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Installation
Manual
M-412-073
Rev. B
TELEDYNE TAPTONE
49 Edgerton Drive
North Falmouth, Massachusetts
02556-2828 USA
Phone: 508-563-1000
Fax: 508-564-9945
www.taptone.com
M-412-073
Table of Contents
Table of Contents
1.0
Introduction ................................................................................... 1
M-412-073
Table of Contents
Reference Manuals
M-412-102
M-412-073
M-412-074
M-412-066
(English)
(English)
(English)
(English)
Preface
All information within this manual is a copyright of Teledyne TapTone and may not be
duplicated without the written consent or approval from Teledyne TapTone.
Teledyne TapTone reserves the right to make changes to the manual without obligation to
notify any person(s) or entities of revisions. It is recommended that the installation of your
Teledyne TapTone equipment is performed or supervised by an authorized Teledyne
TapTone representative.
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List of Figures
Table of Figures
Figure 1-1 T4000 ACX System .............................................................................................................................. 1
Figure 1-2 T4000 PX System ................................................................................................................................. 2
Figure 1-3 T4000 SSV-X System ........................................................................................................................... 3
Figure 2-1 Safety Labels ........................................................................................................................................ 5
Figure 2-2 X-ray Safety Labels .............................................................................................................................. 6
Figure 3-1 Transducer Stand Assembly (RTV) .................................................................................................... 17
Figure 3-2 Conveyor Mount Stand Dimensions (CMS) ........................................................................................ 19
Figure 3-3 Conveyor Mounted Transducer Assembly ......................................................................................... 20
Figure 3-4 Stand Tube Cutting Diagram .............................................................................................................. 21
Figure 3-5 X-ray Mechanical Assembly Diagram ................................................................................................. 22
Figure 3-6 X-ray Mechanical Installation Diagram ............................................................................................... 23
Figure 3-7 X-ray Detector Mask ........................................................................................................................... 24
Figure 3-8 Rejector Specifications ....................................................................................................................... 25
Figure 3-9 Rejector Assembly Adjustment Points ................................................................................................ 26
Figure 3-10 Rejector Regulator / Lubricator Mounting ......................................................................................... 27
Figure 3-11 Rejector Regulator / Lubricator Air Connections .............................................................................. 28
Figure 3-12 Rejector Power Connection .............................................................................................................. 29
Figure 3-13 Shaft Encoder Specifications ............................................................................................................ 30
Figure 3-14 Shaft Encoder Warnings ................................................................................................................... 30
Figure 3-15 Shaft Encoder Mounting Drawing ..................................................................................................... 31
Figure 3-16 Shaft Encoder Wiring ........................................................................................................................ 32
Figure 3-17 AC Power Selector Switch ................................................................................................................ 33
Figure 3-18 AC Power Wiring Diagram ................................................................................................................ 34
Figure 3-19 Proximity Head Cable Connections .................................................................................................. 35
Figure 3-20 Acoustic Head Cable Connections ................................................................................................... 35
Figure 3-21 X-ray Head Cable Connections ........................................................................................................ 36
Figure 3-22 X-ray Height Adjustment ................................................................................................................... 38
Figure 3-23 Trigger Sensor Adjustments ............................................................................................................. 40
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1.0
Chapter 1: Introduction
Introduction
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Chapter 1: Introduction
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Chapter 1: Introduction
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2.0
Safety Precautions
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Protective Earth.
AC input ground wire
only.
Stay clear.
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Standard
CE
Figure 2-2 X-ray Safety Labels
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AC Power Switch
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3.0
Installation Instructions
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Acoustic
Sensor
AC-1
Flow
Cocked
Crown
Trigger
Trig-7
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Acoustic
Trigger
Trig-1
(Ref-1)
Reject #1
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Prox
Sensor
DC-2
Prox 2
Trigger
Trig-7
Prox 1
Trigger
Trig-1
(Ref-1)
Flow
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Cocked
Crown
Sensor
DC-4
Acoustic
Sensor
AC-1
Flow
X-ray
Trigger
Trig-6
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Cocked
Crown
Trigger
Trig-7
Acoustic
Trigger
Trig-1
(Ref-1)
Reject #1
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Prox
Sensor
DC-4
Acoustic
Sensor
AC-1
Flow
Prox
Trigger
Trig-7
X-ray
Trigger
Trig-6
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Acoustic
Trigger
Trig-1
(Ref-1)
Reject #1
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9-1/2 (241mm)
Lag Bolts
1. Select a location where the transducer stand will be mounted. Make sure the location is
smooth and straight. The rails must be straight and guide the containers smoothly
through the inspection head. The location should allow the rejector to be mounted on the
conveyor with an adequate size collection bin.
2. The transducer crank stand has 9.5 inches (241 mm) of travel. The stand is shipped with
the following inspection range:
Max. height: MXS = 66 inches (1676 mm)
Min. height: MNS = 56.5 inches (1435 mm)
3. Measure the conveyor tabletop height and the tallest and shortest containers. Enter the
values below.
CH - Conveyor Height =
TC - Tallest Container =
SC - Shortest Container =
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If the difference between the TC and SC is greater than 9.5 inches (241 mm), contact
TapTone engineering for a custom stand tube.
Now calculate the inspection range for your containers as follows:
Max. test height: MXT = CH + TC =
Min. test height: MNT = CH + SC =
Calculate the amount of tube that needs to be cut off the bottom as follows:
CUTOFF = MXS - MXT =
4. Remove the (2) bolts holding the transducer head assembly.
5. Remove the (2) screws holding the junction box clamp for the RTV system.
6. Remove the tripod base by loosening the (4) bolts.
7. Mark and cut the bottom of the stand tube by the length calculated (CUTOFF).
8. Reassemble the tripod base to the stand by tightening the (4) bolts.
9. Reassemble the junction box to the stand with the (2) junction box clamp screws.
10. Reassemble the transducer head to the bracket with the (2) bolts.
11. Place the transducer stand along the conveyor with the transducer head assembly directly
over the container flow at the location selected then mark three holes for drilling.
12. Drill three 5/8 (15.875mm) holes in the floor to a depth of 2 (50.8mm) then hammer in
the anchor drop-in part number 0219-313 into the holes.
13. Secure the tripod base to the floor using the -13 x 2 bolts, flat and split-lock washers
provided with the stand.
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1-1/2 (38mm)
Square Tube
26-1/2 (673mm)
17 (431mm)
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Do not mount system on or just after a curve in the transportation conveyor. System must
be at least 1 meter (3 ft.) from nearest conveyor curve or transfer. This gives the product
contents time to settle before fill height measurement.
For accurate measurement, the conveyor flow should be as smooth as possible.
The X-ray tunnel must be level with the conveyor deck.
The floor tripod base must be lag bolted to the floor.
3.3.2 Stand Tube Cutting Procedure
1. Measure the conveyor chain height from the floor to the chain top =
2. X-Ray frame tube length is equal to the conveyor height minus 20.3 cm (8 in.).
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GLASS WINDOW
0.30 x 0.50
(7.62mm x 12.7mm)
PERMANENT
ENCLOSURE
WINDOW
1.00 x 1.00
(25.4mm x 25.4mm)
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Rejector/Regulator Specifications
Stroke:
Construction:
Wash Down:
Regulator Assembly:
Reject Pad:
Operating Pressure:
Maximum Line Pressure:
Voltage:
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000 749
750 1249
1250 2000
3. Drill four 8 mm (5/16 in.) holes for the bracket mounting bolts.
4. Mount the rejector to the conveyor with the hardware provided. Use the spacer block
between the bracket and conveyor if required. Set the height so the reject pad hits the
container at the center of gravity.
5. Position the rejector horizontally on the bracket as close as possible to the product
flow without hitting.
6. Tighten all bolts!
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CAUTION! - Excessive side loads to the shaft will damage the encoder and could lead to
premature failure. Make sure the shafts line up and the coupling between them is flexible.
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2. Connect the (neutral L1) wire to L1 terminal on the top of the AC power switch.
Connect the (line L2) wire to L2 terminal on top of the AC power switch.
3. Connect the (PE earth ground) to the upper right box stud labeled PE. This ground
wire must be the only wire placed on this box stud for PE.
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Conduit #1 TO J-BOX
013210
013210
0411-095
0411-137
0411-137
011830
CABLE-A
CABLE-B
CABLE-C
CABLE-D
CABLE-E
GRN/YEL 14
REV
A
B
DESCRIPTION
APP
RELEASE VERSION
RAC
REMOVE EARTH GROUND TERMINALS
BRN-16
BLU-16
TB-3
3/L2
4/T2
5/L3
6/T3
BRN-16
011837
011832
GRN/YEL-14
Com 2
O2
Com 1
O1
5 Amp
F2
BRN-16
011832
BLU-16
011837
BRN-16
011832
PE
0218-010
003066
GRN/YEL-14 011830
0147-031
0418-008
DOOR STUD
BLU-16
BRN-16
GND
Line
0218-010
16FTLB TORQUE
003066
0147-031
GRN/YEL-14011830
0418-008
0147-031
011830
GRN/YEL-14
TYPICAL
003066
Conduit #1
TO J-BOX
GND STUD
0147-031
WHT (from B-412-210)
DRAWN BY :
RAC
CHECKED BY :
TAS
APPROVED BY :
RDS
0147-031
0147-031
0418-008
GRN/YEL-14011830
GRN-YEL-14011830
0147-031
0418-008
TYPICAL
SHEET 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
DATE:
08/31/09
A, AP, APP
SCALE:
N/A
P, PP
16FTLB TORQUE
DOOR STUD
Notes:
TYPICAL
BOX STUD
0218-010
0418-008 0418-008
BOX STUD
Lower Lef t Box Stud
0418-008
PE
WHT 0418-008
GRN/YEL-14
011830
DOOR STUD
PE
FROM
B-412-210
CABLE
SHEET 5 TO DOOR
GND STUD
16FTLB TORQUE
Neutral
AC LINE FILTER
0147-031
BOX STUD
Upper Right PE Stud
5 Amp
009239
PE
FL1
F1
BLU-16
011837
POWER SWITCH
GRN/YEL-14
011830
BRN-14 (line)
1/L1
BLU-16
L L N N
SW2
SW1
BLU-14 (neutral)
011832
011837
(AC Neutral)
Switched AC Power
DWN CHK
TAS RDS
TAS
(AC Line)
M-412-064
FILENAME:
CAGE CODE
26858
A412249B.DSN
DRAWING NUMBER:
REV
A-412-249
SHEET
1 OF 15
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ACOUSTIC SENSOR
Microphone
Cable
Acoustic
Trigger
Tap Coil
Cable
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X-RAY SENSOR
1. Connect the X-ray power cable to the large socket on the bottom of the control box.
2. Connect the X-ray trigger sensor to the photo beam module.
X-ray
Trigger
X-ray
Power
Cable
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4. Set the photo beam fiber optic lenses to break the cap of the container or in a position
that will break even when the containers are touching.
3.7.4 X-ray Setup
WARNING! - Keep hands clear of X-ray tunnel when X-ray lamp is on. X-ray energy is
transmitting when the X-ray lamp is ON.
1. Adjust the conveyor rails to allow for a maximum of a 3 mm (1/8 in.) gap on either side
of the container. Containers should pass smoothly through the X-ray tunnel.
2. Adjust the height of the X-ray sensor with the crank handle on the top of the stand.
Set the X-ray sensor height so that the line on the tunnel side of the X-ray transmitter
box is level with the anticipated fill height of the container. This is just an approximate
setting to align the X-ray beam in the region of the fill level.
3. Adjust the height and position of the trigger sensors as necessary. Ensure that the
photo sensors are not blocking the X-ray beam windows.
Vertical Height
Adjustment
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power is turned off. This procedure DOES NOT need to be done ever again unless
you add new inspection sensors.
6. Trigger sensor programming is now complete, press Exit to return to the system home
screen. This process may be repeated at any time if sensor timing needs to be
adjusted.
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Appendix A: Warranty
Appendix A Warranty
Approved 12/18/12
Teledyne TapTone*
Warranty, Limitation of Liability, and Intellectual Property Rights Statement
LIMITED WARRANTY.
Teledyne TapTone warrants that all goods delivered under Buyers order shall be free from defects in material and workmanship,
and conform to Teledyne TapTones specifications for a period of twelve (12) months from the date of original shipment. The
warranty period for spare parts is ninety (90) days from the date of original shipment. The warranty period for repair work performed
on goods that are not covered by the original warranty is ninety (90) days from the date of return shipment and applies only to that
portion of the goods that was repaired. Teledyne TapTone warrants all services for ninety (90) days after completion unless
otherwise mutually agreed under a separate service contract. This warranty does not apply to any goods that, upon examination by
Teledyne TapTone, are found to have been (a) mishandled, misused, abused, or damaged by Buyer or Buyers customer, (b)
altered from their original state, (c) repaired without Teledyne TapTones prior written approval, or (d) improperly stored, installed,
operated, or maintained in a manner inconsistent with Teledyne TapTones instructions. This warranty does not apply to defects
attributed to normal wear and tear. Teledyne TapTone, at its sole option, shall either repair or replace defective goods, or issue
Buyer a credit for the original price of the defective goods. In the case of defective services, Teledyne TapTone shall re-perform
such services. Such repair, replacement, credit, and re-performance by Teledyne TapTone shall be Buyers sole remedy for
defective goods and services. Under no circumstances is Teledyne TapTone liable for recall, retrieval, removal, dismantling, reinstallation, redeployment, or re-commissioning of any defective goods or any costs associated therewith. Consumables obtained
from third parties shall bear the warranty of their manufacturer. The warranty period for repaired or replaced goods or re-performed
services shall be the unexpired portion of the original warranty period. THESE EXPRESS WARRANTIES, INCLUDING THE
REMEDIES SET FORTH HEREIN, ARE EXCLUSIVE AND ARE IN LIEU OF ANY AND ALL OTHER WARRANTIES, EXPRESS
OR IMPLIED. NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS INTENDED OR
GIVEN. IN THE CASE OF GOODS OTHER THAN THOSE OF TELEDYNE TAPTONES OWN MANUFACTURE, TELEDYNE
TAPTONE MAKES NO WARRANTIES, EXPRESS, STATUTORY, OR IMPLIED.
LIMITATION OF LIABILITY.
Notwithstanding any other provision herein, under no circumstances shall either Party be liable to the other for any consequential,
special, incidental, indirect, multiple, administrative, or punitive damages, or any damage of an indirect or consequential nature
arising out of or related to its performance under Buyers order, including, without limitation, loss of use, loss of revenues, loss of
anticipated profits, and cost of capital, whether based upon breach of Buyers order, warranty, negligence, or any other type of
claim, and whether grounded in tort, contract, civil law, or other theories of liability, including strict liability, even if advised in
advance of the possibility of such damages. Each Partys total liability to the other Party arising from or related to Buyers order,
including, but not limited to, its liability for indemnity, defense, and hold harmless obligations, is limited to no more than the amount
paid by Buyer to Teledyne TapTone under Buyers order. To the extent that this limitation of liability conflicts with any other Section
or provision herein, such provision shall be regarded as amended to whatever extent required to make such provision consistent
with this clause.
INTELLECTUAL PROPERTY RIGHTS. Teledyne TapTone shall retain all rights, title, and interest in and to any data,
information, software programs, tools, specifications, templates, scripts, ideas, concepts, inventions, works of authorship, products, know-how, processes,
techniques, and the like used or developed by Teledyne TapTone, its employees, and its subcontractors in connection with Buyers order. Buyer agrees
that Teledyne TapTone retains all proprietary rights in and to all products, specifications, designs, discoveries, inventions, patents, copyrights, trademarks,
trade secrets, and other proprietary rights relating to goods or services. Unless otherwise identified in writing to Teledyne TapTone, no information or
knowledge heretofore or hereafter disclosed to Teledyne TapTone in the performance of, or in connection with, the terms hereof, shall be deemed to be
confidential or proprietary and any such information or knowledge shall be free from restrictions, other than a claim for patent infringement, as part of the
consideration hereof.
*This Statement applies to the products of Teledyne TapTone, a Business Unit of Teledyne Instruments, Inc.
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Shaft Encoder
Resolution:
Construction:
Wash Down:
Cable Type:
Cable Diameter:
Cable Length:
Supply Power:
Signal Output:
Trigger Sensors
Photo Beams:
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Construction:
X-ray Source:
X-ray Lamp:
X-ray Detector:
Trigger Sensor:
TELEDYNE TAPTONE
31.1 cm high x 17.15 cm wide x 64.77 cm deep (12.25 in. x 6.75 in. x 25.5 in.)
Single piece box w/ screw mount access panel
Brushed stainless steel
NEMA 4X, IP65
High-pressure water
Pedestal stand to floor secured to conveyor
Adjustable height
Crank handle fine adjust 304.8 mm (12 in.)
Overall floor to X-ray beam range (does not include fine adjust range) standard
post 50.8-228.6 cm (20-90 in.) Longer Lengths are available upon request
Brushed stainless steel
X-ray tube, 35-60 kV, 10-30uA, 24 VDC @ 2 A, +/- 15 VDC @
300 mA
Red lens (Green for CE), 24 VDC, 6.5 watt LED (monitored for
continuity)
Photo Multiplier Tube (PMT), 25.4 mm (1 in.) square window
Thru-beam pair, adjustable gain, 10-30 VDC, sourcing pnp output
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