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Pag.

n° 1

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CAPMAC INDUSTRY S.r.l.
CAPMAC INDUSTRY it's a “sister company” of CAPMAC,
created to be much more focused on the riveting
automation markets.

Taking benefit of the large experience of CAPMAC in the


riveting automation, CAPMAC INDUSTRY is concentrated to
offer innovative riveting solutions in the automotive, white-
goods appliances, ventilation, electronic ....... markets.

CAPMAC INDUSTRY, it's a start-up company, but with an


important international customer base.

Pag. n° 2

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CUSTOMERS BASE
• ARCELIK (Turkey) • IVECO (Italy)
• BTICINO (Italy) • KARSAN (Turkey)
• COMAU (for Tiberina) (Italy) • MAC MAGNETTO (Italy)
• CORNO MARCO (Italy) • MIRAMONDI IMPIANTI (Italy)
• CLERPREM (for Audi) (Italy) • MUNTERS ITALY (Italy)
• DENSO (for Peugeot) (Italy) • PELLIZZARI AUTOM. (Italy)
• DESA (Italy) • QS-GROUP (Italy)
• EUROKIT (ZORZI Group) (Italy) • RENAULT TRUCKS - Limoges
• EGUI (for Volvo) (Spain) • RENAULT TRUCKS - Bourg & Bresse
• FACCHINI (Brasil) • RENAULT TRUCKS - Venissieux
• FARGUEL (Spain) • REANULT TRUCKS - International Operations
• FARO (Italy) • SARES (Italy)
• I.C.P. (Italy) • TERMOTECNICA PERICOLI (Italy)
• INVER-PRESS (Italy) • TIBERINA (Italy)
• ISIL (for BMW) (Italy) • WHIRLPOOL (Italy, France, Poland)

Pag. n° 3

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The Riveting
• Strength
– Reliable
– Easy to check the quality of the joining
– Ecologic – no smokes, no gas, no magnetism
– Possibility to join different materials (sandwich)

• Weakness
– The rivet must be manipulated
– Items should be pre-pierced

Capmac Industry with their technologies removes


the weakness points during the riveting process

Pag. n° 4

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CAPMAC INDUSTRY Technologies

• Auto-piercing rivets
– Fast cycle (< 1 sec.)

• Integrated Punching & Riveting


– No pre-piercing
– Only one cycle
– No limits of material thickness
• Multi-Rivets
– Many rivets, riveted in the same time

Pag. n° 5

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Rivets Typologies
• Solid rivets
– Auto-piercing
– High mechanical resistance
• Tubular rivets
– Low deformation of the riveted items
• Semi-tubular rivets
– Good mechanical resistance with low deformation of the items
• Pop rivets
– For components without the 2 side access (ex. closed boxes)

Pag. n° 6

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CAPMAC INDUSTRY Markets & Solutions

Pag. n° 7

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Automotive – Industrial Vehicles

Cross-members Chassis

Pag. n° 8

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Solutions for Industrial Vehicles
• Steel rivets from 10 to 17 mm of diam.
• Riveting forces from 15 to 50 tons
• Robotized riveting cells and manual riveting guns
• Large volumes for cross-members riveting
• Short riveting cycles
• Reliability of the riveting process
• Quality
• Ergonomic and easy to use

Pag. n° 9

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Cross-Members

Robotized riveting cell Manual riveting cell

Pag. n° 10

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Chassis

Manual riveting line Robotized riveting line

Pag. n° 11

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Automotive - Vans

Pag. n° 12

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Solutions for Vans

• Aluminum solid rivets


• Automated riveting plants with IPR Technology
• High number of rivets in a wall of van (> 1000)
• Reliability of the riveting process
• Very high automated process
• High quality of riveting

Pag. n° 13

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Automotive – Brake shoes

Pag. n° 14

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Automotive – Components

Pag. n° 15

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Solutions for Automotive Components
• Many typologies of rivets: solid, tubular, pop …

• Large volume of production

• Time cycle very short

• High level of automation

• Reliability of the process

• Control check on 100% of products

• Traceability of the riveting process

Pag. n° 16

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White-Goods

Pag. n° 17

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Solutions for White-Goods
• Many typologies of rivets: solid, tubular, pop …

• Large volume of production

• Time cycle very short

• High level of automation

• Reliability of the process

• Control check on 100% of products

• Traceability of the riveting process

Pag. n° 18

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Industrial Ventilation

Pag. n° 19

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Solutions for Ventilation
• Steel or stainless steel solid rivets diam. 5 -6 mm

• Robotized riveting cells

• Large volume of production

• Time cycle very short

• High level of automation

• Reliability of the process

• Control check on 100% of products

• Automatic download of the parts


Pag. n° 20

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Mechanical Components

Pag. n° 21

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Solutions for Mechanical Components

• Solid rivets of different diam. and materials

• Riveting machines semi-automatic for


medium volume of production

• Auto-piercing rivets or IPR technology

• High resistance of the join

• Easy to use

• Operator safe

Pag. n° 22

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Street Panels

Pag. n° 23

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Solutions for Street Panels

• Auto-piercing rivets with flat head

• Automated riveting plants

• Rivets heads perfectly integrated in the panel

• Large volumes of production

• Medium/High level of automation

• Reliability of the process

Pag. n° 24

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but .....NOT ONLY RIVETS !
Thanks to their technologies
and experience, CAPMAC
INDUSTRY, it's offering
solutions also for INSERTS,
NUTS, SCREWS positioning

Pag. n° 25

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For more information
www.capmac-industry.com

Pag. n° 26

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