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LETTER OF TRANSMITTAL

From: 77 Construction USA Corp

Contract:

DABS-93-ICB-051

Date:

30-Jun-2015

Submittal No:

0109

Re-Submittal No:

0000

Submittal Code:

SA

Specification:

77Contract Volume II TE-8.26 220VDC


STATION BATTERY SYSTEM

Description:

Rectifier and Battery System Submittal

114 Essex Street Ste 100


Rochelle Park, NJ USA
To:

GFA Consulting Ltd.


Darulaman Road
Kabul, Afghanistan

Atten: Mr. Andrew Doucette


WE ARE SENDING YOU

X ATTACHED

UNDER SEPARATE COVER VIA:

THE FOLLOWING ITEMS:

SHOP DRAWINGS

PRINTS

PLANS

SAMPLES

COPY OF LETTER

CHANGE ORDER

EXTRA WORK ORDERS

RFI

COPIES
DATE
1
30-Jun-15
1
30-Jun-15

NUMBER
1
2

SPECIFICATIONS
X SUBMITTAL

DESCRIPTION
option 1 (according to contract)
option 2 (corrected values)
***nothing follows***

THESE ARE TRANSMITTED

AS CHECKED BELOW

FOR APPROVAL

NO EXCEPTIONS NOTED

RESUBMIT____COPIES FOR APPROVAL

FOR YOUR USE

EXCEPTIONS NOTED

FOR YOUR FILE

AS REQUESTED

RETURNED FOR CORRECTIONS

RETURN______CORRECTED PRINTS

FOR REVIEW AND COMMENT

RECEIVED FOR DISTRIBUTION

FOR BIDS DUE

X OTHER

DRAWINGS IN ACCORDANCE WITH PROJECT SPECIFICATION SECTION:


REMARKS:

COPY TO:

GFA DMS, GFA COP, GFA DCOP & GFA QA/QC

SIGNED:
30-Jun-2015

NOTE: IF ENCLOSURES ARE NOT AS NOTED, KINDLY NOTIFY US AT ONCE.

7.4.1-0109

01 Jul 2015

Option 1
(According to contract)

THE SOURCE OF POWER


electric energy for versatile applications

2MVR600
TOP TERMINAL VRLA

Product design features:

12+ years design life, EUROBAT specification Long Life


Extremely high cyclic life and float life performance
Wide range of operating temperature -20C to +55C
One-way valve regulated system with flame-arrestor
Internal gas recombination efficiency 98% - 99%
Easy for installation, maintenance free product
Delivered ready for use at 100% of its nominal capacity
Shock resistant ABS flame retardant container and lid
Three-layer terminal sealing for leak-free operation
Female M8 brass terminals with no need for retightening
Non-hazardous cargo for ground, sea and air transport
Fully recyclable product
Electrical Characteristics
at 20C

Nominal voltage
10 hour capacity to 1.80 Vpc
8 hour capacity to 1.75 Vpc
Float voltage
Accelerated charge voltage
Shelf life
Short circuit current
Internal resistance

at 25C

2 Volts
603.0 Ah
621.0 Ah
589.6 Ah
607.2 Ah
2.27 Vpc 1%
2.26 Vpc 1%
2.40 Vpc without current limit
1 year
6700 Amps
0.31 m

MONBAT is proud to be certified for ISO 9001:2000,


ISO 14001:1996, OHSAS 18001:1999, AQAP 2110

Mechanical Characteristics
SI Units
US Units
Length
386 mm
15.2 inches
Width
168 mm
6.6 inches
Height
232 mm
9.1 inches
Weight
41.5 kg
91.5 lbs
Terminal Torque
9.0 Nm
79.6 in.lbs

All MONBAT VRLA batteries are fully


compliant with IEC 60 896 - 21/22,
EN 60 896 - part 2, BS 6290 - part 4

Uf, Vpc
1.60
1.65
1.70
1.75
1.80
1.85

5 min
2050.0
1880.0
1736.7
1573.3
1386.7
1183.3

Discharge performance at constant current discharge (A) for battery 2MVR600 at 20C
10 min 15 min 20 min 30 min 45 min
1h
2h
3h
4h
5h
8h
1440.0 1133.3 933.3 700.0 498.3 397.7 229.0 167.7 133.7 112.0
75.7
1386.7 1100.7 913.3 686.7 487.3 386.3 226.7 166.7 132.3 110.3
75.0
1296.7 1050.0 883.3 663.3 473.7 380.0 223.7 164.7 131.3 110.0
74.3
1228.0 1003.3 853.3 638.3 456.0 367.3 218.0 162.3 129.7 108.3
73.7
1103.3 930.0 793.3 596.0 435.3 352.0 213.0 158.3 126.3 106.3
72.3
972.0 833.3 700.0 528.0 398.3 326.7 201.0 150.0 120.0 101.7
68.7

10 h
62.7
62.0
61.7
61.0
60.3
57.7

20 h
34.3
33.7
33.3
33.0
32.3
31.3

Uf, Vpc
1.60
1.65
1.70
1.75
1.80
1.85

5 min
2111.5
1936.4
1788.8
1620.5
1428.3
1218.8

Discharge performance at constant current discharge (A) for battery 2MVR600 at 25C
10 min 15 min 20 min 30 min 45 min
1h
2h
3h
4h
5h
8h
1483.2 1167.3 961.3 721.0 513.3 409.6 235.9 172.7 137.7 115.4
77.9
1418.0 1133.7 940.7 707.3 502.0 397.9 233.5 171.7 136.3 113.6
77.3
1335.6 1081.5 909.8 683.2 487.9 391.4 230.4 169.6 135.3 113.3
76.6
1264.8 1033.4 878.9 657.5 469.7 378.4 224.5 167.2 133.6 111.6
75.9
1136.4 957.9 817.1 613.9 448.4 362.6 219.4 163.1 130.1 109.5
74.5
1001.2 858.3 721.0 543.8 410.3 336.5 207.0 154.5 123.6 104.7
70.7

10 h
64.5
63.9
63.5
62.8
62.1
59.4

20 h
35.4
34.7
34.3
34.0
33.3
32.3

Uf, Vpc
1.60
1.65
1.70
1.75
1.80
1.85

5 min
2955.6
2811.1
2644.4
2477.8
2211.1
1872.2

Discharge performance at constant power discharge (W per cell) for battery 2MVR600 at 20C
10 min 15 min 20 min 30 min 45 min
1h
2h
3h
4h
5h
8h
2138.9 1688.9 1400.0 1070.0 805.9 660.8 405.6 297.8 236.1 197.8 137.8
2055.6 1644.4 1377.8 1052.2 792.6 644.4 400.0 296.7 235.2 196.7 137.0
1988.9 1583.3 1338.9 1036.7 777.8 638.6 396.7 292.2 233.3 194.4 135.6
1888.9 1511.1 1277.8 1000.0 758.6 625.2 392.2 290.0 230.3 192.6 134.1
1688.9 1377.8 1183.7 940.8 726.8 610.3 382.2 282.2 225.9 188.9 131.9
1477.8 1215.6 1055.6 844.4 666.7 563.3 364.4 270.0 216.7 181.4 127.8

10 h
117.0
115.6
115.2
114.8
111.9
108.1

20 h
65.9
65.2
64.8
64.1
63.7
62.2

Uf, Vpc
1.60
1.65
1.70
1.75
1.80
1.85

5 min
3044.2
2895.4
2723.8
2552.1
2277.4
1928.4

Discharge performance at constant power discharge (W per cell) for battery 2MVR600 at 25C
10 min 15 min 20 min 30 min 45 min
1h
2h
3h
4h
5h
8h
2203.1 1739.6 1442.0 1102.1 830.1 680.6 417.7 306.7 243.2 203.7 141.9
2117.2 1693.8 1419.1 1083.8 816.3 663.8 412.0 305.6 242.3 202.6 141.1
2048.6 1630.8 1379.1 1067.8 801.1 657.7 408.6 301.0 240.3 200.3 139.6
1945.6 1556.4 1316.1 1030.0 781.3 644.0 404.0 298.7 237.2 198.3 138.1
1739.6 1419.1 1219.2 969.0 748.5 628.6 393.7 290.7 232.7 194.6 135.8
1522.1 1252.0 1087.2 869.8 686.7 580.2 375.4 278.1 223.2 186.9 131.6

10 h
120.5
119.0
118.7
118.2
115.2
111.4

20 h
67.9
67.2
66.7
66.0
65.6
64.1

www.nettaelektronik.com

+90 216 313 29 70

EnvironmentallyCertified

CertificateofRegistration

PmiElektrikveElektronikSistemleriDisTicaretLtd.Sti.
H.RifatPasaMah.PerpaTicaretMerkeziABlokK:12No:1767Sisli,Istanbul,Turkey
ModernKerestecilerSanayiSitesi1.Cad.23.Sok.,No:12SarayKazan/Ankara,Turkey

TheabovelicenseehasbeenassessedandregisteredbyTQCSInternationalPtyLtdashavingthecapabilityto
controltheenvironmentalsystemsassociatedwithitsoperationsinaccordancewiththeconditionsofthe
LicenceAgreementatorfromtheaddressesshownabove,underanenvironmentalmanagementsystem
complyingwiththerequirementsof:

ISO14001:2004

Theregistrationcoversthedesign,manufacture,saleandserviceofpowersupplies,voltageregulatorsandother
electricalequipment.

IssueDate:11April2012
ExpiryDate:04April2015

LicenceNo:TK2846QCEC
OriginalCertification:11April2012

CraigJBates
President
TQCSInternational(Group)PtyLtd

LorraineWelsh
AccreditationManager
TQCSInternationalPtyLtd

Forandonbehalfofthe
TQCSICertificationApprovalPanel

Thiscertificateverifiestheoriginalcertificateissuedandisvalidaslongasitisdisplayedasanelectroniccopyatwww.tqcsi.comand
surveillanceauditsaresatisfactorilycompleted.

TQCSINTERNATIONALPTYLTD
www.tqcsi.com

www.jasanz.org/register

QualityCertified

CertificateofRegistration

PmiElektrikveElektronikSistemleriDisTicaretLtd.Sti.
H.RifatPasaMah.PerpaTicaretMerkeziABlokK:12No:1767Sisli,Istanbul,Turkey
ModernKerestecilerSanayiSitesi1.Cad.23.Sok.,No:12SarayKazan/Ankara,Turkey

TheabovelicenseehasbeenassessedandregisteredbyTQCSInternationalPtyLtdashavingthecapabilityto
controlthequalityofgoodsorservicesprovidedinaccordancewiththeconditionsoftheLicenceAgreementat
orfromtheaddressesshownabove,underaqualitymanagementsystemcomplyingwiththerequirementsof:

ISO9001:2008

Theregistrationcoversthedesign,manufacture,saleandserviceofpowersupplies,voltageregulatorsandother
electricalequipment.

Exclusions:None

IssueDate:11April2012
ExpiryDate:04April2015

LicenceNo:TK2846QCEC
OriginalCertification:11April2012

CraigJBates
President
TQCSInternational(Group)PtyLtd

LorraineWelsh
AccreditationManager
TQCSInternationalPtyLtd

Forandonbehalfofthe
TQCSICertificationApprovalPanel

Thiscertificateverifiestheoriginalcertificateissuedandisvalidaslongasitisdisplayedasanelectroniccopyatwww.tqcsi.comand
surveillanceauditsaresatisfactorilycompleted.

TQCSINTERNATIONALPTYLTD
www.tqcsi.com

www.jasanz.org/register

RDAT SERIES

RELIABLE SOLUTIONS in POWER ELECTRONICS

Power Management Instruments

BATTERY CHARGER /
DC RECTIFIER

PMI & OES GROUP COMPANIES


SUD

DC CHARGER / RECTIFIER

BATTERY CHARGER / DC RECTIFIER


RDA / RDAT AUTOMATION TYPE SERIES

The rectifier is SCR controlled AC/DC rectifier with input


isolation transformer and with automatic constant voltage
and constant current ability. It comes with 6 Pulse or 12
pulse design options depending on user requirements.
The advantages of employing 12 pulse rectifier in industrial
DC UPS systems are to have lower THDi (<10%) and higher
pf at input (>0.9) as well as to secure redundancy since 12
pulse rectifiers are designed with one delta and one star
connected transformers, so the unit itself behaves as two
redundant rectifiers by its nature. Output current, battery
current, boost and Float Charge Voltages are adjustable on
the user-friendly control panel. Detailed alarm indicators
help you to monitor all alarms from the front panel and
monitor the auxiliary contacts from the MIMIC diagram.
On LCD panel, all key parameters can be set, and real time
base events and failures can be tracked remotely via RS
485/ModBus, Profibus, TCP/IP or SMS/Mail Order.

12 PULSE RECTIFIER CURRENT WAVE

6 PULSE RECTIFIER CURRENT WAVE


(DELTA-DELTA CONNECTION)

6 PULSE RECTIFIER CURRENT WAVE


(DELTA-STAR CONNECTION)

DC CHARGER / RECTIFIER

STANDARD FEATURES
Adjustable Timer for Boost Charging
Adjustable Boost and Float Charge Voltages
Automatic Boost Charge Selection according to
boost / float current set value
Adjustable Rectifier Output Current and Battery
Charge Current
LCD Display for DC Load / Battery Voltage , DC Load
/ Battery Current , Input AC Voltage / Line Current /
Frequency
Event History for all Electrical values and failures
Automatic and Manuel Battery Test
Boost inhibit facility for interlock redundant
application
Output Filter Inductor and DC Longlife Capacitor
Electronic Over / Under Voltage, Over Current and
Short Circuit Protections
Isolated Output by Input Transformer and output
halleffect current module

Parallel Redundant Operation


Boost and Float dropper control output for Ni-Cd
and Lead Acid Battery (Optional)
Input Filter and input surge Voltage protection
Internal Over Temperature protection
Temperature Compensation for Battery
Low Battery Indication and Alarm contacts
Rectifier Failure Indication and Alarm contacts
Rectifier Over Voltage Indication and Alarm contacts
Over Temperature Indication and Alarm contacts
Line Failure Indication and Alarm contacts
Input MCB Indication and Alarm contacts
Load MCB Indication and Alarm contacts
Battery MCB Indication and Alarm contacts
Earth Fault Indication and Alarm contacts
Reverse Battery Connection Protection
Reset Button

OPTIONS
RS 485/ModBus, Profibus, TCP/IP or SMS/Mail Order
communication.
Silicon Dropper Module For Load Output
LVD Deep Discharge Battery Protection contactor.
Cabin options for Rectifier and Battery Group
Analogue Meterings for Output and Battery
Power Analyzer option for Input

DC CHARGER / RECTIFIER

Battery voltage

Boost voltage
Float voltage

AUTOMATIC BOOST

Time hour
0

Automatic boost charge can also be selected on menu. The automatic boost
menu
Battery
current has the options for selecting the boost
and float current based on battery capacity. Suitable float and boost currents of the battery are set before selecting the
automatic boost option. After the set-up, the automatic boost function will monitor the battery current and select boost or
float option by referring to the set values. If the charging current Charge
is higher
than the set boost current, the system will select
current
boost and if the charging current is lower than the set float current the system will select float option. In case of low battery
alarm, the automatic boost will select boost option until the battery
charging current reaches to the set float value.
Boost current

BATTERY CHARGING CHARACTERISTICS


Battery voltage

Float current

Time hour

0
6
8
Battery automatic boost/float charge technique

Boost voltage
Float voltage
Time hour
0

VOLTAGE (V)

Battery current

Boost
Float

Charge current
Amper (I)
Boost current
Battery

Float current

Time hour

0
6
8
Battery automatic boost/float charge technique

Ideal and safe charging of batteries is sustained


by setting boost and float charge currents. In
this way unnecessary boost conditions and
deformation of batteries at changing load
currents are
prevented.
VOLTAGE
(V)

Output

Constant voltage / constant current rectifier


output V/I characteristics

Ideal output characteristic via fast


microprocessor control

Boost
Float

Amper (I)
Battery

Output

Constant voltage / constant current rectifier


output V/I characteristics

10

DC CHARGER / RECTIFIER

HIGH PROTECTION
FULLY CONTROLLED THRYSTOR RECTIFIER MODULE

COMPLETE ISOLATION
PMI DC Chargers are fully isolated since an isolation transformer is placed in between the input and output and because the
DC current is controlled by a DC current module. Therefore, the load is always safe even at high input voltage and congested
mains conditions. In addition, the failure risk is minimized as semi-conductors are used for the rectifier. Standard L-C filters at
the output maintain safe charging of the battery groups.

PROTECTIONS

DC RIPPLE < 1%

WIDE RANGE OF USE

The input and output of the charger


are protected against improper use
and line disturbances electronically.
Input and output can be switched by
circuit breakers individually. It has selfprotection against over temperature. The
alarm contacts can be used for external
system in the case of any anomaly. The
output is fully isolated from the AC line
input. The Charger has a modular design
to provide service and maintenance
simplicity.

Input and output are protected with


MCBs and all settings like boost charge,
floating charge and battery charge
current can be adjusted via front panel
digitally. DC output is filtered by L/C,
so DC ripple at full load always lower
than 1% to increase battery life. All
rectifiers have standards low-battery
and rectifier failure alarm.

DC chargers are ideal for transformer


energy distribution centers, gas oil
energy distribution centers, natural
gas energy distribution centers, mining
industry security and lighting, building
automation systems and for special
telecommunication applications.

11

DC CHARGER / RECTIFIER

PARALLELING
The Charger has a modular design to provide service and maintenance
simplicity. The outputs of the Battery Chargers can be connected in
parallel. The parallel system can be active load sharing or hot-standby.
Besides this, parallel system can be placed in one unit industrial cabin
as seen from the picture on the right side or they can be placed in
different cabins based on the requirement.

BOOST INHIBIT FUNCTION


Boost Inhibit Function is optionally employed when two DC Chargers
with two battery groups operate in a parallel redundant mode. In
parallel operation, if two rectifiers start boost-charging at the same
time there is danger the load would be damaged by overvoltage.
So, the principle idea of Inhibit facility is to block any one of the two
chargers feeding the load in Boost mode when the other rectifier is
charging the batteries in Boost mode; so the system prevents applying
overvoltage to the load. This function is primarily handled by a powerful
communication between two rectifiers and the use of contactors

12

DC CHARGER / RECTIFIER

INTELLIGENT BATTERY TEST FUNCTION


The battery test function checks the
battery performance by discharging
the battery with a constant current for
a periof of time. During the test time
both the battery and charger delivers
current to the load to ensure system
performance. The system checks the
battery health by comparing the battery

13

voltage with set low battery voltage,


which is indicated in battery discharge
data. In case of failure, the alarm is
provided with LED on the front panel.
This fuction can be activated manually
as well as automatically by entering test
interval data via front panel or remote
PC.

DC CHARGER / RECTIFIER

RECTIFIER COMMUNICATION INTERFACE

REMOTE MONITORING
On both LCD panel and communication interface, all key parameters can be set and real time base
events and failures can be tracked. In parallel operation multiple rectifiers can be controlled by
the help of same communication interface. The communication is executed via RS 485/ModBus,
Profibus, TCP/IP or SMS/Mail Order.

14

DC CHARGER / RECTIFIER

PRODUCT PERFORMANCE
SOFT START FEATURE

DYNAMIC RESPONSE

No inrush current at start up

In sudden load changes dynamic


response is 300 msec without overshoot
or undershoot to secure the load

MICROPROCESSOR CONTROL

Fully microprocessor controlled rectifier


Thyristor angle is adjusted with load change
Load: Phase angle shortened
Full Load: Phase angle at max

AC RIPPLE AT FULL LOAD

AC Ripple at full load < 1 %


Battery life is extended significantly via
low ripple voltage due to low heat

15

With this capability rectifier can be used


as a power supply even without battery
safely with DC Loads

DC CHARGER / RECTIFIER

DC CHARGER: TECHNICAL SPECIFICATIONS


GENERAL
Model
Topology
INPUT
Nominal Voltage
Nominal Frequency
Cos
Transformer
ITHD
Input Protection
OUTPUT
Nominal Output Voltage
Output Voltage
Adjustment
Output Current
Adjustment
Battery Charge Current
Adjustment
Boost Charge Voltage
Boost voltage (V/C)
Float voltage (V/C)
Output Static Voltage
Tolerance
Nominal Output Current
Maximum Output
Current
Output Ripple
Dynamic Response (with
battery group)
Battery Charging
Principle
Output Protection
Battery Protection
GENERAL
Boost Timer
Cooling
Isolation Voltage
Efficiency at full load
MTBF
Operating Temperature
Protection Level

Monophase Input
Threephase Input
For 3 phase input 6 Pulse Thyristor controlled AC/DC Rectifier with input isolation transformer
Optional 12 Pulse Thyristor controlled AC/DC Rectifier with input isolation transformer
110 VAC / 115VAC /208 VAC / 220 VAC / 190 VAC / 200 VAC /380 VAC / 400 VAC / 415 /
230 VAC / 240 VAC 15%
480 VAC 15%
50 / 60 Hz 5%
>0.8 Inductive (>0.9 with 12 Pulse Rectifier)
Galvanically isolated
<35% (standard); <10% (with 12 Pulse Rectifier)
Thermic-Magnetic Over Current Protection, Over Voltage Protection, Phase Sequence
Free Operation (3 Phase), Soft Start, MCB
12 VDC / 24 VDC / 48 VDC / 110 VDC / 220 VDC
24VDC output: 10VDC to 30VDC, 48VDC output: 48VDC to 60VDC, 110VDC output:
110VDC to 160VDC, 220VDC output: 220VDC to 300VDC
0-100% of Nominal Output Current
0-100% of Nominal Output Current
100% to 120% of Floating Output Voltage
2,4 lead acid battery 1,60 NiCd Battery (Might change based on battery brand)
2,23 lead acid battery 1,40 NiCd battery (Might change based on battery brand)
1% (Lower values available upon request)
Available upto 1000 Amp (12 Pulse over 400 Amp) (100 A was selected)
100% of nominal output current
<1% RMS AC of Output Voltage
2% of Output Voltage (100% load change)
Constant Current/ Constant Voltage
Short Circuit Protection, Over Voltage Protection, Reverse Voltage Protection,
Short Circuit, MCB or NH Fuse (based on current value)
L-C filters, Overcurrent Electronic protection, Over Voltage Protection and Thermic Fuse
0 99.9 hours adjustable
Forced fans with smart fan controlling system (Natural Cooling Optional)
2500VAC input/chassis and output/chassis
>80% (Higher values optional)
>90% (Higher values optional)
100,000 Hrs. (w/out battery group)
-10 / + 40 C (Higher Temperature Control, Optional)
IP20 (Standard); IP31 / IP42 / IP54 (Optional)

16

DC CHARGER / RECTIFIER

Enclosure Material
Cable Entry
Access to Batteries
Relative Humidity
Circuit Breakers
Silicon Dropper
Reset Button
Boost inhibit
DISPLAY PANEL
Front Panel Measured
Values
Front Panel Indicators

Front Panel Set Menu


Event History

Mild Steel, Zinc-phosphate coated; 100 m electrostatic paint; 1.5 mm thickness


From Bottom; Optional from Top
Batteries and rectifier in the same cabinet with front access (optional)
5% to 90% non condensing
Thermic magnetic circuit breakers for Input, Battery and Load
(standard upto 60A; optional above 60A)
Available on request (For load output)
Used for re-operation in case of failure of the system. (Without disconnecting the load
from battery group)
Interlock application inhibits one of the rectifiers for boost operation in parallel
redundant mode (optional)
LCD Display for Load Output Voltage / Current , Battery Output Voltage / Current and
Line Voltage / Line Current / Frequency
Float mode, Boost mode, Current mode, Equalize Mode, Battery ending, Low
battery, Battery test failure, Line failure, Fan failure, Over voltage, Under voltage, Over
temperature, Rectifier failure, SCR fuse failure (LED indication), Line MCB (LED indication),
Load MCB (LED indication), Battery MCB (LED indication)
Boost charge voltage, Float charge voltage, Low battery voltage , Battery test , Charger
output current, Battery charge current, Battery automatic boost current and float current,
Auto & Manual boost selection, Manual boost time, LED test and On - OFF.
Last 250 events recorded and displayed on front panel and on PC via remote
communication
Adjustable

Time and Date


ALARM CONTACTS
Charger Failure
Open or closed free contacts
Low Battery
Open or closed free contacts
Rectifier over voltage
Open or closed free contacts
Over temperature
Open or closed free contacts
Line Failure
Open or closed free contacts
Load MCB
Open or closed free contacts
Battery MCB
Open or closed free contacts
Line MCB
Open or closed free contacts
Earth Fault
Open or Closed free contacts
ENVIRONMENT
Operating Temperature
-10 / +40 C
Relative Humidity
5 - 90 %
Operating Altitude
Max. 2000 Mt.
Noise Level
Max. 60 db
Electrical Standards
IEC 60146-1-1 / EN 50091-1 (Security) / EN 50091-2 (EMC)
COMMUNICATION & PARALLELING
Communication
RS 485/ModBus, Profibus, TCP/IP or SMS/Mail Order: - Timer Setting, Boost Voltage
(Optional)
Setting, Float Voltage Setting, Output current setting, battery current setting, automatic
boost setting and Reset buttons.
Paralleling (Optional)
Parallel Redundant (No need for extra kit for paralleling)
The information contained herein is solely intended for general use purpose. Please refer to product datasheets of specific projects. For more information, please contact your local representative.

17

Key Global References

18

GROUP COMPANIES

PMI Elektrik Sistemleri Dis Tic. Ltd. Sti


Ortadou Elektronik Sanayi Ltd. ti.
SALES & MARKETING

Perpa Elektrokent A Blok


Kat: 11 No:1449-1451
34384, Okmeydani
ISTANBUL / TURKEY
Tel: +90 212 320 35 95 / +90 212 320 35 96
Fax: +90 212 320 35 97
E-mail: info@pmienergy.com
MANUFACTURING PLANT AND R&D

Modern Keresteciler Sanayi Sitesi 1. Cad. 23. Sok.


No:14 Saray / Kazan / ANKARA / TURKEY

www.pmienergy.com

PMI & OES GROUP COMPANIES reserves the right to make alterations on technical specifications.

Power Management Instruments

Option 2
(corrected values)

EnvironmentallyCertified

CertificateofRegistration

PmiElektrikveElektronikSistemleriDisTicaretLtd.Sti.
H.RifatPasaMah.PerpaTicaretMerkeziABlokK:12No:1767Sisli,Istanbul,Turkey
ModernKerestecilerSanayiSitesi1.Cad.23.Sok.,No:12SarayKazan/Ankara,Turkey

TheabovelicenseehasbeenassessedandregisteredbyTQCSInternationalPtyLtdashavingthecapabilityto
controltheenvironmentalsystemsassociatedwithitsoperationsinaccordancewiththeconditionsofthe
LicenceAgreementatorfromtheaddressesshownabove,underanenvironmentalmanagementsystem
complyingwiththerequirementsof:

ISO14001:2004

Theregistrationcoversthedesign,manufacture,saleandserviceofpowersupplies,voltageregulatorsandother
electricalequipment.

IssueDate:11April2012
ExpiryDate:04April2015

LicenceNo:TK2846QCEC
OriginalCertification:11April2012

CraigJBates
President
TQCSInternational(Group)PtyLtd

LorraineWelsh
AccreditationManager
TQCSInternationalPtyLtd

Forandonbehalfofthe
TQCSICertificationApprovalPanel

Thiscertificateverifiestheoriginalcertificateissuedandisvalidaslongasitisdisplayedasanelectroniccopyatwww.tqcsi.comand
surveillanceauditsaresatisfactorilycompleted.

TQCSINTERNATIONALPTYLTD
www.tqcsi.com

www.jasanz.org/register

QualityCertified

CertificateofRegistration

PmiElektrikveElektronikSistemleriDisTicaretLtd.Sti.
H.RifatPasaMah.PerpaTicaretMerkeziABlokK:12No:1767Sisli,Istanbul,Turkey
ModernKerestecilerSanayiSitesi1.Cad.23.Sok.,No:12SarayKazan/Ankara,Turkey

TheabovelicenseehasbeenassessedandregisteredbyTQCSInternationalPtyLtdashavingthecapabilityto
controlthequalityofgoodsorservicesprovidedinaccordancewiththeconditionsoftheLicenceAgreementat
orfromtheaddressesshownabove,underaqualitymanagementsystemcomplyingwiththerequirementsof:

ISO9001:2008

Theregistrationcoversthedesign,manufacture,saleandserviceofpowersupplies,voltageregulatorsandother
electricalequipment.

Exclusions:None

IssueDate:11April2012
ExpiryDate:04April2015

LicenceNo:TK2846QCEC
OriginalCertification:11April2012

CraigJBates
President
TQCSInternational(Group)PtyLtd

LorraineWelsh
AccreditationManager
TQCSInternationalPtyLtd

Forandonbehalfofthe
TQCSICertificationApprovalPanel

Thiscertificateverifiestheoriginalcertificateissuedandisvalidaslongasitisdisplayedasanelectroniccopyatwww.tqcsi.comand
surveillanceauditsaresatisfactorilycompleted.

TQCSINTERNATIONALPTYLTD
www.tqcsi.com

www.jasanz.org/register

RDAT SERIES

RELIABLE SOLUTIONS in POWER ELECTRONICS

Power Management Instruments

BATTERY CHARGER /
DC RECTIFIER

PMI & OES GROUP COMPANIES


SUD

DC CHARGER / RECTIFIER

BATTERY CHARGER / DC RECTIFIER


RDA / RDAT AUTOMATION TYPE SERIES

The rectifier is SCR controlled AC/DC rectifier with input


isolation transformer and with automatic constant voltage
and constant current ability. It comes with 6 Pulse or 12
pulse design options depending on user requirements.
The advantages of employing 12 pulse rectifier in industrial
DC UPS systems are to have lower THDi (<10%) and higher
pf at input (>0.9) as well as to secure redundancy since 12
pulse rectifiers are designed with one delta and one star
connected transformers, so the unit itself behaves as two
redundant rectifiers by its nature. Output current, battery
current, boost and Float Charge Voltages are adjustable on
the user-friendly control panel. Detailed alarm indicators
help you to monitor all alarms from the front panel and
monitor the auxiliary contacts from the MIMIC diagram.
On LCD panel, all key parameters can be set, and real time
base events and failures can be tracked remotely via RS
485/ModBus, Profibus, TCP/IP or SMS/Mail Order.

12 PULSE RECTIFIER CURRENT WAVE

6 PULSE RECTIFIER CURRENT WAVE


(DELTA-DELTA CONNECTION)

6 PULSE RECTIFIER CURRENT WAVE


(DELTA-STAR CONNECTION)

DC CHARGER / RECTIFIER

STANDARD FEATURES
Adjustable Timer for Boost Charging
Adjustable Boost and Float Charge Voltages
Automatic Boost Charge Selection according to
boost / float current set value
Adjustable Rectifier Output Current and Battery
Charge Current
LCD Display for DC Load / Battery Voltage , DC Load
/ Battery Current , Input AC Voltage / Line Current /
Frequency
Event History for all Electrical values and failures
Automatic and Manuel Battery Test
Boost inhibit facility for interlock redundant
application
Output Filter Inductor and DC Longlife Capacitor
Electronic Over / Under Voltage, Over Current and
Short Circuit Protections
Isolated Output by Input Transformer and output
halleffect current module

Parallel Redundant Operation


Boost and Float dropper control output for Ni-Cd
and Lead Acid Battery (Optional)
Input Filter and input surge Voltage protection
Internal Over Temperature protection
Temperature Compensation for Battery
Low Battery Indication and Alarm contacts
Rectifier Failure Indication and Alarm contacts
Rectifier Over Voltage Indication and Alarm contacts
Over Temperature Indication and Alarm contacts
Line Failure Indication and Alarm contacts
Input MCB Indication and Alarm contacts
Load MCB Indication and Alarm contacts
Battery MCB Indication and Alarm contacts
Earth Fault Indication and Alarm contacts
Reverse Battery Connection Protection
Reset Button

OPTIONS
RS 485/ModBus, Profibus, TCP/IP or SMS/Mail Order
communication.
Silicon Dropper Module For Load Output
LVD Deep Discharge Battery Protection contactor.
Cabin options for Rectifier and Battery Group
Analogue Meterings for Output and Battery
Power Analyzer option for Input

DC CHARGER / RECTIFIER

Battery voltage

Boost voltage
Float voltage

AUTOMATIC BOOST

Time hour
0

Automatic boost charge can also be selected on menu. The automatic boost
menu
Battery
current has the options for selecting the boost
and float current based on battery capacity. Suitable float and boost currents of the battery are set before selecting the
automatic boost option. After the set-up, the automatic boost function will monitor the battery current and select boost or
float option by referring to the set values. If the charging current Charge
is higher
than the set boost current, the system will select
current
boost and if the charging current is lower than the set float current the system will select float option. In case of low battery
alarm, the automatic boost will select boost option until the battery
charging current reaches to the set float value.
Boost current

BATTERY CHARGING CHARACTERISTICS


Battery voltage

Float current

Time hour

0
6
8
Battery automatic boost/float charge technique

Boost voltage
Float voltage
Time hour
0

VOLTAGE (V)

Battery current

Boost
Float

Charge current
Amper (I)
Boost current
Battery

Float current

Time hour

0
6
8
Battery automatic boost/float charge technique

Ideal and safe charging of batteries is sustained


by setting boost and float charge currents. In
this way unnecessary boost conditions and
deformation of batteries at changing load
currents are
prevented.
VOLTAGE
(V)

Output

Constant voltage / constant current rectifier


output V/I characteristics

Ideal output characteristic via fast


microprocessor control

Boost
Float

Amper (I)
Battery

Output

Constant voltage / constant current rectifier


output V/I characteristics

10

DC CHARGER / RECTIFIER

HIGH PROTECTION
FULLY CONTROLLED THRYSTOR RECTIFIER MODULE

COMPLETE ISOLATION
PMI DC Chargers are fully isolated since an isolation transformer is placed in between the input and output and because the
DC current is controlled by a DC current module. Therefore, the load is always safe even at high input voltage and congested
mains conditions. In addition, the failure risk is minimized as semi-conductors are used for the rectifier. Standard L-C filters at
the output maintain safe charging of the battery groups.

PROTECTIONS

DC RIPPLE < 1%

WIDE RANGE OF USE

The input and output of the charger


are protected against improper use
and line disturbances electronically.
Input and output can be switched by
circuit breakers individually. It has selfprotection against over temperature. The
alarm contacts can be used for external
system in the case of any anomaly. The
output is fully isolated from the AC line
input. The Charger has a modular design
to provide service and maintenance
simplicity.

Input and output are protected with


MCBs and all settings like boost charge,
floating charge and battery charge
current can be adjusted via front panel
digitally. DC output is filtered by L/C,
so DC ripple at full load always lower
than 1% to increase battery life. All
rectifiers have standards low-battery
and rectifier failure alarm.

DC chargers are ideal for transformer


energy distribution centers, gas oil
energy distribution centers, natural
gas energy distribution centers, mining
industry security and lighting, building
automation systems and for special
telecommunication applications.

11

DC CHARGER / RECTIFIER

PARALLELING
The Charger has a modular design to provide service and maintenance
simplicity. The outputs of the Battery Chargers can be connected in
parallel. The parallel system can be active load sharing or hot-standby.
Besides this, parallel system can be placed in one unit industrial cabin
as seen from the picture on the right side or they can be placed in
different cabins based on the requirement.

BOOST INHIBIT FUNCTION


Boost Inhibit Function is optionally employed when two DC Chargers
with two battery groups operate in a parallel redundant mode. In
parallel operation, if two rectifiers start boost-charging at the same
time there is danger the load would be damaged by overvoltage.
So, the principle idea of Inhibit facility is to block any one of the two
chargers feeding the load in Boost mode when the other rectifier is
charging the batteries in Boost mode; so the system prevents applying
overvoltage to the load. This function is primarily handled by a powerful
communication between two rectifiers and the use of contactors

12

DC CHARGER / RECTIFIER

INTELLIGENT BATTERY TEST FUNCTION


The battery test function checks the
battery performance by discharging
the battery with a constant current for
a periof of time. During the test time
both the battery and charger delivers
current to the load to ensure system
performance. The system checks the
battery health by comparing the battery

13

voltage with set low battery voltage,


which is indicated in battery discharge
data. In case of failure, the alarm is
provided with LED on the front panel.
This fuction can be activated manually
as well as automatically by entering test
interval data via front panel or remote
PC.

DC CHARGER / RECTIFIER

RECTIFIER COMMUNICATION INTERFACE

REMOTE MONITORING
On both LCD panel and communication interface, all key parameters can be set and real time base
events and failures can be tracked. In parallel operation multiple rectifiers can be controlled by
the help of same communication interface. The communication is executed via RS 485/ModBus,
Profibus, TCP/IP or SMS/Mail Order.

14

DC CHARGER / RECTIFIER

PRODUCT PERFORMANCE
SOFT START FEATURE

DYNAMIC RESPONSE

No inrush current at start up

In sudden load changes dynamic


response is 300 msec without overshoot
or undershoot to secure the load

MICROPROCESSOR CONTROL

Fully microprocessor controlled rectifier


Thyristor angle is adjusted with load change
Load: Phase angle shortened
Full Load: Phase angle at max

AC RIPPLE AT FULL LOAD

AC Ripple at full load < 1 %


Battery life is extended significantly via
low ripple voltage due to low heat

15

With this capability rectifier can be used


as a power supply even without battery
safely with DC Loads

DC CHARGER / RECTIFIER

DC CHARGER: TECHNICAL SPECIFICATIONS


GENERAL
Model
Topology
INPUT
Nominal Voltage
Nominal Frequency
Cos
Transformer
ITHD
Input Protection
OUTPUT
Nominal Output Voltage
Output Voltage
Adjustment
Output Current
Adjustment
Battery Charge Current
Adjustment
Boost Charge Voltage
Boost voltage (V/C)
Float voltage (V/C)
Output Static Voltage
Tolerance
Nominal Output Current
Maximum Output
Current
Output Ripple
Dynamic Response (with
battery group)
Battery Charging
Principle
Output Protection
Battery Protection
GENERAL
Boost Timer
Cooling
Isolation Voltage
Efficiency at full load
MTBF
Operating Temperature
Protection Level

Monophase Input
Threephase Input
For 3 phase input 6 Pulse Thyristor controlled AC/DC Rectifier with input isolation transformer
Optional 12 Pulse Thyristor controlled AC/DC Rectifier with input isolation transformer
110 VAC / 115VAC /208 VAC / 220 VAC / 190 VAC / 200 VAC /380 VAC / 400 VAC / 415 /
230 VAC / 240 VAC 15%
480 VAC 15%
50 / 60 Hz 5%
>0.8 Inductive (>0.9 with 12 Pulse Rectifier)
Galvanically isolated
<35% (standard); <10% (with 12 Pulse Rectifier)
Thermic-Magnetic Over Current Protection, Over Voltage Protection, Phase Sequence
Free Operation (3 Phase), Soft Start, MCB
12 VDC / 24 VDC / 48 VDC / 110 VDC / 220 VDC
24VDC output: 10VDC to 30VDC, 48VDC output: 48VDC to 60VDC, 110VDC output:
110VDC to 160VDC, 220VDC output: 220VDC to 300VDC
0-100% of Nominal Output Current
0-100% of Nominal Output Current
100% to 120% of Floating Output Voltage
2,4 lead acid battery 1,60 NiCd Battery (Might change based on battery brand)
2,23 lead acid battery 1,40 NiCd battery (Might change based on battery brand)
1% (Lower values available upon request)
Available upto 1000 Amp (12 Pulse over 400 Amp) (100 A was selected)
100% of nominal output current
<1% RMS AC of Output Voltage
2% of Output Voltage (100% load change)
Constant Current/ Constant Voltage
Short Circuit Protection, Over Voltage Protection, Reverse Voltage Protection,
Short Circuit, MCB or NH Fuse (based on current value)
L-C filters, Overcurrent Electronic protection, Over Voltage Protection and Thermic Fuse
0 99.9 hours adjustable
Forced fans with smart fan controlling system (Natural Cooling Optional)
2500VAC input/chassis and output/chassis
>80% (Higher values optional)
>90% (Higher values optional)
100,000 Hrs. (w/out battery group)
-10 / + 40 C (Higher Temperature Control, Optional)
IP20 (Standard); IP31 / IP42 / IP54 (Optional)

16

DC CHARGER / RECTIFIER

Enclosure Material
Cable Entry
Access to Batteries
Relative Humidity
Circuit Breakers
Silicon Dropper
Reset Button
Boost inhibit
DISPLAY PANEL
Front Panel Measured
Values
Front Panel Indicators

Front Panel Set Menu


Event History

Mild Steel, Zinc-phosphate coated; 100 m electrostatic paint; 1.5 mm thickness


From Bottom; Optional from Top
Batteries and rectifier in the same cabinet with front access (optional)
5% to 90% non condensing
Thermic magnetic circuit breakers for Input, Battery and Load
(standard upto 60A; optional above 60A)
Available on request (For load output)
Used for re-operation in case of failure of the system. (Without disconnecting the load
from battery group)
Interlock application inhibits one of the rectifiers for boost operation in parallel
redundant mode (optional)
LCD Display for Load Output Voltage / Current , Battery Output Voltage / Current and
Line Voltage / Line Current / Frequency
Float mode, Boost mode, Current mode, Equalize Mode, Battery ending, Low
battery, Battery test failure, Line failure, Fan failure, Over voltage, Under voltage, Over
temperature, Rectifier failure, SCR fuse failure (LED indication), Line MCB (LED indication),
Load MCB (LED indication), Battery MCB (LED indication)
Boost charge voltage, Float charge voltage, Low battery voltage , Battery test , Charger
output current, Battery charge current, Battery automatic boost current and float current,
Auto & Manual boost selection, Manual boost time, LED test and On - OFF.
Last 250 events recorded and displayed on front panel and on PC via remote
communication
Adjustable

Time and Date


ALARM CONTACTS
Charger Failure
Open or closed free contacts
Low Battery
Open or closed free contacts
Rectifier over voltage
Open or closed free contacts
Over temperature
Open or closed free contacts
Line Failure
Open or closed free contacts
Load MCB
Open or closed free contacts
Battery MCB
Open or closed free contacts
Line MCB
Open or closed free contacts
Earth Fault
Open or Closed free contacts
ENVIRONMENT
Operating Temperature
-10 / +40 C
Relative Humidity
5 - 90 %
Operating Altitude
Max. 2000 Mt.
Noise Level
Max. 60 db
Electrical Standards
IEC 60146-1-1 / EN 50091-1 (Security) / EN 50091-2 (EMC)
COMMUNICATION & PARALLELING
Communication
RS 485/ModBus, Profibus, TCP/IP or SMS/Mail Order: - Timer Setting, Boost Voltage
(Optional)
Setting, Float Voltage Setting, Output current setting, battery current setting, automatic
boost setting and Reset buttons.
Paralleling (Optional)
Parallel Redundant (No need for extra kit for paralleling)
The information contained herein is solely intended for general use purpose. Please refer to product datasheets of specific projects. For more information, please contact your local representative.

17

Key Global References

18

GROUP COMPANIES

PMI Elektrik Sistemleri Dis Tic. Ltd. Sti


Ortadou Elektronik Sanayi Ltd. ti.
SALES & MARKETING

Perpa Elektrokent A Blok


Kat: 11 No:1449-1451
34384, Okmeydani
ISTANBUL / TURKEY
Tel: +90 212 320 35 95 / +90 212 320 35 96
Fax: +90 212 320 35 97
E-mail: info@pmienergy.com
MANUFACTURING PLANT AND R&D

Modern Keresteciler Sanayi Sitesi 1. Cad. 23. Sok.


No:14 Saray / Kazan / ANKARA / TURKEY

www.pmienergy.com

PMI & OES GROUP COMPANIES reserves the right to make alterations on technical specifications.

Power Management Instruments