAL & 2" NOM RUPTURE DISK

NOTES: 1. All dimensions are approximate. Certified dimensions are available on request.
2. Determine overall unit length by adding water box depth from table below to tube sheet length:

TYPE COMPACT WATER BOX

COOLER CODE
D

CONDENSER CODE
F

RETURN BOX
0'5-1/2" 0'5-1/2" 0'7-3/4" 0'5-1/4" 0'5-1/4" 0'7-5/8"
WITH VICTAULIC CONNECTION 1'1-7/8" 1'1-7/8" 1'3-1/8" 1'1-7/8" 1'1-7/8" 1'3-1/8"
WITH FLANGED CONNECTION 1'2-3/8" 1'2-3/8" 1'3-5/8" 1'2-3/8" 1'2-3/8" 1'3-5/8"
3. Unit height includes steel mounting plates under tube sheets. To determine overall installed height,
add 7/8" for neoprene isolators (1" for optional spring isolators).
YORK INTERNATIONAL

17

Dimensions Std
COMPACT WATER BOX NOZZLE ARRANGEMENTS
R-22 & R-134a UNITS

LD00274

NOZZLE ARRANGEMENTS
NO. OF
PASSES

COOLER
IN-OUT

COND.
IN-OUT

A-H
H-A

P-Q
Q-P

E-B
D-C
M-J
L-K

R-S
T-U

P-F
G-N

COOLER NOZZLE DIMENSIONS

NOZZLE
SIZE (in.)
No. of Passes
1
2
3
8
6
4

COOLER
CODE
B

DIMENSIONS (in.)
AA

BB

CC

DD

EE

FF

10

11-3/4

14-3/4

17-3/4

19-1/2

10

12-3/4

13-7/8

16-3/4

19-5/8

20-3/4

5-7/8

12

12-7/8

15-1/4

19-1/4

23-1/4

25-7/8

6-5/8

12

12-7/8

15-3/8

19-3/8

23-3/8

25-7/8

7-1/2

14

10

14-5/8

17-1/2

22-1/4

27

29-7/8

9-1/4

CONDENSER NOZZLE DIMENSIONS

CONDENSER
CODE

NOZZLE
SIZE (in.)

DIMENSIONS (in.)

No. of Passes
1

13

GG

16-3/4 20-1/4

HH

JJ

4-1/2

10

11-1/2

16-3/4 22-1/8

4-3/8

D, E

12

10

14-1/4

20

14

12

17

24-1/2 32

25-7/8

KK

7-3/4

NOTES:
1. All dimensions are approximate (shown for 150 psig DWP water side). Certified dimensions are available on request.
2. Standard water nozzles are furnished as welding stub-outs with Victaulic grooves, allowing the option of welding, flanges, or use of Victaulic
couplings. Factory installed, class 150 (ANSI B16.5, round slip-on, forged carbon steel with 1/16" raised face), water flanged nozzles are
optional. Companion flanges, nuts, bolts and gaskets are not furnished.
3. Add 7/8" to all height dimensions to obtain installed height when using neoprene mounts or 1" for optional spring vibration isolator mounts.
4. One, two and three pass nozzle arrangements are available only in pairs shown and for all shell codes. Any pair of cooler nozzles may be
used in combination with any pair of condenser nozzles.
5. Condenser water must enter the water box through the bottom connection for proper operation of the subcooler to achieve rated performance.
6. Cooler water must enter the water box through the bottom connection to achieve rated performance.
7. Connected piping should allow for removal of compact water box for tube access and cleaning.

18

YORK INTERNATIONAL

FORM 160.47-EG1

FLOOR LAYOUT NEOPRENE ISOLATORS

R-22 & R-134a UNITS

LD00271

COMPRESSOR

SHELL
CODES
COOLER-COND.

A
TUBE SHEET
WIDTH

B
SHELL LENGTH
(To Outside Of Tube Sheets)

C
COOLER
SIDE

D
CONDENSER
SIDE

S0, S1

B-B
B-C
C-B
C-C

4'2-7/8"

10'

1-7/8"

2-1/2"

S2

B-B
B-C
C-B

5'2-1/2"

10'

1-7/8"

2-1/2"

S2, S3

C-C, C-D
D-C, D-D

5'2-1/2"

10'

1-7/8"

2-1/2"

S4

D-C
D-D

6'2"

10'

1-7/8"

2-1/2"

6'2"
6'4-1/2"
6'6-1/2"
6'9"

12'

1-7/8"

2-1/2"

S4, S5

E-E
E-F
F-E
F-F

12'

1-7/8"

2-1/2"

NOTES:
1. All dimensions are approximate. Certified dimensions are available on request.
2. Service clearance must be allowed as follows:
2' at rear (condenser side) of unit and overhead.
3' at front (cooler/control center side) of unit.
10' (12' on S4/S5 compressor) on either end of unit for tube cleaning or replacement. A doorway or properly located opening may be used.
2' on either end to allow for removal of water boxes for tube access and cleaning.
3. No special foundation required. Floor must be flat and level within 1/4", capable of carrying the operating weight of the unit.
4. Millennium unit has four steel plate foot supports located under the tube sheets at each corner of shell package. Neoprene isolator pads are
field installed between foot support and floor.
5. All four neoprene isolator pads are identical. Pads are 1" thick with nominal 0.15" static deflection. Unit operating weights under 16,365 Ibs.
use 4-1/2" x 4-1/2" isolators; weights above 16,365 Ibs use 4-1/2" x 6" isolators.
6. Loading per isolator pad equals operating weight divided by four.
YORK INTERNATIONAL

19

Dimensions Std
COOLER NOZZLE ARRANGEMENTS MARINE WATER BOXES
R-22 & R-134a UNITS
1-PASS

1-PASS

MOTOR END

MOTOR END

COMPR. END

2-PASS

COMPR. END

LD00260

3-PASS

COMPR. END

MOTOR END

20

COMPR. END

MOTOR END

LD00259

3-PASS

B
C
D
E
F

LD00258

2-PASS

MOTOR END

Cooler
Size

COMPR. END

LD00257

A
15-1/2
17-1/2
20
20
21

B
15-1/4
16-3/4
19-1/4
19-3/8
22-3/8

1-Pass
C
19
20-3/4
23-3/4
24-5/8
28-1/4

E
7-3/4
8-3/4
10
10
10-1/2

LD00261

A
13-1/2
13-1/2
15-1/2
16
19

COMPR. END

MOTOR END

DIMENSIONS (In.)
2-Pass
B
C
D
9-1/2 19
21
11-1/4 20-3/4 22-1/4
14-1/2 23-3/4 29-1/2
15-1/8 24-5/8 29-1/8
16-1/4 28-1/4 33

E
6-3/4
6-3/4
7-3/4
8
9-1/2

A
13-1/2
13-1/2
15-1/2
16
17

B
11
13-1/4
13-3/4
13-7/8
15-1/4

3-Pass
C
19
20-3/4
23-3/4
24-3/8
28-1/4

LD00262

D
19-1/2
22-7/8
25-1/4
25-3/8
29-1/4

E
6-3/4
6-3/4
7-3/4
8
8-1/2

YORK INTERNATIONAL

FORM 160.47-EG1

COOLER NOZZLE ARRANGEMENTS MARINE WATER BOXES

R-22 & R-134a UNITS

COMPR. END

MOTOR END

1-PASS & 3-PASS COOLERS

LD00263

MOTOR END

COMPR. END

2-PASS COOLERS

LD00264

* Applies to compressor end if connections are on motor end.

** Applies to motor end if connections are on motor end.

WEIGHTS
COOLER NOZZLE SIZES
Nozzle Size (In.)
No. of Passes

Cooler
Code
B
C
D
E
F

8
10
12
12
12

6
6
8
8
10

4
6
6
6
8

YORK INTERNATIONAL

(To be added to Standard Unit Weights on pages 24-25)

Cooler
Code
B
C
D
E
F

Shipping Weight
Increase Lbs

Operating Weight
Increase Lbs

1-Pass

2-Pass

3-Pass

1-Pass

554
810
872
1040
1280

295
417
439
607
875

562
668
768
996
1130

788
1207
1316
1674
1900

2-Pass 3-Pass
391
592
600
924
1025

755
955
1090
1535
1685

21

Dimensions Std
CONDENSER NOZZLE ARRANGEMENTS MARINE WATER BOXES
R-22 & R-134a UNITS
1-PASS

1-PASS

COMPR. END

MOTOR END

COMPR. END

MOTOR END

LD00266

LD00265

2-PASS

2-PASS

MOTOR END

COMPR. END

MOTOR END

COMPR. END

LD00267

LD00268

DIMENSIONS (In.)
Condenser
Size
B
C
D
E
F

22

1-Pass

2-Pass

15-1/2
17-1/2
20
20
21

16-7/8
16-3/4
20
20
24-1/2

17-5/8
18-1/2
21-1/8
21-1/8
25-1/8

7-3/4
8-3/4
10
10
10-1/2

13-1/2
15-1/2
17-1/2
17-1/2
21

B
11-1/8
12
15
15
18-1/2

17-5/8
18-1/2
21-1/8
21-1/8
25-1/8

22-5/8
26
31-3/4
31-3/4
38-1/4

E
6-3/4
7-3/4
8-3/4
8-3/4
10-1/2
YORK INTERNATIONAL

FORM 160.47-EG1

CONDENSER NOZZLE ARRANGEMENTS MARINE WATER BOXES

R-22 & R-134a UNITS

MOTOR END

COMPR. END

1-PASS

LD00269

MOTOR END

COMPR. END

2-PASS
LD00270

* Applies to compressor end if connections are on motor end.

** Applies to motor end if connections are on motor end.

WEIGHTS
CONDENSER NOZZLE SIZES
Condenser
Code
B
C
D
E
F

Nozzle Size (In.)

No. of Passes
1

8
10
12
12
14

6
8
10
10
12

YORK INTERNATIONAL

(To be added to Standard Unit Weights on pages 24-25)

Condenser
Code
B
C
D
E
F

Shipping Weight
Increase Lbs

Operating Weight
Increase Lbs

1-Pass

2-Pass

1-Pass

2-Pass

542
686
818
818
1004

241
328
317
317
459

744
1018
1235
1235
1586

327
475
466
466
704

23

Weights Std
R-22 & R-134a UNITS
50 AND 60 HZ
SHELL
CODE
COOLER
COND.

COMPRESSOR

SHIPPING
WT.
(Lbs.)

OPERATING
WT.
(Lbs.)

REFRIGERANT
CHARGE
(Lbs.
R-22)

REFRIGERANT
CHARGE
(Lbs.
R-134a)

BA-BA
BA-BB
BB-BA
BB-BB
BA-CA
BA-CB
BB-CA
BB-CB
CA-BA
CA-BB
CB-BA
CB-BB
CA-CA
CA-CB
CB-CA
CB-CB
BA-BA
BA-BB
BB-BA
BB-BB
BA-CA
BA-CB
BB-CA
BB-CB
CA-BA
CA-BB
CB-BA
CB-BB
CA-CA
CA-CB
CB-CA
CB-CB
BA-BA
BA-BB
BB-BA
BB-BB
BA-CA
BA-CB
BB-CA
BB-CB
CA-BA
CA-BB
CB-BA
CB-BB
CA-CA
CA-CB
CB-CA
CB-CB

S0
S0
S0
S0
S0
S0
S0
S0
S0
S0
S0
S0
S0
S0
S0
S0
S1
S1
S1
S1
S1
S1
S1
S1
S1
S1
S1
S1
S1
S1
S1
S1
S2
S2
S2
S2
S2
S2
S2
S2
S2
S2
S2
S2
S2
S2
S2
S2

8,388
8,538
8,494
8,644
9,142
9,416
9,271
9,545
9,297
9,448
9,528
9,679
10,011
10,285
10,242
10,516
8,454
8,608
8,560
8,711
9,208
9,482
9,337
9,611
9,363
9,513
9,594
9,745
10,077
10,351
10,308
10,582
10,542
10,693
10,648
10,797
11,298
11,571
11,426
11,701
11,452
11,604
11,683
11,833
12,146
12,419
12,377
12,650

9,019
9,235
9,187
9,403
9,996
10,388
10,186
10,579
10,084
10,299
10,412
10,627
11,020
11,413
11,348
11,740
9,085
9,301
9,253
9,469
9,974
10,454
10,252
10,645
10,150
10,365
10,478
10,693
11,086
11,479
11,414
11,806
11,174
11,390
11,342
11,558
12,065
12,547
12,342
12,735
12,241
12,457
12,567
12,783
13,155
13,547
13,483
13,874

490
490
460
460
520
520
480
480
620
620
620
620
650
650
650
650
490
490
460
460
520
520
480
480
620
620
620
620
650
650
650
650

680
680
680
680

441
441
414
414
468
468
432
432
558
558
558
558
585
585
585
585
441
441
414
414
468
468
432
432
558
558
558
558
585
585
585
585
441
441
414
414
468
468
432
432
558
558
558
558
612
612
612
612

24

SHELL
COMCODE
PRESCOOLER SOR
COND.

SHIPPING
WT.
(Lbs.)

OPERATING
WT.
(Lbs.)

REFRIGERANT
CHARGE
(Lbs.
R-22)

REFRIGERANT
CHARGE
(Lbs.
R-134a)

CA-DA
CA-DB
CB-DA
CB-DB
DA-CA
DA-CB
DB-CA
DB-CB
DC-CA
DC-CB
DA-DA
DA-DB
DB-DA
DB-DB
DC-DA
DC-DB
CA-CA
CA-CB
CB-CA
CB-CB
CA-DA
CA-DB
CB-DA
CB-DB
DA-CA
DA-CB
DB-CA
DB-CB
DC-CA
DC-CB
DA-DA
DA-DB
DB-DA
DB-DB
DC-DA
DC-DB
DA-CA
DA-CB
DB-CA
DB-CB
DC-CA
DC-CB
DA-DA
DA-DB
DB-DA
DB-DB
DC-DA
DC-DB

13,357
13,874
13,588
14,105
13,293
13,577
13,668
13,941
14,026
14,299
14,549
15,066
14,869
15,386
15,215
15,732
12,360
12,633
12,591
12,865
13,574
14,090
13,804
14,324
13,497
13,770
13,861
14,134
14,219
14,491
14,741
15,258
15,061
15,578
15,408
15,925
17,068
17,341
17,431
17,705
17,791
18,064
18,313
18,833
18,635
19,153
18,983
19,426

14,765
15,506
15,093
15,833
14,480
14,872
15,008
15,400
15,552
15,943
16,124
16,864
16,608
17,348
17,437
16,781
13,372
13,764
13,698
14,090
14,983
15,726
15,313
16,054
14,673
15,065
15,201
15,593
15,744
16,135
16,316
17,057
16,800
17,541
17,333
18,073
18,247
18,639
18,776
19,168
19,320
19,710
19,893
20,634
20,378
21,119
20,912
21,652

750
750
750
750
840
840
840
840
840
840
950
950
910
910
840
840

840
840
840
840
840
840
950
950
910
910
840
840

675
675
675
675
756
756
756
756
756
756
855
855
819
819
756
756
612
612
612
612
675
675
675
675
756
756
756
756
756
756
855
855
819
819
756
756
740
740
740
740
740
740
830
830
800
800
740
740

S2
S2
S2
S2
S2
S2
S2
S2
S2
S2
S2
S2
S2
S2
S2
S2
S3
S3
S3
S3
S3
S3
S3
S3
S3
S3
S3
S3
S3
S3
S3
S3
S3
S3
S3
S3
S4
S4
S4
S4
S4
S4
S4
S4
S4
S4
S4
S4

YORK INTERNATIONAL

FORM 160.47-EG1

R-22 & R-134a UNITS

50 AND 60 HZ
SHELL
COMCODE
PRESCOOLER SOR
COND.

SHIPPING
WT.
(Lbs.)

OPERATING
WT.
(Lbs.)

REFRIGERANT
CHARGE
(Lbs.
R-22)

REFRIGERANT
CHARGE
(Lbs.
R-134a)

EA-EA
EA-EB
EB-EA
EB-EB
EC-EA
EC-EB
EA-FA
EA-FB
EB-FA
EB-FB
EC-FA
EC-FB
FA-EA
FA-EB
FB-EA
FB-EB
FC-EA
FC-EB
FA-FA
FA-FB
FB-FA
FB-FB
FC-FA
FC-FB

20,460
21,104
20,955
21,533
21,362
22,000
23,485
24,695
23,914
25,119
24,382
25,592
22,922
23,638
23,711
24,288
24,171
25,141
25,977
27,187
26,626
27,830
27,148
28,688

21,890
22,743
22,484
23,337
23,139
23,991
25,592
27,192
26,180
27,781
26,840
28,435
24,998
25,853
25,902
26,757
27,076
27,929
28,655
30,256
29,552
31,152
30,729
32,324

1,400
1,400
1,350
1,350
1,300
1,300
1,520
1,520
1,520
1,450
1,450
1,450

2,000
2,000
2,000
1,900
1,900
1,900

1,260
1,260
1,215
1,215
1,170
1,170
1,368
1,368
1,368
1,305
1,305
1,305
1,690
1,690
1,690
1,690
1,620
1,620
1,800
1,800
1,800
1,710
1,710
1,710

NOTE:

S4
S4
S4
S4
S4
S4
S4
S4
S4
S4
S4
S4
S4
S4
S4
S4
S4
S4
S4
S4
S4
S4
S4
S4
1.
2.
3.
4.

SHELL
COMCODE
PRESCOOLER SOR
COND.

SHIPPING
WT.
(Lbs.)

OPERATING
WT.
(Lbs.)

REFRIGERANT
CHARGE
(Lbs.
R-22)

REFRIGERANT
CHARGE
(Lbs.
R-134a)

EA-EA
EA-EB
EB-EA
EB-EB
EC-EA
EC-EB
EA-FA
EA-FB
EB-FA
EB-FB
EC-FA
EC-FB
FA-EA
FA-EB
FB-EA
FB-EB
FC-EA
FC-EB
FA-FA
FA-FB
FB-FA
FB-FB
FC-FA
FC-FB

20,777
21,423
21,275
21,853
21,681
22,322
23,808
25,020
24,240
25,445
24,707
25,919
23,274
23,920
23,991
24,568
24,453
25,423
26,257
27,467
26,906
28,111
27,759
28,969

22,210
23,065
22,807
23,682
23,462
24,317
25,919
27,521
26,508
28,112
27,171
28,769
25,280
26,135
26,184
27,036
27,356
28,211
28,936
30,536
29,832
31,433
31,009
32,604

2,000
2,000
2,000
1,900
1,900
1,900

1,260
1,260
1,215
1,215
1,170
1,170
1,368
1,368
1,368
1,305
1,305
1,305
1,690
1,690
1,690
1,620
1,620
1,620
1,800
1,800
1,800
1,710
1,710
1,710

S5
S5
S5
S5
S5
S5
S5
S5
S5
S5
S5
S5
S5
S5
S5
S5
S5
S5
S5
S5
S5
S5
S5
S5

Calculate total chiller weight by adding motor weight, solid state starter weight, and marine water box weights, if applicable.
Shipping weight includes refrigerant and oil charge. Operating weight includes water in tubes and water boxes.
Weights based on standard tubes in coolers and condensers.
Operating weight based on R-22. Subtract difference in refrigerant charge if using R-134a.

MOTOR WEIGHTS
MOTOR CODE
60 Hz
50 Hz
CF
CG
CH
CJ
CK
CL
CM
CN
CP
CR
CS
CT
CU
CV
YORK INTERNATIONAL

5 CC
5 CC
5 CD
5 CE
5 CF
5 CG
5 CH
5 CI
5 CJ
5 CK
5 CL
5 CM
5 CN
5 CO

WEIGHT
(Lbs)
1,080
1,080
1,120
1,120
1,460
1,520
1,930
1,930
1,980
1,980
2,370
2,480
2,480
2,635

SOLID STATE STARTER

WEIGHT
SIZE

LBS

7L, 14L

200

26L, 33L

300

25

Dimensions Metric
S0 - S3 COMPRESSOR
R-22 & R-134a UNITS
(50 and 60 Hz)

LD00506

DIMENSIONS (mm)
S0 and S1 COMPRESSOR

S2 COMPRESSOR

S2 and S3 COMPRESSOR

SHELL CODES (Cooler Condenser)

B-B

B-C

C-B

C-C

B-B

B-C

C-B

C-C

C-D

D-C

D-D

A TUBE SHEET WIDTH

1,292

1,292

1,292

1,292

1,588

1,588

1,588

1,588

1,588

1,588

1,588

A 1 OVERALL WIDTH

1,349

1,349

1,349

1,349

1,591

1,591

1,591

1,591

1,591

1,591

1,591

1,816

1,895

1,857

1,899

1,848

1,946

1,946

1,946

2,054

2,102

2,102

C COOLER C/L

351

351

351

351

432

432

432

432

432

432

432

D CONDENSER C/L

295

295

295

295

362

362

362

362

362

362

362

B OVERALL HEIGHT

Refer to Tables 6 and 7 on page 11 for valid compressor/shell/motor combinations.

REFRIGERANT RELIEF VALVE CONNECTIONS

SHELL CODE

COOLER SIZE

CONDENSER SIZE

COMPRESSOR CODE

OIL SEPARATOR SIZE

B, C
D

3/4" FPT SINGLE

1" FPT SINGLE

3/4" FPT DUAL

3/4" FPT DUAL

S0, S1
S2, S3

2" RUPTURE DISK & 3/4" FPT SINGLE

2" RUPTURE DISK & 3/4" FPT DUAL

NOTES:

26

1.

All dimensions are approximate. Certified dimensions are available on request.

2.

Determine overall unit length by adding water box dimension to tube sheet length:
132mm for compact return box
356mm for compact water box with Victaulic water nozzles
Add 12.6mm to each compact water box with optional flanged water nozzles

3.

Unit height includes steel mounting plates under tube sheets. To determine overall installed height, add 22mm for
neoprene isolators (25 mm for optional spring isolators).

YORK INTERNATIONAL

FORM 160.47-EG1

S4 - S5 COMPRESSOR
R-22 & R-134a UNITS
(50 and 60 Hz)

LD00273a

DIMENSIONS (mm)
S4 COMPRESSOR

S4 and S5 COMPRESSOR
SHELL CODES (Cooler Condenser)

D-C

D-D

E-E

E-F

F-E

F-F

1,880

1,880

1,880

1,943

1,994

2,057

A WITH SOLID STATE STARTER

2,080

2,080

2,080

2,143

2,226

2,200

A2 OVERALL WIDTH (Less S.S.S)

1,915

1,915

2,365

2,365

2,365

2,496

2,496

2,496

C COOLER C/L

502

502

502

502

559

559

D CONDENSER C/L

438

438

438

470

438

470

A TUBE SHEET WIDTH

1

B OVERALL HEIGHT

Refer to Tables 6 and 7 on page 11 for valid compressor/shell/motor combinations.

REFRIGERANT RELIEF VALVE CONNECTIONS

VESSEL
COOLER
CONDENSER
OIL SEPARATOR

SIZE
1" FPT SINGLE
1" FPT DUAL
1" FPT DUAL & 2" NOM RUPTURE DISK

NOTES: 1. All dimensions are approximate. Certified dimensions are available on request.
2. Determine overall unit length by adding water box depth from table below to tube sheet length:

TYPE COMPACT WATER BOX

RETURN BOX
WITH VICTAULIC CONNECTION
WITH FLANGED CONNECTION

COOLER CODE

CONDENSER CODE

140
352
365

140
352
365

197
384
397

133
352
365

133
352
365

194
384
397

3. Unit height includes steel mounting plates under tube sheets. To determine overall installed height,
add 22mm for neoprene isolators (25.4 for optional spring isolators).
YORK INTERNATIONAL

27

Dimensions Metric
COMPACT WATER BOX NOZZLE ARRANGEMENTS
R-22 and R-134a UNITS

LD00274

NOZZLE ARRANGEMENTS
NO. OF
PASSES
1

COOLER
IN-OUT

COND.
IN-OUT

A-H
H-A
E-B
D-C
M-J
L-K
P-F
G-N

P-Q
Q-P
R-S
T-U

COOLER NOZZLE DIMENSIONS

COOLER
CODE
B
C
D
E
F

NOZZLE
SIZE (in.)
No. of Passes
1
2
3
8
6
4
10
6
6
12
8
6
12
8
6
14
10
8

DIMENSIONS (mm)
AA
254
324
327
327
371

BB
298
352
387
391
445

CC
375
425
489
492
565

DD
451
498
591
594
686

EE
495
527
657
657
759

FF
127
149
168
191
235

CONDENSER NOZZLE DIMENSIONS

COOLER
CODE
B
C
D
E
F

NOZZLE
SIZE (in.)
No. of Passes
1
2
8
6
10
8
12
10
12
10
14
12

DIMENSIONS (mm)
GG
330
292
368
375
432

HH
425
425
514
521
622

JJ
514
562
660
667
813

KK
114
111
152
152
197

NOTES:
1. All dimensions are approximate (shown for 1031 KPa DWP water side). Certified dimensions are available on request.
2. Standard water nozzles are furnished as welding stub-outs with Victaulic grooves, allowing the option of welding, flanges, or use of Victaulic
couplings. Factory installed, class 150 (ANSI B16.5, round slip-on, forged carbon steel with 1/16" raised face), water flanged nozzles are
optional. Companion flanges, nuts, bolts and gaskets are not furnished.
3. Add 22mm to all height dimensions to obtain installed height when using neoprene mounts or 25mm for optional spring vibration isolator mounts.
4. One, two and three-pass nozzle arrangements are available only in pairs shown and for all shell codes. Any pair of cooler nozzles may be used
in combination with any pair of condenser nozzles.
5. Condenser water must enter the water box through the bottom connection for proper operation of the subcooler to achieve rated performance.
6. Cooler water must enter the water box through the bottom connection to achieve rated performance.
7. Connected piping should allow for removal of compact water box for tube access and cleaning.

28

YORK INTERNATIONAL

FORM 160.47-EG1

FLOOR LAYOUT NEOPRENE ISOLATORS

R-22 & R-134a UNITS

LD00289

COMPRESSOR

SHELL
CODES
COOLER - COND.

A
TUBE SHEET
WIDTH

B
SHELL LENGTH
(To Outside Of Tube Sheets)

C
COOLER
SIDE

D
CONDENSER
SIDE

S0, S1

B-B
B-C
C-B
C-C

1292mm

3048mm

48mm

64mm

S2

B-B
B-C
C-B

1588mm

3048mm

48mm

64mm

C-C
C-D
D-C
D-D

1588mm

3048mm

48mm

64mm

S2, S3

1588mm

3048mm

48mm

64mm

3048mm

48mm

64mm

3658mm

48mm

64mm

3658mm

48mm

64mm

S4

D-C
D-D

1880mm

S4, S5

E-E
E-F
F-E
F-F

1880mm
1943mm
1994mm
2057mm

NOTES:
1. All dimensions are approximate. Certified dimensions are available on request.
2. Service clearance must be allowed as follows:
610mm at rear (condenser side) of unit and overhead.
915mm at front (cooler/control center side) of unit.
3050mm (3660mm on S4/S5 compressor) on either end of unit for tube cleaning or replacement. A doorway or properly located
opening may be used.
610mm on either end to allow for removal of water boxes for tube access and cleaning.
3. No special foundation required. Floor must be flat and level within 6mm, capable of carrying the operating weight of the unit.
4. Unit has four steel plate foot supports located under the tube sheets at each corner of shell package. Neoprene isolator pads are
field installed between foot support and floor.
5. All four neoprene isolator pads are identical. Pads are 25mm thick. Unit operating weights under 7423 kg. use 114mm x 114mm isolators; weights
above 7423 kg. use114mm x 152mm isolators.
6. Loading per isolator pad equals operating weight divided by four.
YORK INTERNATIONAL

29

Dimensions Metric
COOLER NOZZLE ARRANGEMENTS MARINE WATER BOXES
R-22 and R-134a UNITS
1-PASS

1-PASS

MOTOR END

COMPR. END

MOTOR END

2-PASS

COMPR. END

COMPR. END

LD00278

3-PASS

MOTOR END

30

MOTOR END

LD00277

3-PASS

B
C
D
E
F

LD00276

2-PASS

MOTOR END

Cooler
Size

COMPR. END

LD00275

A
394
445
508
508
533

COMPR. END

B
387
425
489
492
568

1-Pass
C
483
527
603
625
719

E
197
222
254
254
266

LD00279

A
343
343
394
406
483

DIMENSIONS
2-Pass
B
C
241
483
286
527
368
603
384
625
413
718

MOTOR END

COMPR. END

LD00280

(mm)
D
533
565
749
740
838

E
171
171
197
203
241

A
343
343
394
406
432

B
279
337
349
352
387

3-Pass
C
483
527
603
619
718

D
495
581
641
644
743

E
171
171
197
203
216

YORK INTERNATIONAL

FORM 160.47-EG1

COOLER NOZZLE ARRANGEMENTS MARINE WATER BOXES

R-22 & R-134a UNITS

COMPR. END

MOTOR END

LD00281

1-PASS & 3-PASS COOLERS

MOTOR END

COMPR. END
LD00282

2-PASS COOLERS
* Applies to compressor end if connections are on motor end.
** Applies to motor end if connections are on motor end.

WEIGHTS (To be added to Standard Unit Weights)

COOLER NOZZLE SIZES

Nozzle Size (In.)
No. of Passes

Cooler
Code
B
C
D
E
F

8
10
12
12
12

6
6
8
8
10

4
6
6
6
8

YORK INTERNATIONAL

Cooler
Code
B
C
D
E
F

Shipping Weight
Increase Kg

Operating Weight
Increase Kg

1-Pass

2-Pass

3-Pass

1-Pass

252
368
396
473
582

134
190
200
276
398

255
304
349
453
514

358
549
598
761
864

2-Pass 3-Pass
178
269
273
420
466

343
434
495
698
764

31

Dimensions Metric
CONDENSER NOZZLE ARRANGEMENTS MARINE WATER BOXES
R-22 & R-134a UNITS
1-PASS

1-PASS

MOTOR END

COMPR. END

MOTOR END

COMPR. END

LD00283

LD00284

2-PASS

2-PASS

MOTOR END

MOTOR END

COMPR. END

COMPR. END

LD00285

Condenser
Size
B
C
D
E
F

32

LD00286

DIMENSIONS (mm)
A
394
445
508
508
533

1-Pass
B
C
429
425
508
508
622

448
470
537
537
638

197
222
254
254
267

343
394
445
445
533

283
305
381
381
470

2-Pass
C
448
470
537
537
638

575
660
806
806
972

171
197
222
222
267
YORK INTERNATIONAL

FORM 160.47-EG1

CONDENSER NOZZLE ARRANGEMENTS MARINE WATER BOXES

R-22 & R-134a UNITS

MOTOR END

COMPR. END

1-PASS

LD00287

MOTOR END

COMPR. END

2-PASS

LD00288

* Applies to compressor end if connections are on motor end.

** Applies to motor end if connections are on motor end.

CONDENSER NOZZLE SIZES

Condenser
Code
B
C
D
E
F

Nozzle Size (In.)

No. of Passes
1

8
10
12
12
14

6
8
10
10
12

YORK INTERNATIONAL

WEIGHTS (To be added to Standard Unit Weights)

Condenser
Code
B
C
D
E
F

Shipping Weight
Increase Kgs

Operating Weight
Increase Kgs

1-Pass

2-Pass

1-Pass

2-Pass

246
312
372
372
456

110
149
144
144
209

338
463
561
561
721

149
216
212
212
320

33

Weights Metric
R-22 & R-134a UNITS
50 AND 60 HERTZ

SHELL
CODE
COOLER
COND.

COMPRESSOR

SHIPPING
WT.
(Kgs.)

OPERATING
WT.
(Kgs.)

REFRIGERANT
CHARGE
(Kgs.
R-22)

REFRIGERANT
CHARGE
(Kgs.
R-134a)

BA-BA
BA-BB
BB-BA
BB-BB
BA-CA
BA-CB
BB-CA
BB-CB
CA-BA
CA-BB
CB-BA
CB-BB
CA-CA
CA-CB
CB-CA
CB-CB
BA-BA
BA-BB
BB-BA
BB-BB
BA-CA
BA-CB
BB-CA
BB-CB
CA-BA
CA-BB
CB-BA
CB-BB
CA-CA
CA-CB
CB-CA
CB-CB
BA-BA
BA-BB
BB-BA
BB-BB
BA-CA
BA-CB
BB-CA
BB-CB
CA-BA
CA-BB
CB-BA
CB-BB
CA-CA
CA-CB
CB-CA
CB-CB

S0
S0
S0
S0
S0
S0
S0
S0
S0
S0
S0
S0
S0
S0
S0
S0
S1
S1
S1
S1
S1
S1
S1
S1
S1
S1
S1
S1
S1
S1
S1
S1
S2
S2
S2
S2
S2
S2
S2
S2
S2
S2
S2
S2
S2
S2
S2
S2

3,805
3,873
3,853
3,921
4,147
4,271
4,205
4,330
4,217
4,286
4,322
4,390
4,541
4,665
4,646
4,770
3,835
3,905
3,883
3,951
4,177
4,301
4,235
4,360
4,247
4,315
4,352
4,420
4,571
4,695
4,676
4,800
4,782
4,850
4,830
4,898
5,125
5,249
5,183
5,308
5,195
5,264
5,299
5,367
5,509
5,633
5,614
5,738

4,091
4,189
4,167
4,265
4,534
4,712
4,620
4,799
4,574
4,672
4,723
4,820
4,999
5,177
5,147
5,325
4,121
4,219
4,197
4,295
4,524
4,742
4,650
4,829
4,604
4,702
4,753
4,850
5,029
5,207
5,177
5,355
5,069
5,167
5,145
5,243
5,473
5,691
5,598
5,777
5,553
5,650
5,700
5,798
5,967
6,145
6,116
6,293

222
222
209
209
236
236
218
218
281
281
281
281
295
295
295
295
222
222
209
209
236
236
218
218
281
281
281
281
295
295
295
295

308
308
308
308

200
200
188
188
212
212
196
196
253
253
253
253
265
265
265
265
200
200
188
188
212
212
196
196
253
253
253
253
265
265
265
265
200
200
188
188
212
212
196
196
253
253
253
253
278
278
278
278

34

SHELL
COMCODE
PRESCOOLER SOR
COND.
CA-DA
CA-DB
CB-DA
CB-DB
DA-CA
DA-CB
DB-CA
DB-CB
DC-CA
DC-CB
DA-DA
DA-DB
DB-DA
DB-DB
DC-DA
DC-DB
CA-CA
CA-CB
CB-CA
CB-CB
CA-DA
CA-DB
CB-DA
CB-DB
DA-CA
DA-CB
DB-CA
DB-CB
DC-CA
DC-CB
DA-DA
DA-DB
DB-DA
DB-DB
DC-DA
DC-DB
DA-CA
DA-CB
DB-CA
DB-CB
DC-CA
DC-CB
DA-DA
DA-DB
DB-DA
DB-DB
DC-DA
DC-DB

S2
S2
S2
S2
S2
S2
S2
S2
S2
S2
S2
S2
S2
S2
S2
S2
S3
S3
S3
S3
S3
S3
S3
S3
S3
S3
S3
S3
S3
S3
S3
S3
S3
S3
S3
S3
S4
S4
S4
S4
S4
S4
S4
S4
S4
S4
S4
S4

SHIPPING
WT.
(Kgs.)

OPERATING
WT.
(Kgs.)

6,059
6,293
6,164
6,398
6,030
6,159
6,200
6,324
6,362
6,486
6,599
6,834
6,745
6,979
6,902
7,136
5,606
5,730
5,711
5,836
6,157
6,391
6,261
6,497
6,122
6,246
6,287
6,411
6,450
6,573
6,687
6,921
6,832
7,066
6,989
7,224
7,742
7,866
7,907
8,031
8,070
8,194
8,307
8,543
8,453
8,688
8,611
8,812

6,697
7,034
6,846
7,182
6,568
6,746
6,808
6,985
7,054
7,232
7,314
7,650
7,533
7,869
7,909
7,612
6,066
6,243
6,213
6,391
6,796
7,133
6,946
7,282
6,656
6,833
6,895
7,073
7,141
7,319
7,401
7,737
7,620
7,957
7,862
8,198
8,277
8,455
8,517
8,695
8,764
8,940
9,023
9,360
9,243
9,580
9,486
9,821

REFRIGERANT
CHARGE
(Kgs.
R-22)

REFRIGERANT
CHARGE
(Kgs.
R-134a)

340
340
340
340
381
381
381
381
381
381
431
431
413
413
381
381

381
381
381
381
381
381
431
431
413
413
381
381

306
306
306
306
343
343
343
343
343
343
388
388
371
371
343
343
278
278
278
278
306
306
306
306
343
343
343
343
343
343
388
388
371
371
343
343
336
336
336
336
336
336
376
376
363
363
336
336

YORK INTERNATIONAL

FORM 160.47-EG1

R-22 & R-134a UNITS

50 AND 60 HERTZ

SHELL
COMCODE
PRESCOOLER SOR
COND.

SHIPPING
WT.
(Kgs.)

OPERATING
WT.
(Kgs.)

REFRIGERANT
CHARGE
(Kgs.
R-22)

REFRIGERANT
CHARGE
(Kgs.
R-134a)

EA-EA
EA-EB
EB-EA
EB-EB
EC-EA
EC-EB
EA-FA
EA-FB
EB-FA
EB-FB
EC-FA
EC-FB
FA-EA
FA-EB
FB-EA
FB-EB
FC-EA
FC-EB
FA-FA
FA-FB
FB-FA
FB-FB
FC-FA
FC-FB

9,281
9,573
9,505
9,767
9,690
9,979
10,653
11,202
10,847
11,394
11,060
11,609
10,397
10,722
10,755
11,017
10,964
11,404
11,783
12,332
12,078
12,624
12,314
13,013

9,929
10,316
10,199
10,586
10,496
10,882
11,609
12,334
11,875
12,601
12,175
12,898
11,339
11,727
11,749
12,137
12,282
12,669
12,998
13,724
13,405
14,131
13,939
14,662

635
635
612
612
590
590
689
689
689
658
658
658

907
907
907
862
862
862

572
572
551
551
531
531
621
621
621
592
592
592
767
767
767
767
735
735
816
816
816
776
776
776

NOTE:

S4
S4
S4
S4
S4
S4
S4
S4
S4
S4
S4
S4
S4
S4
S4
S4
S4
S4
S4
S4
S4
S4
S4
S4

SHELL
COMCODE
PRESCOOLER SOR
COND.

SHIPPING
WT.
(Kgs.)

OPERATING
WT.
(Kgs.)

REFRIGERANT
CHARGE
(Kgs.
R-22)

REFRIGERANT
CHARGE
(Kgs.
R-134a)

EA-EA
EA-EB
EB-EA
EB-EB
EC-EA
EC-EB
EA-FA
EA-FB
EB-FA
EB-FB
EC-FA
EC-FB
FA-EA
FA-EB
FB-EA
FB-EB
FC-EA
FC-EB
FA-FA
FA-FB
FB-FA
FB-FB
FC-FA
FC-FB

9,424
9,717
9,650
9,913
9,835
10,125
10,799
11,349
10,995
11,542
11,207
11,757
10,557
10,850
10,882
11,144
11,092
11,532
11,910
12,459
12,205
12,751
12,591
13,140

10,074
10,462
10,345
10,742
10,642
11,030
11,757
12,484
12,024
12,752
12,325
13,050
11,467
11,855
11,877
12,264
12,409
12,797
13,125
13,851
13,532
14,258
14,066
14,789

907
907
907
862
862
862

572
572
551
551
531
531
621
621
621
592
592
592
767
767
767
735
735
735
816
816
816
776
776
776

S5
S5
S5
S5
S5
S5
S5
S5
S5
S5
S5
S5
S5
S5
S5
S5
S5
S5
S5
S5
S5
S5
S5
S5

1. Calculate total chiller weight by adding motor weight, solid state starter weight, and marine water box weights, if applicable.
2. Shipping weight includes refrigerant and oil charge. Operating weight includes water in tubes and water boxes.
3. Weights based on standard tubes in coolers and condensers.

MOTOR WEIGHTS
MOTOR CODE
60 Hz
CF
CG
CH
CJ
CK
CL
CM
CN
CP
CR
CS
CT
CU
CV
YORK INTERNATIONAL

50 Hz
5 CC
5 CC
5 CD
5 CE
5 CF
5 CG
5 CH
5 CI
5 CJ
5 CK
5 CL
5 CM
5 CN
5 CO

WEIGHT
(Kgs)

490
490
508
508
662
689
875
875
898
898
1,075
1,125
1,125
1,195

SOLID STATE STARTER

WEIGHT
SIZE

Kgs

7L, 14L

91

26L, 33L

136

35

Guide Specifications
Furnish and install where indicated on the drawings
YORK Millennium Rotary Screw Liquid
Chilling-Units(s). Each unit shall produce a capacity
of
tons, cooling
GPM of
from
F to
F when supplied with
GPM of
F. Power input shall not
condenser water at
exceed
KW with an IPLV (APLV) of
. The
cooler shall be selected for
ft2 F hr/BTU fouling
ft.
factor and a maximum liquid pressure drop of
Water side shall be designed for 150 psig working pressure. The condenser shall be selected for
foulft.
ing factor and maximum liquid pressure drop of
Water side shall be designed for 150 psig working pressure. Power shall be supplied to the compressor motor
at
volts 3-phase (60)(50) Hertz and controls
at 115 volts 1-phase (60)(50) Hertz.
(or)
Furnish and install where indicated on the drawings
YORK Millennium Rotary Screw Liquid
Chilling-Units(s). Each unit shall produce a capacity
of
KW, cooling
L/S of
from
C to
C when supplied with
L/S of
condenser water at
C. Power input shall not
exceed
KW with an IPLV (APLV) of
. The
cooler shall be selected for
M2 C/W fouling
factor and a maximum liquid pressure drop of
_
kpa. Water side shall be designed for 1034 KPa working pressure. The condenser shall be selected for
M2 C/W fouling factor and maximum liquid pressure
drop of
KPa. Water side shall be designed for
1034 KPa working pressure. Power shall be supplied
volts 3-phase 50
to the compressor motor at
Hertz and controls at 115 volts 1-phase 50 Hertz.
Performance shall be certified in accordance with ARI
Standard 550-92 (where applicable). Only chillers that
are listed in the ARI Certification Program for Centrifugal and Rotary Screw Water Chillers are acceptable.
Each unit shall be completely factory packaged including evaporator (cooler), condenser, subcooler, oil separator, compressor, motor, lubrication system, Microprocessor Control Center (Solid State Starter with optional non-fused disconnect) and refrigerant isolation
valves. The factor y package shall consist of a
Leaktight design, with no pipe thread connections that
can loosen and leak over time. All units shall ship with
a full charge of refrigerant (HCFC-22 or HFC-134a)
and oil. (Alternatively, the chiller shall be shipped with

36

the compressor, control panel and oil separator removed (Form 3) or also with the shells separated (Form
7) to allow rigging into the equipment room. All units
that ship disassembled shall be assembled and factory run tested prior to disassembly and shipment).
Compressor
The compressor shall be an open-drive, rotary-screw
type. The compressor housing shall be of cast iron,
precision machined to provide minimal clearance for
the rotors. The rotors shall be manufactured from forged
steel and use asymmetric profiles operating at a maximum speed of (3570 RPM/60 Hz) (2975 RPM/50 Hz).
The compressor shall incorporate a complete anti-friction bearing design to reduce power and increase reliability; four separate cylindrical roller bearings to
handle radial loads; and two 4-point angular contact
ball bearings to handle axial loads. The compressor
shall have an internal oil reservoir to assure a constant supply of oil to the bearings at all times. A spring
actuated positive seating check valve shall be incorporated in the compressor housing to prevent rotor
backspin during shutdown. The open-drive compressor shaft seal consists of a bellows-type spring loaded
precision lapped ceramic ring, PTFE static seal, and a
precision lapped ceramic rotating collar. The seal cavity is maintained at intermediate pressure with its oil
discharged to the oil drain from the compressor. Combining intermediate pressure with direct oil injection
provides cool, non-foaming lubricant to the seal which
assures a long life.
Capacity control shall be achieved by use of a slide
valve to provide fully modulating control from 100% to
10% of full load. The slide valve shall be actuated by
oil pressure, controlled by external solenoid valves
through the MicroComputer Control Center. The unit
shall be capable of operating with lower temperature
cooling tower water during part-load operation in accordance with ARI Standard 550. If the unit can not
operate at the minimum load, the manufacturer shall
provide a hot-gas-bypass system to allow operation at
10% load, and advise the minimum load and power
input of the unit at the point hot-gas-bypass is actuated.
Motor Driveline
The motor shall be 2-pole, continuous duty, squirrel
cage induction type, and shall have an open drip-proof
enclosure. Motor full-load amperes at design condi-

YORK INTERNATIONAL

FORM 160.47-EG1

tions shall not exceed motor nameplate (FLA). Motor

shall be designed for use with the type starter specified. Motor shall be factory-mounted and directly connected to the compressor to provide compressor/motor alignment.
Lubrication System
An adequate supply of oil shall be available to the compressor at all times. During start-up and coastdown,
this shall be achieved by oil reservoirs in the compressor, or by prelube and postlube oil pump operation. During operation, oil shall be delivered by positive system pressure differential or full-time operation
of an oil pump. An oil reservoir shall be located in the
compressor to lubricate bearings in the case of a power
failure.
All chillers shall be provided with a single oil filter housing with isolation valves. An optional dual filter is available which allows immediate switching from one filter
to the other, eliminating downtime during filter changes.
The off-line oil filter must be capable of being changed
during chiller operation. The chiller shall ship with a 3
Micron absolute oil filter, (two filters for dual filter option) maintaining a clean oil system and ensuring superior compressor life.

plate with fusion welded seams; have carbon steel tube

sheets, drilled and reamed to accommodate the tubes;
and intermediate tube supports spaced no more than
four feet apart. The refrigerant side shall be designed,
tested and stamped in accordance with ASME Boiler
and Pressure Vessel Code, Section VIII Division 1
(A.D. Merkblatter or other European Pressure Vessel
Code). When required by the refrigeration safety code,
the vessel shall have a refrigerant relief device(s) set
at 300 psig (2069 KPa). Tubes shall be high-efficiency,
internally enhanced type. Each tube shall be roller expanded into the tube sheets providing a leak-proof seal,
and be individually replaceable. Water velocity through
the tubes shall not exceed 12 FPS (3.6 m/s). Liquid
level sight glass shall be located on the side of the
shell to aid in determining proper refrigerant charge.
Water boxes shall be removable to permit tube cleaning and replacement. Stubout water connections having Victaulic grooves shall be provided. Water boxes
shall be designed for 150 psig (1034 KPa) design working pressure and be tested at 225 psig (1551 KPa).
Vent and drain connections with plugs shall be provided on each water box.
Condenser

Evaporator

Condenser shall be of the shell-and-tube type, designed

for 300 psig (2069 KPa) working pressure on the refrigerant side, and be tested at 450 psig (3103 KPa).
Shell shall be fabricated from rolled carbon steel plate
with fusion welded seams; have carbon steel tube
sheets, drilled and reamed to accommodate the tubes;
and intermediate tube supports spaced no more than
four feet apart. A refrigerant subcooler shall be provided for improved cycle efficiency. The refrigerant
side shall be designed, tested and stamped in accordance with ASME Boiler and Pressure Vessel Code,
Section VIII Division 1 (A.D. Merkblatter or other European Pressure Vessel Code). When required by the
refrigeration safety code, the vessel shall have a refrigerant relief device(s) set at 300 psig (2069 KPa).
Tubes shall be high-efficiency, internally enhanced type.
Each tube shall be roller expanded into the tube sheets
providing a leak-proof seal, and be individually replaceable. Water velocity through the tubes shall not exceed
12 FPS.

Evaporator shall be of the shell-and-tube, flooded type

designed for 300 psig (2069 KPa) working pressure on
the refrigerant side, and be tested at 450 psig (3103
KPa). Shell shall be fabricated from rolled carbon steel

Water boxes shall be removable to permit tube cleaning and replacement. Stubout water connections having Victaulic grooves shall be provided. Water Boxes
shall be designed for 150 psig (1034 KPa) design work-

An immersion oil heater shall be provided, temperature actuated, to effectively remove refrigerant from
the oil. Power wiring to the Control Center shall be
factory installed. The oil cooler shall be refrigerant cooled
and factory piped, requiring no auxiliary water or refrigerant piping in the field. Water cooled oil coolers
are not acceptable due to possible refrigerant and oil
contamination. An oil eductor shall be provided to automatically remove oil which may have migrated to the
evaporator and return it to the compressor. The oil separator shall be of a horizontal design with no moving
parts, and shall provide effective oil separation before
the refrigerant enters the heat exchangers. The oil separator shall be designed, tested and stamped in accordance with ASME Boiler and Pressure Vessel Code,
Section VIII Division 1 (A.D. Merkblatter or other European Pressure Vessel Code).

YORK INTERNATIONAL

37

Guide Specifications
ing pressure and be tested at 225 psig (1551 KPa).
Vent and drain connections with plugs shall be provided on each water box.
Refrigerant System
The YS chiller is equipped with a refrigerant metering
device consisting of a fixed orifice and modulating valve
controlled via the micro panel. This control ensures
proper refrigerant flow to the evaporator over a wide
range of operating conditions, including thermal storage applications with chilled water reset. Valve operation is programmable and can be customized for a specific application via the micro panel keypad.
The condenser shell shall be capable of storing the
entire system refrigerant charge during servicing. Isolation from the rest of the system shall be by manually
operated isolation valves located at the inlet and outlet
of the condenser. Additional valves shall be provided to
facilitate removal of refrigerant charge from the system.
Control Center
Each unit shall be furnished complete with a MicroComputer Control Center in a locked enclosure, factorymounted, wired, and tested. The Control Center shall
include a 40-character alphanumeric display showing
all system parameters in the English language with
numeric data in English (metric) units.
Digital programming of essential setpoints through a
color coded, tactile-feel keypad shall include:
leaving chilled water temperature
percent current limit
pulldown demand limiting
seven-day time clock for starting and stopping chiller,
pumps, and tower (complete with holiday schedule)
remote reset temperature range.
All safety and cycle shutdowns shall be annunciated
through the alphanumeric display and consist of day,
time, cause of shutdown, and type of restart required.
Safety shutdowns shall include:
high condenser pressure
low oil pressure at compressor

38

clogged oil filter

high oil temperature
high oil pressure
high compressor discharge temperature
low evaporator pressure
motor controller fault
sensor malfunction.
Cycling shutdowns shall include:
low water temperature
cooler/condenser water flow interruption
power fault
internal time clock
anti-recycle.
System operating information shall include:
return/leaving chilled water temperatures
return/leaving condenser water temperatures
evaporator/condenser refrigerant pressures
oil pressures at compressor and oil filter differential
percent motor current
evaporator/condenser saturation temperatures
compressor discharge temperature
oil temperature
percent slide valve position
operating hours
number of compressor starts.
The control panel shall be provided with a thermal ice
storage control mode to enhance system performance
during ice building operation. In the thermal storage
control mode, the chiller shall stay at 100% load until
the setpoint shutdown temperature is reached. To add
greater operating flexibility and eliminate unnecessary
chiller cycling, two different Low Water (Liquid) Temperature Restart Thresholds shall be programmable,
one for the ice mode and one for the standard cooling
mode. The chiller shall have the capability to remain
in the standard control mode for temperatures between
20 to 32F (6.7 to 0C) for applications involving a
process cooling duty that requires leaving chilled liquid temperature setpoint control.
Security access shall be provided to prevent unauthorized change of setpoints, to allow local or remote control of the chiller.

YORK INTERNATIONAL

FORM 160.47-EG1

The chiller shall be provided with an RS-232 port to

output all system operating data and shutdown/cycling
messages to a field-supplied printer. The Control Center shall be programmable to provide data logs to the
printer at a set time interval.
Control Center shall be able to interface with a building
automation system to provide remote chiller start/stop;
reset of chilled water temperature; reset of current limit;
and status messages indicating chiller is ready to start,
chiller is operating, chiller is shut down on a safety
requiring reset, and chiller is shut down on a recycling
safety.
Compressor Motor Starter (Option)
The chiller manufacturer shall furnish a reduced-voltage Solid State Starter for the compressor motor.
Starter shall be factory-mounted and wired on the
chiller. The starter shall provide, through the use of
silicon controlled rectifiers, a smooth acceleration of
the motor without current transitions or transients. The
starter enclosure shall be NEMA 1, with a hinged access door with lock and key. Electrical lugs for incoming power wiring shall be provided.

YORK INTERNATIONAL

Protective devices shall include:

phase rotation protection
single-phase failure protection
momentary power interruption protection
high/low line voltage protection.
Starter shall include:
three leg sensing overloads
120-volt control transformer for all unit controls
non-fused disconnect switch.
Three-phase voltage and current readings shall be coordinated with the unit control center, with digital readout on the display.
Start-up and Operator Training
The chiller manufacturer shall include the services of
a factory-trained, field service representative to supervise the initial start-up and concurrent operator instruction.

39

SI Metric Conversion
MULTIPLY THIS
ENGLISH VALUE

BY

TO OBTAIN THIS
METRIC VALUE

TONS REFRIGERANT EFFECT (ton)

KILOWATTS (kW)
HORSEPOWER (hp)
GALLONS / MINUTE (gpm)
FEET (ft)
INCHES (in)
POUNDS (lb)
FEET / SECOND (fps)
FEET OF WATER (ft)
POUNDS / SQ. INCH (psi)

3.516
NO CHANGE
0.7457
0.0631
304.8
25.4
0.4536
0.3048
2.989
6.895

KILOWATTS (kW)
KILOWATTS (kW)
KILOWATTS (kW)
LITERS / SECONDS (L/s)
MILLIMETERS (mm)
MILLIMETERS (mm)
KILOGRAMS (kg)
METERS / SECOND (m/s)
KILOPASCALS (k Pa)
KILOPASCALS (k Pa)

MEASUREMENT
CAPACITY
POWER
FLOW RATE
LENGTH
WEIGHT
VELOCITY
PRESSURE DROP

Temperature

Integrated Part Load Value (IPLV)

To convert degrees Fahrenheit (F) to degrees Celsius (C),

subtract 32 and multiply by 5/9 or 0.5556.

In the English I-P system, IPLV is calculated by the following formula. A full explanation is shown on page 3:

To convert a temperature range (i.e., 10F or 12F chilled

water range) from Fahrenheit to Celsius, multiply by 5/9 or
0.5556.

IPLV
or
=
APLV
Where:

Efficiency
In the English I-P system, chiller efficiency is measured in
kW / ton:
kW input
tons refrigerant effect

kW / ton =

In the SI Metric system, chiller efficiency is measured in

Coefficient of Performance (COP).
kW refrigeration effect

COP =

kW input

1
0.17
A
A
B
C
D

=
=
=
=

0.39
B

0.33
C

0.11
D

kW / ton at 100% Load

kW / ton at 75% Load
kW / ton at 50% Load
kW / ton at 25% Load

In SI Metric, the formula is:

IPLV
or
=
APLV
Where:

0.17A + 0.39B + 0.33C + 0.11D

A
B
C
D

=
=
=
=

COP at 100% Load

COP at 75% Load
COP at 50% Load
COP at 25% Load

kW / ton and COP are related as follows:

FOULING FACTOR
kW / ton =

COP =

3.516
COP

3.516
kW / ton

ENGLISH I-P
(ft2 F hr/BTU)

EQUIVALENT SI METRIC
(M2 C/W)

0.00025
0.00050
0.00075

0.000044
0.000088
0.000132

Proud Sponsor
of the 1998
U.S. Olympic Team
36USC380
P.O. Box 1592, York, Pennsylvania USA 17405-1592
Copyright by York International Corporation 1998
Form 160.47-EG1 (498)
Supersedes: 160.47-EG1 (1096)

Subject to change without notice. Printed in USA

ALL RIGHTS RESERVED