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Visual Inspection
The area for visual inspection to be cleaned thoroughly (Loose scale, oil, dirt,
sludge etc. shall be removed from surface) as per the requirement of the
inspection agency and the Engineer-in-charge and also to provide assistance
for carrying out the visual inspection on the following areas.
a) Steam Drum
b) Mud (Bottom) Drum
c) Economizer Return bends
d) Main Steam Header
e) Economizer inlet and outlet headers
f) BFW inlet line
g) Boiler Bank Tubes (Convection)
h) Main Steam header
a) Steam Drum
Inside
100% of the welds including circumference and longitudinal seams,
nozzle welds, welding spots/areas of temporary attachments i.e.
brackets, clamps, cleat etc.
Outside
Fillet welds of supports, reinforcements in the dish ends and
legs/stub to reinforcement pads (if any).
Nozzle to shell welds and reinforcement pads including manhole
welds.
b) Mud (Bottom) Drum
Inside
100% of the welds including circumference and longitudinal seams,
Downcomer, nozzle welds, welding spots/areas of temporary
attachments i.e. brackets, clamps, cleat etc.
Outside
Fillet welds of supports, reinforcements in the dish ends and
legs/stub to reinforcement pads (if any).
Downcomer, Nozzle to shell welds and reinforcement pads
including manhole welds.
c) Economizerinlet and outlet headers:
Butt weld joint where accessible.
d) Main steam Header
Outside
100% of the butt welds joints, welding spots / areas of temporary
attachments.
e) BFW inlet line:
100% of the butt welds joints to be done.
In-Situ Metallography (Replica)
a) Steam Drum
Inside & Outside
5 Points.
b) Mud (Bottom) Drum
Inside & Outside
5 Points.
c) High temperature Headers (Top headers) (2 Nos.)
2 Points per header (4 Points).