Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
com
37 63 1515 0 89 249 82 99
QQ Service
Manual
ORDER NO.
CRT2711
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PRODUCED AFTER
July 2001
DESTINATION
U.S.A., AUSTRALIA
13942296513
13942296513
VEHICLE
LEXUS ES300
TEL
TEL
ES300
AUDIO SYSTEM
CD CHANGER
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CDX-M8067ZT
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CDX-M8067ZT/E
Order No.
CRT1857
CONTENTS
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376315150 892498299
1.
2.
3.
4.
5.
6.
13942296513
13942296513
Model No.
CX-652
TEL
TEL
- This service manual should be used together with the following manual(s):
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- CD Player Service Precautions
3. Please checking the grating after changing the service pickup unit(see page 31).
4. The doors CAT2248 and CAT2305 have been engaged
each other tightly. When you have to replace the
door CAT2248 or CAT2305, remove both doors from
the Grille to replace them at the same time.
TEL
376315150 892498299
376315150 892498299
Transport screw
Attach to original position before
transporting the set.
A transport screw has been attached to the set in order to protect it
during transportation. After removing the transport screw, cover the
hole with the supplied seal.Be sure to remove the transport screw
before mounting the set. The removed transport screw should be
retained in the accessory bag for use the next time the set is transported.
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so
and refer the repair to a qualified service technician.
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Seal
After removing transport screw,
cover the hole with the supplied
seal.
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2. EXPLODED VIEWS AND PARTS LIST
2.1 PACKING
10
16
TEL
TEL
11
4
3
12
17
13
14
18
NOTE:
- Parts marked by "*"are generally unavailable because they are not in our Master Spare Parts List.
- Screws adjacent to mark on the product are used for disassembly.
1
2
3
4
5
Part No.
Polyethylene Bag
93269-15014
91626-60818
90153-50010
91635-60616
CEG1171
CBA1564
CBA1563
CBA1566
CBA1565
8-2
9
10
11
12
Polyethylene Bag
Magazine Assy
86274-33220
86274-33210
Protector
Part No.
CEG1116
CXB5850
CNC9747
CNC9746
CHP2482
x iao y u163. co m
6 Protector
7-1 Owners Manual
(English,French)
7-2 Polyethylene Bag
8-1 Installation Manual
(English)
www
CHP2481
CRD3463
CEG1116
CRD3484
13
14
15
16
17
Protector
Protector
Polyethylene Bag
Protector
Protector
18 Carton
19 Contain Box
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CHP2376
CHP2485
CEG1174
CHP2483
CHP2484
CHA3219
CHL4517
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376315150 892498299
19
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2.2 MAGAZINE ASSY
TEL
TEL
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4
2
4
3
4
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*
*
*
1
2
3
4
PP Case
Owner's Manual
Label
Tray Unit
Part No.
CNS6059
CRD3236
CRW1365
CXB5983
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2.3 EXTERIOR
20
12
9
12
37
9
9
9
TEL
TEL
9
28
19
12
9
9
E
11
15
A
376315150 892498299
14
10
36
22
5
6
25
21
13
16
23
4
24
26
3
18
2
29
17
30
D
A
34
32
2
13
33
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27
31
http://www.xiaoyu163.com
16
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36
38
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35
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- EXTERIOR SECTION PARTS LIST
Mark No. Description
Part No.
6
7
8
9
10
Terminal(CN991)
Screw
Screw
Screw
Button
CKF1064
IMS26P040FMC
BMZ26P050FMC
BMZ30P040FMC
CAC7015
11
12
13
14
15
Screw(M2x3)
Screw
Spring
Cord
Cord
Arm
Holder
Insulator
Cushion
Seal
TEL
13942296513
QQ
16
17
18
19
20-1
Polyethylene Bag
PCB
Terminal(CN992)
Plug(CN901)
Plug(CN902)
CEG1229
CNP4402
CKF1064
CKS-789
CKS1237
25
26
27
28
29
Connector(CN801)
Holder
Lower Case Unit
Upper Case Unit
Grille Assy
CKS2233
CNC6743
CXB8000
CXB8001
CXB7337
CBA1077
CBA1352
CBH1859
CDE6621
CDH1312
30
31
32
33
34
Screw
Door
Door
Grille
Panel
BPZ26P080FMC
CAT2248
CAT2305
CNS6601
CNS6602
CNC8058
CNC9430
CNM7287
CNM7369
CNM7435
35
36
37
38
Screw
Caution Card
Seal
www
IMS20P035FZK
CRP1246
CNM6552
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TEL 13942296513
20-2
21
22
23
*
24
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CNS5829
CNV4501
CWX2585
BMZ26P050FMC
CEF1008
TEL
Panel
Damper
Extension Unit
Screw
Clamper
1
2
3
4
5
Part No.
x iao y u163. co m
7
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2.4 CD MECHANISM MODULE
83
13
27
33
52
66
93
50
67
13
31
6
54
10
49
6
114
87
115
113
112
62
97
C
8
68
77
40
15
53
37
74
91
90
92
107
38
47
48
41
22
42
81
84
76
11
6
108
107
109
61
107
28
43
72
88
59
90
89
59
100
101
57
104
109
107
26
12
105
76
77
25
6
110
34
56
25
25
99
85
55
30
94
20
70
6
90
21
60
90
58
19
35
C
71
69
16
18
29
86
www
17
x iao y u163. co m
75
39
80
79
78
1
8
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98
103
107
6
96
63
77
109
108
95
64
85
109
6
41
102
73
107
13942296513
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45 77
44 111
36
14
82
106
46
65
24
TEL
TEL
32
6
23
51
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- CD MECHANISM MODULE SECTION PARTS LIST
Mark No. Description
1
2
3
4
5
Part No.
Part No.
Motor Unit(M851)
Screw(M2x2.5)
Motor Unit
Chassis Unit
Bracket Unit
CXB2187
CBA1085
CXB1394
CXB3530
CXB4008
6
7
8
9
10
Screw(M2x2.5)
Screw(M2x3)
PCB Unit
Holder
Screw
CBA1037
CBA1077
CWX2599
CNV5175
CBA1026
66
67
68
69
70
Chassis Unit
Plate Unit
Motor Unit(M853)
Damper Unit
Lever Unit
CXB7113
CXB2262
CXB5747
CXA7714
CXA9141
11
12
13
14
15
Screw
Screw(M2x4)
Washer
Ball
Guide
CBA1166
CBA1362
CBF1002
CNR1189
CNV5173
71
72
73
74
75
CXB7201
CXB2265
CNC9375
CNV5176
CXB2266
16
17
18
19
20
Spring
Spring
Spring
Spring
Spring
CBH2368
CBH1827
CBH1828
CBH1829
CBH1830
76
77
78
79
80
Screw
Screw
Connector(CN701)
Connector(CN801)
Connector(CN101)
JGZ17P025FNI
JFZ20P025FNI
CKS1968
CKS3484
CKS3486
21
22
23
24
25
Spring
Spring
Spring
Spring
Screw(M2x3.5)
CBH1919
CBL1241
CBL1242
CBL1388
CBA1114
81
82
83
84
85
Photo-transistor(Q851)
LED(D851)
Arm
Switch(S853)
Screw(M2x2.5)
PT4800
CN504-2
CNC6799
CSN1012
CBA1041
CLA2803
CNC6181
CNC7713
CNC6194
CXB5838
31
32
33
34
35
Lever Unit
Lever
Lever
Holder
Cover
36
37
38
39
40
Volume(VR801)
Switch(S851)
Guide
Spring
Screw(M2x3)
CCW1021
CSN1052
CNV4722
CBH1930
CBA1154
CXB7200
CNC7975
CNC8097
CNC7448
CNC8129
91
92
93
94
95
Holder
Shaft
Spring
Washer
Bracket
CNV5172
CLA3274
CBH2091
CBF1038
CBL1346
Spacer
Sheet
PCB
Spring
PCB
CNM4879
CNM7576
CNP4205
CBL1362
CNP4382
96
97
98
99
100
Spring
Plate
Plate
Motor Unit(M852)
Guide
CBH2077
CNC6847
CNV4402
CXB3931
CNV5193
41
42
43
44
45
Bearing
Belt
Spring
Gear
Gear
CNR1423
CNT1053
CBH2062
CNV5764
CNV4404
101
102
103
104
105
Spring
Bracket
Holder
Spring
Holder
CBH2070
CNC7425
CNC7941
CBL1348
CNV5178
46
47
48
49
50
Gear
Screw Unit
Holder
Gear
Gear
CNV4406
CXB2184
CNV4950
CNV5305
CNV5879
106
107
108
109
110
Switch(S852)
Screw(M2x1.4)
Spring
Spring
Gear
CSN1051
CBA1387
CBL1364
CBL1307
CNV6240
51
52
53
54
55
Rail
Rail
Clamper
Lever
Gear
CNV4419
CNV4420
CNV6929
CNV4422
CNV6285
111
112
113
114
115
Gear
Screw(M2x2)
Bracket Unit
Spring
Motor Assy(M854)
CNV6241
CBA1250
CXB5749
CBL1363
CXB5882
56
57
58
59
60
Gear
Rack
Arm
Guide
Arm
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CNV6242
CNV4828
CNV5868
CNV4597
CNV6158
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Shaft
Arm
Lever
Lever
Bracket Unit
26
27
28
29
30
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61
62
63
64
65
TEL
TEL
CBA1426
CWX2578
CXX1235
JFZ17P020FNI
IMS26P040FMC
TEL 13942296513
*
Screw
CD Core Unit
Pickup Unit(Service)
Screw
Screw
3
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3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM
PICKUP UNIT(SERVICE)
HOLOGRAM
UNIT
RF AMP
AUTO POWER CONTROL
16
CN101
MD
6
CD CORE UNIT
IC 101
UPC2572GS
+5V LD
15
FOP
TOP
XTAL
M851
SPINDLE
MOTOR
12
12
13
13
SOM
SOP
IC 301
BA6997FM
14
74
MUTE
VDD
5V
HOME
DISC
10
10
S852 DSP
PCB UNIT
S851 TRP
HOME
VD
V5
PGND
5V REGULATOR
VD
IC 701
PQ05DZ51
2
MSW
S803
MAG IN
CDCNT
CONT
DISC
MSW
MAG
I1/I3
I2
I4
VREF
EREF
EPVO
MAG
MAG
MOTOR DRIVER
5
2
1
2
1
5
6
TRY+
TRY-
3
5
IC 302
LB1836M
CN801
D MOTOR PCB
M852
M
ELV
MOTOR
10
12
1
4
21
5
20
19
18
28
27
26
27
76
79
23
65
66
67
72
78
77
29
2
1
29
30
23
D801
VD
x iao y u163. co m
CN701
CDCN
CONT
DISK
MSW
MAG
I1/I3
I2
I4
VREF
ELVR
ELVP
Q
EJSW
S801
EJECT
10
1
30
27
10
26
11
12
13
3
4
5
55
VREF
VREF
EREF
EPVO
VR802
EREF
VR801
EPVO
www
ELV+
ELV-
2
I1
6
I2
13
I3
9
I4
28
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CN801
376315150 892498299
376315150 892498299
11
X201
16.93MH Z
11
11
Q851
M853
TRAY
MOTOR
10
TEL 13942296513
COP
XTAL
13
S853
HOME
D851
COM
2 NJM
2 NJM2068MD
13942296513
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M854
CARRIAGE
MOTOR
16
26
PHOTO PCB
IC
IC 201
UPD63702AGF
Q102
ACTUATOR AND
MOTOR DRIVER
IC 601
19
TEL
TEL
FOCUS ACT
TRACKING ACT
L+
17
15
Q101
DIGITAL SERVO
PROCESSOR
6
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E
UNBALANCE-BALANCE
CONVERTER
CN701
IC 602
CN801
24
2 NJM2068MD
7
Q831
MUTE
CD-L
AUDIO OUTPUT
ON/OFF SWITCH
IC 803 TC74HC4066AF
IC801
IC802
NJM2068V NJM2068V
CN901
L+ 3
L-
BUS DRIVER
IEIN
IEOUT
IC 601
HA12187FP
BUS-
BUS+
11
12
TEL
TEL
9
10
VBU14
2
7
IEPW
13942296513
13942296513
VDD5V
Q911
3
ASENB
DD
5V
2
6
BATT
OCD
14
CN902
CONT
9
ASENS ASENIN
10
BSENS BSENIN
5
7
IC 911 PAJ002A
ASENSE/BSENSE/RESET
VDD5V REGULATOR
RESET
BSENS
ASENS
14 15 25
IEPW
IEOUT
CDMUTE
IEIN
SWVDD
VBU14
Q851
VBU14
SYSTEM
CONTROLLER
ANSW
IC 701
56
69
18
EJSW 22
26
POWER
28
XIN
TEMP
PD5608C
ADENA
CONT
DISK
MSW
MAG
I1/I3
I2
I4
VREF
ELVREF
ELVPVO
EJLED
CDCNT
68 3
XOUT
29
Q852
X701
6.29MH Z
TH701
80
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RESET
62
EXTENSION UNIT
Q701
VDD
5V
VDD5V
Q941 ILM5V
4
www
VD
VBU14
x iao y u163. co m
POWER
IC921
VD-8.6V/6.6V REGULATOR BA00AST
VREF
EJECT SW
11
5
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3
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Note: When ordering service parts, be sure to refer to EXPLODED VIEWS AND PARTS LIST or ELECTRICAL
PARTS LIST.
A CD CORE UNIT
PICKUP UNIT(SERVICE)
TEL
TEL
13942296513
13942296513
www
CL200FGCTU
PHOTO
PCB
x iao y u163. co m
. PCB
D MOTOR
12
A B C D
1
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C PCB UNIT B
BA6997FM
TEL 13942296513
6
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TEL
TEL
13942296513
13942296513
NJM2068MD
NJM2068MD
E EXTENSION UNIT
NJM2068MD
www
.
5
x iao y u163. co m
NOTE :
Symbol indicates a resistor.
No differentiation is made between chip resistors and
discrete resistors.
Symbol indicates a capacitor.
No differentiation is made between chip capacitors and
discrete capacitors.
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NJM2068MD
TEL 13942296513
A
8
13
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Note:1. The encircled numbers denote measuring pointes in the circuit diagram.
2. Reference voltage
REFO:2.5V
- Waveforms
1 RFO
0.5V/div. 0.5s/div.
Normal mode: play
1 CH1: RFO
1V/div. 0.5ms/div.
2 CH2: MIRR
5V/div.
Test mode: Tracking open
1 CH1: RFO
1V/div.
0.5ms/div.
2 CH2: MIRR 5V/div.
Normal mode: The defect part
passes 800m
GND
GND
3 CH1: FD
0.5V/div.
0.2s/div.
5 CH2: FOK
2V/div.
Normal mode: Focus close
6 CH1: FEY
0.5V/div.
1ms/div.
7 CH2: XSI
2V/div.
Normal mode: Focus close
REFO
REFO
REFO
REFO
REFO
8 CH1: TEY
0.5V/div. 0.5ms/div.
9 CH2: TD
0.5V/div.
Test mode: 32 tracks jump (FWD)
8 CH1: TEY
0.5V/div. 0.5ms/div.
9 CH2: TD
0.5V/div.
Test mode: Single jump (FWD)
8 CH1: TEY
0.5V/div. 5ms/div.
9 CH2: TD
0.5V/div.
Test mode: 100 tracks jump (FWD)
REFO
REFO
REFO
REFO
REFO
REFO
6 CH1: FEY
0.1V/div. 20ms/div.
3 CH2: FD
0.2V/div.
Normal mode: Play
3 CH1: FD
0.5V/div. 0.5s/div.
0 CH2: MDYA 1V/div.
Normal mode: Focus close (12cm)
REFO
REFO
www
REFO
REFO
x iao y u163. co m
REFO
3 CH1: FD
0.5V/div. 0.5s/div.
0 CH2: MDYA 1V/div.
Normal mode: Focus close (8cm)
REFO
14
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TEL 13942296513
GND
REFO
13942296513
13942296513
REFO
TEL
TEL
3 CH1: FD
0.5V/div.
0.2s/div.
4 CH2: FOP
2V/div.
Test mode: No disc, Focus close
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8 CH1: TEY
0.2V/div.
9 CH2: TD
0.2V/div.
Normal mode: play
20ms/div.
8 CH1: TEY
! CH2: SD
0.5V/div.
0.5V/div.
5ms/div.
0 MDYA
0.5V/div.
0.1s/div.
REFO
REFO
REFO
REFO
REFO
0.5V/div.
10ms/div. @ EFM
1V/div.
5s/div.
REFO
REFO
REFO
$ SCKO
8 CH1: TEY
0.5V/div.
0.2s/div.
6 CH2: FEY
0.5V/div.
Play
Normal mode: AGC after focus
1s/div.
% Dout
2V/div.
10s/div.
Play
REFO
REFO
^ LRCK
www
2V/div.
REFO
20s/div.
REFO
REFO
GND
GND
6 CH1: FEY
0.2V/div.
1ms/div.
3 CH2: FD
0.5V/div.
Normal mode: During AGC
REFO
REFO
x iao y u163. co m
REFO
GND
REFO
15
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TEL 13942296513
REFO
GND
13942296513
13942296513
Play
8 CH1: TEY
1V/div.
2ms/div.
# CH2: TEC
1V/div.
Test mode: Focus close
Tracking open
TEL
TEL
0 MDYA
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8 CH1: TEY 0.2V/div.
1ms/div.
9 CH2: TD 0.5V/div.
Normal mode: During AGC
1 CH1: RFO
1V/div.
0.5ms/div.
^ CH2: HOLD 5V/div.
Normal mode: The defect part passes
800m
REFO
3 CH1: FD
1V/div.
0.5ms/div.
^ CH2: HOLD 5V/div.
Normal mode: The defect part passes
800m
REFO
REFO
GND
GND
TEL
TEL
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TEL
TEL
13942296513
13942296513
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www
TEL 13942296513
3
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QQ 376315150 892498299
A CD CORE UNIT
TEL
TEL
13942296513
13942296513
www
18
E
1
x iao y u163. co m
2
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376315150 892498299
376315150 892498299
TEL 13942296513
6
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QQ 376315150 892498299
E
EXTENSION UNIT
TEL
TEL
13942296513
13942296513
.
5
x iao y u163. co m
6
http://www.xiaoyu163.com
376315150 892498299
376315150 892498299
www
TEL 13942296513
E
8
19
3
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4. PCB CONNECTION DIAGRAM
4.1 CD CORE UNIT
SIDE A
CD CORE UNIT
TEL
TEL
PICKUP UNIT
(SERVICE)
Capacitor
Connector
SIDE A
13942296513
13942296513
Chip Part
P.C.Board
SIDE B
E
CN801
www
20
A
1
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2
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TEL 13942296513
2
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A CD CORE UNIT
SIDE B
TEL
TEL
13942296513
13942296513
www
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376315150 892498299
376315150 892498299
MAG
TEL 13942296513
EJECT
.
1
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A
4
21
3
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4.2 EXTENSION UNIT
SIDE A
E EXTENSION UNIT
CAR HARNESS
TEL
TEL
13942296513
13942296513
A
CN701
www
22
E
1
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2
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2
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SIDE B
E EXTENSION UNIT
TEL
TEL
13942296513
13942296513
.
1
x iao y u163. co m
2
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376315150 892498299
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www
TEL 13942296513
E
4
23
3
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4.3 PHOTO PCB
HOME
S853
PHOTO PCB
SPINDLE
M851
M
13
Q851
10
CARRIAGE
M854
GY
1
2
BL
BL
PCB UNIT
www
24
B C
1
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13942296513
13942296513
TEL
TEL
CN801
YL
2
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4.5 MOTOR PCB
MOTOR PCB
TEL
TEL
13942296513
13942296513
.
1
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D
4
25
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5. ELECTRICAL PARTS LIST
NOTE:
- Parts whose parts numbers are omitted are subject to being not supplied.
- The part numbers shown below indicate chip components.
Chip Resistor
RS1/_S___J,RS1/__S___J
Chip Capacitor (except for CQS.....)
CKS....., CCS....., CSZS.....
=====Circuit Symbol and No.===Part Name
--- -----------------------------------------------
MISCELLANEOUS
UPC2572GS
UPD63702AGF
BA6997FM
LB1836M
NJM2068MD
IC
IC
IC
Q
Q
602
604
701
101
102
IC
IC
IC
Transistor
Transistor
NJM2068MD
TA78L05F
PQ05DZ51
2SD1664
UMD2N
D
D
X
S
S
701
801
201
801
803
Diode
LED
Ceramic Resonator 16.934MHz
Push Switch(EJECT)
Switch(MAG)
1SR154-400
CL200FGCTU
CSS1456
CSG1139
CSN1028
802
Semi-fixed 1k(B)
CCP1338
VR
TEL 13942296513
RESISTORS
R
R
R
R
R
101
102
103
104
105
RS1/8S100J
RS1/8S120J
RS1/16S102J
RS1/16S822J
RS1/16S682J
R
R
R
R
R
106
107
108
109
110
RS1/16S183J
RS1/16S822J
RS1/16S333J
RS1/16S683J
RS1/16S134J
R
R
R
R
R
111
113
114
115
116
RS1/16S273J
RS1/16S222J
RS1/16S103J
RS1/16S103J
RS1/16S102J
R
R
R
R
R
117
118
201
202
203
RS1/16S163J
RS1/16S163J
RS1/16S104J
RS1/16S104J
RS1/16S102J
R
R
R
R
R
504
505
506
507
508
RS1/16S102J
RS1/16S221J
RAB4C221J
RS1/16S102J
RAB4C332J
R
R
R
R
R
www
509
601
602
603
604
605
606
607
608
609
RS1/16S912J
RS1/16S912J
RS1/16S912J
RS1/16S912J
RS1/16S153J
R
R
R
R
R
610
611
612
613
614
RS1/16S153J
RN1/16SE1502D
RN1/16SE1502D
RN1/16SK5601D
RN1/16SK5601D
R
R
R
R
R
615
616
617
618
619
RN1/16SK5601D
RN1/16SK5601D
RN1/16SK5601D
RN1/16SK5601D
RS1/16S101J
R
R
R
R
R
620
801
804
805
807
RS1/16S101J
RS1/10S681J
RS1/16S622J
RS1/16S562J
RS1/16S0R0J
101
102
103
104
105
CEV101M6R3
CKSRYB104K16
CEV470M6R3
CKSRYB224K16
CCSRCH330J50
C
C
C
C
C
106
107
108
109
110
CKSRYB103K25
CEV4R7M35
CKSRYB273K25
CCSRCH101J50
CKSRYB104K16
C
C
C
C
C
111
112
113
114
115
CKSRYB332K50
CKSRYB473K25
CKSRYB103K25
CKSRYB391K50
CCSRCH121J50
C
C
C
C
C
116
117
118
119
120
CKSRYB682K25
CKSRYB333K25
CKSRYB224K16
CKSRYB224K16
CKSRYB224K16
C
C
C
C
C
121
122
123
124
125
CKSRYB224K16
CKSRYB104K16
CKSRYB472K50
CKSRYB104K16
CCSRCH6R0D50
x iao y u163. co m
RS1/16S221J
RS1/16S103J
RS1/16S103J
RS1/16S103J
RS1/16S103J
C
C
C
C
C
126
201
202
205
206
26
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CKSRYB153K25
CKSRYB224K16
CKSRYB104K16
CEV101M6R3
CKSRYB224K16
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376315150 892498299
IC
IC
IC
IC
IC
R
R
R
R
R
101
201
301
302
601
Part No.
-------------------------
13942296513
13942296513
IC
IC
IC
IC
IC
TEL
TEL
Part No.
-------------------------
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=====Circuit Symbol and No.===Part Name
--- -----------------------------------------------
Part No.
-------------------------
C
C
C
C
C
207
208
209
301
302
CKSRYB102K50
CKSRYB224K16
CKSRYB104K16
CEV101M10
CKSRYB224K16
D
D
D
D
D
841
842
843
901
902
Diode
Diode
Diode
Diode
Diode
HZU8R2(B1)
1SS355
HZU4LL(C)
ERC05-10B
ERA15-02VH
C
C
C
C
C
601
602
603
604
605
CCSRCH181J50
CCSRCH181J50
CCSRCH820J50
CCSRCH820J50
CCSRCH820J50
D
L
L
TH
X
903
701
901
701
701
Diode
Inductor
Choke Coil 1.4mH
Thermistor
Ceramic Resonator 6.290MHz
UDZ18(B)
LCTA4R7J2520
CTH1129
CCX1032
CSS1305
C
C
C
C
C
606
607
608
609
610
CCSRCH820J50
CCSRCH821J50
CCSRCH821J50
CCSRCH181J50
CCSRCH181J50
RESISTORS
C
C
C
C
C
611
612
613
614
615
CKSRYB104K16
CKSRYB104K16
CKSRYB104K16
CKSRYB104K16
CEV101M10
C
C
C
C
C
616
701
702
703
801
802
CKSRYB104K16
IC
IC
IC
IC
IC
HA12187FP
PD5608C
NJM2068V
NJM2068V
TC74HC4066AF
IC
IC
IC
Q
Q
831
911
921
701
702
IC
IC
IC
Transistor
Transistor
S-80763ANJT
PAJ002A
BA00AST
DTA124EU
DTA124EU
Q
Q
Q
Q
Q
831
832
833
836
841
Transistor
Transistor
Transistor
Transistor
Transistor
DTC323TU
DTC323TU
DTA124EU
DTC114EU
2SB1189
Q
Q
Q
Q
Q
842
851
852
901
902
Transistor
Transistor
Transistor
Transistor
Transistor
IMX1
DTA144EU
DTC144EU
DTC143EU
DTC143TU
Q
Q
Q
Q
D
903
911
921
941
601
Transistor
Transistor
Transistor
Transistor
Diode
DTC143TU
2SB1238
DTC114EU
2SA1586
UDZ18(B)
D
D
D
D
D
602
701
702
801
802
Diode
Diode
Diode
Diode
Diode
UDZ18(B)
1SS355
1SS355
UDZ18(B)
UDZ18(B)
D
D
D
D
D
803
804
831
832
833
Diode
Diode
Diode
Diode
Diode
R
R
R
R
R
606
607
608
701
702
RS1/16S220J
RS1/16S270J
RS1/16S270J
RS1/16S103J
RS1/16S433J
R
R
R
R
R
703
704
705
706
707
RS1/16S473J
RS1/16S102J
RS1/16S102J
RS1/16S222J
RS1/16S223J
R
R
R
R
R
708
709
710
711
712
RS1/16S222J
RS1/16S104J
RS1/16S102J
RS1/16S333J
RS1/16S104J
R
R
R
R
R
714
715
716
718
719
RS1/16S102J
RS1/16S102J
RS1/16S103J
RS1/16S222J
RS1/16S823J
R
R
R
R
R
720
721
722
723
724
RS1/16S222J
RS1/16S473J
RS1/16S183J
RS1/16S102J
RS1/16S102J
R
R
R
R
R
727
728
729
730
731
RS1/16S102J
RS1/16S102J
RS1/16S102J
RS1/16S102J
RS1/16S102J
R
R
R
R
R
751
801
802
803
804
RS1/16S0R0J
RS1/16S272J
RS1/16S272J
RS1/16S333J
RS1/16S333J
R
R
R
R
R
805
806
807
808
809
RS1/16S103J
RS1/16S103J
RS1/16S103J
RS1/16S103J
RS1/16S822J
R
R
R
R
R
810
811
812
813
814
RS1/16S822J
RS1/16S822J
RS1/16S822J
RS1/16S750J
RS1/16S750J
R
R
R
R
R
815
816
817
818
819
RS1/16S750J
RS1/16S750J
RS1/16S510J
RS1/16S510J
RS1/16S510J
x iao y u163. co m
UDZ18(B)
UDZ18(B)
MA142WA
UDZ16(B)
UDZ18(B)
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IC
IC
IC
IC
IC
www
RS1/16S220J
RS1/16S220J
RS1/16S270J
RS1/16S270J
RS1/16S220J
MISCELLANEOUS
TEL 13942296513
601
602
603
604
605
CKSRYB103K25
CCH1233
CKSRYB224K16
CEV101M6R3
CKSRYB103K25
22F/6.3V
R
R
R
R
R
13942296513
13942296513
Part No.
-------------------------
TEL
TEL
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Part No.
-------------------------
R
R
R
R
R
820
821
822
823
824
RS1/16S510J
RS1/16S104J
RS1/16S104J
RS1/16S104J
RS1/16S104J
C
C
C
C
C
814
815
816
817
818
CKSRYB472K50
CCSRCH471J50
CCSRCH471J50
CCSRCH471J50
CCSRCH471J50
R
R
R
R
R
831
832
833
834
835
RS1/16S1203D
RS1/16S3303D
RS1/16S103J
RS1/16S101J
RS1/16S121J
C
C
C
C
C
819
820
821
822
831
CEJQNP4R7M16
CEJQNP4R7M16
CEJQNP4R7M16
CEJQNP4R7M16
CKSRYB102K50
R
R
R
R
R
841
842
843
844
845
RS1/16S223J
RS1/16S102J
RS1/16S331J
RS1/16S472J
RS1/16S102J
C
C
C
C
C
832
833
834
841
842
CKSRYB222K50
CKSRYB222K50
CKSRYB103K50
CKSRYB103K50
CKSRYB103K50
R
R
R
R
R
846
852
901
902
903
RS1/16S122J
RS1/16S103J
RS1/16S2203D
RS1/16S1103D
RS1/16S123J
C
C
C
C
C
843
844
845
851
901
R
R
R
R
R
904
905
906
907
908
RS1/16S272J
RS1/16S2003D
RS1/16S1103D
RS1/16S123J
RS1/16S334J
C
C
C
C
C
902
903
904
911
912
R
R
R
R
R
909
910
911
912
913
RS1/16S1002D
RS1/16S1002D
RS1/16S2R2J
RS1/16S2R2J
RS1/16S102J
C
C
C
C
C
913
914
915
916
917
TEL 13942296513
914
915
916
917
918
RS1/16S104J
RS1/16S104J
RS1/16S104J
RS1/16S103J
RS1/16S202J
R
R
R
R
R
921
922
923
924
925
RS1/16S104J
RS1/16S5101D
RS1/16S4701D
RS1/16S1601D
RS1/16S6200D
R
R
R
941
942
943
RS1/16S104J
RS1/16S820J
RS1/16S820J
CAPACITORS
C
C
C
C
C
601
602
603
701
702
CKSRYB221K50
CKSRYB221K50
CKSRYB104K16
CKSRYB103K50
CKSRYB102K50
C
C
C
C
C
703
705
706
707
708
CKSRYB473K25
CKSRYB102K50
CKSRYB473K16
CKSRYB473K16
CKSRYB102K50
C
C
C
C
C
711
712
801
802
803
CKSRYB473K16
CKSRYB473K16
CEJQ4R7M35
CEJQ4R7M35
CEJQ4R7M35
C
C
C
C
C
C
C
C
C
C
www
804
805
806
807
808
809
810
811
812
813
470F/16V
CCH1402
CKSRYB104K16
CEJQ101M16
CKSRYB473K16
CCH1414
470F/16V
470F/16V
CKSRYB222K50
CEJQR47M50
CKSRYB222K50
CCH1414
CCH1414
CSZA220M16
CKSRYB103K50
CKSRYB103K50
CKSRYB103K50
CKSRYB103K50
921
922
923
924
925
C
C
C
941
951
952
B
Q
S
47F/16V
CKSRYB104K25
CKSRYB104K25
CEJQ100M16
CCH1378
CKSRYB334K10
CKSRYB473K16
CKSRYB223K25
CKSRYB223K25
Unit Number :
Unit Name
: Photo PCB
851
853
Photo-transistor
Switch(HOME)
PT4800
CSN1012
Number :
Unit Name
: PCB Unit
C Unit
S
S
R
R
D
M
851
852
851
852
Spring Switch(TRP)
Spring Switch(DSP)
CSN1052
CSN1051
RS1/8S473J
RS1/8S753J
Unit Number :
Unit Name
: Motor PCB
853
Motor Unit(TRAY)
CXB5747
851
851
852
854
801
LED
Motor Unit(SPINDLE)
Motor Unit(ELV)
Motor Unit(CARRIAGE)
Volume 10k
CN504-2
CXB2187
CXB3931
CXB1394
CCW1021
Pickup Unit(Service)
CXX1235
x iao y u163. co m
CEJQ4R7M35
CCSRCH151J50
CCSRCH151J50
CCSRCH470J50
CCSRCH470J50
CKSRYB104K16
CKSRYB104K16
CKSRYB472K50
CKSRYB472K50
CKSRYB472K50
28
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376315150 892498299
376315150 892498299
R
R
R
R
R
100F/10V
13942296513
13942296513
Part No.
-------------------------
TEL
TEL
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QQ 376315150 892498299
6. ADJUSTMENT
- Connection Diagram
GM-8217ZT/WL(UC)
GM-8417ZT/WL(AU)
POWER AMP
10P
16P
12P
20P
10P
16P
12P
GGD1092
GGD1270
13942296513
13942296513
20P
TEL
TEL
12P
BULLET
CONNECTOR
12P
CD CHANGER(DOP)
Key(KEH-M9116ZT/ES)
Contents
Display
www
SCAN(ch4) + DISCUP
CD changer error No. display
CD ERR xx
x iao y u163. co m
*1 : It depends on TOYOTA diag. mode.
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6.1 CD ADJUSTMENT
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TEL 13942296513
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TEL
TEL
1)Precautions
This unit uses a single power supply (+5V) for the
regulator. The signal reference potential, therefore, is
connected to REFO(approx. 2.5V) instead of GND.
If REFO and GND are connected to each other by
mistake during adjustments,not only will it be
impossible to measure the potential correctly,but the
servo will malfunction and a severe shock will be
applied to the pick-up. To avoid this,take special note
of the following.
Do not connect the negative probe of the measuring
equipment to REFO and GND together. It is especially
important not to connect the channel 1 negative
probe of the oscilloscope to REFO with the channel 2
negative probe connected to GND.
Since the frame of the measuring instrument is
usually at the same potential as the negative
probe,change the frame of the measuring instrument
to floating status.
If by accident REFO comes in contact with
GND,immediately switch the regulator or power OFF.
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6.1.1 CHECKING THE GRATING
Note :
Unlike previous CD mechanism modules the grating angle of the pickup unit cannot be adjusted after the pickup
unit is changed. The pickup unit in the CD mechanism module is adjusted on the production line to match the CD
mechanism module and is thus the best adjusted pickup unit for the CD mechanism module. Changing the pickup
unit is thus best considered as a last resort. However, if the pickup unit must be changed, the grating should be
checked using the procedure below.
Purpose :
To check that the grating is within an acceptable range.
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Method :
Measuring Equipment
Measuring Points
Disc
Mode
CD CORE UNIT
E
100k
REFO
390pF
Xch
Ych
Oscilloscope
REFO
L.P.F.
100k
REFO
390pF
Checking Procedure
1. In test mode, load the disc and switch the 5V regulator on.
2. Using the TRACKUP and TRACKDOWN buttons, move the pickup unit to the innermost track.
3. Press key RPT(ch5) to close focus, the display should read "91". Press key DISCDOWN to implement the tracking
balance adjustment the display should now read "81". Press key RPT(ch5) 4 times. The display will change,
returning to "81" on the fourth press.
4. As shown in the diagram above, monitor the LPF outputs using the oscilloscope and check that the phase
difference is within 75 . Refer to the photographs supplied to determine the phase angle.
5. If the phase difference is determined to be greater than 75 try changing the pickup unit to see if there is any
improvement. If, after trying this a number of times, the grating angle does not become less than 75 then the
mechanism should be judged to be at fault.
Note
Because of eccentricity in the disc and a slight misalignment of the clamping center the grating waveform may be
seen to "wobble" ( the phase difference changes as the disc rotates). The angle specified above indicates the
average angle.
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Hint
Reloading the disc changes the clamp position and may decrease the "wobble".
31
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L.P.F.
TEL
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Symptoms of Mal-adjustment :
If the grating is off by a large amount symptoms such as being unable to close tracking, being unable to perform
track search operations, or track searching taking a long time, may appear.
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Ech Xch 20mV/div, AC
Fch Ych 20mV/div, AC
Grating waveform
45
60
TEL
30
TEL
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90
75
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6.1.2 ADJUSTMENT OF ELEVATION WHEN THE CD CORE UNIT HAS BEEN REMOVED
FOR MAINTENANCE
- Adjustment When Error Code 60 is Displayed Because of Malfunctioning Elevation
Note :
Unlike the conventional mechanisms, the new mechanism detects the height of the stage using slide-variable
resistance.
To absorb dislocation of the stage height caused by differences in the mechanism and the CD core unit,
adjustment must be made for each CD-mechanism module using a variable resistor.
Normally, readjustment is not needed, as this has been adjusted at the factory. However, adjustment of elevation
is required according to the procedure explained below if an elevation error has occurred or if the CD core unit
has been removed.
Purpose :
To adjust and confirm whether or not elevation operates correctly.
EREF
Confirmation Procedure
Examples of display
TRACK
FUNCTION
'
"
72
FUNCTION
00' 00"
TRACK
72
FUNCTION
00' 02"
Key ch1
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TRACK
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during movement
Key ch1
Key ch1
72
TRACK
minimum movement
72
FUNCTION
00' 01"
FUNCTION
00' 00"
33
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mV meter
EPVO
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CD CORE UNIT
TEL
TEL
Adjustment Method :
Measuring Equlpment: Millivoltmeter
Measuring Points :
EREF, EPVO
Setting :
Without a magazine in Test mode
With the mechanism placed upside-down (Place the CD mechanism module so that the
CD core unit is above.)
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Examples of display
TRACK
72
FUNCTION
10' 02"
5. Press key TRACKUP to release the clamp and return the tray to the magazine.
TRACK
72
FUNCTION
00' 02"
TEL
TEL
7. Use key TRACKUP/DOWN to operate elevation and set if to the graduation of the
fourth step (Fig. 1).
TRACK
TRACK
FUNCTION
00' 02"
FUNCTION
'
"
04
FUNCTION
00' 00"
Check if the stopper bend of the clamp lever is engaged in the groove of the frame
stopper (Fig. 2-4).
Note :
The stopper bend will be pressed downward into the groove for final clamping. Confirm the engagement position
of the stopper bend.
If the stopper bend is engaged in the center and pressed downward, adjustment is completed. Go to step 15.
If the stopper bend is dislocated, check the amount of dislocation by following steps 12 to 14.
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11. Confirm the height of the stage. Use the DISCUP key to select Disc No.4.
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12. To see the amount of dislocation, place the mechanism upside-down.
If the stopper bend has been dislocated in the direction of the first
CD, turn VR802 to the left(Fig. 2).
VR802
EREF
GND
To lower the stage toward the sixth step by 0.1 mm, reduce the
voltage of EREF (adjusted in step 8) by 20 mV.
If the stopper bend has been dislocated in the direction of the sixth
CD, turn VR802 to the right(Fig. 4).
mV meter
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TEL
TEL
To raise the stage toward the first step by 0.1 mm, increase the
voltage of EREF (adjusted in step 8) by 20 mV.
17. Wait more than one minute after the power is turned off, then turn the power ON and insert a magazine.
18. Check if the mechanism operates correctly with the first and fourth CDs.
19. If the mechanism operates properly, adjustment is completed. If the mechanism operates improperly, make the
adjustment again.
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16. Once operation of the mechanism has stopped, turn the power OFF.
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TEL
TEL
Frame stopper
Stopper bend of the
clamp lever
OK
NG
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NG
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7. GENERAL INFORMATION
7.1 DIAGNOSIS
7.1.1 TEST MODE
- Flow Chart
TEL
TEL
Test mode IN
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1
P2
1
P3
37
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Source ON
(TRK
1
P1
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Mech. test mode processing
1
P2
TRY
For 48ms
For 200ms
During pressing
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1
P1
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Normal display
u
F.AGC gain
u
T.AGC gain
u
F.BIAS setting value
Press the
RDM(ch6)
key
AGC
(TRK XX XX XX)
Press the
RPT(ch5) key
Tracking close
Tracking close
AGC, applicable servo No AGC,
(TRK XX XX' XX")
applicable servo
(TRK XX XX' XX")
Single
u
4TR
u
10TR
u
32TR
u
100TR
u
CRG Move
Release
the key
Press the
SCAN(ch4) key
1
P1
Tracking Open
(TRK 8X 8X' 8X")
(TRK 9X 9X' 9X")
Press the
D.dn key
(*4)
Note (*4): Only for the CRG move and 100TR jump modes
1. AGC gain display (current and initial) X20
2. F.BIAS, F.Cancel, T.OFFSET and T.Bal values= (the upper 8bits of the setting value (7F(h) + 80(h) + 128) / 4
= 63(d) (32(d)) 00(d)
3. Never press any key except for the EJECT and the Disc change keys during the disc change or eject mode.
4. If the TRK (+) or TRK (-) key should be pressed during the Focus search mode,
turn off the power swiftly to prevent the actuator from being damaged.
Press the
Press the
Press the
RPT(ch5) key
T.up key
T.dn key
Auto adj. value display
CRGCRG+
/Rough servo
(The same display
(TRK 8X 8X' 8X")
F. Cancel display
(TRK 9X 9X' 9X")with that for the DRG (+))
u
T. OFFSET display
u
T. Bal display
u
Rough Servo
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13942296513
Press the
ch1 key
TEL
CRG (+)
Tracking servo close
Without T.OFF adj. : (TRK 99 99' 99") (The same display with
that for the TRK servo
With T.OFF adj. : (TRK 00 00' 00")
close)
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Press the
RDM(ch6) key
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Press the
RPT
(ch5) key
Focus close
/S curve/
F.EQ measurement
(TRK 91 91'91")
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* When the D.up key is pressed, the DISC UP mode is selected.
(The mode changes from the CD test mode into the 1/P1 mode.)
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- Error Number Indication
If the CD should fail to operate or if an error has taken place during operation the player will enter into the error
mode, and the cause of the error will be numerically indicated.
This is aimed at assisting in analysis or repair.
(1) Basic Means of Display
Examples of Display
(2) Error Codes
Error
Classification
Code
10
ELECTRIC
ERROR-xx
Description
Cause/Detail
12
ELECTRIC
14
ELECTRIC
Mirror failure
17
ELECTRIC
Set up failure
Unrecorded CD-R
The disc is upside-down, defects, vibration
AGC protect failed
Defects, disc upside-down, severe vibration
19
ELECTRIC
Set up failure
30
ELECTRIC
A0
SYSTEM
Power failure
A1
SYSTEM
Mechanism power
failure
50
MECHANISM
60
MECHANISM
70
80
MECHANISM
MECHANISM
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Focus failed
Defects, disc upside-down, severe vibration
Focus failure
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ELECTRIC
TEL
TEL
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7.1.2 DIAGNOSIS CODE TABLE
Logical address name
CD-CH
CD-CH
CD-CH
CD-CH
CD-CH
CD-CH
CD-CH
Communication control
Communication control
Communication control
Communication control
Communication control
Communication control
D6
D7
DC
DD
DF
E0
01H
01H
E2
E3
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Master absent
Connecting confirmation error
Transmission failure
Master reset (intermission)
Master error (shifting to the sub master)
Registration completion acknowledgement
error
ON/OFF command parameter error
Registration requirement transmission
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Remarks
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Communication control
01H
01H
01H
01H
01H
01H
Diagnosis details
CD error
EJECT error
Non-recorded side, scratches on a disc
CD high temperature detection
Excessive current error
Tray IN/OUT error
Elevation error
TEL
TEL
Communication control
42
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4
5
New
1DIN-TV
Europe
navigation
Disp.M/U
Vehicle
information
ECU
MONET
ECU
Rear TV Navigation
with movie with
mode controls
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ECU
H/U
A
B
C
D
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Navigation
Steering remote Body
SW controller computer
Fr
FM
Disp
multiplex controlled MD-CH
with SW Disp
SW commander
Gateway
ECU
Simple Consolid
1DIN Consolida
inside
Navigation -ted
LCD -ated SW
panel
Europe
GW ECU
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L
0
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Navigation
computer ATIS
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VICS TV tuner
DVD
deck
Camera
controller
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9
A
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3
B
TEL
TEL
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Cassette
Radio cassette
with no
CD-P
CH controller
3
5
1DIN
CD-CH
6
7
8
MD-P
Radio
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9
MD-CH
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H
B
C
DAT
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0
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B
TEL
TEL
6
DSP
5
4
3
2
L
0
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Equalizer
1
0
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H.W
AMP
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7.1.3 DISASSEMBLY
Cord
Cord
Spring
Spring
a
Damper
Damper
Damper
Tab
Grille Assy
Tab
Fig. 2
Holder
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Cord
Extension Unit
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Fig. 3
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Damper
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CD Mechanism Module
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TEL
Fig. 1
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- Removing the Pick-up Unit
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PCB
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Fig. 4
Fig. 5
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- Cautions on replacing the flexible cable
CD CORE UNIT
CD CORE UNIT
EXTENSION UNIT
FLEXIBLE CABLE
EXTENSION UNIT
TEL
TEL
DAMPER
DAMPER
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R-
L-
R+
L+
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ACC
MUTE
+B
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7.2 IC
I/O
I
Format
I
O
O
O
O
O
I
O
O
C
C
C
C
C
C
C
I
I
O
C
C
www
O
O
O
I
I
I
O
O
O
O
O
O
O
O
I
I
I
I
I
I
I
C
C
C
C
C
C
C
C
C
C
C
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Format
C
Meaning
C MOS
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I
I
I
I
O
O
I
O
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Pin Name
VDIN
NC
IEIN
IEOUT
IEPW
XA0
XSCK
XSO
XSI
xstb
xrst
NC
asens
bsens
NC
ANSW
NC
ejsw
mag
dclsw
reset
POWER
CONT
XIN
XOUT
VSS
NC
CDCNT
ejled
SYSMUT
MIRR
LOCK
FOK
AUDPW
swvdd
VMCONT
NC
I13
I2
I4
cdmute
adena
testin
VCC
VREF
AVSS
NC
disk
ELVPVO
ELVREF
MSW
TEMP
TEL
TEL
Pin No.
1
2
3
4
5
6
7
8
9
10
11
12,13
14
15
16,17
18
19-21
22
23
24
25
26
27
28
29
30
31-54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74,75
76
77
78
79
80
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*PD5608C
21
40
41
20
60
1
TEL
TEL
61
80
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7.3 EXPLANATION
7.3.1 OPERATIONAL FLOW CHART
Reset Start
The magazine is
loaded?
NO
YES
4
TEL
TEL
DISC detection
Completion
NO
NO
YES
Completion
Shifting to the Mech.
waiting mode
Processing
EJECT processing
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Detecting
Completion
Processing
NO
YES
CDM ON
YES
NO
Disc change
Completion
Changing discs
5
NO
YES
2
Disc change
Completion
Changing discs
NO
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A disc is loaded?
YES
NO
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YES
PLAY starts
YES
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YES
Completion
NO
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7.3.2 SYSTEM BLOCK DIAGRAM
FX-MG8517ZT/UC
FX-MG8817ZT/UC
FX-MG8917ZT/ES
FX-MG9017ZT/ES
TEL
TEL
H/U
SIGNAL
(BALANCE)
PWR
AMP
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CD
CHANGER
CDX-M8067ZT/E
4SP
EVOL + ASL
WOOFER
EJECT BUTTON
DOOR
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GM-8417ZT/WL
TE+B,L ACC
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8.2 SPECIFICATIONS
General
Audio
TEL
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Note:
Specifications and design are subject to possible modification
without prior notice due to improvements.
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PIONEER CORPORATION
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Service
Manual
ORDER NO.
CRT2762
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PRODUCED AFTER
DESTINATION
AUSTRALIA
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VEHICLE
LEXUS ES300
TEL
TEL
ES300
AUDIO SYSTEM
CD CHANGER
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- This service manual should be used together with the manual(s) listed below.
For the parts numbers, adjustments, etc. which are not shown in this manual,
refer to the following manual(s).
Model No.
CDX-M8067ZT/E
CX-652
Order No.
CRT2711
CRT1857
C5
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Part No.
CDX-M8067ZT/AU
CRB1748
CEG1026
CHL4627
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TEL
TEL
Mark No.
8-1
15
19