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52B-1

GROUP 52B

SUPPLEMENTAL
RESTRAINT
SYSTEM (SRS)
CONTENTS
GENERAL INFORMATION . . . . . . . .

52B-2

SERVICE PRECAUTIONS. . . . . . . . .

52B-4

DRIVERS, FRONT PASSENGERS


AIR BAG MODULES AND CLOCK
SPRING. . . . . . . . . . . . . . . . . . . . . . . . 52B-207
REMOVAL AND INSTALLATION . . . . . . . . 52B-207

SPECIAL TOOLS. . . . . . . . . . . . . . . .

52B-7

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 52B-213

TEST EQUIPMENTS . . . . . . . . . . . . .

52B-8

SIDE AND CURTAIN AIR BAG


MODULES. . . . . . . . . . . . . . . . . . . . . . 52B-214

TROUBLESHOOTING . . . . . . . . . . . .

52B-9

REMOVAL AND INSTALLATION . . . . . . . . 52B-214


INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 52B-219

SRS MAINTENANCE. . . . . . . . . . . . . 52B-192


SIDE IMPACT SENSOR . . . . . . . . . . . 52B-220
POST-COLLISION DIAGNOSIS . . . . 52B-199

REMOVAL AND INSTALLATION . . . . . . . . 52B-220


INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 52B-222

INDIVIDUAL COMPONENT
SERVICE . . . . . . . . . . . . . . . . . . . . . . 52B-203
WARNING/CAUTION LABELS . . . . . 52B-204

SEAT BELTS WITH


PRE-TENSIONER . . . . . . . . . . . . . . . . 52B-223
REMOVAL AND INSTALLATION . . . . . . . . 52B-223
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 52B-225

SRS CONTROL UNIT (SRS-ECU). . . 52B-206


REMOVAL AND INSTALLATION . . . . . . . . 52B-206
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . 52B-207

AIR BAG MODULE AND SEAT


BELT PRE-TENSIONER DISPOSAL
PROCEDURES . . . . . . . . . . . . . . . . . . 52B-226

WARNING

Carefully read and observe the information in the SERVICE PRECAUTIONS prior to any service.
For information concerning diagnosis or maintenance, always observe the procedures in the SRS Diagnosos or the
SRS Maintenance sections, respectively.
If any SRS components are removed or replaced in connection with any service procedures, be sure to follow the procedures in the INDUVIDUAL COMPONENTS SERVICE section for the comportments involved.
If you have any questions about the SRS, please contact your local distributor.

52B-2

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


GENERAL INFORMATION

GENERAL INFORMATION
M1524000100406

The Supplemental Restraint System (SRS) and seat


belt with pre-tensioner is designed to supplement the
drivers and front passengers seat belts to help
reduce the risk or severity of injury to the driver and
front passenger by activating and deploying both
front air bags in certain frontal collisions.
The SRS consist of six air bag modules, SRS air bag
control unit (SRS-ECU), four side impact sensors,
SRS warning lamp, clock spring and seat belt
pre-tensioner. Front air bags are located in the centre
of the steering wheel and above the glove box. Each
air bag is made up of a folded air bag and an inflator
unit. Side air bags are located inside the front
seatback assemblies. The curtain air bag module
consists of an air bag, an inflator, and the fixing gear
relating to those parts, and is installed in the roof
side sections (from the drivers and the passengers

front pillars to the rear pillars).The SRS-ECU under


the front floor console monitors the system and has a
front air bag safing G-sensor, front air bag analogue
G-sensor and a side(curtain) air bag safing
G-sensor. The side impact sensor is installed in the
lower parts of the centre pillars and the inner rear
quarter panels, and contains an analogue G sensor
and a microcomputer. The warning lamp on the
instrument panel indicates the operational status of
the SRS. The clock spring is installed in the steering
column. The seat belt pre-tensioner is built into the
drivers and passengers front seat belt retractor.
Only authorized service personnel should do work
on or around the SRS components. Those service
personnel should read this manual carefully before
starting any such work.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-3

GENERAL INFORMATION

<1300, 1600 (Comfort)>

<Sedan>
Curtain air bag module

AC304147

SRS warning lamp

Side impact
sensor (rear)

<1600 (Sport), 2000>

Side air bag


module

Side air bag module


Side impact
sensor (front)
Seat belt with
pre-tensioner

SRS warning lamp

Clock spring

Diagnosis
connector

Side impact
sensor (rear)
Side impact
sensor (front)
Seat belt with
pre-tensioner

AC304030
AC304884

Passenger's (front)
air bag module

AC304382

SRS-ECU
<Wagon>
Side impact sensor
(rear)

Curtain air bag module


Side air bag
module

Side air bag module


Driver's air bag
module

Side impact
sensor (front)
SRS-ECU

AC304412

Side impact sensor


(rear)
Side impact sensor
Seat belt with (front)
pre-tensioner

Seat belt with


pre-tensioner

AC304381

SRS-ECU
AC304989AB

52B-4

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


SERVICE PRECAUTIONS

SERVICE PRECAUTIONS
M1524000300392
! DANGER
In order to avoid injury to yourself or others
from accidental deployment of the air bag
during servicing, read and carefully follow all
the precautions and procedures described in
this manual.
! CAUTION

Do not use any electrical test equipment on or


near SRS components, except those specified on
P.52B-8.
!

CAUTION
SRS-ECU connector
<LH drive vehicles>
51 52 B A 53 54
55 56 57 5859 60 61 62

21 2223 B A 24 25 26
27 28 29 30 31 32 33 34 35 36 37

1 2 B A 3 4
5 6 7 8 9 10 11 12

63 64 65 66 67 68 69 70

38 39 40 41 42 43 44 45 46 47 48

13 14 15 16 17 18 19 20

<RH drive vehicles>


1 2 B A 3 4 21 2223 B A 24 25 26 51 52 B A 53 54
5 6 7 8 9 10 11 12 27 28 29 30 31 32 33 34 35 36 37 55 56 57 5859 60 61 62
13 14 15 16 17 18 19 20

38 39 40 41 42 43 44 45 46 47 48 63 64 65 66 67 68 69 70

AC304991AB

CAUTION

Never Attempt to Repair the Following


Components:
1. SRS air bag control unit (SRS-ECU)
2. Clock spring
3. Drivers and front passengers air bag
modules
4. Side air bag module
5. Curtain air bag module
6. Side impact sensor
7. Seat belt with pre-tensioner
NOTE: If any of these components are diagnosed as
faulty, they should only be replaced, in accordance
with the INDIVIDUAL COMPONENTS SERVICE
procedures in this manual, starting at page
P.52B-203.
SRS-ECU terminal No. Destination of harness

Do not attempt to repair the wiring harness


connectors of the SRS. If a defective wiring
harness is found, repair or replace it by referring
to the table below.

Remedy

Instrument panel wiring harness


Roof wiring harness Curtain air
bag module (LH)

Correct or replace each wiring


harness.

7, 8 <LH drive vehicles> Instrument panel wiring harness


Floor wiring harness (RH) Seat
belt pre-tensioner (RH)

Correct or replace each wiring


harness.

7, 8 <RH drive
vehicles>

Instrument panel wiring harness


Floor wiring harness (LH) Seat
belt pre-tensioner (LH)

Correct or replace each wiring


harness.

9, 10

Instrument panel wiring harness


Side air bag module (LH)

Correct or replace the instrument


panel wiring harness.

15, 16

Instrument panel wiring harness


Floor wiring harness (LH) Side
impact sensor (front) (LH)

Correct or replace the floor wiring


harness.

19, 20

Instrument panel wiring harness


Floor wiring harness (LH) Side
impact sensor (rear) (LH)

Correct or replace each wiring


harness.

23

Instrument panel wiring harness


Junction block (fuse No.3)

Correct or replace the instrument


panel wiring harness.

24

Instrument panel wiring harness


Junction block (fuse No.2)

Correct or replace the instrument


panel wiring harness.

5, 6

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


SERVICE PRECAUTIONS

52B-5

SRS-ECU terminal No.

Destination of harness

Remedy

26

Instrument panel wiring harness


SRS warning lamp

Correct or replace the instrument


panel wiring harness.

27, 28

Instrument panel wiring harness


Air bag module (Front passengers
side)

Correct or replace the instrument


panel wiring harness.

36, 37

Instrument panel wiring harness


Clock spring Air bag module
(Drivers side)

Correct or replace instrument panel


wiring harness. Replace the clock
spring.

40

Instrument panel wiring harness


Earth

Correct or replace the instrument


panel wiring harness.

44

Instrument panel wiring harness


Diagnosis connector

Correct or replace the instrument


panel wiring harness.

57, 58

Instrument panel wiring harness


Side air bag module (RH)

Correct or replace the instrument


panel wiring harness.

59, 60 <LH drive


vehicles>

Instrument panel wiring harness


Floor wiring harness (LH) Seat
belt pre-tensioner (LH)

Correct or replace each wiring


harness.

59, 60 <RH drive


vehicles>

Instrument panel wiring harness


Floor wiring harness (RH) Seat
belt pre-tensioner (RH)

Correct or replace each wiring


harness.

61, 62

Instrument panel wiring harness


Roof wiring harness Curtain air
bag module (RH)

Correct or replace each wiring


harness.

63, 64

Instrument panel wiring harness


Floor wiring harness (RH) Side
impact sensor (front) (RH)

Correct or replace the floor wiring


harness.

67, 68

Instrument panel wiring harness


Floor wiring harness (RH) Side
impact sensor (rear) (RH)

Correct or replace each wiring


harness.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-6
!

SERVICE PRECAUTIONS

DANGER

CAUTION

Insulating tape
Battery

SRS-harness connector

MB991222
Battery cable
AC300580AB

After disconnecting the battery cable, wait 60


seconds or more before proceeding with the
following work. In addition, insulate the
negative battery terminal with a tape. The
condenser inside the SRS-ECU is designed
to retain enough voltage to deploy the air bag
for a short time even after the battery has
been disconnected, so serious injury may
result from unintended air bag deployment if
work is done on the SRS system immediately
after the battery cables are disconnected.
! CAUTION
The SRS components and seat belt with
pre-tensioner should not be subjected to heat, so
remove the SRS-ECU, drivers and front
passengers air bag modules, clock spring, side
air bag modules, and seat belt pre-tensioner
before drying or baking the vehicle after painting.
SRS-ECU, air bag modules, clock spring,
impact sensors: 93C or more
Seat belt with pre-tensioner: 90C or more
!

CAUTION

Whenever you finish servicing the SRS, always


erase the diagnosis code and check warning
lamp operation to make sure that the system
functions properly.

AC300928

SRS-ECU harness connector


(rear side)
<LH drive vehicles>
51 52 B A 53 54
55 56 57 5859 60 61 62

21 2223 B A 24 25 26
27 28 29 30 31 32 33 34 35 36 37

1 2 B A 3 4
5 6 7 8 9 10 11 12

63 64 65 66 67 68 69 70

38 39 40 41 42 43 44 45 46 47 48

13 14 15 16 17 18 19 20

<RH drive vehicles>


1 2 B A 3 4 21 2223 B A 24 25 26 51 52 B A 53 54
5 6 7 8 9 10 11 12 27 28 29 30 31 32 33 34 35 36 37 55 56 57 5859 60 61 62
13 14 15 16 17 18 19 20

38 39 40 41 42 43 44 45 46 47 48 63 64 65 66 67 68 69 70

AC304992
AC304993 AB

If checks are carried out by using the SRS-ECU


harness connector, observe the following
procedures: Insert the special tool probe in the
harness set (MB991222) into connector from
harness side (rear side), and connect the tester
to this probe. If any tool than special tool is used,
damage to the harness and other components
will result. Never insert the probe directly to the
terminals from the front of the connector. The
terminals are plated to increase their
conductivity, so that if they are touched directly
by the probe, the plating may break, which will
cause drops in reliability.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


SPECIAL TOOLS

52B-7

SPECIAL TOOLS
M1524000700378

Tool

No.

Name

Application

MB990784

Ornament remover

Removal of cover.

MB991502

MUT-II sub assembly

Reading and erasing diagnosis


code
Reading trouble period
Reading erase times

MB991955
A: MB991824
B: MB991827
C: MB991910
D: MB991911
E: MB991825
F: MB991826

MUT-III sub-assembly
A: Vehicle
communication
interface (V. C. I.)
B: MUT-III USB cable
C: MUT-III main
harness A (applicable
to vehicles with CAN
communication)
D: MUT-III main
harness B (applicable
to vehicles without CAN
communication)
E: MUT-III
Measurement adapter
F: MUT-III Trigger
harness

Checking diagnosis code

MB991865

Dummy resistor

SRS air bag and seat belt with


pre-tensioner circuit check

MB991866

Resistor harness

SRS air bag circuit check

MB990784

B991502

MB991824

MB991827

DO NOT USED
MB991910

MB991911

CAUTION

MUT-III main harness B


(MB991911) should be used.
MUT-III main harness A should
not be used for this vehicle.

MB991825

MB991826
MB991955

MB991865

MB991866

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-8

TEST EQUIPMENTS

Tool

No.

Name

Application

MB991884

Resistor harness (For


Pre-tensioner)

Seat belt with pre-tensioner and


curtain air bag circuit check

MB991885

Pre-tensioner adapter
harness

Deployment of seat belt with


pre-tensioner and curtain air
bag inside the vehicle
Deployment of seat belt with
pre-tensioner and curtain air
bag outside the vehicle

MB991223
A: MB991219
B: MB991220
C: MB991221
D: MB991222

Harness set
A: Test harness
B: LED harness
C: LED harness
adapter
D: Probe

Checking the continuity and


measuring the voltage at the
SRS-ECU harness connector

MB991884

MB991885

D
MB991223AW

TEST EQUIPMENTS
M1524000800290

Tool

AC300683

Name

Application

Digital multi-meter

Checking SRS electrical circuitry (Use


multi-meter for which the maximum test
current is 2 mA or less at minimum range
of resistance measurement

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-9

TROUBLESHOOTING

TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW

SRS WARNING LAMP CHECK

M1524003100386

Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service PointsP.00-6.

M1524004300338

<1300, 1600 (Comfort)>

DIAGNOSIS FUNCTION
M1524003200361

DIAGNOSIS CODES CHECK


!

CAUTION

Turn off the ignition switch before connecting or


disconnecting the MUT-II/III.
Connect the MUT-II/III to the diagnosis connector
(16-pin) under the instrument under cover, then
check diagnosis codes (Refer to GROUP 00 How
to Use Troubleshooting/Inspection Service
PointsP.00-6).

SRS warning lamp

AC304147

<1600 (Sport), 2000>

ERASING DIAGNOSIS CODE


!

CAUTION

Turn off the ignition switch before connecting or


disconnecting the MUT-II/III.
Connect the MUT-II/III to the diagnosis connector
and erase the diagnosis code.

SRS warning lamp

AC304030
AC304884AB

1. Check that the SRS warning lamp comes on when


the ignition switch is turned ON.
2. Check that the SRS warning lamp illuminates for
about 7 seconds and then goes out.
3. If this is not the cause, check the diagnosis codes.

52B-10

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

CHECK CHART FOR DIAGNOSIS CODES


M1524003300506

Inspect according to the inspection chart that is appropriate for the diagnosis code.
Code No.

Diagnosis item

Reference Page

3A*2

Curtain air bag module (squib) (RH) system (short-circuited P.52B-13


between terminals of the squib circuit)

3B*2

Curtain air bag module (squib) (RH) system (open-circuited P.52B-19


in the squib circuit)

3C

Curtain air bag squib (RH) activating circuit short-circuited

P.52B-59

3D

Curtain air bag squib (RH) activating circuit open-circuited

P.52B-59

3E

Curtain air bag module (squib) (RH) system (short-circuited P.52B-23


to the power supply)

3F

Curtain air bag module (squib) (RH) system (short-circuited P.52B-27


to the earth)

4A*2

Curtain air bag module (squib) (LH) system (short-circuited


between terminals of the squib circuit)

P.52B-31

4B*2

Curtain air bag module (squib) (LH) system (open-circuited


in the squib circuit)

P.52B-37

4C

Curtain air bag squib (LH) activating circuit short-circuited

P.52B-59

4D

Curtain air bag squib (LH) activating circuit open-circuited

P.52B-59

4E

Curtain air bag module (squib) (LH) system (short-circuited


to the power supply)

P.52B-41

4F

Curtain air bag module (squib) (LH) system (short-circuited


to the earth)

P.52B-45

5A*1

Side impact sensor (LH) (rear) voltage error

P.52B-49

5B

G-sensor of side impact sensor (LH) (rear) failure

P.52B-51

5C

Side impact sensor (LH) (rear) communication error

P.52B-52

5D

Side impact sensor (LH) (rear) communication impossible

P.52B-52

6A*1

Side impact sensor (RH) (rear) voltage error

P.52B-54

6B

G-sensor of side impact sensor (RH) (rear) failure

P.52B-51

6C

Side impact sensor (RH) (rear) communication error

P.52B-57

6D

Side impact sensor (RH) (rear) communication impossible

P.52B-57

14

Analog G-sensor malfunction

P.52B-59

15

Safing G-sensor (for frontal collision) short-circuited

P.52B-59

16

Safing G-sensor (for frontal collision) open-circuited

P.52B-59

17

Safing G-sensor (for side collision) malfunction

P.52B-59

21*2

Drivers air bag module (squib) system (short-circuited


between terminals of the squib circuit)

P.52B-60

22*2

Drivers air bag module (squib) system (open-circuited in the P.52B-65


squib circuit)

24*2

Passengers (front) air bag module (squib) system


(short-circuited between terminals of the squib circuit)

P.52B-68

25*2

Passengers (front) air bag module (squib) system


(open-circuited in the squib circuit)

P.52B-72

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-11

TROUBLESHOOTING

Code No.

Diagnosis item

Reference Page

26*2

Drivers pre-tensioner (squib) system (short-circuited


between terminals of the squib circuit)

P.52B-75

27*2

Drivers seat belt pre-tensioner (squib) system


(open-circuited in the squib circuit)

P.52B-82

28*2

Passengers (front) seat belt pre-tensioner (squib) system


(short-circuit between terminals of the squib circuit)

P.52B-87

29*2

Passengers (front) seat belt pre-tensioner (squib) system


(open-circuited in the squib circuit)

P.52B-94

31

SRS-ECU capacitor circuit voltage too high

P.52B-59

32

SRS-ECU capacitor circuit voltage too low

P.52B-59

34*1

SRS-ECU connector lock out of order

P.52B-99

35

Ignition of the air bag completed

P.52B-101

39

Airbag deployed simultaneously

P.52B-101

41*1

Power supply voltage (IG1 (A) voltage) drops abnormally.

P.52B-102

42*1

Power supply voltage (IG1 (B) voltage) drops abnormally.

P.52B-108

43

SRS warning lamp circuit


open-circuited

Lamp does not illuminate

P.52B-113

Lamp does not switch off

P.52B-117

44

SRS warning lamp circuit malfunction

P.52B-120

45

SRS-ECU non-volatile memory (EEPROM) and A/D


converter system

P.52B-59

46*1

Improper installed of SRS-ECU

P.52B-121

51

Drivers air bag squib activating circuit short-circuited

P.52B-59

52

Drivers air bag squib activating circuit open-circuited

P.52B-59

54

Passengers (front) air bag squib activating circuit


short-circuited

P.52B-59

55

Passengers (front) air bag squib activating circuit


open-circuited

P.52B-59

56

Drivers seat belt pre-tensioner (squib ignition drive circuit)


system detected short

P.52B-59

57

Drivers seat belt pre-tensioner (squib ignition drive circuit)


system detected open

P.52B-59

58

Passengers seat belt pre-tensioner (squib ignition drive


circuit) system detected short

P.52B-59

59

Passengers seat belt pre-tensioner (squib ignition drive


circuit) system detected open

P.52B-59

61

Driver's air bag module (squib) system (short-circuited to the P.52B-122


power supply)

62

Driver's air bag module (squib) system (short-circuited to the P.52B-125


earth)

64

Passenger's (front) air bag module (squib) system


(short-circuited to the power supply)

P.52B-128

65

Passenger's (front) air bag module (squib) system


(short-circuited to the earth)

P.52B-130

52B-12

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

Code No.

Diagnosis item

Reference Page

66

Drivers seat belt pre-tensioner (squib) system


(short-circuited to the power the supply)

P.52B-133

67

Drivers seat belt pre-tensioner (squib) system


(short-circuited to the earth)

P.52B-138

68

Passengers (front) seat belt pre-tensioner (squib) system


(short-circuited to the power supply)

P.52B-143

69

Passengers (front) seat belt pre-tensioner (squib) system


(short-circuited to the earth)

P.52B-148

71*2

Side air bag module (squib) (RH) system (short-circuited


between terminals of the squib circuit)

P.52B-153

72*2

Side air bag module (squib) (RH) system (open-circuited in


the squib circuit)

P.52B-157

73

Side air bag squib (RH) drive circuit shorted

P.52B-59

74

Side air bag squib (RH) drive circuit open

P.52B-59

75

Side air bag module (squib) (RH) system (short-circuited to


the power supply)

P.52B-160

76

Side air bag module (squib) (RH) system (short-circuited to


the earth)

P.52B-162

79

Side impact sensor (LH) (front) communication error

P.52B-165

81*2

Side air bag module (squib) (LH) system (short-circuited


between terminals of the squib circuit)

P.52B-167

82*2

Side air bag module (squib) (LH) system (open-circuited in


the squib circuit)

P.52B-171

83

Side air bag squib (LH) drive circuit shorted

P.52B-59

84

Side air bag squib (LH) drive circuit open

P.52B-59

85

Side air bag module (squib) (LH) system (short-circuited to


the power supply)

P.52B-173

86

Side air bag module (squib) (LH) system (short-circuited to


the earth)

P.52B-176

89

Side impact sensor (RH) (front) communication error

P.52B-178

91*1

Side impact sensor (LH) (front) voltage error

P.52B-180

92

G-sensor of side impact sensor (LH) (front) failure

P.52B-182

93

Side impact sensor (LH) (front) communication impossible

P.52B-165

94*1

Side impact sensor (RH) (front) voltage error

P.52B-183

95

G-sensor of side impact sensor (RH) (front) failure

P.52B-182

96

Side impact sensor (RH) (front) communication impossible

P.52B-178

NOTE: .
1. *1: If the vehicle condition returns to normal, the diagnosis code will be automatically erased, and the SRS
warning lamp will return to normal.
2. *2: However, if no diagnosis code resets, the SRS warning lamp will be switched off (The diagnosis code
will be retained).
3. If the vehicle has a discharged battery, it will store the diagnosis code 41 or 42. When these diagnosis
codes are read, check the battery.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

52B-13

DIAGNOSTIC TROUBLE CODE


PROCEDURES

Code No.3A: Curtain air bag module (squib) (RH) system (short-circuited between terminals of the
squib circuit)

Curtain Air Bag Module (Squib) (RH) Circuit


SRS-ECU
MICROCOMPUTER
NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
UNCOUPLED: OFF
LH drive
vehicles
RH drive
vehicles

AIR BAG
DRIVE CIRCUIT
CONNECTOR
LOCK
SWITCH

CONNECTOR
LOCK
SWITCH

CURTAIN AIR BAG


MODULE (RH)
(SQUIB)

OPERATION
The SRS-ECU judges how severe a collision is by
detecting signals from the side impact sensors and
the side air bag safing G-sensor. If the impact is over
a predetermined level, the SRS-ECU outputs an
ignition signal. At this time, if the side air bag safing
G-sensor is on, the curtain air bag module will
deploy.

Wire colour code


B : Black LG : Light green
G : Green L : Blue
W : White Y : Yellow
SB : Sky blue BR : Brown
O : Orange GR : Gray
R : Red P : Pink V : Violet

DIAGNOSIS CODE SET CONDITIONS


This diagnosis code is set if one curtain air bag
module squib (RH) wire shorted to the other.
However, if no diagnosis code resets, the SRS
warning lamp will be switched off (diagnosis code will
be retained).
PROBABLE CAUSES
Improper engaged connector or defective short
spring*
Short circuit between the curtain air bag module
(squib) (RH) circuit terminals
Damaged connector(s)
Malfunction of the SRS-ECU

52B-14

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

NOTE: *: The squib circuit connectors integrate a


"short" spring (which prevents the air bag from
deploying unintentionally due to static electricity by
shorting the positive wire to the earth wire in the
squib circuit when the connectors are disconnected).
Therefore, if connector C-131 <LHD>, C-18 <RHD>
or D-36 is damaged or improperly engaged, the short
spring may not be released when the connector is
connected.
DIAGNOSIS PROCEDURE
STEP 1. MUT-II/III diagnosis code
!

CAUTION

To prevent damage to MUT-II/III, always turn the


ignition switch to the "LOCK" (OFF) position
before connecting or disconnecting MUT-II/III.
(1) Turn the ignition switch to the "ON" position.
(2) Check if the diagnosis code is set.
(3) Turn the ignition switch to the "LOOK" (OFF)
position.
Q: Is diagnosis code 34 set?
YES : Go to Step 2.
NO : Go to Step 3.

STEP 2. Connector lock check: SRS-ECU


connector C-131 <LHD> or C-18 <RHD> (MUT-II/III
diagnosis code)
(1) Disconnect the negative battery terminal.
Connector: C-131 <LHD>

C-131 (Y)
Harness side
(front view)
52 51
54 53
62 6160 59 58 57 56 55
7069 68 6766 65 6463

AC301747 AC

Connector: C-18 <RHD>

C-18 (Y)
Harness side
(front view)
52 51
54 53
62 6160 59 58 57 56 55
7069 68 6766 65 6463

AC301747 AH

(2) Disconnect connectors C-131 <LHD> or C-18


<RHD>, and then reconnect them.
(3) Connector the negative battery terminal.
(4) Erase the diagnosis code memory, and check the
diagnosis code.
Q: Is diagnosis code 3A set?
YES : Go to Step 4.
NO : The procedure is complete. It is assumed

that diagnosis code 3A set as connector


C-131 <LHD> or C-18 <RHD> was engaged
improperly.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

STEP 3. Connector lock check: SRS-ECU


connector C-131 <LHD> or C-18 <RHD> and
curtain air bag module connector D-36 (MUT-II/III
diagnosis code)
(1) Disconnect the negative battery terminal.

Connector: D-36
<Sedan - RHD - Vehicles
with curtain air bag>
D-36(B)

52B-15
Harness side

Connector: C-131 <LHD>

AC303913 AC

C-131 (Y)
Harness side
(front view)

Connector: D-36
<Wagon - RHD - Vehicles
with curtain air bag>

52 51
54 53
62 6160 59 58 57 56 55

Harness side

7069 68 6766 65 6463

AC301747 AC

D-36 (B)

Connector: C-18 <RHD>

C-18 (Y)
Harness side
(front view)

Flat-tip screw
driver

52 51
54 53
62 6160 59 58 57 56 55
7069 68 6766 65 6463

AC303925 AC

D-36 Curtain air


bag module
connector

AC301747 AH

Locking button
Connector: D-36
<Sedan - LHD - Vehicles with
curtain air bag>

D-36 Harness side


connector
AC208384 AD

D-36(B)
Harness side

AC303873 AC

Connector: D-36
<Wagon - LHD - Vehicles
with curtain air bag>

Harness side

(2) Disconnect connectors C-131 <LHD> or C-18


<RHD> and D-36, and then reconnect them. For
connector D-36, use a flat-tipped screwdriver to
pull out the locking button at the harness side
connector, and then disconnect the connector.
(3) Connector the negative battery terminal.
(4) Erase the diagnosis code memory, and check the
diagnosis code.
Q: Is diagnosis code 3A set?
YES : Go to Step 4.
NO : The procedure is complete. It is assumed

D-36 (B)

that diagnosis code 3A set as connector


C-131 <LHD>, C-18 <RHD> or D-36 was
engaged improperly.
AC303919 AC

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-16

TROUBLESHOOTING

STEP 4. Check the diagnosis code by connecting


a dummy resistor. (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.
Connector: D-36
<Sedan - LHD - Vehicles with
curtain air bag>

D-36 Curtain air


bag module
connector

Flat-tip screw
driver

Locking button
D-36 Harness side
connector

D-36(B)

AC208384 AD

Harness side

AC303873 AC

Connector: D-36
<Wagon - LHD - Vehicles
with curtain air bag>

(2) Disconnect curtain air bag module connector


D-36. Use a flat-tipped screwdriver to pull out the
locking button at the harness side connector, and
then disconnect the connector.

Harness side

MB991865
(Dummy resistor : 3 )

D-36 (B)

MB991884
(Resistor
harness)

AC303919 AC

D-36 Harness side connector


Connector: D-36
<Sedan - RHD - Vehicles
with curtain air bag>
D-36(B)

Harness side

AC303913 AC

Connector: D-36
<Wagon - RHD - Vehicles
with curtain air bag>

Harness side

D-36 (B)

AC303925 AC

AC301553 AE

(3) Connect special tool dummy resistor (MB991865)


to special tool resistor harness (MB991884).
(4) Connect special tool (MB991884) to the D-36
harness side connector.
(5) Connect the negative battery terminal.
(6) Erase diagnosis code memory, and then check
the diagnosis code.
Q: Is diagnosis code 3A set?
YES : Go to Step 5.
NO : Replace the curtain air bag module (Refer

to P.52B-214).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

STEP 5. Resistance measurement at the


SRS-ECU connector C-131 <LHD> or C-18 <RHD>
Connector: C-131 <LHD>

Connector: D-36
<Sedan - RHD - Vehicles
with curtain air bag>
D-36(B)

52B-17
Harness side

C-131 (Y)
Harness side
(front view)
AC303913 AC

52 51
54 53
62 6160 59 58 57 56 55
7069 68 6766 65 6463

AC301747 AC

Connector: D-36
<Wagon - RHD - Vehicles
with curtain air bag>

Harness side

Connector: C-18 <RHD>

D-36 (B)

C-18 (Y)
Harness side
(front view)

AC303925 AC

52 51
54 53
62 6160 59 58 57 56 55
7069 68 6766 65 6463

AC301747 AH

(1) Disconnect SRS-ECU connector C-131 <LHD>


or C-18 <RHD>.
!

To prevents the air bag from deploying


unintentionally, disconnect the curtain air
bag module connector D-36 to short the
squib circuit.

DANGER
Flat-tip screw
driver

Connector: D-36
<Sedan - LHD - Vehicles with
curtain air bag>

D-36 Curtain air


bag module
connector

Locking button
D-36(B)
D-36 Harness side
connector

Harness side

AC208384 AD
AC303873 AC

Connector: D-36
<Wagon - LHD - Vehicles
with curtain air bag>

Harness side

D-36 (B)

AC303919 AC

(2) Disconnect curtain air bag module connector


D-36. Use a flat-tipped screwdriver to pull out the
locking button at the harness side connector, and
then disconnect the connector.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-18
!

TROUBLESHOOTING

CAUTION
C-131 <LHD>, C-18 <RHD>
Harness side connector
(front view)
Terminal
Section
A-A

A
A
Short spring

AC301609 AB

Insert an insulator such as a cable tie to a depth


of 4mm or more, otherwise the short bar will not
be released.
(3) Insert a cable tie [3 mm wide, 0.5 mm thick]
between terminals 61, 62 and the short bar to
release the short spring.
!

Q: Is diagnosis code 3A set?


YES : Replace the SRS-ECU. (Refer

toP.52B-206).
NO : The procedure is complete. If no

Cable tie

4 mm or more

STEP 6. Check whether the diagnosis code is


reset.

CAUTION
C-131 <LHD>, C-18 <RHD>
Harness side connector
(rear view)
51 52 B A 53 54
55 56 57 5859 60 61 62
63 64 65 66 67 68 69 70

AC301571 AB

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(4) Resistance measurement between C-131 <LHD>
or C-18 <RHD> harness side connector terminals
61 and 62.
OK: Open circuit
Q: Is the check result normal?
YES : . Go to Step 6.
NO : . Repair the harness wire between SRS-ECU

connector C-131 <LHD> or C-18 <RHD>


(terminal No.61and 62) and curtain air bag
module connector D-36 (terminal No.1and
2).

malfunctions are found in all steps, an


intermittent malfunction is suspected (Refer
to GROUP 00 How to Use
Troubleshooting/Inspection Service Points
P.00-6).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

52B-19

Code No.3B: Curtain air bag module (squib) (RH) system (open-circuited in the squib circuit)

Curtain Air Bag Module (Squib) (RH) Circuit


SRS-ECU
MICROCOMPUTER
NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
UNCOUPLED: OFF
LH drive
vehicles
RH drive
vehicles

AIR BAG
DRIVE CIRCUIT
CONNECTOR
LOCK
SWITCH

CONNECTOR
LOCK
SWITCH

CURTAIN AIR BAG


MODULE (RH)
(SQUIB)

OPERATION
The SRS-ECU judges how severe a collision is by
detecting signals from the side impact sensors and
the side air bag safing G-sensor. If the impact is over
a predetermined level, the SRS-ECU outputs an
ignition signal. At this time, if the side air bag safing
G-sensor is on, the curtain air bag module will
deploy.

Wire colour code


B : Black LG : Light green
G : Green L : Blue
W : White Y : Yellow
SB : Sky blue BR : Brown
O : Orange GR : Gray
R : Red P : Pink V : Violet

DIAGNOSIS CODE SET CONDITIONS


This diagnosis code is set if curtain air bag module
squib <RH> wire(s) are open-circuited. However, if
no diagnosis code resets, the SRS warning lamp will
be switched off (diagnosis code will be retained).
PROBABLE CAUSES
Improper connector contact
Open circuit in the curtain air bag module (squib)
(RH) circuit
Malfunction of the SRS-ECU

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-20

TROUBLESHOOTING

DIAGNOSIS PROCEDURE
STEP 1. Check the diagnosis code by connecting
a dummy resistor. (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.

D-36 Curtain air


bag module
connector

Flat-tip screw
driver

Locking button
Connector: D-36
<Sedan - LHD - Vehicles with
curtain air bag>

D-36 Harness side


connector
AC208384 AD

D-36(B)

(2) Disconnect curtain air bag module connector


D-36. Use a flat-tipped screwdriver to pull out the
locking button at the harness side connector, and
then disconnect the connector.

Harness side

AC303873 AC

Connector: D-36
<Wagon - LHD - Vehicles
with curtain air bag>

Harness side

MB991865
(Dummy resistor : 3 )

D-36 (B)

MB991884
(Resistor
harness)
D-36 Harness side connector
AC303919 AC

Connector: D-36
<Sedan - RHD - Vehicles
with curtain air bag>
D-36(B)

Harness side

AC301553 AE

(3) Connect special tool dummy resistor (MB991865)


to special tool resistor harness (MB991884).
(4) Connect special tool (MB991884) to the D-36
harness side connector.
(5) Connect the negative battery terminal.
(6) Erase diagnosis code memory, and then check
the diagnosis code.
Q: Is diagnosis code 3B set?
YES : Go to Step 2.
NO : Replace the curtain air bag module (Refer

AC303913 AC

Connector: D-36
<Wagon - RHD - Vehicles
with curtain air bag>

Harness side

D-36 (B)

AC303925 AC

to P.52B-214).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-21

TROUBLESHOOTING

STEP 2. Resistance measurement between


SRS-ECU connector C-131 <LHD>, C-18 <RHD>
(terminal No.61 and 62) and the curtain air bag
module D-36 (terminal No.1 and 2)

Connector: D-36
<Sedan - RHD - Vehicles
with curtain air bag>
D-36(B)

Harness side

Connector: C-131 <LHD>

C-131 (Y)
AC303913 AC

Harness side
(front view)

Connector: D-36
<Wagon - RHD - Vehicles
with curtain air bag>

52 51
54 53
62 6160 59 58 57 56 55

Harness side

7069 68 6766 65 6463

AC301747 AC

Connector: C-18 <RHD>

D-36 (B)

C-18 (Y)
AC303925 AC

Harness side
(front view)

7069 68 6766 65 6463

D-36 Curtain air


bag module
connector

Flat-tip screw
driver

52 51
54 53
62 6160 59 58 57 56 55

AC301747 AH

Connector: D-36
<Sedan - LHD - Vehicles with
curtain air bag>

Locking button
D-36 Harness side
connector

D-36(B)

AC208384 AD

Harness side

AC303873 AC

Connector: D-36
<Wagon - LHD - Vehicles
with curtain air bag>

Harness side

(1) Disconnect SRS-ECU connector C-131 <LHD>,


C-18 <RHD> and curtain air bag module
connector D-36, and measure at the wiring
harness side. For connector D-36, use a
flat-tipped screwdriver to pull out the locking
button at the harness side connector, and then
disconnect the connector.
MB991884

D-36 (B)

AC303919 AC

D-36

Harness side
connector
AC201287AR

(2) Connect D-36 harness side connector to special


tool resistor harness (MB991884).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-22
!

TROUBLESHOOTING

CAUTION
C-131 <LHD>, C-18 <RHD>
Harness side
Resister harness
connector
connector
(rear view)
51 52 B A 53 54
55 56 57 5859 60 61 62

1
2

STEP 3. Check whether the diagnosis code is


reset.
Q: Is diagnosis code No.3B set?
YES : Replace the SRS-ECU (Refer to

P.52B-206).
NO : An intermittent malfunction is suspected

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service Points
P.00-6).

63 64 65 66 67 68 69 70

AC301555 AB

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(3) Resistance measurement between the following
terminals.
SRS-ECU connector C-131 <LHD>, C-18
<RHD> terminal No.62 and special tool
terminal No.1
SRS-ECU connector C-131 <LHD>, C-18
<RHD> terminal No.61 and special tool
terminal No.2
OK: Less than 2
Q: Are the check results normal?
YES : Go to Step 3.
NO : Repair the harness wire between SRS-ECU

connector C-131 <LHD> or C-18 <RHD>


(terminal No.61and 62) and curtain air bag
module connector D-36 (terminal No.1and
2).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

52B-23

Code No.3E: Curtain air bag module (squib) (RH) system (short-circuited to the power supply)

Curtain Air Bag Module (Squib) (RH) Circuit


SRS-ECU
MICROCOMPUTER
NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
UNCOUPLED: OFF
LH drive
vehicles
RH drive
vehicles

AIR BAG
DRIVE CIRCUIT
CONNECTOR
LOCK
SWITCH

CONNECTOR
LOCK
SWITCH

CURTAIN AIR BAG


MODULE (RH)
(SQUIB)

OPERATION
The SRS-ECU judges how severe a collision is by
detecting signals from the side impact sensors and
the side air bag safing G-sensor. If the impact is over
a predetermined level, the SRS-ECU outputs an
ignition signal. At this time, if the side air bag safing
G-sensor is on, the curtain air bag module will
deploy.

Wire colour code


B : Black LG : Light green
G : Green L : Blue
W : White Y : Yellow
SB : Sky blue BR : Brown
O : Orange GR : Gray
R : Red P : Pink V : Violet

DIAGNOSIS CODE SET CONDITIONS


This diagnosis code is set if the curtain air bag
module squib (RH) wire(s) are short-circuited to the
power supply.
PROBABLE CAUSES
Damaged wiring harnesses or connectors
Short to the power supply in the curtain air bag
module (squib) (RH) harness
Malfunction of the SRS-ECU

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-24

TROUBLESHOOTING

DIAGNOSIS PROCEDURE
STEP 1. Check the diagnosis code by connecting
a dummy resistor. (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.

D-36 Curtain air


bag module
connector

Flat-tip screw
driver

Locking button
Connector: D-36
<Sedan - LHD - Vehicles with
curtain air bag>

D-36 Harness side


connector
AC208384 AD

D-36(B)

(2) Disconnect curtain air bag module connector


D-36. Use a flat-tipped screwdriver to pull out the
locking button at the harness side connector, and
then disconnect the connector.

Harness side

AC303873 AC

Connector: D-36
<Wagon - LHD - Vehicles
with curtain air bag>

Harness side

MB991865
(Dummy resistor : 3 )

D-36 (B)

MB991884
(Resistor
harness)
D-36 Harness side connector
AC303919 AC

Connector: D-36
<Sedan - RHD - Vehicles
with curtain air bag>
D-36(B)

Harness side

AC301553 AE

(3) Connect special tool dummy resistor (MB991865)


to special tool resistor harness (MB991884).
(4) Connect special tool (MB991884) to the D-36
harness side connector.
(5) Connect the negative battery terminal.
(6) Erase diagnosis code memory, and check the
diagnosis code.
Q: Is diagnosis code 3E set?
YES : Go to Step 2.
NO : Replace the curtain air bag module (Refer

AC303913 AC

Connector: D-36
<Wagon - RHD - Vehicles
with curtain air bag>

Harness side

D-36 (B)

AC303925 AC

to P.52B-214).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

STEP 2. Voltage measurement at the SRS-ECU


connector C-131 <LHD> or C-18 <RHD>
Connector: C-131 <LHD>

Connector: D-36
<Sedan - RHD - Vehicles
with curtain air bag>
D-36(B)

52B-25
Harness side

C-131 (Y)
Harness side
(front view)
AC303913 AC

52 51
54 53
62 6160 59 58 57 56 55
7069 68 6766 65 6463

AC301747 AC

Connector: D-36
<Wagon - RHD - Vehicles
with curtain air bag>

Harness side

Connector: C-18 <RHD>

D-36 (B)

C-18 (Y)
Harness side
(front view)

AC303925 AC

52 51
54 53
62 6160 59 58 57 56 55
7069 68 6766 65 6463

AC301747 AH

(1) Disconnect SRS-ECU connector C-131 <LHD>


or C-18 <RHD>.
Connector: D-36
<Sedan - LHD - Vehicles with
curtain air bag>

D-36 Curtain air


bag module
connector

Locking button
D-36 Harness side
connector

D-36(B)

AC208384 AD

Harness side

AC303873 AC

Connector: D-36
<Wagon - LHD - Vehicles
with curtain air bag>

Flat-tip screw
driver

Harness side

D-36 (B)

AC303919 AC

(2) Disconnect curtain air bag module connector


D-36. Use a flat-tipped screwdriver to pull out the
locking button at the harness side connector, and
then disconnect the connector.

52B-26

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

(3) Turn the ignition switch to the "ON" position.


!

CAUTION

STEP 3. Check whether the diagnosis code is


reset.
Q: Is diagnosis code 3E set?
YES : Replace the SRS-ECU (Refer to P.52B-24).
NO : An intermittent malfunction is suspected

C-131 <LHD>, C-18 <RHD>


Harness side connector
(rear view)

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service Points
P.00-6).

51 52 B A 53 54
55 56 57 5859 60 61 62
63 64 65 66 67 68 69 70

AC301578 AB

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(4) Voltage measurement between C-131 <LHD> or
C-18 <RHD> harness side connector terminals
61, 62 and body earth.
OK: 0 V
Q: Is the measured voltage within the specified
range?
YES : Go to Step 3.
NO : Repair the harness wire between SRS-ECU

connector C-131 <LHD> or C-18 <RHD>


(terminal No.61and 62) and curtain air bag
module connector D-36 (terminal No.1and
2).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

52B-27

Code No.3F: Curtain air bag module (squib) (RH) system (short-circuited to the earth)

Curtain Air Bag Module (Squib) (RH) Circuit


SRS-ECU
MICROCOMPUTER
NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
UNCOUPLED: OFF
LH drive
vehicles
RH drive
vehicles

AIR BAG
DRIVE CIRCUIT
CONNECTOR
LOCK
SWITCH

CONNECTOR
LOCK
SWITCH

CURTAIN AIR BAG


MODULE (RH)
(SQUIB)

OPERATION
The SRS-ECU judges how severe a collision is by
detecting signals from the side impact sensors and
the side air bag safing G-sensor. If the impact is over
a predetermined level, the SRS-ECU outputs an
ignition signal. At this time, if the side air bag safing
G-sensor is on, the curtain air bag module will
deploy.

Wire colour code


B : Black LG : Light green
G : Green L : Blue
W : White Y : Yellow
SB : Sky blue BR : Brown
O : Orange GR : Gray
R : Red P : Pink V : Violet

DIAGNOSIS CODE SET CONDITIONS


This diagnosis code is set if the curtain air bag
module squib (RH) wire(s) are short-circuited to the
earth.
PROBABLE CAUSES
Damaged wiring harnesses or connectors
Short to the earth in the curtain air bag module
(squib) (RH) harness
Malfunction of the SRS-ECU

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-28

TROUBLESHOOTING

DIAGNOSIS PROCEDURE
STEP 1. Check the diagnosis code by connecting
a dummy resistor. (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.

D-36 Curtain air


bag module
connector

Flat-tip screw
driver

Locking button
Connector: D-36
<Sedan - LHD - Vehicles with
curtain air bag>

D-36 Harness side


connector
AC208384 AD

D-36(B)

(2) Disconnect curtain air bag module connector


D-36. Use a flat-tipped screwdriver to pull out the
locking button at the harness side connector, and
then disconnect the connector.

Harness side

AC303873 AC

Connector: D-36
<Wagon - LHD - Vehicles
with curtain air bag>

Harness side

MB991865
(Dummy resistor : 3 )

D-36 (B)

MB991884
(Resistor
harness)
D-36 Harness side connector
AC303919 AC

Connector: D-36
<Sedan - RHD - Vehicles
with curtain air bag>
D-36(B)

Harness side

AC301553 AE

(3) Connect special tool dummy resistor (MB991865)


to special tool resistor harness (MB991884).
(4) Connect special tool (MB991884) to the D-36
harness side connector.
(5) Connect the negative battery terminal.
(6) Erase diagnosis code memory, and check the
diagnosis code.
Q: Is diagnosis code 3F set?
YES : Go to Step 2.
NO : Replace the curtain air bag module (Refer

AC303913 AC

Connector: D-36
<Wagon - RHD - Vehicles
with curtain air bag>

Harness side

D-36 (B)

AC303925 AC

to P.52B-214).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

STEP 2. Resistance measurement at the


SRS-ECU connector C-131 <LHD> or C-18 <RHD>
Connector: C-131 <LHD>

Connector: D-36
<Sedan - RHD - Vehicles
with curtain air bag>
D-36(B)

52B-29
Harness side

C-131 (Y)
Harness side
(front view)
AC303913 AC

52 51
54 53
62 6160 59 58 57 56 55
7069 68 6766 65 6463

AC301747 AC

Connector: D-36
<Wagon - RHD - Vehicles
with curtain air bag>

Harness side

Connector: C-18 <RHD>

D-36 (B)

C-18 (Y)
Harness side
(front view)

AC303925 AC

52 51
54 53
62 6160 59 58 57 56 55
7069 68 6766 65 6463

AC301747 AH

(1) Disconnect SRS-ECU connector C-131 <LHD>


or C-18 <RHD>
Connector: D-36
<Sedan - LHD - Vehicles with
curtain air bag>

D-36 Curtain air


bag module
connector

Locking button
D-36 Harness side
connector

D-36(B)

AC208384 AD

Harness side

AC303873 AC

Connector: D-36
<Wagon - LHD - Vehicles
with curtain air bag>

Flat-tip screw
driver

Harness side

D-36 (B)

AC303919 AC

(2) Disconnect curtain air bag module connector


D-36. Use a flat-tipped screwdriver to pull out the
locking button at the harness side connector, and
then disconnect the connector.

52B-30
!

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

CAUTION

STEP 3. Check whether the diagnosis code is


reset.
51 52 B A 53 54
55 56 57 5859 60 61 62
63 64 65 66 67 68 69 70

Q: Is diagnosis code 3F set?


YES : Replace the SRS-ECU (Refer

toP.52B-206).
NO : An intermittent malfunction is suspected

C-131 <LHD>, C-18 <RHD>


Harness side connector
(rear view)
AC301575 AB

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(3) Resistance measurement between C-131 <LHD>
or C-18 <RHD> harness side connector terminals
61, 62 and body earth.
OK: Open circuit
Q: Is the check result normal?
YES : Go to Step 3.
NO : Repair the harness wire between SRS-ECU

connector C-131 <LHD> or C-18 <RHD>


(terminal No.61and 62) and curtain air bag
module connector D-36 (terminal No.1and
2).

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service Points
P.00-6).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-31

TROUBLESHOOTING

Code No.4A: Curtain air bag module (squib) (LH) system (short-circuited between terminals of the
squib circuit)

Curtain Air Bag Module (Squib) (LH) Circuit


SRS-ECU
MICROCOMPUTER
AIR BAG
DRIVE CIRCUIT

NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
UNCOUPLED: OFF
LH drive
vehicles
RH drive
vehicles

CONNECTOR
LOCK
SWITCH

CURTAIN AIR BAG


MODULE (LH)
(SQUIB)

CONNECTOR
LOCK
SWITCH

Wire colour code


B : Black LG : Light green G : Green L : Blue W : White Y : Yellow
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet

OPERATION
The SRS-ECU judges how severe a collision is by
detecting signals from the side impact sensors and
the side air bag safing G-sensor. If the impact is over
a predetermined level, the SRS-ECU outputs an
ignition signal. At this time, if the side air bag safing
G-sensor is on, the curtain air bag module will
deploy.
DIAGNOSIS CODE SET CONDITIONS
This diagnosis code is set if one curtain air bag
module squib (LH) wire shorted to the other.
However, if no diagnosis code resets, the SRS
warning lamp will be switched off (diagnosis code will
be retained).

SB : Sky blue

PROBABLE CAUSES
Improper engaged connector or defective short
spring*
Short circuit between the curtain air bag module
(squib) (LH) circuit terminals
Damaged connector(s)
Malfunction of the SRS-ECU
NOTE: *: The squib circuit connectors integrate a
"short" spring (which prevents the air bag from
deploying unintentionally due to static electricity by
shorting the positive wire to the earth wire in the
squib circuit when the connectors are disconnected).
Therefore, if connector C-133 <LHD>, C-16 <RHD>
or D-37 is damaged or improperly engaged, the short
spring may not be released when the connector is
connected.

52B-32

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

DIAGNOSIS PROCEDURE
STEP 1. MUT-II/III diagnosis code
!

CAUTION

To prevent damage to MUT-II/III, always turn the


ignition switch to the "LOCK" (OFF) position
before connecting or disconnecting MUT-II/III.
(1) Turn the ignition switch to the "ON" position.
(2) Check if the diagnosis code is set.
(3) Turn the ignition switch to the "LOOK" (OFF)
position.

STEP 2. Connector lock check: SRS-ECU


connector C-133 <LHD> or C-16 <RHD> (MUT-II/III
diagnosis code)
(1) Disconnect the negative battery terminal.
Connector: C-133 <LHD>

C-133 (Y)
Harness side
(front view)

Q: Is diagnosis code 34 set?


YES : Go to Step 2.
NO : Go to Step 3.

AC301747 AE

Connector: C-16 <RHD>

C-16 (Y)
Harness side
(front view)

AC301747 AF

(2) Disconnect connectors C-133 <LHD> or C-16


<RHD>, and then reconnect them.
(3) Connector the negative battery terminal.
(4) Erase the diagnosis code memory, and check the
diagnosis code.
Q: Is diagnosis code 4A set?
YES : Go to Step 4.
NO : The procedure is complete. It is assumed

that diagnosis code 4A set as connector


C-133 <LHD> or C-16 <RHD> was engaged
improperly.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-33

TROUBLESHOOTING

STEP 3. Connector lock check: SRS-ECU


connector C-133 <LHD> or C-16 <RHD> and
curtain air bag module connector D-37. (MUT-II/III
diagnosis code)
(1) Disconnect the negative battery terminal.

Connector: D-37
<Sedan - RHD - Vehicles
with curtain air bag>

Harness side

Connector: C-133 <LHD>


D-37 (B)

C-133 (Y)

AC303913 AD

Connector: D-37
<WAGON - RHD - Vehicles
with curtain air bag>

Harness side
(front view)

Harness side

AC301747 AE

Connector: C-16 <RHD>

D-37 (B)

C-16 (Y)
Harness side
(front view)

AC303925 AD

Flat-tip screw
driver

D-37 Curtain air


bag module
connector

AC301747 AF

Locking button
Connector: D-37
<SEDAN - LHD - Vehicles with
curtain air bag>

D-37 Harness side


connector
AC208384 AE

Harness side

D-37 (B)

AC303873 AD

Connector: D-37
<WAGON - LHD - Vehicles
with curtain air bag>

Harness side

(2) Disconnect connectors C-133 <LHD> or C-16


<RHD> and D-37, and then reconnect them. For
connector D-37, use a flat-tipped screwdriver to
pull out the locking button at the harness side
connector, and then disconnect the connector.
(3) Connector the negative battery terminal.
(4) Erase the diagnosis code memory, and check the
diagnosis code.
Q: Is diagnosis code 4A set?
YES : Go to Step 4.
NO : The procedure is complete. It is assumed

that diagnosis code 4A set as connector


C-133 <LHD>, C-16 <RHD> or D-37 was
engaged improperly.

D-37 (B)

AC303919 AD

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-34

TROUBLESHOOTING

STEP 4. Check the diagnosis code by connecting


a dummy resistor. (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.
Connector: D-37
<SEDAN - LHD - Vehicles with
curtain air bag>

D-37 Curtain air


bag module
connector

Flat-tip screw
driver

Locking button
D-37 Harness side
connector
AC208384 AE

Harness side

D-37 (B)

AC303873 AD

Connector: D-37
<WAGON - LHD - Vehicles
with curtain air bag>

(2) Disconnect curtain air bag module connector


D-37. Use a flat-tipped screwdriver to pull out the
locking button at the harness side connector, and
then disconnect the connector.

Harness side

MB991865
(Dummy resistor : 3 )

D-37 (B)

MB991884
(Resistor
harness)

AC303919 AD

D-37 Harness side connector


Connector: D-37
<Sedan - RHD - Vehicles
with curtain air bag>

Harness side

D-37 (B)
AC303913 AD

Connector: D-37
<WAGON - RHD - Vehicles
with curtain air bag>

Harness side

D-37 (B)

AC303925 AD

AC301553 AE

(3) Connect special tool dummy resistor (MB991865)


to special tool resistor harness (MB991884).
(4) Connect special tool (MB991884) to the D-37
harness side connector.
(5) Connect the negative battery terminal.
(6) Erase diagnosis code memory, and then check
the diagnosis code.
Q: Is diagnosis code 4A set?
YES : Go to Step 5.
NO : Replace the curtain air bag module (Refer

to P.52B-214).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-35

TROUBLESHOOTING

STEP 5. Resistance measurement at the


SRS-ECU connector C-133 <LHD> or C-16 <RHD>
Connector: C-133 <LHD>

DANGER
Connector: D-37
<SEDAN - LHD - Vehicles with
curtain air bag>

C-133 (Y)
Harness side

Harness side
(front view)

D-37 (B)

AC303873 AD

AC301747 AE

Connector: C-16 <RHD>

Connector: D-37
<WAGON - LHD - Vehicles
with curtain air bag>

Harness side

C-16 (Y)
D-37 (B)

Harness side
(front view)

AC303919 AD

AC301747 AF

(1) Disconnect SRS-ECU connector C-133 <LHD>


or C-16 <RHD>.

Connector: D-37
<Sedan - RHD - Vehicles
with curtain air bag>

Harness side

D-37 (B)
AC303913 AD

Connector: D-37
<WAGON - RHD - Vehicles
with curtain air bag>

Harness side

D-37 (B)

AC303925 AD

To prevents the air bag from deploying


unintentionally, disconnect the curtain air
bag module connector D-37 to short the
squib circuit.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-36

TROUBLESHOOTING
D-37 Curtain air
bag module
connector

Flat-tip screw
driver

Locking button
D-37 Harness side
connector
AC208384 AE

(2) Disconnect curtain air bag module connector


D-37. Use a flat-tipped screwdriver to pull out the
locking button at the harness side connector, and
then disconnect the connector.
!

CAUTION
C-133 <LHD>, C-16 <RHD>
Harness side connector
(front view)
Section
A-A

Terminal
Cable tie
A
A

4 mm or more

Short spring

AC301604 AB

Insert an insulator such as a cable tie to a depth


of 4mm or more, otherwise the short bar will not
be released.
(3) Insert a cable tie [3 mm wide, 0.5 mm thick]
between terminals 5, 6 and the short bar to
release the short spring.
!

CAUTION
C-133 <LHD>, C-16 <RHD>
Harness side connector
(rear view)
1 2 B A 3 4
5 6 7 8 9 10 11 12
13 14 15 16 17 18 19 20

AC301560 AB

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(4) Resistance measurement between C-133 <LHD>
or C-16 <RHD> harness side connector terminals
5 and 6.
OK: Open circuit

Q: Is the check result normal?


YES : Go to Step 6.
NO : Repair the harness wire between SRS-ECU

connector C-133 <LHD> or C-16 <RHD>


(terminal No.5and 6) and curtain air bag
module connector D-37 (terminal No.1and
2).
STEP 6. Check whether the diagnosis code is
reset.
Q: Is diagnosis code 4A set?
YES : Replace the SRS-ECU. (Refer

toP.52B-206).
NO : An intermittent malfunction is suspected

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service Points
P.00-6).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-37

TROUBLESHOOTING

Code No.4B: Curtain air bag module (squib) (LH) system (open-circuited in the squib circuit)

Curtain Air Bag Module (Squib) (LH) Circuit


SRS-ECU
MICROCOMPUTER
AIR BAG
DRIVE CIRCUIT

NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
UNCOUPLED: OFF
LH drive
vehicles
RH drive
vehicles

CONNECTOR
LOCK
SWITCH

CURTAIN AIR BAG


MODULE (LH)
(SQUIB)

CONNECTOR
LOCK
SWITCH

Wire colour code


B : Black LG : Light green G : Green L : Blue W : White Y : Yellow
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet

OPERATION
The SRS-ECU judges how severe a collision is by
detecting signals from the side impact sensors and
the side air bag safing G-sensor. If the impact is over
a predetermined level, the SRS-ECU outputs an
ignition signal. At this time, if the side air bag safing
G-sensor is on, the curtain air bag module will
deploy.

SB : Sky blue

DIAGNOSIS CODE SET CONDITIONS


This diagnosis code is set if curtain air bag module
squib <LH> wire(s) are open-circuited. However, if no
diagnosis code resets, the SRS warning lamp will be
switched off (diagnosis code will be retained).
PROBABLE CAUSES
Improper connector contact
Open circuit in the curtain air bag module (squib)
(LH) circuit
Malfunction of the SRS-ECU

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-38

TROUBLESHOOTING

DIAGNOSIS PROCEDURE
STEP 1. Check the diagnosis code by connecting
a dummy resistor. (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.

D-37 Curtain air


bag module
connector

Flat-tip screw
driver

Locking button
Connector: D-37
<SEDAN - LHD - Vehicles with
curtain air bag>

D-37 Harness side


connector
AC208384 AE

Harness side

(2) Disconnect curtain air bag module connector


D-37. Use a flat-tipped screwdriver to pull out the
locking button at the harness side connector, and
then disconnect the connector.

D-37 (B)

AC303873 AD

Connector: D-37
<WAGON - LHD - Vehicles
with curtain air bag>

Harness side

MB991865
(Dummy resistor : 3 )

MB991884
(Resistor
harness)

D-37 (B)

D-37 Harness side connector


AC303919 AD

Connector: D-37
<Sedan - RHD - Vehicles
with curtain air bag>

Harness side

D-37 (B)
AC303913 AD

Connector: D-37
<WAGON - RHD - Vehicles
with curtain air bag>

Harness side

D-37 (B)

AC303925 AD

AC301553 AE

(3) Connect special tool dummy resistor (MB991865)


to special tool resistor harness (MB991884).
(4) Connect special tool (MB991884) to the D-37
harness side connector.
(5) Connect the negative battery terminal.
(6) Erase diagnosis code memory, and then check
the diagnosis code.
Q: Is diagnosis code 4B set?
YES : Go to Step 2.
NO : Replace the curtain air bag module (Refer

to P.52B-214).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-39

TROUBLESHOOTING

STEP 2. Resistance measurement between


SRS-ECU connector C-133 <LHD>, C-16 <RHD>
(terminal No.5 and 6) and the curtain air bag
module D-37 (terminal No.1 and 2).

Connector: D-37
<Sedan - RHD - Vehicles
with curtain air bag>

Harness side

Connector: C-133 <LHD>


D-37 (B)

C-133 (Y)
AC303913 AD

Harness side
(front view)

Connector: D-37
<WAGON - RHD - Vehicles
with curtain air bag>

Harness side

AC301747 AE

Connector: C-16 <RHD>


D-37 (B)

C-16 (Y)
AC303925 AD

Harness side
(front view)

D-37 Curtain air


bag module
connector

Flat-tip screw
driver
AC301747 AF

Connector: D-37
<SEDAN - LHD - Vehicles with
curtain air bag>

Locking button
D-37 Harness side
connector
AC208384 AE

Harness side

D-37 (B)

AC303873 AD

Connector: D-37
<WAGON - LHD - Vehicles
with curtain air bag>

Harness side

(1) Disconnect SRS-ECU connector C-133 <LHD>,


C-16 <RHD> and curtain air bag module
connector D-37, and measure at the wiring
harness side. For connector D-37, use a
flat-tipped screwdriver to pull out the locking
button at the harness side connector, and then
disconnect the connector.
MB991884

D-37 (B)

AC303919 AD

D-37

Harness side
connector
AC201287AS

(2) Connect D-37 harness side connector to special


tool resistor harness (MB991884).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-40
!

TROUBLESHOOTING

CAUTION
C-133 <LHD>, C-16 <RHD>
Harness side
Resister harness
connector
connector
(rear view)
1 2 B A 3 4
5 6 7 8 9 10 11 12

1
2

STEP 3. Check whether the diagnosis code is


reset.
Q: Is diagnosis code No.4B set?
YES : Replace the SRS-ECU (Refer

toP.52B-206).
NO : An intermittent malfunction is suspected

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service Points
P.00-6).

13 14 15 16 17 18 19 20

AC301558 AB

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(3) Resistance measurement between the following
terminals.
SRS-ECU connector C-133 <LHD>, C-16
<RHD> terminal No.5 and special tool
terminal No.1
SRS-ECU connector C-133 <LHD>, C-16
<RHD> terminal No.6 and special tool
terminal No.2
OK: Less than 2
Q: Are the check results normal?
YES : Go to Step 3.
NO : Repair the harness wire between SRS-ECU

connector C-133 <LHD> or C-16 <RHD>


(terminal No.5and 6) and curtain air bag
module connector D-37 (terminal No.1and
2).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-41

TROUBLESHOOTING

Code No.4E: Curtain air bag module (squib) (LH) system (short-circuited to the power supply)

Curtain Air Bag Module (Squib) (LH) Circuit


SRS-ECU
MICROCOMPUTER
AIR BAG
DRIVE CIRCUIT

NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
UNCOUPLED: OFF
LH drive
vehicles
RH drive
vehicles

CONNECTOR
LOCK
SWITCH

CURTAIN AIR BAG


MODULE (LH)
(SQUIB)

CONNECTOR
LOCK
SWITCH

Wire colour code


B : Black LG : Light green G : Green L : Blue W : White Y : Yellow
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet

OPERATION
The SRS-ECU judges how severe a collision is by
detecting signals from the side impact sensors and
the side air bag safing G-sensor. If the impact is over
a predetermined level, the SRS-ECU outputs an
ignition signal. At this time, if the side air bag safing
G-sensor is on, the curtain air bag module will
deploy.

SB : Sky blue

DIAGNOSIS CODE SET CONDITIONS


This diagnosis code is set if the curtain air bag
module squib (LH) wire(s) are short-circuited to the
power supply.
PROBABLE CAUSES
Damaged wiring harnesses or connectors
Short to the power supply in the curtain air bag
module (squib) (LH) harness
Malfunction of the SRS-ECU

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-42

TROUBLESHOOTING

DIAGNOSIS PROCEDURE
STEP 1. Check the diagnosis code by connecting
a dummy resistor. (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.

D-37 Curtain air


bag module
connector

Flat-tip screw
driver

Locking button
Connector: D-37
<SEDAN - LHD - Vehicles with
curtain air bag>

D-37 Harness side


connector
AC208384 AE

Harness side

(2) Disconnect curtain air bag module connector


D-37. Use a flat-tipped screwdriver to pull out the
locking button at the harness side connector, and
then disconnect the connector.

D-37 (B)

AC303873 AD

Connector: D-37
<WAGON - LHD - Vehicles
with curtain air bag>

Harness side

MB991865
(Dummy resistor : 3 )

MB991884
(Resistor
harness)

D-37 (B)

D-37 Harness side connector


AC303919 AD

Connector: D-37
<Sedan - RHD - Vehicles
with curtain air bag>

Harness side

D-37 (B)
AC303913 AD

Connector: D-37
<WAGON - RHD - Vehicles
with curtain air bag>

Harness side

D-37 (B)

AC303925 AD

AC301553 AE

(3) Connect special tool dummy resistor (MB991865)


to special tool resistor harness (MB991884).
(4) Connect special tool (MB991884) to the D-37
harness side connector.
(5) Connect the negative battery terminal.
(6) Erase diagnosis code memory, and check the
diagnosis code.
Q: Is diagnosis code 4E set?
YES : Go to Step 2.
NO : Replace the curtain air bag module (Refer

to P.52B-214).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-43

TROUBLESHOOTING

STEP 2. Voltage measurement at the SRS-ECU


connector C-133 <LHD> or C-16 <RHD>
(1) Disconnect SRS-ECU connector C-133 <LHD>
or C-16 <RHD>.

Connector: D-37
<Sedan - RHD - Vehicles
with curtain air bag>

Harness side

Connector: C-133 <LHD>


D-37 (B)

C-133 (Y)
AC303913 AD

Harness side
(front view)

Connector: D-37
<WAGON - RHD - Vehicles
with curtain air bag>

Harness side

AC301747 AE

Connector: C-16 <RHD>


D-37 (B)

C-16 (Y)
AC303925 AD

Harness side
(front view)
Flat-tip screw
driver

D-37 Curtain air


bag module
connector

AC301747 AF

Connector: D-37
<SEDAN - LHD - Vehicles with
curtain air bag>

Locking button
D-37 Harness side
connector
AC208384 AE

Harness side

D-37 (B)

AC303873 AD

Connector: D-37
<WAGON - LHD - Vehicles
with curtain air bag>

Harness side

D-37 (B)

AC303919 AD

(2) Disconnect curtain air bag module connector


D-37. Use a flat-tipped screwdriver to pull out the
locking button at the harness side connector, and
then disconnect the connector.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-44

TROUBLESHOOTING

(3) Turn the ignition switch to the "ON" position.


!

CAUTION

STEP 3. Check whether the diagnosis code is


reset.
Q: Is diagnosis code 4E set?
YES : Replace the SRS-ECU (Refer

C-133 <LHD>, C-16 <RHD>


Harness side connector
(rear view)

toP.52B-206).
NO : An intermittent malfunction is suspected

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service Points
P.00-6).

1 2 B A 3 4
5 6 7 8 9 10 11 12
13 14 15 16 17 18 19 20

AC301564 AB

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(4) Voltage measurement between C-133 <LHD> or
C-16 <RHD> harness side connector terminals 5,
6 and body earth.
OK: 0 V
Q: Is the measured voltage within the specified
range?
YES : Go to Step 3.
NO : Repair the harness wire between SRS-ECU

connector C-133 <LHD> or C-16 <RHD>


(terminal No.5and 6) and curtain air bag
module connector D-37 (terminal No.1and
2).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-45

TROUBLESHOOTING

Code No.4F: Curtain air bag module (squib) (LH) system (short-circuited to the earth)

Curtain Air Bag Module (Squib) (LH) Circuit


SRS-ECU
MICROCOMPUTER
AIR BAG
DRIVE CIRCUIT

NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
UNCOUPLED: OFF
LH drive
vehicles
RH drive
vehicles

CONNECTOR
LOCK
SWITCH

CURTAIN AIR BAG


MODULE (LH)
(SQUIB)

CONNECTOR
LOCK
SWITCH

Wire colour code


B : Black LG : Light green G : Green L : Blue W : White Y : Yellow
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet

OPERATION
The SRS-ECU judges how severe a collision is by
detecting signals from the side impact sensors and
the side air bag safing G-sensor. If the impact is over
a predetermined level, the SRS-ECU outputs an
ignition signal. At this time, if the side air bag safing
G-sensor is on, the curtain air bag module will
deploy.

SB : Sky blue

DIAGNOSIS CODE SET CONDITIONS


This diagnosis code is set if the curtain air bag
module squib (LH) wire(s) are short-circuited to the
earth.
PROBABLE CAUSES
Damaged wiring harnesses or connectors
Short to the earth in the curtain air bag module
(squib) (LH) harness
Malfunction of the SRS-ECU

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-46

TROUBLESHOOTING

DIAGNOSIS PROCEDURE
STEP 1. Check the diagnosis code by connecting
a dummy resistor. (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.

D-37 Curtain air


bag module
connector

Flat-tip screw
driver

Locking button
Connector: D-37
<SEDAN - LHD - Vehicles with
curtain air bag>

D-37 Harness side


connector
AC208384 AE

Harness side

(2) Disconnect curtain air bag module connector


D-37. Use a flat-tipped screwdriver to pull out the
locking button at the harness side connector, and
then disconnect the connector.

D-37 (B)

AC303873 AD

Connector: D-37
<WAGON - LHD - Vehicles
with curtain air bag>

Harness side

MB991865
(Dummy resistor : 3 )

MB991884
(Resistor
harness)

D-37 (B)

D-37 Harness side connector


AC303919 AD

Connector: D-37
<Sedan - RHD - Vehicles
with curtain air bag>

Harness side

D-37 (B)
AC303913 AD

Connector: D-37
<WAGON - RHD - Vehicles
with curtain air bag>

Harness side

D-37 (B)

AC303925 AD

AC301553 AE

(3) Connect special tool dummy resistor (MB991865)


to special tool resistor harness (MB991884).
(4) Connect special tool (MB991884) to the D-37
harness side connector.
(5) Connect the negative battery terminal.
(6) Erase diagnosis code memory, and check the
diagnosis code.
Q: Is diagnosis code 4F set?
YES : Go to Step 2.
NO : Replace the curtain air bag module (Refer

to P.52B-214).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-47

TROUBLESHOOTING

STEP 2. Resistance measurement at the


SRS-ECU connector C-133 <LHD> or C-16 <RHD>

Connector: D-37
<Sedan - RHD - Vehicles
with curtain air bag>

Harness side

Connector: C-133 <LHD>

C-133 (Y)
D-37 (B)

Harness side
(front view)

AC303913 AD

AC301747 AE

Connector: D-37
<WAGON - RHD - Vehicles
with curtain air bag>

Harness side

Connector: C-16 <RHD>

C-16 (Y)

D-37 (B)

Harness side
(front view)

AC303925 AD

AC301747 AF

(1) Disconnect SRS-ECU connector C-133 <LHD>


or C-16 <RHD>
Connector: D-37
<SEDAN - LHD - Vehicles with
curtain air bag>

Flat-tip screw
driver

D-37 Curtain air


bag module
connector

Locking button
D-37 Harness side
connector
AC208384 AE

Harness side

D-37 (B)

AC303873 AD

Connector: D-37
<WAGON - LHD - Vehicles
with curtain air bag>

Harness side

D-37 (B)

AC303919 AD

(2) Disconnect curtain air bag module connector


D-37. Use a flat-tipped screwdriver to pull out the
locking button at the harness side connector, and
then disconnect the connector.

52B-48
!

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

CAUTION

STEP 3. Check whether the diagnosis code is


reset.
1 2 B A 3 4
5 6 7 8 9 10 11 12
13 14 15 16 17 18 19 20

C-133 <LHD>,
C-16 <RHD>
Harness side
connector
(rear view)
AC301563 AB

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(3) Resistance measurement between C-133 <LHD>
or C-16 <RHD> harness side connector terminals
5, 6 and body earth.
OK: Open circuit
Q: Is the check result normal?
YES : Go to Step 3.
NO : Repair the harness wire between SRS-ECU

connector C-133 <LHD> or C-16 <RHD>


(terminal No.5and 6) and curtain air bag
module connector D-37 (terminal No.1and
2).

Q: Is diagnosis code 4F set?


YES : Replace the SRS-ECU (Refer

toP.52B-206).
NO : An intermittent malfunction is suspected

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service Points
P.00-6).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-49

TROUBLESHOOTING

Code No.5A: Side impact sensor (LH) (rear) voltage error


Side Impact Sensor (LH) (Rear) Circuit
SIDE IMPACT
SENSOR (REAR: LH)

ANALOG
G SENSOR

EE PROM

CPU

NOTE
LH drive
vehicles
RH drive
vehicles

CONSTANT
VOLTAGE CIRCUIT

SRS-ECU
SIDE IMPACT SENSOR
INTERFACE CIRCUIT
MICROCOMPUTER

Wire colour code


B : Black LG : Light green G : Green L : Blue W : White Y : Yellow
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet

OPERATION
The side impact sensor (rear) includes an analog G
sensor and CPU, etc. The CPU monitors the analog
G sensor output signal. If the CPU judges that the
side air bags should be deployed, it sends a fire
signal to the SRS-ECU to deploy the side air bags.
Besides that, the CPU diagnoses the internal
components of the side impact sensor (rear). If a
malfunction occurs, it requests the SRS-ECU to set a
diagnosis code.

SB : Sky blue

DIAGNOSIS CODE SET CONDITIONS


This diagnosis code will set when the power supply
voltage to the side impact sensor (LH) (rear) remains
less than a predetermined value for 5 seconds.
However, if the system returns to normal condition,
code number 5A will be erased automatically and the
SRS warning lamp will go out.
PROBABLE CAUSES
Damaged wiring harness or connectors
Malfunction of the side impact sensor (LH) (rear)
Malfunction of the SRS-ECU

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-50

TROUBLESHOOTING

DIAGNOSIS PROCEDURE
STEP 1. Voltage measurement at the side impact
sensor (LH) (rear) connector D-14
(1) Disconnect the negative battery terminal.

STEP 2. Check the harness wires for open circuit


or short circuit between SRS-ECU connector
C-133 <LHD> or C-16 <RHD> (terminal No.15 and
16) and side impact sensor (LH) (rear) connector
D-14 (terminal No.1 and 2).
Connector: C-133 <LHD>

Connector: D-14
Harness side
(Front view)

C-133 (Y)
Harness side
(front view)

D-14 (Y)

AC300534 AE

(2) Disconnect side impact sensor (LH) (rear)


connector D-14, and measure at the wiring
harness side.
(3) Connect the negative battery terminal.
(4) Turn the ignition switch to the "ON" position.
!

CAUTION

AC301747 AE

Connector: C-16 <RHD>

C-16 (Y)
Harness side
(front view)

D-14 Harness side


connector (Front view)

AC301747 AF

Connector: D-14
Harness side
(Front view)
AC305074 AB

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(5) Voltage measurement between D-14 harness
side connector terminal 1 and the earth.
OK: 9 V or more
Q: Is the check result normal?
YES : Replace the side impact sensor (LH) (rear)

(Refer to P.52B-220).
NO : Go to Step 2.

D-14 (Y)

AC300534 AE

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

NOTE: After inspecting intermediate connector C-22


<LHD> or C-118 <RHD> inspect the wiring harness.
If the intermediate connector C-22 <LHD> or C-118
<RHD> is damaged, repair or replace it.
Connector: C-22
<LHD>

52B-51

Q: Is the check result normal?


YES : Go to Step 3.
NO : Repair the harness wires between

SRS-ECU connector C-133 <LHD> or C-16


<RHD> (terminal No.15 and 16) and side
impact sensor (LH) (rear) connector D-14
(terminal No.1 and 2).
STEP 3. Check whether the diagnosis code is
reset.
Q: Is diagnosis code 5A set?
YES : Replace the SRS-ECU (Refer

toP.52B-206).
AC303798 AQ

Connector: C-118
<RHD>

C-118 (L)

NO : An intermittent malfunction is suspected

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service Points
P.00-6).

AC303816 AT

Code No.5B: G-sensor of side impact sensor (LH) (rear) failure Code No.6B: G-sensor of side impact
sensor (RH) (rear) failure
DIAGNOSIS CODE SET CONDITIONS
These diagnosis codes are set if the followings are
detected from the analog G-sensor inside the side
impact sensor (rear) output.
Analog G-sensor inside the side impact sensor
(rear) is not operating.
Analog G-sensor inside the side impact sensor
(rear) characteristics are abnormal.
Analog G-sensor inside the side impact sensor
(rear) output is abnormal.

PROBABLE CAUSE
Malfunction of side impact sensor (LH) (rear) (for
diagnosis code 5B) and side impact sensor (RH)
(rear) (for diagnosis code 6B)
DIAGNOSIS PROCEDURE
Replace side impact sensor (LH) (rear) (for diagnosis
code 5B) and side impact sensor (RH) (rear) (for
diagnosis code 6B) (Refer to P.52B-220).

52B-52

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

Code No.5C: Side impact sensor (LH) (rear) communication error Code No.5D: Side impact sensor
(LH) (rear) communication impossible
Side Impact Sensor (LH) (Rear) Circuit
SIDE IMPACT
SENSOR (REAR: LH)

ANALOG
G SENSOR

EE PROM

CPU

NOTE
LH drive
vehicles
RH drive
vehicles

CONSTANT
VOLTAGE CIRCUIT

SRS-ECU
SIDE IMPACT SENSOR
INTERFACE CIRCUIT
MICROCOMPUTER

Wire colour code


B : Black LG : Light green G : Green L : Blue W : White Y : Yellow
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet

OPERATION
The side impact sensor (rear) includes an analog G
sensor and CPU, etc. The CPU monitors the analog
G sensor output signal. If the CPU judges that the
side air bags should be deployed, it sends a fire
signal to the SRS-ECU to deploy the side air bags.
Besides that, the CPU diagnoses the internal
components of the side impact sensor (rear). If a
malfunction occurs, it requests the SRS-ECU to set a
diagnosis code.

SB : Sky blue

DIAGNOSIS CODE SET CONDITIONS


These diagnosis codes are set if communication
between the side impact sensor (LH) (rear) and the
SRS-ECU is not possible or communication is faulty.
PROBABLE CAUSES
Damaged wiring harnesses or connectors
Malfunction of the side impact sensor (LH) (rear)
Malfunction of the SRS-ECU

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-53

TROUBLESHOOTING

DIAGNOSIS PROCEDURE

Connector: C-22
<LHD>

STEP 1. Check the side impact sensor (LH) (rear).


(MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.
(2) Replace the side impact sensor (LH) (rear) with
the side impact sensor (RH) (rear).
(3) Connect the negative battery terminal.
(4) Erase diagnosis code memory, and check the
diagnosis code.
Q: Is diagnosis code 5C or 5D set?
YES : . Replace the side impact sensor (LH) (rear)

with a new one (Refer to P.52B-220).

AC303798 AQ

Connector: C-118
<RHD>

NO : . Go to Step 2.

STEP 2. Check the harness wires for open circuit


or short circuit between SRS-ECU connector
C-133 <LHD> or C-16 <RHD> (terminal No.15 and
16) and side impact sensor (LH) (rear) connector
D-14 (terminal No.1 and 2).
Connector: C-133 <LHD>

C-133 (Y)

C-118 (L)

AC303816 AT

NOTE: After inspecting intermediate connector C-22


<LHD> or C-118 <RHD> inspect the wiring harness.
If the intermediate connector C-22 <LHD> or C-118
<RHD> is damaged, repair or replace it.
Q: Is the check result normal?
YES : Go to Step 3.
NO : Repair the harness wires between

Harness side
(front view)

AC301747 AE

Connector: C-16 <RHD>

C-16 (Y)

SRS-ECU connector C-133 <LHD> or C-16


<RHD> (terminal No.15 and 16) and side
impact sensor (LH) (rear) connector D-14
(terminal No.1 and 2).
STEP 3. Check whether the diagnosis code is
reset.
Q: Is diagnosis code 5C or 5D set?
YES : Replace the SRS-ECU (Refer

Harness side
(front view)

toP.52B-206).
NO : An intermittent malfunction is suspected
AC301747 AF

Connector: D-14
Harness side
(Front view)

D-14 (Y)

AC300534 AE

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service Points
P.00-6).

52B-54

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

Code No.6A: Side impact sensor (RH) (rear) voltage error


Side Impact Sensor (RH) (Rear) Circuit
ANALOG
G SENSOR

EE PROM

CPU
CONSTANT
VOLTAGE CIRCUIT

SIDE IMPACT
SENSOR (REAR: RH)
NOTE
LH drive
vehicles
RH drive
vehicles

SRS-ECU
SIDE IMPACT SENSOR
INTERFACE CIRCUIT
MICROCOMPUTER

Wire colour code


B : Black LG : Light green G : Green L : Blue W : White Y : Yellow
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet

OPERATION
The side impact sensor (rear) includes an analog G
sensor and CPU, etc. The CPU monitors the analog
G sensor output signal. If the CPU judges that the
side air bags should be deployed, it sends a fire
signal to the SRS-ECU to deploy the side air bags.
Besides that, the CPU diagnoses the internal
components of the side impact sensor (rear). If a
malfunction occurs, it requests the SRS-ECU to set a
diagnosis code.

SB : Sky blue

DIAGNOSIS CODE SET CONDITIONS


This diagnosis code is set if the power supply voltage
of the side impact sensor (RH) (rear) drops below the
rated value for a continuous period of 5 seconds or
more. However, if the system returns to normal
condition, code number 6A will be erased
automatically and the SRS warning lamp will go out.
PROBABLE CAUSES
Damaged wiring harnesses or connectors
Malfunction of the side impact sensor (RH) (rear)
Malfunction of the SRS-ECU

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-55

TROUBLESHOOTING

DIAGNOSIS PROCEDURE
STEP 1. Voltage measurement at the side impact
sensor (RH) (rear) connector D-08.
(1) Disconnect the negative battery terminal.
Connector: D-08

STEP 2. Check the harness wires for open circuit


or short circuit between SRS-ECU connector
C-131 <LHD> or C-18 <RHD> (terminal No.67 and
68) and side impact sensor (RH) (rear) connector
D-08 (terminal No.1 and 2).
Connector: C-131 <LHD>

Harness side
(Front view)

C-131 (Y)
Harness side
(front view)

D-08 (Y)

52 51
54 53
62 6160 59 58 57 56 55
7069 68 6766 65 6463

AC304507 AB

(2) Disconnect side impact sensor (RH) (rear)


connector D-08, and measure at the wiring
harness side.
(3) Connect the negative battery terminal.
(4) Turn the ignition switch to the "ON" position.
!

CAUTION

AC301747 AC

Connector: C-18 <RHD>

C-18 (Y)
Harness side
(front view)
52 51
54 53
62 6160 59 58 57 56 55

D-08 Harness side


connector (rear view)

7069 68 6766 65 6463

AC301747 AH

Connector: D-08
Harness side
(Front view)
AC305074 AC

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(5) Voltage measurement between the D-08 harness
side connector terminal 1 and body earth.
OK: 9 V or more
Q: Is the check result normal?
YES : . Replace the side impact sensor (RH) (rear)

(Refer to P.52B-220).
NO : . Go to Step 2.

D-08 (Y)

AC304507 AB

52B-56

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING
Q: Are the harness wires between SRS-ECU
connector C-131 <LHD> or C-18 <RHD> (terminal
No.67 and 68) and side impact sensor (RH) (rear)
connector D-08 (terminal No.1 and 2) in good
condition?
YES : Go to Step 3.
NO : Repair the harness wires between

Connector: C-116
<LHD>

C-116 (GR)

AC303804 AR

Connector: C-26
<RHD>

SRS-ECU connector C-131 <LHD> or C-18


<RHD> (terminal No.67 and 68) and side
impact sensor (RH) (rear) connector D-08
(terminal No.1 and 2).
STEP 3. Check whether the diagnosis code is
reset.
Q: Is diagnosis code 6A set?
YES : Replace the SRS-ECU (Refer

toP.52B-206).
C-26 (GR)

AC303814 AO

NOTE: After inspecting intermediate connector


C-116 <LHD> or C-26 <RHD> inspect the wiring
harness. If the intermediate connector C-116 <LHD>
or C-26 <RHD> is damaged, repair or replace it.

NO : An intermittent malfunction is suspected

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service Points
P.00-6).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-57

TROUBLESHOOTING

Code No.6C: Side impact sensor (RH) (rear) communication error Code No.6D: Side impact sensor
(RH) (rear) communication impossible
Side Impact Sensor (RH) (Rear) Circuit
SIDE IMPACT
SENSOR (REAR: RH)

ANALOG
G SENSOR

EE PROM

NOTE
LH drive
vehicles
RH drive
vehicles

CPU
CONSTANT
VOLTAGE CIRCUIT

SRS-ECU
SIDE IMPACT SENSOR
INTERFACE CIRCUIT
MICROCOMPUTER

Wire colour code


B : Black LG : Light green G : Green L : Blue W : White Y : Yellow
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet

OPERATION
The side impact sensor (rear) includes an analog G
sensor and CPU, etc. The CPU monitors the analog
G sensor output signal. If the CPU judges that the
side air bags should be deployed, it sends a fire
signal to the SRS-ECU to deploy the side air bags.
Besides that, the CPU diagnoses the internal
components of the side impact sensor (rear). If a
malfunction occurs, it requests the SRS-ECU to set a
diagnosis code.
DIAGNOSIS CODE SET CONDITIONS
These diagnosis codes are set if communication
between the side impact sensor (RH) (rear) and the
SRS-ECU is not possible or faulty.
PROBABLE CAUSES
Damaged wiring harnesses or connectors

SB : Sky blue

Malfunction of the side impact sensor (RH) (rear)


Malfunction of the SRS-ECU
DIAGNOSIS PROCEDURE
STEP 1. Check the rear side impact sensor (RH)
(rear). (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.
(2) Replace the side impact sensor (RH) (rear) with
the rear side impact sensor (LH) (rear).
(3) Connect the negative battery terminal.
(4) Erase diagnosis code memory, and check the
diagnosis code.
Q: Is diagnosis code 6C or 6D out put?
YES : Replace the side impact sensor (RH) (rear)

with a new one (Refer to P.52B-220).


NO : Go to Step 2.

52B-58

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

STEP 2. Check the harness wires for open circuit


or short circuit between SRS-ECU connector
C-131 <LHD> or C-18 <RHD> (terminal No.67 and
68) and side impact sensor (RH) (rear) connector
D-08 (terminal No.1 and 2).

Connector: C-116
<LHD>

Connector: C-131 <LHD>


C-116 (GR)

AC303804 AR

C-131 (Y)
Harness side
(front view)

Connector: C-26
<RHD>

52 51
54 53
62 6160 59 58 57 56 55
7069 68 6766 65 6463

AC301747 AC

Connector: C-18 <RHD>


C-26 (GR)

C-18 (Y)

AC303814 AO

NOTE: After inspecting intermediate connector


C-116 <LHD> or C-26 <RHD> inspect the wiring
harness. If the intermediate connector C-116 <LHD>
or C-26 <RHD> is damaged, repair or replace it.

Harness side
(front view)
52 51
54 53
62 6160 59 58 57 56 55
7069 68 6766 65 6463

AC301747 AH

Connector: D-08

Q: Is the check result normal?


YES : Go to Step 3.
NO : Repair the harness wires between

SRS-ECU connector C-131 <LHD> or C-18


<RHD> (terminal No.67 and 68) and side
impact sensor (RH) (rear) connector D-08
(terminal No.1 and 2).

Harness side
(Front view)

D-08 (Y)

STEP 3. Check whether the diagnosis code is


reset.
AC304507 AB

Q: Is diagnosis code 6C or 6D set?


YES : Replace the SRS-ECU (Refer

toP.52B-206).
NO : An intermittent malfunction is suspected

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service Points
P.00-6).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

52B-59

Code No.3C, 3D,4C, 4D, 14, 15, 16, 17, 31, 32, 45, 51, 52, 54, 55, 56, 57, 58, 59, 73, 74, 83, 84 system
inside SRS-ECU
DIAGNOSIS CODE SET CONDITIONS
These diagnosis codes are set when a fault is
detected in the SRS-ECU. The most likely causes for
this code to be set are shown in the table below:
Code No.
Part/Circuit integral to
Trouble causes
SRS-ECU
Curtain air bag module (squib)
(RH) (squib ignition drive circuit)

Short circuit in the squib ignition drive circuit


Short circuit in the squib ignition drive circuit

4D

Curtain air bag module (squib)


(LH) (squib ignition drive circuit)

14

Analog G-sensor

When the analog G-sensor is not operating


When the characteristics of the analog G-sensor are
abnormal
When the output from the analog G-sensor is
abnormal

15

Safing G-sensor (for frontal


collision)

Short circuit in the safing G-sensor

17

Safing G-sensor (for side


collision)

When the safing G-sensor is not operating


When the characteristics of the safing G-sensor are
abnormal
When the output from the safing G-sensor is abnormal

31

Capacitor circuit

Voltage at the capacitor terminal is higher than the


specified value for five seconds or more

3C
3D
4C

16

Open circuit in the squib ignition drive circuit


Open circuit in the squib ignition drive circuit

Open circuit in the safing G-sensor

Voltage at the capacitor terminal is lower than the


specified value for five seconds or more (This is not
detected if diagnosis code No.41 or 42 indicating
battery positive voltage drop has been output).

32

45

Non-volatile memory (EEPROM)


and A/D converter

When the non-volatile memory (EEPROM) and A/D


converter system are abnormal

51

Drivers air bag module (squib


ignition drive circuit)

Short circuit in the squib ignition drive circuit

Front passengers air bag module


(squib ignition drive circuit)

Short circuit in the squib ignition drive circuit

Drivers seat belt pre-tensioner


(squib ignition drive circuit)

Short circuit in the squib ignition drive circuit

Passengers seat belt


pre-tensioner (squib ignition drive
circuit)

Short circuit in the squib ignition drive circuit

Side air bag module (RH) (squib


ignition drive circuit)

Short circuit in the squib ignition drive circuit

Side air bag module (LH) (squib


ignition drive circuit)

Short circuit in the squib ignition drive circuit

52
54
55
56
57
58
59
73
74
83
84

Open circuit in the squib ignition drive circuit


Open circuit in the squib ignition drive circuit
Open circuit in the squib ignition drive circuit
Open circuit in the squib ignition drive circuit

Open circuit in the squib ignition drive circuit


Open circuit in the squib ignition drive circuit

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-60

TROUBLESHOOTING

DIAGNOSIS

PROBABLE CAUSE
Malfunction of the SRS-ECU

Replace the SRS-ECU (Refer to P.52B-206).

Code No.21: Drivers air bag module (squib) system (short-circuited between terminals of the squib
circuit)

Driver's Air Bag Module (Squib) Circuit


SRS-ECU
NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
UNCOUPLED: OFF
LH drive
vehicles
RH drive
vehicles

MICROCOMPUTER
AIR BAG
DRIVE CIRCUIT

CONNECTOR
LOCK
SWITCH

CLOCK
SPRING

AIR BAG MODULE


(SQUIB)
(DRIVER'S SIDE)

CONNECTOR
LOCK
SWITCH

CONNECTOR
LOCK
SWITCH

Wire colour code


B : Black LG : Light green G : Green L : Blue W : White Y : Yellow
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet

OPERATION
The SRS-ECU judges how severe a collision is
by detecting signals from the front impact sensors
and the front air bag analog G-sensor. If the
impact is over a predetermined level, the
SRS-ECU outputs an ignition signal. At this time,
if the front air bag safing G-sensor is on, the SRS
air bag will inflate.

SB : Sky blue

The ignition signal is input to the air bag module


via the clock spring to inflate the air bag.
DIAGNOSIS CODE SET CONDITIONS
This diagnosis code is set if one drivers air bag
squib wire shorted to the other. However, if no
diagnosis code resets, the SRS warning lamp will be
switched off (diagnosis code will be retained).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-61

TROUBLESHOOTING

PROBABLE CAUSES
Improper engaged connector or defective short
spring*
Short circuit in the clock spring
Short circuit between the drivers air bag module
(squib) circuit terminals
Damaged connector(s)
Malfunction of the SRS-ECU
NOTE: *: The squib circuit connectors integrate a
"short" spring (which prevents the air bag from
deploying unintentionally due to static electricity by
shorting the positive wire to the earth wire in the
squib circuit when the connectors are disconnected).
Therefore, if connector C-132 <LHD>, C-17 <RHD>,
C-205 or C-207 is damaged or improperly engaged,
the short spring may not be released when the
connector is connected.

STEP 2. Connector lock check: SRS-ECU


connector C-132 <LHD> or C-17 <RHD> (MUT-II/III
diagnosis code)
(1) Disconnect the negative battery terminal.
Connector: C-132 <LHD>

C-132 (Y)
Harness side
(front view)
2625 24
2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38

AC301747 AD

Connector: C-17 <RHD>

DIAGNOSIS PROCEDURE
C-17 (Y)

STEP 1.MUT-II/III diagnosis code


!

CAUTION

To prevent damage to MUT-II/III, always turn the


ignition switch to the "LOCK" (OFF) position
before connecting or disconnecting MUT-II/III.
(1) Turn the ignition switch to the "ON" position.
(2) Check if the diagnosis code is set.
(3) Turn the ignition switch to the "LOOK" (OFF)
position.
Q: Is diagnosis code 34 set?
YES : Go to Step 2.
NO : Go to Step 3.

Harness side
(front view)
2625 24
2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38

AC301747 AG

(2) Disconnect connectors C-132 <LHD> or C-17


<RHD> and then reconnect them.
(3) Connect the negative battery terminal.
(4) Erase the diagnosis code memory, and check the
diagnosis code.
Q: Is diagnosis code 21 set?
YES : Go to Step 4.
NO : The procedure is complete. It is assumed

that diagnosis code 21 set as connector


C-132 <LHD> or C-17 <RHD> was engaged
improperly.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-62

TROUBLESHOOTING

STEP 3. Connector lock check: SRS-ECU


connector C-132 <LHD> or C-17 <RHD>, clock
spring connector C-205 and drivers air bag
module connector C-207. (MUT-II/III diagnosis
code)
(1) Disconnect the negative battery terminal.

STEP 4. Check the diagnosis code by connecting


a dummy resistor. (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.

Steering
wheel

Connector: C-132 <LHD>

C-132 (Y)
Harness side
(front view)
2625 24
2322 21
37 3635343332 313029 2827

AC304700

48474645 444342 41 40 39 38

AC301747 AD

C-207 Air bag


module connector

Connector: C-17 <RHD>

C-17 (Y)

AC105823

Harness side
(front view)

AC305145 AC

2625 24
2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38

AC301747 AG

(2) By sliding the A section (in the figure) of air bag


module connector C-207 in the arrow direction,
disconnect the connector.

Connectors: C-205, C-207

Harness side
C-205

MB991865
(Dummy resistor : 3)

MB991866
(Resistor harness)

C-207

C-207

C-207 Air bag


module
connector

C-205 (Y)
AC303806 AC

(2) Disconnect connectors C-132 <LHD>, C-17


<RHD>, C-205 and C-207, and then reconnect
them.
(3) Connect the negative battery terminal.
(4) Erase the diagnosis code memory, and check the
diagnosis code.
Q: Is diagnosis code 21 set?
YES : Go to Step 4.
NO : The procedure is complete. It is assumed

that diagnosis code 21 set as connector


C-132 <LHD>, C-17 <RHD>, C-205 or
C-207 was engaged improperly.

AC300945AC

(3) Connect special tool dummy resistor (MB991865)


to special tool resistor harness (MB991866).
!

CAUTION

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(4) Insert special tool (MB991866) into clock spring
side air bag module connector C-207 by
backprobing.
(5) Connect the negative battery terminal.
(6) Erase the diagnosis code memory, and check the
diagnosis code.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-63

TROUBLESHOOTING
Q: Is diagnosis code 21 set?
YES : Go to Step 5.
NO : Replace the drivers air bag module (Refer

to P.52B-207).

STEP 6. Resistance measurement at the


SRS-ECU connector C-132 <LHD> or C-17
<RHD>.
Connector: C-132 <LHD>

STEP 5. Check the diagnosis code by connecting


a dummy resistor. (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.
Connector: C-205

C-132 (Y)
Harness side
(front view)
2625 24
2322 21
37 3635343332 313029 2827

Harness side

48474645 444342 41 40 39 38

AC301747 AD

Connector: C-17 <RHD>


C-205 (Y)
AC303806 AB

MB991865 (Dummy
resistor : 3 )

MB991866
(Resistor harness)

C-17 (Y)
Harness side
(front view)
2625 24
2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38

AC301747 AG

Connector: C-205
(Rear view)

C-205 Clock spring


connector

AC300949AC

(2) Disconnect the clock spring connector C-205.


(3) Connect special tool dummy resistor (MB991865)
to special tool resistor harness (MB991866).
!

CAUTION

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(4) Insert special tool (MB991866) into clock spring
harness side connector C-205 (terminal No.3 and
4) by backprobing.
(5) Connect the negative battery terminal.
(6) Erase the diagnosis code memory, and check the
diagnosis code.
Q: Is diagnosis code 21 set?
YES : . Go to Step 6.
NO : . Replace the clock spring (Refer to

P.52B-207).

Harness side

C-205 (Y)
AC303806 AB

(1) Disconnect SRS-ECU connector C-132 <LHD>


or C-17 <RHD>.
! DANGER
To prevents the air bag from deploying
unintentionally, disconnect the clock spring
connector C-205 to short the squib circuit.

(2) Disconnect the clock spring connector C-205.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-64
!

TROUBLESHOOTING

CAUTION
C-132 <LHD>, C-17 <RHD>
Harness side connectors
(front view)

NO : An intermittent malfunction is suspected

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service Points
P.00-6).

A
A

4 mm or more

Short spring

AC301610AB

Insert an insulator such as a cable tie to a depth


of 4 mm or more, otherwise the short spring will
not be released.
(3) Insert a cable tie [3 mm wide, 0.5 mm thick]
between terminals 36, 37 and the short bar to
release the short spring.
!

Q: Is diagnosis code 21 set?


YES : Replace the SRS-ECU (Refer to

P.52B-206).

Terminal

Section
A-A
Cable tie

STEP 7. Check whether the diagnosis code is


reset.

CAUTION
C-132 <LHD>, C-17 <RHD>
Harness side connector
(rear view)
21 2223 B A 24 25 26
27 28 29 30 31 32 33 34 35 36 37
38 39 40 41 42 43 44 45 46 47 48

AC301581 AB

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(4) Resistance measurement between C-132 <LHD>
or C-17 <RHD> harness side connector terminals
36 and 37.
OK: Open circuit
Q: Is the check result normal?
YES : Go to Step 7.
NO : Repair the harness wires between

SRS-ECU connector C-132 <LHD> or C-17


<RHD> (terminal No.36 and 37) and clock
spring connector C-205 (terminal No.3 and
4).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-65

TROUBLESHOOTING

Code No.22: Drivers air bag module (squib) system (open-circuited in the squib circuit)

Driver's Air Bag Module (Squib) Circuit


SRS-ECU
NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
UNCOUPLED: OFF
LH drive
vehicles
RH drive
vehicles

MICROCOMPUTER
AIR BAG
DRIVE CIRCUIT

CONNECTOR
LOCK
SWITCH

CLOCK
SPRING

AIR BAG MODULE


(SQUIB)
(DRIVER'S SIDE)

CONNECTOR
LOCK
SWITCH

CONNECTOR
LOCK
SWITCH

Wire colour code


B : Black LG : Light green G : Green L : Blue W : White Y : Yellow
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet

OPERATION
The SRS-ECU judges how severe a collision is
by detecting signals from the front impact sensors
and the front air bag analog G-sensor. If the
impact is over a predetermined level, the
SRS-ECU outputs an ignition signal. At this time,
if the front air bag safing G-sensor is on, the SRS
air bag will inflate.
The ignition signal is input to the air bag module
via the clock spring to inflate the air bag.
DIAGNOSIS CODE SET CONDITIONS
This diagnosis code is set if drivers air bag squib
wire(s) are open-circuited. However, if no diagnosis
code resets, the SRS warning lamp will be switched
off (diagnosis code will be retained).

SB : Sky blue

PROBABLE CAUSES
Open circuit in the clock spring
Open circuit due to improper neutral position of
the clock spring
Open circuit in the driver's air bag module (squib)
circuit
Disengaged driver's air bag module (squib)
connector
Improper connector contact
Malfunction of the SRS-ECU

52B-66

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

DIAGNOSIS PROCEDURE
STEP 1. Check the diagnosis code by connecting
a dummy resistor. (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.

(5) Connect the negative battery terminal.


(6) Erase the diagnosis code memory, and check the
diagnosis code.
Q: Is diagnosis code 22 set?
YES : Go to Step 2.
NO : Replace the drivers air bag module (Refer

to P.52B-207).
Steering
wheel

STEP 2. Check the clock spring. (MUT-II/III


diagnosis code)
(1) Disconnect the negative battery terminal.
Connector: C-205

Harness side

AC304700

C-207 Air bag


module connector
C-205 (Y)
AC303806 AB

(2) Disconnect the clock spring connector C-205.

MB991865 (Dummy
resistor : 3 )

AC105823

MB991866
(Resistor harness)

AC305145 AC

(2) By sliding the A section (in the figure) of air bag


module connector C-207 in the arrow direction,
disconnect the connector.
MB991865
(Dummy resistor : 3)

MB991866
(Resistor harness)
(Rear view)

C-205 Clock spring


connector

AC300949AC

(3) Connect special tool dummy resistor (MB991865)


to special tool resistor harness (MB991866).
!
C-207 Air bag
module
connector
AC300945AD

(3) Connect special tool dummy resistor (MB991865)


to special tool resistor harness (MB991866).
!

CAUTION

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(4) Insert special tool (MB991866) into clock spring
side air bag module connector C-207 by
backprobing.

CAUTION

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(4) Insert special tool (MB991866) into clock spring
harness side connector C-205 (terminal No.3 and
4) by backprobing.
(5) Connect the negative battery terminal.
(6) Erase the diagnosis code memory, and check the
diagnosis code.
Q: Is diagnosis code 22 set?
YES : Go to Step 3.
NO : Replace the clock spring (Refer to

P.52B-207).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

STEP 3. Resistance measurement between the


SRS-ECU connector C-132 <LHD>, C-17 <RHD>
(terminal No.36 and 37) and the clock spring
connector C-205 (terminal No.3 and 4)
Connector: C-132 <LHD>

C-132 (Y)

2625 24
2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38

AC301747 AD

Connector: C-17 <RHD>

C-17 (Y)

STEP 4. Check whether the diagnosis code is


reset.

toP.52B-206).

2625 24
2322 21
37 3635343332 313029 2827

NO : An intermittent malfunction is suspected

48474645 444342 41 40 39 38

AC301747 AG

Connector: C-205

Harness side

C-205 (Y)
AC303806 AB

(1) Disconnect SRS-ECU connector C-132 <LHD>,


C-17 <RHD> and clock spring connector C-205.

CAUTION

21 2223 B A 24 25 26
27 28 29 30 31 32 33 34 35 36 37

SRS-ECU connector C-132 <LHD>, C-17


<RHD> (terminal No.36 and 37) and clock
spring connector C-205 (terminal No.3 and
4).

Q: Is diagnosis code 22 set?


YES : Replace the SRS-ECU (Refer

Harness side
(front view)

C-132 <LHD>,
C-17 <RHD>
Harness side
connector (rear view)

(2) Resistance measurement between the following


terminals.
SRS-ECU connector C-132 <LHD>, C-17
<RHD> terminal No.36 and the clock spring
connector C-205 terminal No.3
SRS-ECU connector C-132 <LHD>, C-17
<RHD> terminal No.37 and the clock spring
connector C-205 terminal No.4
OK: Less than 2
Q: Are the check results normal?
YES : Go to Step 4.
NO : Repair the harness wires between

Harness side
(front view)

52B-67

C-205
Harness side
connector
(rear view)
1 2 3 4

38 39 40 41 42 43 44 45 46 47 48

AC301584 AB

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service Points
P.00-6).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-68

TROUBLESHOOTING

Code No.24: Passengers (front) air bag module (squib) system (short-circuited between terminals of
the squib circuit)

Passenger's (Front) Air Bag Module (Squib) Circuit


SRS-ECU
NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
UNCOUPLED: OFF
LH drive
vehicles
RH drive
vehicles

MICROCOMPUTER
AIR BAG DRIVE
CIRCUIT
CONNECTOR
LOCK
SWITCH

CONNECTOR
LOCK
SWITCH

AIR BAG MODULE


(SQUIB)
(PASSENGER'S
SIDE)

OPERATION
The SRS-ECU judges how severe a collision is
by detecting signals from the front impact sensors
and the front air bag analog G-sensor. If the
impact is over a predetermined level, the
SRS-ECU outputs an ignition signal. At this time,
if the front air bag safing G-sensor is on, the SRS
air bag will inflate.
The ignition signal is input to the air bag module
via the clock spring to inflate the air bag.
DIAGNOSIS CODE SET CONDITIONS
This diagnosis code is set if one passengers (front)
air bag squib wire shorted to the other. However, if no
diagnosis code resets, the SRS warning lamp will be
switched off (diagnosis code will be retained).
PROBABLE CAUSES
Improper engaged connector or defective short
spring*
Short circuit between the passenger's air bag
module (squib) circuit terminals
Damaged connector(s)
Malfunction of the SRS-ECU

Wire colour code


B : Black LG : Light green
G : Green L : Blue
W : White Y : Yellow
SB : Sky blue BR : Brown
O : Orange GR : Gray
R : Red P : Pink V : Violet

NOTE: *: The squib circuit connectors integrate a


"short" spring (which prevents the air bag from
deploying unintentionally due to static electricity by
shorting the positive wire to the earth wire in the
squib circuit when the connectors are
disconnected).Therefore, if connector C-132 <LHD>,
C-17 <RHD> or C-108 is damaged or improperly
engaged, the short spring may not be released when
the connector is connected.
DIAGNOSIS PROCEDURE
STEP 1. MUT-II/III diagnosis code
!

CAUTION

To prevent damage to MUT-II/III, always turn the


ignition switch to the "LOCK" (OFF) position
before connecting or disconnecting MUT-II/III.
(1) Turn the ignition switch to the "ON" position.
(2) Check if the diagnosis code is set.
(3) Turn the ignition switch to the "LOOK" (OFF)
position.
Q: Is diagnosis code 34 set?
YES : Go to Step 2.
NO : Go to Step 3.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-69

TROUBLESHOOTING

STEP 2. Connector lock check: SRS-ECU


connector C-132 <LHD> or C-17 <RHD> (MUT-II/III
diagnosis code)
(1) Disconnect the negative battery terminal.
Connector: C-132 <LHD>

STEP 3. Connector lock check: SRS-ECU


connector C-132 <LHD> or C-17 <RHD> and
passengers air bag module connector C-108.
(MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.
Connector: C-132 <LHD>

C-132 (Y)
C-132 (Y)
Harness side
(front view)

Harness side
(front view)

2625 24
2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38

AC301747 AD

2625 24
2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38

AC301747 AD

Connector: C-17 <RHD>


Connector: C-17 <RHD>

C-17 (Y)
C-17 (Y)
Harness side
(front view)

Harness side
(front view)

2625 24
2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38

AC301747 AG

2625 24
2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38

(2) Disconnect the connectors C-132 <LHD> or C-17


<RHD> and then reconnect them.
(3) Connect the negative battery terminal.
(4) Erase the diagnosis code memory, and check the
diagnosis code.
Q: Is diagnosis code 24 set?
YES : Go to Step 4.
NO : The procedure is complete. It is assumed

that diagnosis code 24 set as connector


C-132 <LHD> or C-17 <RHD> was
engaged improperly.

AC301747 AG

Connector: C-108

Glove box striker

C-108 (R)
Harness side
connector (front view)
2 1

AC100985 AJ

(2) Disconnect connectors C-132 <LHD> or C-17


<RHD> and C-108, and then reconnect them.
(3) Connect the negative battery terminal.
(4) Erase the diagnosis code memory, and check the
diagnosis code.
Q: Is diagnosis code 24 set?
YES : Go to Step 4.
NO : The procedure is complete. It is assumed

that diagnosis code 24 set as connector


C-132 <LHD>, C-17 <RHD> or C-108 was
engaged improperly.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-70

TROUBLESHOOTING

STEP 4. Check the diagnosis code by connecting


a dummy resistor. (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.
Connector: C-108

STEP 5. Resistance measurement at SRS-ECU


connector C-132 <LHD> or C-17 <RHD>
Connector: C-132 <LHD>

Glove box striker

C-132 (Y)
C-108 (R)

Harness side
(front view)

Harness side
connector (front view)

2625 24
2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38

AC301747 AD

2 1

AC100985 AJ

(2) Unclip passengers air bag module connector


C-108.

Connector: C-17 <RHD>

MB991865 (Dummy
resistor : 3 )

C-17 (Y)

C-108 Harness side


connector

Harness side
(front view)
MB991866
(Resistor harness)

C-108 Passenger's
air bag module connector

48474645 444342 41 40 39 38

AC301747 AG

(1) Disconnect SRS-ECU connector C-132 <LHD>


or C-17 <RHD>.
AC300956AC

(3) Connect special tool dummy resistor (MB991865)


to special tool resistor harness (MB991866).
!

2625 24
2322 21
37 3635343332 313029 2827

Connector: C-108

Glove box striker

CAUTION

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(4) Disconnect the passenger's air bag module
connector C-108 and insert special tool
(MB991866) into the harness side connector by
backprobing.
(5) Connect the negative battery terminal.
(6) Erase the diagnosis code memory, and check the
diagnosis code.
Q: Is diagnosis code 24 set?
YES : Go to Step 5.
NO : Replace the passenger's air bag module

(Refer to P.52B-207).

C-108 (R)
Harness side
connector (front view)
2 1

AC100985 AJ

(2) Unclip passengers air bag module connector


C-108.
! DANGER
To prevents the air bag from deploying
unintentionally, disconnect the passengers
air bag module connector C-108 to short the
squib circuit.

(3) Disconnect the passengers air bag module


connector C-108.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING
!

CAUTION
C-132 <LHD>, C-17 <RHD>
Harness side connectors
(front view)
Terminal

Section
A-A
Cable tie

A
Short spring

AC301611AB

Insert an insulator such as a cable tie to a depth


of 4 mm or more, otherwise the short spring will
not be released.
(4) Insert a cable tie [3 mm wide, 0.5 mm thick]
between terminals 27, 28 and the short spring to
release the short spring.
!

STEP 6. Check whether the diagnosis code is


reset.
Q: Is diagnosis code 24 set?
YES : Replace the SRS-ECU (Refer

toP.52B-206).
NO : An intermittent malfunction is suspected

4 mm or more

52B-71

CAUTION
C-132 <LHD>, C-17 <RHD>
Harness side connector
(rear view)
21 2223 B A 24 25 26
27 28 29 30 31 32 33 34 35 36 37
38 39 40 41 42 43 44 45 46 47 48

AC301582 AB

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(5) Resistance measurement between C-132 <LHD>
or C-17 <RHD> harness side connector terminals
27 and 28.
OK: Open circuit
Q: Is the check result normal?
YES : Go to Step 6 .
NO : Repair the harness wires between

SRS-ECU connector C-132 <LHD> or C-17


<RHD> (terminal No.27 and 28) and
passengers air bag module connector
C-108 (terminal No.2 and 1).

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service Points
P.00-6).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-72

TROUBLESHOOTING

Code No.25: Passengers (front) air bag module (squib) system (open-circuited in the squib circuit)

Passenger's (Front) Air Bag Module (Squib) Circuit


SRS-ECU
NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
UNCOUPLED: OFF
LH drive
vehicles
RH drive
vehicles

MICROCOMPUTER
AIR BAG DRIVE
CIRCUIT
CONNECTOR
LOCK
SWITCH

CONNECTOR
LOCK
SWITCH

AIR BAG MODULE


(SQUIB)
(PASSENGER'S
SIDE)

OPERATION
The SRS-ECU judges how severe a collision is
by detecting signals from the front impact sensors
and the front air bag analog G-sensor. If the
impact is over a predetermined level, the
SRS-ECU outputs an ignition signal. At this time,
if the front air bag safing G-sensor is on, the SRS
air bag will inflate.
The ignition signal is input to the air bag module
via the clock spring to inflate the air bag.

Wire colour code


B : Black LG : Light green
G : Green L : Blue
W : White Y : Yellow
SB : Sky blue BR : Brown
O : Orange GR : Gray
R : Red P : Pink V : Violet

DIAGNOSIS CODE SET CONDITIONS


This diagnosis code is set if passengers (front) air
bag squib wire(s) are open-circuited. However, if no
diagnosis code resets, the SRS warning lamp will be
switched off (diagnosis code will be retained).
PROBABLE CAUSES
Open circuit in the passenger's air bag module
(squib) circuit
Improper connector contact
Malfunction of the SRS-ECU

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-73

TROUBLESHOOTING

DIAGNOSIS PROCEDURE
STEP 1. Check the diagnosis code by connecting
a dummy resistor. (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.
Connector: C-108

Glove box striker

STEP 2. Resistance measurement between


SRS-ECU connector C-132 <LHD> or C-17 <RHD>
(terminal No.27 and 28) and the passengers air
bag module connector C-108 (terminal No.1 and
2)
Connector: C-108

C-108 (R)

Glove box striker

C-108 (R)

Harness side
connector (front view)

Harness side
connector (front view)

2 1

2 1

AC100985 AJ

(2) Unclip passengers air bag module connector


C-108.

AC100985 AJ

(1) Unclip passengers air bag module connector


C-108.
Connector: C-132 <LHD>

MB991865 (Dummy
resistor : 3 )
C-108 Harness side
connector

C-132 (Y)
MB991866
(Resistor harness)

C-108 Passenger's
air bag module connector

2625 24
2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38

AC300956AC

(3) Connect special tool dummy resistor (MB991865)


to special tool resistor harness (MB991866).
!

Harness side
(front view)

AC301747 AD

Connector: C-17 <RHD>

CAUTION

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(4) Disconnect the passenger's air bag module
connector C-108, and insert special tool
(MB991866) into the harness side connector by
backprobing.
(5) Connect the negative battery terminal.
(6) Erase the diagnosis code memory, and check the
diagnosis code.
Q: Is diagnosis code 25 set?
YES : . Go to Step 2.
NO : . Replace the passenger's air bag module

(Refer to P.52B-207).

C-17 (Y)
Harness side
(front view)
2625 24
2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38

AC301747 AG

(2) Disconnect SRS-ECU connector C-132 <LHD>


or C-17 <RHD> and passenger's air bag module
connector C-108.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-74
!

TROUBLESHOOTING

CAUTION
C-108 Harness
C-132 <LHD>,
side connector
C-17 <RHD>
(rear view)
Harness side
connector (rear view)
21 2223 B A 24 25 26
27 28 29 30 31 32 33 34 35 36 37

1 2

STEP 3. Check whether the diagnosis code is


reset.
Q: Is diagnosis code 25 set?
YES : Replace the SRS-ECU (Refer

toP.52B-206).
NO : An intermittent malfunction is suspected

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service Points
P.00-6).

38 39 40 41 42 43 44 45 46 47 48

AC301583 AB

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(3) Resistance measurement between the following
terminals.
SRS-ECU connector C-132 <LHD> or C-17
<RHD> terminal No.28 and the passengers
air bag module connector C-108 terminal
No.1
SRS-ECU connector C-132 <LHD> or C-17
<RHD> terminal No.27 and the passengers
air bag module connector C-108 terminal
No.2
OK: Less than 2
Q: Are the check results normal?
YES : Go to Step 3.
NO : Repair the harness wires between

SRS-ECU connector C-132 <LHD> or C-17


<RHD> (terminal No.27 and 28) and
passengers air bag module connector
C-108 (terminal No.1 and 2).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-75

TROUBLESHOOTING

Code No.26: Drivers pre-tensioner (squib) system (short-circuited between terminals of the squib
circuit)

Driver's Seat Belt Pre-Tensioner (Squib) (LHD)


SRS-ECU
MICROCOMPUTER

AIR BAG DRIVE CIRCUIT


CONNECTOR
LOCK
SWITCH

SEAT BELT
PRE-TENSIONER
(LH)

NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
UNCOUPLED: OFF
SEDAN
WAGON

CONNECTOR
LOCK
SWITCH

Wire colour code


B : Black LG : Light green G : Green L : Blue W : White Y : Yellow
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet

SB : Sky blue

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-76

TROUBLESHOOTING
Driver's Seat Belt Pre-Tensioner (Squib) (RHD)
SRS-ECU
MICROCOMPUTER

AIR BAG DRIVE CIRCUIT


CONNECTOR
LOCK
SWITCH

SEAT BELT
PRE-TENSIONER
(RH)

NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
UNCOUPLED: OFF
SEDAN
WAGON

CONNECTOR
LOCK
SWITCH

Wire colour code


B : Black LG : Light green G : Green L : Blue W : White Y : Yellow
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet

OPERATION
The SRS-ECU judges how severe a collision is by
detecting signals from the front impact sensors and
the front air bag analog G-sensor. If the impact is
over a predetermined level, the SRS-ECU outputs an
ignition signal. At this time, if the front air bag safing
G-sensor is on, the pre-tensioner will deploy.
DIAGNOSIS CODE SET CONDITIONS
This diagnosis code is set if one drivers
pre-tensioner squib wire shorted to the other.
However, if no diagnosis code resets, the SRS
warning lamp will be switched off (diagnosis code will
be retained).

SB : Sky blue

PROBABLE CAUSES
Improper engaged connector or defective short
spring*
Short circuit between the driver's seat belt
pre-tensioner (squib) circuit terminals
Damaged connector(s)
Malfunction of the SRS-ECU
NOTE: *: The squib circuit connectors integrate a
"short" spring (which prevents the air bag from
deploying unintentionally due to static electricity by
shorting the positive wire to the earth wire in the
squib circuit when the connectors are disconnected).
Therefore, if connector C-131 <LHD>, D-22 <LHD>,
C-18 <RHD> or D-35 <RHD> is damaged or
improperly engaged, the short spring may not be
released when the connector is connected.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-77

TROUBLESHOOTING

DIAGNOSIS PROCEDURE
STEP 1. MUT-II/III diagnosis code
!

CAUTION

To prevent damage to MUT-II/III, always turn the


ignition switch to the "LOCK" (OFF) position
before connecting or disconnecting MUT-II/III.
(1) Turn the ignition switch to the "ON" position.
(2) Check if the diagnosis code is set.
(3) Turn the ignition switch to the "LOOK" (OFF)
position.
Q: Is diagnosis code 34 set?
YES : Go to Step 2.
NO : Go to Step 3.

STEP 2. Connector lock check: SRS-ECU


connector C-131 <LHD> or C-18 <RHD (MUT-II/III
diagnosis code)
(1) Disconnect the negative battery terminal.
Connector: C-131 <LHD>

C-131 (Y)
Harness side
(front view)
52 51
54 53
62 6160 59 58 57 56 55
7069 68 6766 65 6463

AC301747 AC

Connector: C-18 <RHD>

C-18 (Y)
Harness side
(front view)
52 51
54 53
62 6160 59 58 57 56 55
7069 68 6766 65 6463

AC301747 AH

(2) Disconnect the connectors C-131 <LHD> or C-18


<RHD> and then reconnect them.
(3) Connector the negative battery terminal.
(4) Erase the diagnosis code memory, and check the
diagnosis code.
Q: Is diagnosis code 26 set?
YES : Go to Step 4.
NO : The procedure is complete. It is assumed

that diagnosis code 26 set as connector


C-131 <LHD> or C-18 <RHD> was
engaged improperly.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-78

TROUBLESHOOTING

STEP 3. Connector lock check: SRS-ECU


connector C-131 <LHD> or C-18 <RHD> and
drivers seat belt pre-tensioner connector D-22
<LHD> or D-35 <RHD> (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.

Connector: D-35
<Sedan - RHD>
Harness side

D-35 (B)

Connector: C-131 <LHD>

AC303875 AI

C-131 (Y)
Harness side
(front view)

Connector: D-35
<Wagon - RHD>

52 51
54 53
62 6160 59 58 57 56 55

Harness side

7069 68 6766 65 6463

D-35 (B)

AC301747 AC

Connector: C-18 <RHD>

C-18 (Y)

AC303921AJ

Harness side
(front view)
52 51
54 53
62 6160 59 58 57 56 55
7069 68 6766 65 6463

Flat-tip screw
driver

D-22 <LHD>,
D-35 <RHD>
Driver's seat
belt pre-tensioner
connector

AC301747 AH

Locking button

Connector: D-22
<Sedan - LHD>
Harness side

D-22 <LHD>, D-35 <RHD>


Harness side connector

D-22 (B)
AC303871AH

Connector: D-22
<Wagon - LHD>
Harness side

D-22 (B)

AC300147AG

(2) Disconnect connectors C-131 <LHD>, D-22


<LHD>, C-18 <RHD> or D-35 <RHD>, and then
reconnect them. For connector D-22 <LHD> or
D-35 <RHD>, use a flat-tipped screwdriver to pull
out the locking button at the harness side
connector, and then disconnect the connector.
(3) Connector the negative battery terminal.
(4) Erase the diagnosis code memory, and check the
diagnosis code.
Q: Is diagnosis code 26 set?
YES : Go to Step 4.
NO : The procedure is complete. It is assumed

that diagnosis code 26 set as connector


C-131 <LHD>, D-22 <LHD>, C-18 <RHD>
or D-35 <RHD> was engaged improperly.
AC303915 AM

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-79

TROUBLESHOOTING

STEP 4. Check the diagnosis code by connecting


a dummy resistor. (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.
Connector: D-22
<Sedan - LHD>

D-22 <LHD>,
D-35 <RHD>
Driver's seat
belt pre-tensioner
connector

Flat-tip screw
driver
Locking button

Harness side

D-22 <LHD>, D-35 <RHD>


Harness side connector
D-22 (B)
AC303871AH

Connector: D-22
<Wagon - LHD>

AC300147AG

(2) Disconnect drivers seat belt pre-tensioner


connector D-22 <LHD> or D-35 <RHD>. Use a
flat-tipped screwdriver to pull out the locking
button at the harness side connector, and then
disconnect the connector.
MB991884

MB991865 MB991885
(Dummy resistor : 3 )

Harness side

D-22 (B)
MB991884
(Resistor
harness)

AC303915 AM

D-22 <LHD>, D-35 <RHD>


Harness side connectors

Connector: D-35
<Sedan - RHD>
Harness side

(3) Connect special tool dummy resistor (MB991865)


to special tool resistor harness (MB991884).
(4) Connect special tool (MB991884) to the D-22
<LHD> or D-35 <RHD> harness side connector.
(5) Connect the negative battery terminal.
(6) Erase diagnosis code memory, and then check
the diagnosis code.

D-35 (B)

AC303875 AI

Connector: D-35
<Wagon - RHD>
Harness side

AC300975AG

Q: Is diagnosis code 26 set?


YES : Go to Step 5.
NO : Replace the drivers seat belt pre-tensioner

(Refer to P.52B-223).
D-35 (B)

AC303921AJ

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-80

TROUBLESHOOTING

STEP 5. Resistance measurement at the


SRS-ECU connector C-131 <LHD> or C-18
<RHD>.

Connector: D-35
<Sedan - RHD>
Harness side

D-35 (B)

Connector: C-131 <LHD>

C-131 (Y)
Harness side
(front view)

AC303875 AI

52 51
54 53
62 6160 59 58 57 56 55

Connector: D-35
<Wagon - RHD>

7069 68 6766 65 6463

AC301747 AC

Harness side

Connector: C-18 <RHD>

D-35 (B)

C-18 (Y)
Harness side
(front view)

AC303921AJ

(1) Disconnect SRS-ECU connector C-131 <LHD>


or C-18 <RHD>.

52 51
54 53
62 6160 59 58 57 56 55
7069 68 6766 65 6463

AC301747 AH

DANGER

Connector: D-22
<Sedan - LHD>
Flat-tip screw
driver

Harness side

D-22 <LHD>,
D-35 <RHD>
Driver's seat
belt pre-tensioner
connector

Locking button
D-22 (B)
AC303871AH

D-22 <LHD>, D-35 <RHD>


Harness side connector

AC300147AG

To prevents the air bag from deploying


unintentionally, disconnect the drivers seat
belt pre-tensioner connector D-22 <LHD> or
D-35 <RHD to short the squib circuit.

Connector: D-22
<Wagon - LHD>
Harness side

D-22 (B)

AC303915 AM

(2) Disconnect drivers seat belt pre-tensioner


connector D-22 <LHD> or D-35 <RHD>. Use a
flat-tipped screwdriver to pull out the locking
button at the harness side connector, and then
disconnect the connector.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING
!

CAUTION

Section
A - A Cable tie

C-131 <LHD>, C-18 <RHD>


Harness side connector
(front view)
Terminal

52B-81

Q: Is the check result normal?


YES : Go to Step 6.
NO : Repair the harness wires between

SRS-ECU connector C-131 <LHD> or C-18


<RHD> (terminal No.59 and 60) and drivers
seat belt pre-tensioner connector D-22
<LHD>, D-35 <RHD> (terminal No.1 and 2).

STEP 6. Check whether the diagnosis code is


reset.

4 mm or more

Short spring

AC301608AB

Insert an insulator such as a cable tie to a depth


of 4mm or more, otherwise the short bar will not
be released.
(3) Insert a cable tie [3 mm wide, 0.5 mm thick]
between terminals 59, 60 and the short bar to
release the short spring.
!

CAUTION

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
C-131
Harness side connector
(rear view)
51 52 B A 53 54
55 56 57 5859 60 61 62
63 64 65 66 67 68 69 70

AC301572 AC

C-18
Harness side connector
(rear view)
51 52 B A 53 54
55 56 57 5859 60 61 62
63 64 65 66 67 68 69 70

AC301572 AD

(4) Resistance measurement between C-131 <LHD>


or C-18 <RHD> harness side connector terminals
59 and 60.
OK: Open circuit

Q: Is diagnosis code 26 set?


YES : Replace the SRS-ECU (Refer

toP.52B-206).
NO : An intermittent malfunction is suspected

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service Points
P.00-6).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-82

TROUBLESHOOTING

Code No.27: Drivers seat belt pre-tensioner (squib) system (open-circuited in the squib circuit)

Driver's Seat Belt Pre-Tensioner (Squib) (LHD)


SRS-ECU
MICROCOMPUTER

AIR BAG DRIVE CIRCUIT


CONNECTOR
LOCK
SWITCH

SEAT BELT
PRE-TENSIONER
(LH)

NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
UNCOUPLED: OFF
SEDAN
WAGON

CONNECTOR
LOCK
SWITCH

Wire colour code


B : Black LG : Light green G : Green L : Blue W : White Y : Yellow
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet

SB : Sky blue

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-83

TROUBLESHOOTING
Driver's Seat Belt Pre-Tensioner (Squib) (RHD)
SRS-ECU
MICROCOMPUTER

AIR BAG DRIVE CIRCUIT


CONNECTOR
LOCK
SWITCH

SEAT BELT
PRE-TENSIONER
(RH)

NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
UNCOUPLED: OFF
SEDAN
WAGON

CONNECTOR
LOCK
SWITCH

Wire colour code


B : Black LG : Light green G : Green L : Blue W : White Y : Yellow
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet

OPERATION
The SRS-ECU judges how severe a collision is by
detecting signals from the front impact sensors and
the front air bag analog G-sensor. If the impact is
over a predetermined level, the SRS-ECU outputs an
ignition signal. At this time, if the front air bag safing
G-sensor is on, the pre-tensioner will deploy.

SB : Sky blue

DIAGNOSIS CODE SET CONDITIONS


This diagnosis code is set if drivers seat belt
pre-tensioner squib wire(s) are open-circuited.
However, if no diagnosis code resets, the SRS
warning lamp will be switched off (diagnosis code will
be retained).
PROBABLE CAUSES
Improper connector contact
Open circuit in the drivers seat belt pre-tensioner
(squib) circuit
Malfunction of the SRS-ECU

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-84

TROUBLESHOOTING

DIAGNOSIS PROCEDURE
STEP 1. Check the diagnosis code by connecting
a dummy resistor. (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.

D-22 <LHD>,
D-35 <RHD>
Driver's seat
belt pre-tensioner
connector

Flat-tip screw
driver
Locking button

Connector: D-22
<Sedan - LHD>
Harness side

D-22 <LHD>, D-35 <RHD>


Harness side connector

D-22 (B)
AC303871AH

AC300147AG

(2) Disconnect drivers seat belt pre-tensioner


connector D-22 <LHD> or D-35 <RHD>. Use a
flat-tipped screwdriver to pull out the locking
button at the harness side connector, and then
disconnect the connector.
MB991884

MB991865 MB991885
(Dummy resistor : 3 )

Connector: D-22
<Wagon - LHD>
Harness side

MB991884
(Resistor
harness)

D-22 (B)

AC303915 AM

D-35 (B)

AC303875 AI

Connector: D-35
<Wagon - RHD>
Harness side

AC300975AG

(3) Connect special tool dummy resistor (MB991865)


to special tool resistor harness (MB991884).
(4) Connect special tool (MB991884) to the D-22
<LHD> or D-35 <RHD> harness side connector.
(5) Connect the negative battery terminal.
(6) Erase diagnosis code memory, and then check
the diagnosis code.

Connector: D-35
<Sedan - RHD>
Harness side

D-22 <LHD>, D-35 <RHD>


Harness side connectors

D-35 (B)

AC303921AJ

Q: Is diagnosis code 27 set?


YES : Go to Step 2.
NO : Replace the drivers seat belt pre-tensioner

(Refer to P.52B-223).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-85

TROUBLESHOOTING

STEP 2. Resistance measurement between


SRS-ECU connector C-131 <LHD> or C-18 <RHD>
(terminal No.59 and 60) and the drivers seat belt
pre-tensioner D-22 <LHD> or D-35 <RHD>
(terminal No.1 and 2).

Connector: D-35
<Sedan - RHD>
Harness side

D-35 (B)

Connector: C-131 <LHD>

AC303875 AI

C-131 (Y)
Harness side
(front view)

Connector: D-35
<Wagon - RHD>

52 51
54 53
62 6160 59 58 57 56 55

Harness side

7069 68 6766 65 6463

D-35 (B)

AC301747 AC

Connector: C-18 <RHD>

C-18 (Y)

AC303921AJ

D-22 <LHD>,
D-35 <RHD>
Driver's seat
belt pre-tensioner
connector

Harness side
(front view)
52 51
54 53
62 6160 59 58 57 56 55
7069 68 6766 65 6463

Flat-tip screw
driver
AC301747 AH

Locking button

Connector: D-22
<Sedan - LHD>
Harness side

D-22 <LHD>, D-35 <RHD>


Harness side connector

D-22 (B)
AC303871AH

Connector: D-22
<Wagon - LHD>
Harness side

AC300147AG

(1) Disconnect SRS-ECU connector C-131 <LHD>


or C-18 <RHD> and drivers seat belt
pre-tensioner connector D-22 <LHD> or D-35
<RHD>, and measure at the wiring harness side.
For connector D-22 <LHD> or D-35 <RHD>, use
a flat-tipped screwdriver to pull out the locking
button at the harness side connector, and then
disconnect the connector.
MB991884

D-22 (B)

AC303915 AM

D-22 <LHD>,
D-35 <RHD>
Harness side
connectors
AC201287AP

(2) Connect D-22 <LHD> or D-35 <RHD> harness


side connector to special tool resistor harness
(MB991884).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-86

TROUBLESHOOTING

C-131 <LHD>, C-18 <Wagon - RHD>


Harness side connectors
Special tool
(rear view)
MB991884
51 52 B A 53 54
55 56 57 5859 60 61 62

1
2

toP.52B-206).
(Refer to GROUP 00 How to Use
Troubleshooting/Inspection Service Points
P.00-6).
AC304737AB

C-18 <Sedan - RHD> Harness side


connector
Resister harness
(rear view)
connector
1
2

63 64 65 66 67 68 69 70

AC301557AD

Q: Is diagnosis code No.27 set?


YES : Replace the SRS-ECU (Refer
NO : An intermittent malfunction is suspected

63 64 65 66 67 68 69 70

51 52 B A 53 54
55 56 57 5859 60 61 62

STEP 3. Check whether the diagnosis code is


reset.

CAUTION

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(3) Resistance measurement between the following
terminals.
SRS-ECU connector C-131 <LHD> or C-18
<Wagon - RHD> terminal No.59 and special
tool terminal No.1
SRS-ECU connector C-131 <LHD> or C-18
<Wagon - RHD> terminal No.60 and special
tool terminal No.2
SRS-ECU connector C-18 <Sedan - RHD>
terminal No.59 and special tool terminal No.2
SRS-ECU connector C-18 <Sedan - RHD>
terminal No.60 and special tool terminal No.1
OK: Less than 2
Q: Are the check results normal?
YES : Go to Step 3.
NO : Repair the harness wires between

SRS-ECU connector C-131 <LHD> or C-18


<RHD> (terminal No.59 and 60) and drivers
seat belt pre-tensioner connector D-22
<LHD> or D-35 <RHD> (terminal No.1 and
2).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-87

TROUBLESHOOTING

Code No.28: Passengers (front) seat belt pre-tensioner (squib) system (short-circuit between
terminals of the squib circuit)
Passenger's (Front) Seat Belt Pre-tensioner (Squib) (LHD)
SRS-ECU
MICROCOMPUTER

AIR BAG DRIVE CIRCUIT


CONNECTOR
LOCK
SWITCH

SEAT BELT
PRE-TENSIONER
(RH)

NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
UNCOUPLED: OFF
SEDAN
WAGON

CONNECTOR
LOCK
SWITCH

Wire colour code


B : Black LG : Light green G : Green L : Blue W : White Y : Yellow
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet

SB : Sky blue

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-88

TROUBLESHOOTING

Passenger's (Front) Seat Belt Pre-tensioner (Squib) (RHD)


SRS-ECU
MICROCOMPUTER

AIR BAG DRIVE CIRCUIT


CONNECTOR
LOCK
SWITCH

SEAT BELT
PRE-TENSIONER
(LH)

CONNECTOR
LOCK
SWITCH

Wire colour code


B : Black LG : Light green G : Green L : Blue W : White Y : Yellow
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet

OPERATION
The SRS-ECU judges how severe a collision is by
detecting signals from the front impact sensors and
the front air bag analog G-sensor. If the impact is
over a predetermined level, the SRS-ECU outputs an
ignition signal. At this time, if the front air bag safing
G-sensor is on, the pre-tensioner will deploy.
DIAGNOSIS CODE SET CONDITIONS
This diagnosis code is set if one passengers seat
belt pre-tensioner squib wire shorted to the other.
However, if no diagnosis code resets, the SRS
warning lamp will be switched off (diagnosis code will
be retained).

NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
UNCOUPLED: OFF
SEDAN
WAGON

SB : Sky blue

PROBABLE CAUSES
Improper engaged connector or defective short
spring*
Short circuit between the passenger's seat belt
pre-tensioner (squib) circuit terminals
Damaged connector(s)
Malfunction of the SRS-ECU
NOTE: *: The squib circuit connectors integrate a
"short" spring (which prevents the air bag from
deploying unintentionally due to static electricity by
shorting the positive wire to the earth wire in the
squib circuit when the connectors are disconnected).
Therefore, if connector C-133 <LHD>, D-35 <LHD>,
C-16 <RHD> or D-22<RHD> is damaged or
improperly engaged, the short spring may not be
released when the connector is connected.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-89

TROUBLESHOOTING

DIAGNOSIS PROCEDURE
STEP 1. MUT-II/III diagnosis code
!

CAUTION

To prevent damage to MUT-II/III, always turn the


ignition switch to the "LOCK" (OFF) position
before connecting or disconnecting MUT-II/III.
(1) Turn the ignition switch to the "ON" position.
(2) Check if the diagnosis code is set.
(3) Turn the ignition switch to the "LOOK" (OFF)
position.

STEP 2. Connector lock check: SRS-ECU


connector C-133 <LHD> or C-16 <RHD> (MUT-II/III
diagnosis code)
(1) Disconnect the negative battery terminal.
Connector: C-133 <LHD>

C-133 (Y)
Harness side
(front view)

Q: Is diagnosis code 34 set?


YES : Go to Step 2.
NO : Go to Step 3.

AC301747 AE

Connector: C-16 <RHD>

C-16 (Y)
Harness side
(front view)

AC301747 AF

(2) Disconnect the connectors C-133 <LHD> or C-16


<RHD> and then reconnect them.
(3) Connector the negative battery terminal.
(4) Erase the diagnosis code memory, and check the
diagnosis code.
Q: Is diagnosis code 28 set?
YES : Go to Step 4.
NO : The procedure is complete. It is assumed

that diagnosis code 28 set as connector


C-133 <LHD>, C-16 <RHD>, D-35 <LHD>
or D-22 <RHD> was engaged improperly.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-90

TROUBLESHOOTING

STEP 3. Connector lock check: SRS-ECU


connector C-133 <LHD> or C-16<RHD> and
passengers seat belt pre-tensioner connector
D-35 <LHD> or D-22 <RHD> (MUT-II/III diagnosis
code)
(1) Disconnect the negative battery terminal.
Connector: C-133 <LHD>

Connector: D-22
<Sedan - RHD>
Harness side

D-22 (B)
AC303911AF

C-133 (Y)
Connector: D-22
<Wagon - RHD>

Harness side
(front view)

Harness side

AC301747 AE

D-22 (B)

Connector: C-16 <RHD>

AC303921AK

C-16 (Y)
Harness side
(front view)

Flat-tip screw
driver
AC301747 AF

D-35 <LHD>,
D-22 <RHD>
Passenger's
seat belt
pre-tensioner
connector

Locking button

Connector: D-35
<Sedan - LHD>
Harness side

D-35 <LHD>, D-22 <RHD>


Harness side connector

D-35 (B)

AC303869 AH

Connector: D-35
<Wagon - LHD>
Harness side

AC300147AH

(2) Disconnect connectors C-133 <LHD> or C-16


<RHD> and D-35 <LHD> or D-22 <RHD>, and
then reconnect them. For connector D-35 <LHD>
or D-22 <RHD>, use a flat-tipped screwdriver to
pull out the locking button at the harness side
connector, and then disconnect the connector.
(3) Connector the negative battery terminal.
(4) Erase the diagnosis code memory, and check the
diagnosis code.
Q: Is diagnosis code 28 set?
YES : Go to Step 4.
NO : The procedure is complete. It is assumed

D-35 (B)

that diagnosis code 28 set as connector


C-133 <LHD>, C-16 <RHD>, D-35 <LHD>
or D-22 <RHD> was engaged improperly.
AC303915 AN

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-91

TROUBLESHOOTING

STEP 4. Check the diagnosis code by connecting


a dummy resistor. (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.
Connector: D-35
<Sedan - LHD>

D-35 <LHD>,
D-22 <RHD>
Passenger's
seat belt
pre-tensioner
connector

Flat-tip screw
driver
Locking button

Harness side

D-35 (B)
D-35 <LHD>, D-22 <RHD>
Harness side connector

AC303869 AH

Connector: D-35
<Wagon - LHD>
Harness side

AC300147AH

(2) Disconnect passengers seat belt pre-tensioner


connector D-35 <LHD> or D-22 <RHD>. Use a
flat-tipped screwdriver to pull out the locking
button at the harness side connector, and then
disconnect the connector.
MB991865 MB991884
MB991885
(Dummy resistor : 3 )

D-35 (B)

AC303915 AN

D-35 <LHD>, D-22 <RHD>


Harness side connector

Connector: D-22
<Sedan - RHD>

MB991884
(Resistor
harness)
AC300975AH

(3) Connect special tool dummy resistor (MB991865)


to special tool resistor harness (MB991884).
(4) Connect special tool (MB991884) to the D-35
<LHD> or D-22 <RHD> harness side connector.
(5) Connect the negative battery terminal.
(6) Erase diagnosis code memory, and then check
the diagnosis code.

Harness side

D-22 (B)
AC303911AF

Connector: D-22
<Wagon - RHD>

Q: Is diagnosis code 28 set?


YES : Go to Step 5.
NO : Replace the passengers seat belt

pre-tensioner (Refer to P.52B-223). Then


go to Step 6.

Harness side

D-22 (B)

AC303921AK

52B-92

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

STEP 5. Resistance measurement at the


SRS-ECU connector C-133 <LHD> or C-16 <RHD>

DANGER
Connector: D-35
<Sedan - LHD>

Connector: C-133 <LHD>


Harness side

D-35 (B)

C-133 (Y)
Harness side
(front view)
AC303869 AH

AC301747 AE

Connector: D-35
<Wagon - LHD>

Connector: C-16 <RHD>


Harness side

D-35 (B)

C-16 (Y)
Harness side
(front view)
AC303915 AN

AC301747 AF

(1) Disconnect SRS-ECU connector C-133 <LHD>


or C-16 <RHD>.

Connector: D-22
<Sedan - RHD>
Harness side

D-22 (B)
AC303911AF

Connector: D-22
<Wagon - RHD>
Harness side

D-22 (B)

AC303921AK

To prevents the air bag from deploying


unintentionally, disconnect the passengers
seat belt pre-tensioner connector D-35
<LHD> or D-22 <RHD> to short the squib
circuit.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-93

TROUBLESHOOTING
D-35 <LHD>,
D-22 <RHD>
Passenger's
seat belt
pre-tensioner
connector

Flat-tip screw
driver

CAUTION
C-133 Harness side
connector
(rear view)
1 2 B A 3 4
5 6 7 8 9 10 11 12

Locking button

13 14 15 16 17 18 19 20

D-35 <LHD>, D-22 <RHD>


Harness side connector

AC300147AH

(2) Disconnect passengers seat belt pre-tensioner


connector D-35 <LHD> or D-22 <RHD>. Use a
flat-tipped screwdriver to pull out the locking
button at the harness side connector, and then
disconnect the connector.
!

C-16 Harness side


connector
(rear view)
1 2 B A 3 4
5 6 7 8 9 10 11 12

CAUTION

Section
A-A

AC301561AB

C-133 <LHD>, C-16 <RHD>


Harness side connector
(front view)
Terminal
Cable tie
A
A

4 mm or more

Short spring

AC301605 AD

Insert an insulator such as a cable tie to a depth


of 4 mm or more, otherwise the short bar will not
be released.
(3) Insert a cable tie [3 mm wide, 0.5 mm thick]
between terminals 7, 8 and the short bar to
release the short spring.

13 14 15 16 17 18 19 20

AC301561AC

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(4) Resistance measurement between C-133 <LHD>
or C-16 <RHD> harness side connector terminals
7and 8.
OK: Open circuit.
Q: Is the check result normal?
YES : Go to Step 6 .
NO : Repair the harness wires between

SRS-ECU connector C-133 <LHD> or C-16


<RHD> (terminal No.7 and 8) and
passengers seat belt pre-tensioner
connector D-35 <LHD> or D-22 <RHD>
(terminal No.1 and 2).
STEP 6. Check whether the diagnosis code is
reset.
Q: Is diagnosis code 28 set?
YES : Replace the SRS-ECU (Refer

toP.52B-206).
NO : An intermittent malfunction is suspected

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service Points
P.00-6).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-94

TROUBLESHOOTING

Code No.29: Passengers (front) seat belt pre-tensioner (squib) system (open-circuited in the squib
circuit)
Passenger's (Front) Seat Belt Pre-tensioner (Squib) (LHD)
SRS-ECU
MICROCOMPUTER

AIR BAG DRIVE CIRCUIT


CONNECTOR
LOCK
SWITCH

SEAT BELT
PRE-TENSIONER
(RH)

NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
UNCOUPLED: OFF
SEDAN
WAGON

CONNECTOR
LOCK
SWITCH

Wire colour code


B : Black LG : Light green G : Green L : Blue W : White Y : Yellow
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet

SB : Sky blue

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-95

TROUBLESHOOTING

Passenger's (Front) Seat Belt Pre-tensioner (Squib) (RHD)


SRS-ECU
MICROCOMPUTER

AIR BAG DRIVE CIRCUIT


CONNECTOR
LOCK
SWITCH

SEAT BELT
PRE-TENSIONER
(LH)

CONNECTOR
LOCK
SWITCH

Wire colour code


B : Black LG : Light green G : Green L : Blue W : White Y : Yellow
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet

OPERATION
The SRS-ECU judges how severe a collision is by
detecting signals from the front impact sensors and
the front air bag analog G-sensor. If the impact is
over a predetermined level, the SRS-ECU outputs an
ignition signal. At this time, if the front air bag safing
G-sensor is on, the pre-tensioner will deploy.

NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
UNCOUPLED: OFF
SEDAN
WAGON

SB : Sky blue

DIAGNOSIS CODE SET CONDITIONS


This diagnosis code is set if the passengers seat belt
pre-tensioner squib wire(s) are open-circuited.
However, if no diagnosis code resets, the SRS
warning lamp will be switched off (diagnosis code will
be retained).
PROBABLE CAUSES
Open circuit in the passengers seat belt
pre-tensioner (squib) circuit
Improper connector contact
Malfunction of the SRS-ECU

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-96

TROUBLESHOOTING

DIAGNOSIS PROCEDURE
STEP 1. Check the diagnosis code by connecting
a dummy resistor. (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.

Flat-tip screw
driver
Locking button

Connector: D-35
<Sedan - LHD>
Harness side

D-35 (B)

D-35 <LHD>, D-22 <RHD>


Harness side connector

AC303869 AH

AC300147AH

(2) Disconnect passengers seat belt pre-tensioner


connector D-35 <LHD> or D-22 <RHD>. Use a
flat-tipped screwdriver to pull out the locking
button at the harness side connector, and then
disconnect the connector.
MB991865 MB991884
MB991885
(Dummy resistor : 3 )

Connector: D-35
<Wagon - LHD>
Harness side

D-35 <LHD>,
D-22 <RHD>
Passenger's
seat belt
pre-tensioner
connector

D-35 (B)

AC303915 AN

D-35 <LHD>, D-22 <RHD>


Harness side connector

MB991884
(Resistor
harness)
AC300975AH

(3) Connect special tool dummy resistor (MB991865)


to special tool resistor harness (MB991884).
(4) Connect special tool (MB991884) to the D-35
<LHD> or D-22 <RHD> harness side connector.
(5) Connect the negative battery terminal.
(6) Erase diagnosis code memory, and then check
the diagnosis code.

Connector: D-22
<Sedan - RHD>
Harness side

D-22 (B)
AC303911AF

Connector: D-22
<Wagon - RHD>
Harness side

D-22 (B)

AC303921AK

Q: Is diagnosis code 29 set?


YES : Go to Step 2.
NO : Replace the passengers seat belt

pre-tensioner (Refer to P.52B-223).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-97

TROUBLESHOOTING

STEP 2. Resistance measurement between


SRS-ECU connector C-133 <LHD> or C-16<RHD>
(terminal No.7 and 8) and the passengers seat
belt pre-tensioner connector D-35 <LHD> or D-22
<RHD> (terminal No.1 and 2)

Connector: D-22
<Sedan - RHD>
Harness side

Connector: C-133 <LHD>


D-22 (B)

C-133 (Y)

AC303911AF

Connector: D-22
<Wagon - RHD>

Harness side
(front view)

Harness side
AC301747 AE

D-22 (B)

Connector: C-16 <RHD>

C-16 (Y)

AC303921AK

D-35 <LHD>,
D-22 <RHD>
Passenger's
seat belt
pre-tensioner
connector

Harness side
(front view)
Flat-tip screw
driver
AC301747 AF

Locking button

Connector: D-35
<Sedan - LHD>
Harness side

D-35 (B)

D-35 <LHD>, D-22 <RHD>


Harness side connector

AC303869 AH

Connector: D-35
<Wagon - LHD>

AC300147AH

(1) Disconnect SRS-ECU connector C-133 <LHD>


or C-16<RHD> and passengers seat belt
pre-tensioner connector D-35 <LHD> or D-22
<RHD>. For connector D-35 <LHD> or D-22
<RHD>, use a flat-tipped screwdriver to pull out
the locking button at the harness side connector,
and then disconnect the connector.
MB991884

Harness side

D-35 (B)

D-35 <LHD>,
D-22 <RHD>
AC303915 AN

Harness side
connector
AC201287AQ

(2) Connect D-35 <LHD> or D-22 <RHD> harness


side connector to special tool resistor harness
(MB991884).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-98
!

TROUBLESHOOTING

CAUTION

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
C-133 <LHD>,
C-16 <Wagon - RHD>
Harness side
Special tool
connectors (rear view) MB991884
1 2 B A 3 4
5 6 7 8 9 10 11 12

Q: Is diagnosis code 29 set?


YES : Replace the SRS-ECU (Refer

toP.52B-206).
NO : An intermittent malfunction is suspected

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service Points
P.00-6).

1
2

13 14 15 16 17 18 19 20

AC304738 AB

C-16 <Sedan - RHD>


Harness side
Resister harness
connector (rear view) connector
1 2 B A 3 4
5 6 7 8 9 10 11 12

STEP 3.Check whether the diagnosis code is


reset.

1
2

13 14 15 16 17 18 19 20

AC301559 AD

(3) Resistance measurement between the following


terminals.
SRS-ECU connector C-133 <LHD> or C-16
<Wagon - RHD> terminal No.7 and the
special tool terminal No.2
SRS-ECU connector C-133 <LHD> or C-16
<Wagon - RHD> terminal No.8 and the
special tool terminal No.1
SRS-ECU connector C-16 <Sedan - RHD>
terminal No.7 and special tool terminal No.1
SRS-ECU connector C-16 <Sedan - RHD>
terminal No.8 and special tool terminal No.2
OK: Less than 2
Q: Are the check results normal?
YES : Go to Step 3.
NO : Repair the harness wires between

SRS-ECU connector C-133 <LHD> or


C-16<RHD> (terminal No.7 and 8)
passengers seat belt pre-tensioner
connector D-35 <LHD> or D-22 <RHD>
(terminal No.1 and 2).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-99

TROUBLESHOOTING

Code No.34: SRS-ECU connector lock out of order


DIAGNOSIS CODE SET CONDITIONS
This diagnosis code is set if a poor connection at the
SRS-ECU is detected. However, if the vehicle
condition returns to normal, diagnosis code number
34 will be automatically erased, and the SRS
warning lamp will go out.
PROBABLE CAUSES
Damaged connectors
Malfunction of the SRS-ECU

DIAGNOSIS PROCEDURE
STEP 1. Connector lock check: SRS-ECU
connector C-131 <LHD>, C-132 <LHD>, C-133
<LHD>, C-16 <RHD>, C-17 <RHD> and C-18
<RHD> (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.
Connectors: C-131, C-132, C-133 <LHD>

C-131 (Y)
C-132 (Y)
C-133 (Y)

Harness side
(front view)
C-131

C-132

52 51
54 53
62 6160 59 58 57 56 55

2625 24
2322 21
37 3635343332 313029 2827

7069 68 6766 65 6463

48474645 444342 41 40 39 38

C-133

AC304501AB

Connectors: C-16, C-17, C-18 <RHD>

C-16 (Y)
C-17 (Y)
C-18 (Y)

Harness side
(front view)
C-16

C-17
2625 24
2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38

C-18
52 51
54 53
62 6160 59 58 57 56 55
7069 68 6766 65 6463

AC304501AC

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-100

TROUBLESHOOTING

STEP 2. Connector lock check: SRS-ECU


connector C-131 <LHD>, 132 <LHD>, 133 <LHD>,
C-16 <RHD>, C-17 <RHD> and C-18 <RHD>

SRS-ECU Harness side connector


(front view)
Connector lock
switch terminal

Connectors: C-131, C-132, C-133 <LHD>

C-131 (Y)
C-132 (Y)
C-133 (Y)

AC301599 AB

(2) Disconnect SRS-ECU connectors C-131 <LHD>,


132 <LHD>, 133 <LHD>, C-16 <RHD>, C-17
<RHD> and C-18 <RHD>, and then reconnect
them.
(3) Connect the negative battery terminal.
(4) Erase diagnosis code memory, and then check
the diagnosis code.
Q: Is diagnosis code 34 set?
YES : Go to Step 2.
NO : The procedure is complete. It is assumed

Harness side
(front view)
C-131

C-132

52 51
54 53
62 6160 59 58 57 56 55

2625 24
2322 21
37 3635343332 313029 2827

7069 68 6766 65 6463

48474645 444342 41 40 39 38

C-133

that diagnosis code 34 set as connector


C-131 <LHD>, 132 <LHD>, 133 <LHD>,
C-16 <RHD>, C-17 <RHD> or C-18 <RHD>
was engaged improperly.

AC304501AB

Connectors: C-16, C-17, C-18 <RHD>

C-16 (Y)
C-17 (Y)
C-18 (Y)

Harness side
(front view)
C-16

C-17
2625 24
2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38

C-18
52 51
54 53
62 6160 59 58 57 56 55
7069 68 6766 65 6463

AC304501AC

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

52B-101

STEP 3. Check whether the diagnosis code is


reset.

SRS-ECU Harness side connector


(front view)
Connector lock
switch terminal

Q: Is diagnosis code 34 set?


YES : Replace the SRS-ECU (Refer

toP.52B-206).
NO : An intermittent malfunction is suspected

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service Points
P.00-6).
AC301599 AB

(1) Disconnect SRS-ECU connectors C-131 <LHD>,


132 <LHD>, 133 <LHD>, C-16 <RHD>, C-17
<RHD> and C-18 <RHD>.
(2) Check the connector lock switch terminal inside
the harness side connector for improper contact
or deformation.
Q: Are the SRS-ECU connector C-131 <LHD>, 132
<LHD>, 133 <LHD>, C-16 <RHD>, C-17 <RHD> and
C-18 <RHD> in good condition?
YES : . Go to Step 3.
NO : . Repair the SRS-ECU connector C-131

<LHD>, 132 <LHD>, 133 <LHD>, C-16


<RHD>, C-17 <RHD> or C-18 <RHD>.

Code No.35: Ignition of the air bag completed


DIAGNOSIS CODE SET CONDITIONS
This diagnosis code is set after the air bag has
deployed. If this diagnosis code is set before the air
bag has deployed, the cause is probably a
malfunction inside the SRS-ECU.

PROBABLE CAUSE
Malfunction of the SRS-ECU
DIAGNOSIS
Replace the SRS-ECU. (Refer to P.52B-206).

Code No. 39 Airbags Deployed Simultaneously


DIAGNOSIS CODE SET CONDITIONS
This code is set when the airbags have deployed
simultaneously. If this code is set before the airbags
have deployed, an internal failure may have occurred
in the SRS-ECU.

PROBABLE CAUSE
Malfunction of the SRS-ECU

DIAGNOSIS
Replace the SRS-ECU (Refer to P.52B-206).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-102

TROUBLESHOOTING

Code No.41: Power supply voltage (IG1 (A) voltage) drops abnormally.

IG1 Power Supply Circuit System


IGNITION
SWITCH (IG1)

SRS-ECU
POWER SOURCE
CIRCUIT

D.C.-D.C.
CONVERTER

BACK-UP
CAPACITOR

MICROCOMPUTER
WARNING LAMP
DRIVE CIRCUIT

COMBINATION
METER

Wire colour code


B : Black LG : Light green
G : Green L : Blue
W : White Y : Yellow
SB : Sky blue BR : Brown
O : Orange GR : Gray
R : Red P : Pink V : Violet

OPERATION
The SRS-ECU is powered from the ignition
switch (IG1).
The SRS-ECU power is supplied from two
circuits. Even if one circuit is shut off, the air bag
can inflate.

NOTE
LH drive
vehicles
RH drive
vehicles

DIAGNOSIS CODE SET CONDITIONS


This diagnosis code is set if the voltage between the
IG1 terminals (fuse No.2 circuit) and earth is lower
than a predetermined value for a continuous period
of 5 second or more. However, if the system returns
to normal condition, code number 41 will be erased
automatically and the SRS warning lamp will go out.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

PROBABLE CAUSES
Damaged wiring harnesses or connectors
Malfunction of the SRS-ECU
DIAGNOSIS PROCEDURE
STEP 1. Check junction block fuse number 2.

52B-103

(3) Connect the negative battery terminal.


(4) Turn the ignition switch to the "ON" position.
!

CAUTION
C-132 <LHD>, C-17 <RHD>
Harness side connector
(rear view)
21 2223 B A 24 25 26
27 28 29 30 31 32 33 34 35 36 37
38 39 40 41 42 43 44 45 46 47 48

Fuse No.2

AC301585 AB

Junction
block
AC301761 AC

Q: Is the fuse burned out?


YES : Go to Step 4.
NO : Go to Step 2.

STEP 2. Voltage measurement at the SRS-ECU


connector C-132 <LHD> or C-17 <RHD>
(1) Disconnect the negative battery terminal.
Connector: C-132 <LHD>

C-132 (Y)
Harness side
(front view)
2625 24
2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38

AC301747 AD

Connector: C-17 <RHD>

C-17 (Y)
Harness side
(front view)
2625 24
2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38

AC301747 AG

(2) Disconnect SRS-ECU connector C-132 <LHD>


or C-17 <RHD>.

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(5) Voltage measurement between C-132 <LHD> or
C-17 <RHD> harness side connector terminal 24
and body earth.
OK: 9 V or more.
Q: Is the check result normal?
YES : Go to Step 8.
NO : Go to Step 3.

52B-104

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

STEP 3. Check the connectors between SRS-ECU


connector C-132 <LHD> or C-17 <RHD> and
ignition switch connector C-201.
Connector: C-132 <LHD>

Connectors: C-210, C-212


<LHD>
Junction block (front view)
C-210
C-212

C-132 (Y)
Harness side
(front view)
2625 24
2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38

AC301747 AD

Harness side

Connector: C-17 <RHD>

C-210

C-212

C-17 (Y)
Harness side
(front view)

AC303809 AV

2625 24
2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38

AC301747 AG

Connector: C-201
<LHD>

Connectors: C-210, C-212


<RHD>
Junction block (front view)
C-210

Clock spring

Harness side
connector
(front view)
C-212

AC303806 AH

Harness side
Connector: C-201
<RHD>

C-212

C-210

Clock spring

Harness side
connector
(front view)

AC303823 AT

AC303820 AD

Q: Is the check result normal?


YES : Check the harness wires for open circuit

between SRS-ECU connector C-132


<LHD> or C-17 <RHD> (terminal No.24)
and ignition switch connector C-201, and
repair if necessary.
NO : Repair the defective connector.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-105

TROUBLESHOOTING

STEP 4. Check a burned-out fuse.


(1) Replace the fuse.
(2) Turn the ignition switch to the "ON" position, wait
for at least one minute and then turn the ignition
switch to the "LOCK" (OFF) position.
(3) Check the fuse.

CAUTION
C-212 Harness side connector (rear view)

1 2 3 4 5 6 7 8 9 10 11121314
1516 171819 20 212223242526 2728

Q: Is the fuse in good condition?


YES : This diagnosis is complete.
NO : Go to Step 5.

STEP 5. Resistance measurement at the junction


block connector C-212
Connector: C-212
<LHD>
Junction block (front view)

Harness side

AC303808AM

Connector: C-212
<RHD>
Junction block (front view)

Harness side

AC303822AN

(1) Disconnect junction block connector C-212, and


measure at the wiring harness side.

AC106855 AK

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(2) Resistance measurement between terminal 24
and body earth.
OK: Open circuit
Q: Is the check result normal?
YES : Go to Step 6.
NO : Go to Step 7.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-106

TROUBLESHOOTING

STEP 6. Resistance measurement at junction


block connector C-212

STEP 7. Resistance measurement at the


SRS-ECU connector C-132 <LHD> or C-17 <RHD>

Connector: C-212
<LHD>
Junction block (front view)

Connector: C-132 <LHD>

C-132 (Y)
Harness side
(front view)

Harness side

2625 24
2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38

AC303808AM

AC301747 AD

Connector: C-17 <RHD>

Connector: C-212
<RHD>
Junction block (front view)

C-17 (Y)
Harness side
(front view)

Harness side

2625 24
2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38

AC303822AN

(1) Disconnect junction block connector C-212, and


measure at the wiring harness side.
!

CAUTION
C-212 Harness side connector (rear view)

AC301747 AG

(1) Disconnect SRS-ECU connector C-132 <LHD>


or C-17 <RHD>, and measure at the wiring
harness side.
!

CAUTION

Y1729AU
1 2 3 4 5 6 7 8 9 10 11 12 13 14
15 16 17 18 19 20 21 22 23 24 25 26 27 28

21 2223 B A 24 25 26
27 28 29 30 31 32 33 34 35 36 37
38 39 40 41 42 43 44 45 46 47 48

AC106854 AJ

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(2) Resistance measurement between terminal 25
and body earth.
OK: Open circuit
Q: Is the check result normal?
YES : Check the other circuit, which flows through

fuse number 2.
NO : Check the harness wire for short circuit
between junction block connector C-212
(terminal No.25) and combination meter
connector C-04 (terminal No.9), and repair if
necessary.

C-132 <LHD>, C-17 <RHD>


Harness side connector
(rear view)
AC301589 AB

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(2) Resistance measurement between terminal 24
and body earth.
OK: Open circuit
Q: Is the check result normal?
YES : Go to Step 8.
NO : Check the harness wire for short circuit

between SRS-ECU connector C-132


<LHD> or C-17 <RHD> (terminal No.24)
and junction block connector C-212
(terminal No.24), and repair if necessary.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

STEP 8. Check whether the diagnosis code is


reset.
Q: Is diagnosis code 41 set?
YES : Replace the SRS-ECU (Refer to

P.52B-206).
NO : An intermittent malfunction is suspected

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service Points
P.00-6).

52B-107

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-108

TROUBLESHOOTING

Code No.42: Power supply voltage (IG1 (B) voltage) drops abnormally.

IG1 Power Supply Circuit System


IGNITION
SWITCH (IG1)

SRS-ECU
POWER SOURCE
CIRCUIT

D.C.-D.C.
CONVERTER

BACK-UP
CAPACITOR

MICROCOMPUTER
WARNING LAMP
DRIVE CIRCUIT

COMBINATION
METER

Wire colour code


B : Black LG : Light green
G : Green L : Blue
W : White Y : Yellow
SB : Sky blue BR : Brown
O : Orange GR : Gray
R : Red P : Pink V : Violet

OPERATION
The SRS-ECU is powered from the ignition
switch (IG1).
The SRS-ECU power is supplied from two
circuits. Even if one circuit is shut off, the air bag
can inflate.

NOTE
LH drive
vehicles
RH drive
vehicles

DIAGNOSIS CODE SET CONDITIONS


This diagnosis code is set if the voltage between the
IG1 terminals (fuse No.3 circuit) and earth is lower
than a predetermined value for a continuous period
of 5 second or more. However, if the system returns
to normal condition, code number 42 will be erased
automatically and the SRS warning lamp will go out.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

PROBABLE CAUSES
Damaged wiring harnesses or connectors
Malfunction of the SRS-ECU
DIAGNOSIS PROCEDURE
STEP 1. Check junction block fuse number 3.

52B-109

(3) Connect the negative battery terminal.


(4) Turn the ignition switch to the "ON" position.
!

CAUTION
C-132 <LHD>, C-17 <RHD>
Harness side connector
(rear view)
21 2223 B A 24 25 26
27 28 29 30 31 32 33 34 35 36 37
38 39 40 41 42 43 44 45 46 47 48

Fuse No.3

AC301586 AB

Junction
block
AC301761 AD

Q: Is the fuse burned out?


YES : Go to Step 4.
NO : Go to Step 2.

STEP 2. Voltage measurement at SRS-ECU


connector C-132 <LHD> or C-17 <RHD>
(1) Disconnect the negative battery terminal.
Connector: C-132 <LHD>

C-132 (Y)
Harness side
(front view)
2625 24
2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38

AC301747 AD

Connector: C-17 <RHD>

C-17 (Y)
Harness side
(front view)
2625 24
2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38

AC301747 AG

(2) Disconnect SRS-ECU connector C-132 <LHD>


or C-17 <RHD>.

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(5) Voltage measurement between C-132 <LHD> or
C-17 <RHD> harness side connector terminal 23
and body earth.
OK: 9 V or more
Q: Is the check result normal?
YES : Go to Step 7.
NO : Go to Step 3.

52B-110

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

STEP 3. Check the connectors between SRS-ECU


connector C-132 <LHD> or C-17 <RHD> and
ignition switch connector C-201.
Connector: C-132 <LHD>

Connectors: C-210, C-212


<LHD>
Junction block (front view)
C-210
C-212

C-132 (Y)
Harness side
(front view)
2625 24
2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38

AC301747 AD

Harness side

Connector: C-17 <RHD>

C-210

C-212

C-17 (Y)
Harness side
(front view)

AC303809 AV

2625 24
2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38

AC301747 AG

Connector: C-201
<LHD>

Connectors: C-210, C-212


<RHD>
Junction block (front view)
C-210

Clock spring

Harness side
connector
(front view)
C-212

AC303806 AH

Harness side
Connector: C-201
<RHD>

C-212

C-210

Clock spring

Harness side
connector
(front view)

AC303823 AT

AC303820 AD

Q: Is the check result normal?


YES : Check the harness wires for open or short

circuit between SRS-ECU connector C-132


<LHD> or C-17 <RHD> (terminal No.24)
and ignition switch connector C-201, and
repair if necessary.
NO : Repair the defective connector.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-111

TROUBLESHOOTING

STEP 4. Check a burned-out fuse.


(1) Replace the fuse.
(2) Turn the ignition switch to the "ON" position, wait
for at least one minute and then turn the ignition
switch to the "LOCK" (OFF) position.
(3) Check the fuse.

CAUTION
C-212 Harness side connector (rear view)
1 2 3 4 5 6 7 8 9 10 11 12 13 14
15 16 17 18 19 20 21 22 23 24 25 26 27 28

Q: Is the fuse in good condition?


YES : Go to Step 7.
NO : Go to Step 5.

STEP 5. Resistance measurement at the junction


block connector C-212
Connector: C-212
<LHD>
Junction block (front view)

Harness side

AC100339 AH

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(2) Resistance measurement between terminal 7
and body earth.
OK: Open circuit
Q: Is the check result normal?
YES : Check the other circuit, which flows through

fuse number 3.
NO : Go to Step 6.
AC303808AM

STEP 6. Resistance measurement at the


SRS-ECU connector C-132 <LHD> or C-17 <RHD>

Connector: C-212
<RHD>
Junction block (front view)

Connector: C-132 <LHD>

C-132 (Y)

Harness side

Harness side
(front view)
AC303822AN

(1) Disconnect junction block connector C-212, and


measure at the wiring harness side.

2625 24
2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38

AC301747 AD

Connector: C-17 <RHD>

C-17 (Y)
Harness side
(front view)
2625 24
2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38

AC301747 AG

(1) Disconnect SRS-ECU connector C-132 <LHD>


or C-17 <RHD>, and measure at the wiring
harness side.

52B-112
!

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

CAUTION

STEP 7. Check whether the diagnosis code is


reset.
21 2223 B A 24 25 26
27 28 29 30 31 32 33 34 35 36 37
38 39 40 41 42 43 44 45 46 47 48

Q: Is diagnosis code 42 set?


YES : Replace the SRS-ECU (Refer to

P.52B-206).
NO : An intermittent malfunction is suspected

C-132 <LHD>, C-17 <RHD>


Harness side connector
(rear view)

AC301590 AB

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(2) Resistance measurement between terminal 23
and body earth.
OK: Open circuit
Q: Is the check result normal?
YES : Go to Step 7.
NO : Check the harness wire for short circuit

between SRS-ECU connector C-132


<LHD> or C-17 <RHD> (terminal No.23)
and junction block connector C-212
(terminal No.7), and repair if necessary.

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service Points
P.00-6).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-113

TROUBLESHOOTING

diagnosis code 43: SRS warning lamp circuit open-circuited (Lamp does not Illuminate.)

SRS Warning Lamp Drive Circuit


IGNITION
SWITCH (IG1)

COMBINATION
METER

SRS-ECU
WARNING LAMP
DRIVE CIRCUIT
MICROCOMPUTER
NOTE
LH drive
vehicles
RH drive
vehicles

Wire colour code


B : Black LG : Light green G : Green L : Blue W : White Y : Yellow
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet

SB : Sky blue

52B-114

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

OPERATION
Power for the SRS warning lamp is supplied from
the ignition switch (IG1) circuit.
The SRS warning lamp illuminates when the
ignition switch is turned to the "ON" position and
goes out after approximately 7 seconds if there is
not a malfunction in the SRS system.
DIAGNOSIS CODE SET CONDITIONS
This diagnosis code is output when an open
circuit is detected for a continuous period of 5
seconds while the SRS-ECU is monitoring the
SRS warning lamp and the lamp is OFF.
(transistor OFF.) However, if the vehicle condition
returns to normal, diagnosis code 43 will be
automatically erased, and the SRS warning lamp
will go out.
PROBABLE CAUSES
Damaged wiring harnesses of connectors
Blown bulb
Malfunction of the SRS-ECU
Malfunction of the combination meter
DIAGNOSIS PROCEDURE

(3) Connect the negative battery terminal.


(4) Turn the ignition switch to the "ON" position.
Q: Does the warning lamp illuminate?
YES : Go to Step 4 .
NO : Go to Step 2.

STEP 2. Check the SRS warning lamp bulb.


<1300, 1600 (Comfort)>

SRS warning lamp

AC304147

<1600 (Sport), 2000>

STEP 1. Check the SRS warning lamp.


(1) Disconnect the negative battery terminal.
Connector: C-132 <LHD>
SRS warning lamp

C-132 (Y)
Harness side
(front view)
2625 24
2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38

AC301747 AD

Connector: C-17 <RHD>

C-17 (Y)
Harness side
(front view)
2625 24
2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38

AC301747 AG

(2) Disconnected the SRS-ECU connector C-132


<LHD> or C-17 <RHD>.

AC304030
AC304884AB

Q: Has the SRS warning lamp bulb blown?


YES : Replace the SRS warning lamp bulb.
NO : Go to Step 3.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-115

TROUBLESHOOTING

STEP 3. Check the harness for open circuit


between ignition switch connector C-201
(terminal No.2) and combination meter C-04
(terminal No.9) and between combination meter
C-06 (terminal No.36) and SRS-ECU connector
C-132 <LHD> or C-17 <RHD> (terminal No.26).
NOTE: After inspecting intermediate connectors
C-04, C-06, C-03 <LHD> or C-04, C-06 <RHD>
inspect the wiring harness. If intermediate
connectors C-04, C-06, C-03 <LHD> or C-04, C-06
<RHD> are damaged, repair or replace them.
Connector: C-201
<LHD>

Connectors: C-03, C-04, C-06


<LHD>
C-04
C-03 (B)

C-06 (L)

C-03
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22

Clock spring

Harness side
connector
(front view)

C-04

Harness side

C-06

Harness side

51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31

AC303799 AP

AC303806 AH

Connector: C-201
<RHD>

Clock spring

Connectors: C-04, C-06


<RHD>
C-04

C-06(L)

Harness side
connector
(front view)

AC303820 AD

C-04
Harness side
C-06
Harness side
51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31

AC303815 AL

52B-116

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING
Q: Is the check result normal?
YES : Replace the combination meter (Refer to

Connector: C-132 <LHD>

C-132 (Y)
Harness side
(front view)

GROUP 54A Combination Meters


Assembly P.54A-64). Then go to Step 4.
NO : Repair the harness wires between
SRS-ECU connector C-132 <LHD> or C-17
<RHD> (terminal No.26) and the ignition
switch connector C-201 (terminal No.2).

2625 24
2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38

AC301747 AD

Connector: C-17 <RHD>

STEP 4. Check whether the diagnosis code is


reset.
Q: Is diagnosis code 43 set?
YES : Replace the SRS-ECU (Refer to

P.52B-206).
C-17 (Y)
Harness side
(front view)
2625 24
2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38

AC301747 AG

NO : An intermittent malfunction is suspected

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service
PointsP.00-6).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-117

TROUBLESHOOTING

diagnosis code 43: SRS warning lamp circuit open-circuited (Lamp does not Switch Off.)

SRS Warning Lamp Drive Circuit


IGNITION
SWITCH (IG1)

COMBINATION
METER

SRS-ECU
WARNING LAMP
DRIVE CIRCUIT
MICROCOMPUTER
NOTE
LH drive
vehicles
RH drive
vehicles

Wire colour code


B : Black LG : Light green G : Green L : Blue W : White Y : Yellow
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet

SB : Sky blue

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-118

TROUBLESHOOTING

OPERATION
Power for the SRS warning lamp is supplied from
the ignition switch (IG1) circuit.
The SRS warning lamp illuminates when the
ignition switch is turned to the "ON" position and
goes out after approximately 7 seconds if there is
not a malfunction in the SRS system.
DIAGNOSIS CODE SET CONDITIONS
This diagnosis code is output when a short to
earth occurs in the harness between the SRS
warning lamp and SRS-ECU while SRS-ECU is
monitoring the lamp and the lamp is ON.
However, if the vehicle condition returns to
normal, diagnosis code 43 will be automatically
erased, and the SRS warning lamp will go out.

(3) Connect the negative battery cable.


(4) Turn the ignition switch to the "ON" position.
<1300, 1600 (Comfort)>

SRS warning lamp

AC304147

<1600 (Sport), 2000>

TROUBLESHOOTING HINTS
Damaged wiring harnesses of connectors
Malfunction of the SRS-ECU
Malfunction of the combination meter
DIAGNOSIS PROCEDURE
STEP 1. Check the SRS warning light.
(1) Disconnect the negative battery cable.
Connector: C-06
<LHD>

C-06 (L)

SRS warning lamp

AC304030
AC304884AB

Q: Does the SRS warning light go out?


YES : Go to Step 2.
NO : Replace the combination meter (Refer to

GROUP 54A Combination Meters


Assembly P.54A-64).

Harness side
51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31

Connector: C-06
<RHD>

AC303798 AF

C-06 (L)

Harness side
51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31

AC303814 AD

(2) Disconnect the combination meter connector


C-06.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

STEP 2. Check the harness for short circuit to


earth between SRS-ECU connector C-132 <LHD>
or C-17 <LHD> (terminal No.26) and combination
meter connector C-06 (terminal No.36).
Connector: C-132 <LHD>

C-132 (Y)

Q: Is the check result normal?


YES : Go to Step 3.
NO : Repair the harness wire between SRS-ECU

connector C-132 <LHD> or C-17 <RHD>


(terminal No.26) and combination meter
connector C-06 (terminal No.36).
STEP 3. Check whether the diagnosis code is
reset.
Q: Is diagnosis code 43 set?
YES : Replace the SRS-ECU (Refer to

Harness side
(front view)

P.52B-206).

2625 24
2322 21
37 3635343332 313029 2827

NO : An intermittent malfunction is suspected

48474645 444342 41 40 39 38

AC301747 AD

Connector: C-17 <RHD>

C-17 (Y)
Harness side
(front view)
2625 24
2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38

AC301747 AG

Connector: C-06
<LHD>

C-06 (L)

Harness side
51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31

Connector: C-06
<RHD>

52B-119

AC303798 AF

C-06 (L)

Harness side
51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31

AC303814 AD

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service Points
P.00-6).

52B-120

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

Code No.44: SRS warning lamp circuit malfunction

SRS Warning Lamp Drive Circuit


IGNITION
SWITCH (IG1)

COMBINATION
METER

SRS-ECU
WARNING LAMP
DRIVE CIRCUIT
MICROCOMPUTER
NOTE
LH drive
vehicles
RH drive
vehicles

Wire colour code


B : Black LG : Light green G : Green L : Blue W : White Y : Yellow
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet

SB : Sky blue

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

OPERATION
Power for the SRS warning lamp is supplied from
the ignition switch (IG1).
The SRS warning lamp illuminates when the
ignition switch is turned to the "ON" position and
goes out after approximately 7 seconds if there is
not a malfunction in the SRS system.
DIAGNOSIS CODE SET CONDITIONS
This diagnosis code is output under one of the
following cases while the SRS-ECU is monitoring
the warning lamp drive circuit:

52B-121

When a short circuit occurs in the warning


lamp drive circuit.
When a malfunction is detected in the output
transistor inside the SRS-ECU.
PROBABLE CAUSES
Damaged wiring harnesses of connectors
Malfunction of the SRS-ECU
DIAGNOSIS PROCEDURE
Check the SRS warning lamp drive circuit system.
Refer to P.52B-113, P.52B-117.

Code No. 46 Improper installation of SRS-ECU


DIAGNOSIS CODE SET CONDITIONS
This diagnosis code is set when an SRS-ECU
designed only for the drivers airbag, is installed on
vehicle, which has both drivers and passengers side
air bags. However, if the system returns to normal
condition, code number 46 will be erased
automatically and the SRS warning lamp will go out.

POSSIBLE CAUSE
Incorrect SRS-ECU

DIAGNOSIS
Replace the SRS-ECU to a proper one for
equipments (Refer to P.52B-206).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-122

TROUBLESHOOTING

Code No.61: Drivers air bag module (squib) system (short-circuited to the power supply)

Driver's Air Bag Module (Squib) Circuit


SRS-ECU
NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
UNCOUPLED: OFF
LH drive
vehicles
RH drive
vehicles

MICROCOMPUTER
AIR BAG
DRIVE CIRCUIT

CONNECTOR
LOCK
SWITCH

CLOCK
SPRING

AIR BAG MODULE


(SQUIB)
(DRIVER'S SIDE)

CONNECTOR
LOCK
SWITCH

CONNECTOR
LOCK
SWITCH

Wire colour code


B : Black LG : Light green G : Green L : Blue W : White Y : Yellow
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet

OPERATION
The SRS-ECU judges how severe a collision is
by detecting signals from the front impact sensors
and the front air bag analog G-sensor. If the
impact is over a predetermined level, the
SRS-ECU outputs an ignition signal. At this time,
if the front air bag safing G-sensor is on, the SRS
air bag will inflate.
The ignition signal is input to the air bag module
via the clock spring to inflate the air bag.

SB : Sky blue

DIAGNOSIS CODE SET CONDITIONS


This diagnosis code is set if the drivers air bag squib
wire(s) are short-circuited to the power supply.
PROBABLE CAUSES
Malfunction of the clock spring
Damaged harness wires and connectors
Short to the power supply in the driver's air bag
module (squib) harness
Malfunction of the SRS-ECU

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-123

TROUBLESHOOTING

DIAGNOSIS PROCEDURE

(6) Erase the diagnosis code memory, and check the


diagnosis code.

STEP 1. Check the diagnosis code by connecting


a dummy resistor. (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.

Q: Is diagnosis code 61 out put?


YES : Go to Step 2.
NO : Replace the drivers air bag module (Refer

to P.52B-207).
STEP 2. Check the diagnosis code by connecting
a dummy resistor. (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.

Steering
wheel

Connector: C-205

Harness side
AC304700

C-207 Air bag


module connector

C-205 (Y)
AC303806 AB

(2) Disconnect the clock spring connector C-205.

MB991865 (Dummy
resistor : 3 )

MB991866
(Resistor harness)

AC105823
AC305145 AC

(2) By sliding the A section (in the figure) of air bag


module connector C-207 in arrow direction,
disconnect the connector.
MB991865
(Dummy resistor : 3)

MB991866
(Resistor harness)

(Rear view)

C-205 Clock spring


connector

AC300949AC

(3) Connect special tool dummy resistor (MB991865)


to special tool resistor harness (MB991866).
!
C-207 Air bag
module
connector
AC300945AC

(3) Connect special tool dummy resistor (MB991865)


to special tool resistor harness (MB991866).
!

CAUTION

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(4) Insert special tool (MB991866) into clock spring
side air bag module connector C-207 by
backprobing.
(5) Connect the negative battery terminal.

CAUTION

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(4) Insert special tool (MB991866) into clock spring
harness side connector C-205 (terminal No.3 and
4) by backprobing.
(5) Connect the negative battery terminal.
(6) Erase the diagnosis code memory, and check the
diagnosis code.
Q: Is diagnosis code 61 set?
YES : Go to Step 3.
NO : Replace the clock spring (Refer to

P.52B-207).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-124

TROUBLESHOOTING

STEP 3. Voltage measurement at the SRS-ECU


connector C-132 <LHD> or C-17 <RHD>
Connector: C-132 <LHD>

(3) Turn the ignition switch to the "ON" position.


!

CAUTION
C-132 <LHD>, C-17 <RHD>
Harness side connector
(rear view)

C-132 (Y)
Harness side
(front view)

21 2223 B A 24 25 26
27 28 29 30 31 32 33 34 35 36 37
38 39 40 41 42 43 44 45 46 47 48

2625 24
2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38

AC301587AB

AC301747 AD

Connector: C-17 <RHD>

C-17 (Y)
Harness side
(front view)
2625 24
2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38

AC301747 AG

(1) Disconnect SRS-ECU connector C-132 <LHD>


or C-17 <RHD>.
!

DANGER

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(4) Voltage measurement between C-132 <LHD> or
C-17 <RHD> harness side connector terminals
36, 37 and body earth.
OK: 0 V
Q: Is the check result normal?
YES : Go to Step 4.
NO : Repair the harness wires between

SRS-ECU connector C-132 <LHD> or C-17


<RHD> (terminal No.36 and 37) and clock
spring connector C-205 (terminal No.3 and
4).

Connector: C-205

STEP 4. Check whether the diagnosis code is


reset.
Q: Is diagnosis code 61 set?
YES : Replace the SRS-ECU (Refer to

Harness side

P.52B-206).
NO : An intermittent malfunction is suspected
C-205 (Y)
AC303806 AB

To prevents the air bag from deploying


unintentionally, disconnect the clock spring
connector C-205 to short the squib circuit.
(2) Disconnect the clock spring connector C-205.

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service Points
P.00-6).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-125

TROUBLESHOOTING

Code No.62: Drivers air bag module (squib) system (short-circuited to the earth)

Driver's Air Bag Module (Squib) Circuit


SRS-ECU
NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
UNCOUPLED: OFF
LH drive
vehicles
RH drive
vehicles

MICROCOMPUTER
AIR BAG
DRIVE CIRCUIT

CONNECTOR
LOCK
SWITCH

CLOCK
SPRING

AIR BAG MODULE


(SQUIB)
(DRIVER'S SIDE)

CONNECTOR
LOCK
SWITCH

CONNECTOR
LOCK
SWITCH

Wire colour code


B : Black LG : Light green G : Green L : Blue W : White Y : Yellow
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet

OPERATION
The SRS-ECU judges how severe a collision is
by detecting signals from the front impact sensors
and the front air bag analog G-sensor. If the
impact is over a predetermined level, the
SRS-ECU outputs an ignition signal. At this time,
if the front air bag safing G-sensor is on, the SRS
air bag will inflate.
The ignition signal is input to the air bag module
via the clock spring to inflate the air bag.

SB : Sky blue

DIAGNOSIS CODE SET CONDITIONS


This diagnosis code is set if the drivers air bag squib
wire(s) are short-circuited to the earth.
PROBABLE CAUSES
Malfunction of the clock spring
Damaged harness wires and connectors
Short to the earth in the drivers air bag module
(squib) harness
Malfunction of the SRS-ECU

52B-126

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

DIAGNOSIS PROCEDURE

(6) Erase the diagnosis code memory, and check the


diagnosis code.

STEP 1. Check the diagnosis code by connecting


a dummy resistor. (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.

Q: Is diagnosis code 62 out put?


YES : Go to Step 2.
NO : Replace the drivers air bag module (Refer

to P.52B-207).
STEP 2. Check the diagnosis code by connecting
a dummy resistor. (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.

Steering
wheel

Connector: C-205

Harness side
AC304700

C-207 Air bag


module connector

C-205 (Y)
AC303806 AB

(2) Disconnect the clock spring connector C-205.

MB991865 (Dummy
resistor : 3 )

MB991866
(Resistor harness)

AC105823
AC305145 AC

(2) By sliding the A section (in the figure) of air bag


module connector C-207 in arrow direction,
disconnect the connector.
MB991865
(Dummy resistor : 3)

MB991866
(Resistor harness)

(Rear view)

C-205 Clock spring


connector

AC300949AC

(3) Connect special tool dummy resistor (MB991865)


to special tool resistor harness (MB991866).
!
C-207 Air bag
module
connector
AC300945AC

(3) Connect special tool dummy resistor (MB991865)


to special tool resistor harness (MB991866).
!

CAUTION

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(4) Insert special tool (MB991866) into clock spring
side air bag module connector C-207 by
backprobing.
(5) Connect the negative battery terminal.

CAUTION

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(4) Insert special tool (MB991866) into clock spring
harness side connector C-205 (terminal No.3 and
4) by backprobing.
(5) Connect the negative battery terminal.
(6) Erase the diagnosis code memory, and check the
diagnosis code.
Q: Is diagnosis code 62 set?
YES : Go to Step 3.
NO : Replace the clock spring (Refer to

P.52B-207).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

STEP 3. Resistance measurement at the


SRS-ECU connector C-132 <LHD> or C-17<RHD>
Connector: C-132 <LHD>

C-132 (Y)

2625 24
2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38

AC301747 AD

Connector: C-17 <RHD>

C-17 (Y)

SRS-ECU connector C-132 <LHD> or


C-17<RHD> (terminal No.36 and 37) and
clock spring connector C-205 (terminal No.3
and 4).
STEP 4. Check whether the diagnosis code is
reset.
Q: Is diagnosis code 62 set?
YES : Replace the SRS-ECU (Refer to

Harness side
(front view)

P.52B-206).

2625 24
2322 21
37 3635343332 313029 2827

NO : An intermittent malfunction is suspected

48474645 444342 41 40 39 38

AC301747 AG

(1) Disconnect SRS-ECU connector C-132 <LHD>


or C-17<RHD>.

DANGER
Connector: C-205

Harness side

C-205 (Y)
AC303806 AB

To prevents the air bag from deploying


unintentionally, disconnect the clock spring
connector C-205 to short the squib circuit.
(2) Disconnect the clock spring connector C-205.
!

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(3) Check for continuity between C-132 <LHD> or
C-17<RHD> harness side connector terminals
36, 37 and body earth.
OK: Open curcuit
Q: Is the check result normal?
YES : Go to Step 4.
NO : Repair the harness wires between

Harness side
(front view)

52B-127

CAUTION
21 2223 B A 24 25 26
27 28 29 30 31 32 33 34 35 36 37
38 39 40 41 42 43 44 45 46 47 48

C-132 <LHD>, C-17 <RHD>


Harness side connector
(rear view)
AC301591AB

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service Points
P.00-6).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-128

TROUBLESHOOTING

Code No.64: Passengers (front) air bag module (squib) system (short-circuited to the power supply)

Passenger's (Front) Air Bag Module (Squib) Circuit


SRS-ECU
NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
UNCOUPLED: OFF
LH drive
vehicles
RH drive
vehicles

MICROCOMPUTER
AIR BAG DRIVE
CIRCUIT
CONNECTOR
LOCK
SWITCH

CONNECTOR
LOCK
SWITCH

AIR BAG MODULE


(SQUIB)
(PASSENGER'S
SIDE)

OPERATION
The SRS-ECU judges how severe a collision is
by detecting signals from the front impact sensors
and the front air bag analog G-sensor. If the
impact is over a predetermined level, the
SRS-ECU outputs an ignition signal. At this time,
if the front air bag safing G-sensor is on, the SRS
air bag will inflate.
The ignition signal is input to the air bag module
via the clock spring to inflate the air bag.
DIAGNOSIS CODE SET CONDITIONS
This diagnosis code is set if the passengers (front)
air bag squib wire(s) are short-circuited to the power
supply.
PROBABLE CAUSES
Damaged harness wires and connectors
Short to the power supply in the passengers air
bag module (squib) harness

Wire colour code


B : Black LG : Light green
G : Green L : Blue
W : White Y : Yellow
SB : Sky blue BR : Brown
O : Orange GR : Gray
R : Red P : Pink V : Violet

Malfunction of the SRS-ECU


DIAGNOSIS PROCEDURE
STEP1. Check the diagnosis code by connecting
a dummy resistor. (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.
Connector: C-108

Glove box striker

C-108 (R)
Harness side
connector (front view)
2 1

AC100985 AJ

(2) Unclip passengers air bag module connector

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-129

TROUBLESHOOTING

C-108.

(1) Disconnect SRS-ECU connector C-132 <LHD>


or C-17 <RHD>.

MB991865 (Dummy
resistor : 3 )

CAUTION
Connector: C-108

C-108 Harness side


connector
MB991866
(Resistor harness)
C-108 Passenger's
air bag module connector

C-108 (R)
Harness side
connector (front view)

AC300956AC

(3) Connect special tool dummy resistor (MB991865)


to special tool resistor harness (MB991866).
!

CAUTION

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(4) Disconnect the passengers air bag module
connector C-108, and insert special tool
(MB991866) into the harness side connector by
backprobing.
(5) Connect the negative battery terminal.
(6) Erase the diagnosis code memory, and check the
diagnosis code.
Q: Is diagnosis code 64 set?
YES : Go to Step 2.
NO : Replace the passengers air bag module

(Refer to P.52B-207).

Glove box striker

2 1

AC100985 AJ

To prevents the air bag from deploying


unintentionally, disconnect the passengers air
bag module connector C-108 to short the squib
circuit.
(2) Disconnect the passengers air bag module
connector C-108.
(3) Turn the ignition switch to the "ON" position.
!

CAUTION
C-132 <LHD>, C-17 <RHD>
Harness side connector
(rear view)
21 2223 B A 24 25 26
27 28 29 30 31 32 33 34 35 36 37
38 39 40 41 42 43 44 45 46 47 48

STEP 2. Voltage measurement at the SRS-ECU


connector C-132 <LHD> or C-17 <RHD>
Connector: C-132 <LHD>

C-132 (Y)
Harness side
(front view)
2625 24
2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38

AC301747 AD

AC301588 AB

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(4) Voltage measurement between C-132 <LHD> or
C-17 <RHD> harness side connector terminals
27, 28 and body earth.
OK: 0 V
Q: Is the check result normal?
YES : Go to Step 3.
NO : Repair the harness wires between

SRS-ECU connector C-132 <LHD> or C-17


<RHD> (terminal No.27 and 28) and
passengers air bag module connector
C-108 (terminal No.1 and 2).

Connector: C-17 <RHD>

C-17 (Y)
Harness side
(front view)
2625 24
2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38

AC301747 AG

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-130

TROUBLESHOOTING

STEP 3. Check whether the diagnosis code is


reset.
Q: Is diagnosis code 64 set?
YES : Replace the SRS-ECU (Refer to

P.52B-206).
NO : An intermittent malfunction is suspected

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service Points
P.00-6).

Code No.65: Passengers (front) air bag module (squib) system (short-circuited to the earth)

Passenger's (Front) Air Bag Module (Squib) Circuit


SRS-ECU
NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
UNCOUPLED: OFF
LH drive
vehicles
RH drive
vehicles

MICROCOMPUTER
AIR BAG DRIVE
CIRCUIT
CONNECTOR
LOCK
SWITCH

CONNECTOR
LOCK
SWITCH

AIR BAG MODULE


(SQUIB)
(PASSENGER'S
SIDE)

OPERATION
The SRS-ECU judges how severe a collision is
by detecting signals from the front impact sensors
and the front air bag analog G-sensor. If the
impact is over a predetermined level, the
SRS-ECU outputs an ignition signal. At this time,
if the front air bag safing G-sensor is on, the SRS
air bag will inflate.
The ignition signal is input to the air bag module
via the clock spring to inflate the air bag.

Wire colour code


B : Black LG : Light green
G : Green L : Blue
W : White Y : Yellow
SB : Sky blue BR : Brown
O : Orange GR : Gray
R : Red P : Pink V : Violet

DIAGNOSIS CODE SET CONDITIONS


This diagnosis code is set if the passengers (front)
air bag squib wire(s) are short-circuited to the earth.
PROBABLE CAUSES
Damaged harness wires and connectors
Short to the earth in the passengers air bag
module (squib) harness
Malfunction of the SRS-ECU

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

DIAGNOSIS PROCEDURE
STEP 1. Check the diagnosis code by connecting
a dummy resistor. (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.
Connector: C-108

Glove box striker

52B-131

(5) Connect the negative battery terminal.


(6) Erase the diagnosis code memory, and check the
diagnosis code.
Q: Is diagnosis code 65 set?
YES : Go to Step 2.
NO : Replace the passenger's air bag module

(Refer to P.52B-207).
STEP 2. Resistance measurement at the
SRS-ECU connector C-132 <LHD> or C-17 <RHD>

C-108 (R)

Connector: C-132 <LHD>

Harness side
connector (front view)
2 1

C-132 (Y)

AC100985 AJ

(2) Unclip passengers air bag module connector


C-108.

Harness side
(front view)
2625 24
2322 21
37 3635343332 313029 2827

MB991865 (Dummy
resistor : 3 )

48474645 444342 41 40 39 38

AC301747 AD

C-108 Harness side


connector

Connector: C-17 <RHD>


MB991866
(Resistor harness)

C-17 (Y)
C-108 Passenger's
air bag module connector

AC300956AC

(3) Connect special tool dummy resistor (MB991865)


to special tool resistor harness (MB991866).
!

CAUTION

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(4) Disconnect the passenger's air bag module
connector C-108, and insert special tool
(MB991866) into the harness side connector by
backprobing.

Harness side
(front view)
2625 24
2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38

AC301747 AG

(1) Disconnect SRS-ECU connector C-132 <LHD>


or C-17 <RHD>.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-132
!

TROUBLESHOOTING

CAUTION
Connector: C-108

Glove box striker

STEP 3. Check whether the diagnosis code is


reset.
Q: Is diagnosis code 65 set?
YES : Replace the SRS-ECU (Refer to

P.52B-206).
NO : An intermittent malfunction is suspected

C-108 (R)

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service Points
P.00-6).

Harness side
connector (front view)
2 1

AC100985 AJ

To prevents the air bag from deploying


unintentionally, disconnect the passengers air
bag module connector C-108 to short the squib
circuit.
Unclip passengers air bag module connector C-108.
!

CAUTION
21 2223 B A 24 25 26
27 28 29 30 31 32 33 34 35 36 37
38 39 40 41 42 43 44 45 46 47 48

C-132 <LHD>, C-17 <RHD>


Harness side connector
(rear view)
AC301592 AB

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(2) Resistance measurement between C-132 <LHD>
or C-17 <RHD> harness side connector terminals
27, 28 and body earth.
OK: Open circuit
Q: Is the check result normal?
YES : Go to Step 3 .
NO : Repair the harness wires between

SRS-ECU connector C-132 <LHD> or C-17


<RHD> (terminal No.27 and 28) and
passenger's air bag module connector
C-108 (terminal No.1 and 2).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-133

TROUBLESHOOTING

Code No.66: Drivers seat belt pre-tensioner (squib) system (short-circuited to the power supply)

Driver's Seat Belt Pre-Tensioner (Squib) (LHD)


SRS-ECU
MICROCOMPUTER

AIR BAG DRIVE CIRCUIT


CONNECTOR
LOCK
SWITCH

SEAT BELT
PRE-TENSIONER
(LH)

NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
UNCOUPLED: OFF
SEDAN
WAGON

CONNECTOR
LOCK
SWITCH

Wire colour code


B : Black LG : Light green G : Green L : Blue W : White Y : Yellow
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet

SB : Sky blue

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-134

TROUBLESHOOTING
Driver's Seat Belt Pre-Tensioner (Squib) (RHD)
SRS-ECU
MICROCOMPUTER

AIR BAG DRIVE CIRCUIT


CONNECTOR
LOCK
SWITCH

SEAT BELT
PRE-TENSIONER
(RH)

NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
UNCOUPLED: OFF
SEDAN
WAGON

CONNECTOR
LOCK
SWITCH

Wire colour code


B : Black LG : Light green G : Green L : Blue W : White Y : Yellow
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet

OPERATION
The SRS-ECU judges how severe a collision is by
detecting signals from the front impact sensors and
the front air bag analog G-sensor. If the impact is
over a predetermined level, the SRS-ECU outputs an
ignition signal. At this time, if the front air bag safing
G-sensor is on, the pre-tensioner will deploy.

SB : Sky blue

DIAGNOSIS CODE SET CONDITIONS


This diagnosis code is set if the drivers seat belt
pre-tensioner wire(s) are short-circuited to the power
supply.
PROBABLE CAUSES
Damaged wiring harnesses or connectors
Short to the power supply in the drivers seat belt
pre-tensioner (squib) harness
Malfunction of the SRS-ECU

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-135

TROUBLESHOOTING

DIAGNOSIS PROCEDURE
STEP 1. Check the diagnosis code by connecting
a dummy resistor. (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.

D-22 <LHD>,
D-35 <RHD>
Driver's seat
belt pre-tensioner
connector

Flat-tip screw
driver
Locking button

Connector: D-22
<Sedan - LHD>
Harness side

D-22 <LHD>, D-35 <RHD>


Harness side connector

D-22 (B)
AC303871AH

AC300147AG

(2) Disconnect drivers seat belt pre-tensioner


connector D-22 <LHD> or D-35 <RHD>. Use a
flat-tipped screwdriver to pull out the locking
button at the harness side connector, and then
disconnect the connector.
MB991884

MB991865 MB991885
(Dummy resistor : 3 )

Connector: D-22
<Wagon - LHD>
Harness side

MB991884
(Resistor
harness)

D-22 (B)

AC303915 AM

D-35 (B)

AC303875 AI

Connector: D-35
<Wagon - RHD>
Harness side

AC300975AG

(3) Connect special tool dummy resistor (MB991865)


to special tool resistor harness (MB991884).
(4) Connect special tool (MB991884) to the D-22
<LHD> or D-35 <RHD> harness side connector.
(5) Connect the negative battery terminal.
(6) Erase diagnosis code memory, and check the
diagnosis code.

Connector: D-35
<Sedan - RHD>
Harness side

D-22 <LHD>, D-35 <RHD>


Harness side connectors

D-35 (B)

AC303921AJ

Q: Is diagnosis code 66 set?


YES : Go to Step 2.
NO : Replace the drivers seat belt pre-tensioner

(Refer to P.52B-223).

52B-136

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

STEP 2. Voltage measurement at the SRS-ECU


connector C-131 <LHD> or C-18 <RHD>

Connector: D-22
<Sedan - LHD>
Harness side

Connector: C-131 <LHD>

C-131 (Y)
D-22 (B)

Harness side
(front view)

AC303871AH

52 51
54 53
62 6160 59 58 57 56 55
7069 68 6766 65 6463

AC301747 AC

Connector: D-22
<Wagon - LHD>
Harness side

Connector: C-18 <RHD>

D-22 (B)

C-18 (Y)
Harness side
(front view)

AC303915 AM

52 51
54 53
62 6160 59 58 57 56 55
7069 68 6766 65 6463

AC301747 AH

(1) Disconnect SRS-ECU connector C-131 <LHD>


or C-18 <RHD>.

Connector: D-35
<Sedan - RHD>
Harness side

D-35 (B)

AC303875 AI

Connector: D-35
<Wagon - RHD>
Harness side

D-35 (B)

AC303921AJ

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

Flat-tip screw
driver

D-22 <LHD>,
D-35 <RHD>
Driver's seat
belt pre-tensioner
connector

Locking button

D-22 <LHD>, D-35 <RHD>


Harness side connector

AC300147AG

(2) Disconnect drivers seat belt pre-tensioner


connector C-22 <LHD> or C-35 <RHD>. Use a
flat-tipped screwdriver to pull out the locking
button at the harness side connector, and then
disconnect the connector.
(3) Turn the ignition switch to the "ON" position.
!

CAUTION
C-131 Harness side
connector (rear view)
51 52 B A 53 54
55 56 57 5859 60 61 62
63 64 65 66 67 68 69 70

AC301577AB

C-18 Harness side


connector (rear view)
51 52 B A 53 54
55 56 57 5859 60 61 62
63 64 65 66 67 68 69 70

AC301577 AC

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(4) Voltage measurement between C-131 <LHD> or
C-18 <RHD> harness side connector terminals
59, 60 and body earth.
OK: 0 V

52B-137

Q: Is the measured voltage within the specified


range?
YES : Go to Step 3 .
NO : Repair the harness wire between SRS-ECU

connector C-131 <LHD> or C-18 <RHD>


(terminal No. 59 and 60) and drivers seat
belt pre-tensioner connector D-22 <LHD> or
D-35 <RHD> (terminal No. 1 and 2).
STEP 3. Check whether the diagnosis code is
reset.
Q: Is diagnosis code 66 set?
YES : Replace the SRS-ECU (Refer to

P.52B-206).
NO : An intermittent malfunction is suspected

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service Points
P.00-6).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-138

TROUBLESHOOTING

Code No.67: Drivers seat belt pre-tensioner (squib) system (short-circuited to the earth)

Driver's Seat Belt Pre-Tensioner (Squib) (LHD)


SRS-ECU
MICROCOMPUTER

AIR BAG DRIVE CIRCUIT


CONNECTOR
LOCK
SWITCH

SEAT BELT
PRE-TENSIONER
(LH)

NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
UNCOUPLED: OFF
SEDAN
WAGON

CONNECTOR
LOCK
SWITCH

Wire colour code


B : Black LG : Light green G : Green L : Blue W : White Y : Yellow
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet

SB : Sky blue

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-139

TROUBLESHOOTING
Driver's Seat Belt Pre-Tensioner (Squib) (RHD)
SRS-ECU
MICROCOMPUTER

AIR BAG DRIVE CIRCUIT


CONNECTOR
LOCK
SWITCH

SEAT BELT
PRE-TENSIONER
(RH)

NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
UNCOUPLED: OFF
SEDAN
WAGON

CONNECTOR
LOCK
SWITCH

Wire colour code


B : Black LG : Light green G : Green L : Blue W : White Y : Yellow
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet

OPERATION
The SRS-ECU judges how severe a collision is by
detecting signals from the front impact sensors and
the front air bag analog G-sensor. If the impact is
over a predetermined level, the SRS-ECU outputs an
ignition signal. At this time, if the front air bag safing
G-sensor is on, the pre-tensioner will deploy.

SB : Sky blue

DIAGNOSIS CODE SET CONDITIONS


This diagnosis code is set if the drivers seat belt
pre-tensioner wire(s) are short-circuited to the earth.
PROBABLE CAUSES
Damaged wiring harnesses or connectors
Short to the earth in the drivers seat belt
pre-tensioner (squib) harness
Malfunction of the SRS-ECU

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-140

TROUBLESHOOTING

DIAGNOSIS PROCEDURE
STEP 1. Check the diagnosis code by connecting
a dummy resistor. (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.

D-22 <LHD>,
D-35 <RHD>
Driver's seat
belt pre-tensioner
connector

Flat-tip screw
driver
Locking button

Connector: D-22
<Sedan - LHD>
Harness side

D-22 <LHD>, D-35 <RHD>


Harness side connector

D-22 (B)
AC303871AH

AC300147AG

(2) Disconnect drivers seat belt pre-tensioner


connector D-22 <LHD> or D-35 <RHD>. Use a
flat-tipped screwdriver to pull out the locking
button at the harness side connector, and then
disconnect the connector.
MB991884

MB991865 MB991885
(Dummy resistor : 3 )

Connector: D-22
<Wagon - LHD>
Harness side

MB991884
(Resistor
harness)

D-22 (B)

AC303915 AM

D-35 (B)

AC303875 AI

Connector: D-35
<Wagon - RHD>
Harness side

AC300975AG

(3) Connect special tool dummy resistor (MB991865)


to special tool resistor harness (MB991884).
(4) Connect special tool (MB991884) to the D-22
<LHD> or D-35 <RHD> harness side connector.
(5) Connect the negative battery terminal.
(6) Erase diagnosis code memory, and check the
diagnosis code.

Connector: D-35
<Sedan - RHD>
Harness side

D-22 <LHD>, D-35 <RHD>


Harness side connectors

D-35 (B)

AC303921AJ

Q: Is diagnosis code 67 set?


YES : Go to Step 2.
NO : Replace the drivers seat belt pre-tensioner

(Refer to P.52B-223).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-141

TROUBLESHOOTING

STEP 2. Resistance measurement at the


SRS-ECU connector C-131 <LHD> or C-18 <RHD>

Connector: D-22
<Sedan - LHD>
Harness side

Connector: C-131 <LHD>

C-131 (Y)
D-22 (B)

Harness side
(front view)

AC303871AH

52 51
54 53
62 6160 59 58 57 56 55
7069 68 6766 65 6463

AC301747 AC

Connector: D-22
<Wagon - LHD>
Harness side

Connector: C-18 <RHD>

D-22 (B)

C-18 (Y)
Harness side
(front view)

AC303915 AM

52 51
54 53
62 6160 59 58 57 56 55
7069 68 6766 65 6463

AC301747 AH

(1) Disconnect SRS-ECU connector C-131 <LHD>


or C-18 <RHD>.

Connector: D-35
<Sedan - RHD>
Harness side

D-35 (B)

AC303875 AI

Connector: D-35
<Wagon - RHD>
Harness side

D-35 (B)

AC303921AJ

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-142

TROUBLESHOOTING
D-22 <LHD>,
D-35 <RHD>
Driver's seat
belt pre-tensioner
connector

Flat-tip screw
driver

STEP 3. Check whether the diagnosis code is


reset.
Q: Is diagnosis code 67 set?
YES : Replace the SRS-ECU (Refer

toP.52B-206).
NO : An intermittent malfunction is suspected

Locking button

D-22 <LHD>, D-35 <RHD>


Harness side connector

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service Points
P.00-6).
AC300147AG

(2) Disconnect drivers seat belt pre-tensioner


connector D-22 <LHD> or D-35 <RHD>. Use a
flat-tipped screwdriver to pull out the locking
button at the harness side connector, and then
disconnect the connector.
!

CAUTION
C-131 Harness side connector (rear view)
51 52 B A 53 54
55 56 57 5859 60 61 62
63 64 65 66 67 68 69 70

AC301574 AC

C-18 Harness side connector (rear view)


51 52 B A 53 54
55 56 57 5859 60 61 62
63 64 65 66 67 68 69 70

AC301574 AB

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(3) Resistance measurement between C-131 <LHD>
or C-18 <RHD> harness side connector terminals
59, 60 and body earth.
OK: Open circuit
Q: Is the check result normal?
YES : . Go to Step 3 .
NO : . Repair the harnss wire between SRS-ECU

connector C-131 <LHD> or C-18 <RHD>


(terminal No. 59 and 60) and drivers seat
belt pre-tensioner connector D-22 <LHD> or
D-35 <RHD> (terminal No. 1 and 2).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-143

TROUBLESHOOTING

Code No.68: Passengers (front) seat belt pre-tensioner (squib) system (short-circuited to the power
supply)
Passenger's (Front) Seat Belt Pre-tensioner (Squib) (LHD)
SRS-ECU
MICROCOMPUTER

AIR BAG DRIVE CIRCUIT


CONNECTOR
LOCK
SWITCH

SEAT BELT
PRE-TENSIONER
(RH)

NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
UNCOUPLED: OFF
SEDAN
WAGON

CONNECTOR
LOCK
SWITCH

Wire colour code


B : Black LG : Light green G : Green L : Blue W : White Y : Yellow
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet

SB : Sky blue

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-144

TROUBLESHOOTING

Passenger's (Front) Seat Belt Pre-tensioner (Squib) (RHD)


SRS-ECU
MICROCOMPUTER

AIR BAG DRIVE CIRCUIT


CONNECTOR
LOCK
SWITCH

SEAT BELT
PRE-TENSIONER
(LH)

CONNECTOR
LOCK
SWITCH

Wire colour code


B : Black LG : Light green G : Green L : Blue W : White Y : Yellow
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet

OPERATION
The SRS-ECU judges how severe a collision is by
detecting signals from the front impact sensors and
the front air bag analog G-sensor. If the impact is
over a predetermined level, the SRS-ECU outputs an
ignition signal. At this time, if the front air bag safing
G-sensor is on, the pre-tensioner will deploy.

NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
UNCOUPLED: OFF
SEDAN
WAGON

SB : Sky blue

DIAGNOSIS CODE SET CONDITIONS


This diagnosis code is set if passengers (front) seat
belt pre-tensioner wire(s) are short-circuited to the
power supply.
PROBABLE CAUSES
Damaged wiring harnesses or connectors
Short to the power supply in the passengers seat
belt pre-tensioner (squib) harness
Malfunction of the SRS-ECU

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-145

TROUBLESHOOTING

DIAGNOSIS PROCEDURE
STEP 1. Check the diagnosis code by connecting
a dummy resistor. (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.

Flat-tip screw
driver
Locking button

Connector: D-35
<Sedan - LHD>
Harness side

D-35 (B)

D-35 <LHD>, D-22 <RHD>


Harness side connector

AC303869 AH

AC300147AH

(2) Disconnect passengers seat belt pre-tensioner


connector D-35 <LHD> or D-22 <RHD>. Use a
flat-tipped screwdriver to pull out the locking
button at the harness side connector, and then
disconnect the connector.
MB991865 MB991884
MB991885
(Dummy resistor : 3 )

Connector: D-35
<Wagon - LHD>
Harness side

D-35 <LHD>,
D-22 <RHD>
Passenger's
seat belt
pre-tensioner
connector

D-35 (B)

AC303915 AN

D-35 <LHD>, D-22 <RHD>


Harness side connector

MB991884
(Resistor
harness)
AC300975AH

(3) Connect special tool dummy resistor (MB991865)


to special tool resistor harness (MB991884).
(4) Connect special tool (MB991884) to the D-35
<LHD> or D-22 <RHD> harness side connector.
(5) Connect the negative battery terminal.
(6) Erase diagnosis code memory, and then check
the diagnosis code.

Connector: D-22
<Sedan - RHD>
Harness side

D-22 (B)
AC303911AF

Connector: D-22
<Wagon - RHD>
Harness side

D-22 (B)

AC303921AK

Q: Is diagnosis code 68 set?


YES : Go to Step 2.
NO : Replace the passengers seat belt

pre-tensioner (Refer to P.52B-223).

52B-146

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

STEP 2. Voltage measurement at the SRS-ECU


connector C-133 <LHD> or C-16 <RHD>

Connector: D-35
<Sedan - LHD>
Harness side

Connector: C-133 <LHD>

D-35 (B)

C-133 (Y)
Harness side
(front view)

AC303869 AH

AC301747 AE

Connector: D-35
<Wagon - LHD>
Harness side

Connector: C-16 <RHD>

D-35 (B)

C-16 (Y)
Harness side
(front view)

AC303915 AN

AC301747 AF

(1) Disconnect SRS-ECU connector C-133 <LHD>


or C-16 <RHD>.

Connector: D-22
<Sedan - RHD>
Harness side

D-22 (B)
AC303911AF

Connector: D-22
<Wagon - RHD>
Harness side

D-22 (B)

AC303921AK

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

Flat-tip screw
driver

D-35 <LHD>,
D-22 <RHD>
Passenger's
seat belt
pre-tensioner
connector

Locking button

D-35 <LHD>, D-22 <RHD>


Harness side connector

AC300147AH

(2) Disconnect passengers seat belt pre-tensioner


connector D-35 <LHD> or D-22 <RHD>. Use a
flat-tipped screwdriver to pull out the locking
button at the harness side connector, and then
disconnect the connector.
(3) Turn the ignition switch to the "ON" position,
!

CAUTION
C-133 Harness side
connector (rear view)
1 2 B A 3 4
5 6 7 8 9 10 11 12
13 14 15 16 17 18 19 20

AC301566 AB

C-16 Harness side


connector (rear view)
1 2 B A 3 4
5 6 7 8 9 10 11 12
13 14 15 16 17 18 19 20

AC301566 AC

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(4) Voltage measurement between C-133 <LHD> or
C-16 <RHD> harness side connector terminals 7,
8 and body earth.
OK: 0 V

52B-147

Q: Is the check result normal?


YES : . Go to Step 3.
NO : . Repair the harness wires between

SRS-ECU connector C-133 <LHD> or C-16


<RHD> (terminal No.7 and 8) and
passengers seat belt pre-tensioner
connector D-35 <LHD> or D-22 <RHD>
(terminal No.1 and 2).
STEP 3. Check whether the diagnosis code is
reset.
Q: Is diagnosis code 68 set?
YES : Replace the SRS-ECU (Refer

toP.52B-206).
NO : An intermittent malfunction is suspected

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service Points
P.00-6).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-148

TROUBLESHOOTING

Code No.69: Passengers (front) seat belt pre-tensioner (squib) system (short-circuited to the earth)
Passenger's (Front) Seat Belt Pre-tensioner (Squib) (LHD)
SRS-ECU
MICROCOMPUTER

AIR BAG DRIVE CIRCUIT


CONNECTOR
LOCK
SWITCH

SEAT BELT
PRE-TENSIONER
(RH)

NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
UNCOUPLED: OFF
SEDAN
WAGON

CONNECTOR
LOCK
SWITCH

Wire colour code


B : Black LG : Light green G : Green L : Blue W : White Y : Yellow
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet

SB : Sky blue

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-149

TROUBLESHOOTING

Passenger's (Front) Seat Belt Pre-tensioner (Squib) (RHD)


SRS-ECU
MICROCOMPUTER

AIR BAG DRIVE CIRCUIT


CONNECTOR
LOCK
SWITCH

SEAT BELT
PRE-TENSIONER
(LH)

CONNECTOR
LOCK
SWITCH

Wire colour code


B : Black LG : Light green G : Green L : Blue W : White Y : Yellow
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet

OPERATION
The SRS-ECU judges how severe a collision is by
detecting signals from the front impact sensors and
the front air bag analog G-sensor. If the impact is
over a predetermined level, the SRS-ECU outputs an
ignition signal. At this time, if the front air bag safing
G-sensor is on, the pre-tensioner will deploy.

NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
UNCOUPLED: OFF
SEDAN
WAGON

SB : Sky blue

DIAGNOSIS CODE SET CONDITIONS


This diagnosis code is set if passengers (front) seat
belt pre-tensioner wire(s) are short-circuited to the
earth.
PROBABLE CAUSES
Damaged wiring harnesses or connectors
Short to the earth in the passengers seat belt
pre-tensioner (squib) harness
Malfunction of the SRS-ECU

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-150

TROUBLESHOOTING

DIAGNOSIS PROCEDURE
STEP 1. Check the diagnosis code by connecting
a dummy resistor. (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.

Flat-tip screw
driver
Locking button

Connector: D-35
<Sedan - LHD>
Harness side

D-35 (B)

D-35 <LHD>, D-22 <RHD>


Harness side connector

AC303869 AH

AC300147AH

(2) Disconnect passengers seat belt pre-tensioner


connector D-35 <LHD> or D-22 <RHD>. Use a
flat-tipped screwdriver to pull out the locking
button at the harness side connector, and then
disconnect the connector.
MB991865 MB991884
MB991885
(Dummy resistor : 3 )

Connector: D-35
<Wagon - LHD>
Harness side

D-35 <LHD>,
D-22 <RHD>
Passenger's
seat belt
pre-tensioner
connector

D-35 (B)

AC303915 AN

D-35 <LHD>, D-22 <RHD>


Harness side connector

MB991884
(Resistor
harness)
AC300975AH

(3) Connect special tool dummy resistor (MB991865)


to special tool resistor harness (MB991884).
(4) Connect special tool (MB991884) to the D-35
<LHD> or D-22 <RHD> harness side connector.
(5) Connect the negative battery terminal.
(6) Erase diagnosis code memory, and then check
the diagnosis code.

Connector: D-22
<Sedan - RHD>
Harness side

D-22 (B)
AC303911AF

Connector: D-22
<Wagon - RHD>
Harness side

D-22 (B)

AC303921AK

Q: Is diagnosis code 69 set?


YES : Go to Step 2.
NO : Replace the passengers seat belt

pre-tensioner (Refer to P.52B-223).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-151

TROUBLESHOOTING

STEP 2. Resistance measurement at the


SRS-ECU connector C-133 <LHD> or C-16 <RHD>

Connector: D-35
<Sedan - LHD>
Harness side

Connector: C-133 <LHD>

D-35 (B)

C-133 (Y)
Harness side
(front view)

AC303869 AH

AC301747 AE

Connector: D-35
<Wagon - LHD>
Harness side

Connector: C-16 <RHD>

D-35 (B)

C-16 (Y)
Harness side
(front view)

AC303915 AN

AC301747 AF

(1) Disconnect SRS-ECU connector C-133 <LHD>


or C-16 <RHD>.

Connector: D-22
<Sedan - RHD>
Harness side

D-22 (B)
AC303911AF

Connector: D-22
<Wagon - RHD>
Harness side

D-22 (B)

AC303921AK

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-152

TROUBLESHOOTING
D-35 <LHD>,
D-22 <RHD>
Passenger's
seat belt
pre-tensioner
connector

Flat-tip screw
driver
Locking button

D-35 <LHD>, D-22 <RHD>


Harness side connector

AC300147AH

(2) Disconnect passengers seat belt pre-tensioner


connector D-35 <LHD> or D-22 <RHD>. Use a
flat-tipped screwdriver to pull out the locking
button at the harness side connector, and then
disconnect the connector.
!

CAUTION
C-133 Harness side connector (rear view)
1 2 B A 3 4
5 6 7 8 9 10 11 12
13 14 15 16 17 18 19 20

AC301565 AB

C-16 Harness side connector (rear view)


1 2 B A 3 4
5 6 7 8 9 10 11 12
13 14 15 16 17 18 19 20

AC301565 AC

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(3) Resistance measurement between C-133 <LHD>
or C-16 <RHD> harness side connector terminals
7, 8 and body earth.
OK: Open circuit

Q: Is the check result normal?


YES : Go to Step 3.
NO : Repair the harness wires between

SRS-ECU connector C-133 <LHD> or C-16


<RHD> (terminal No.7 and 8) and
passengers seat belt pre-tensioner
connector D-35 <LHD> or D-22 <RHD>
(terminal No.1 and 2).
STEP 3. Check whether the diagnosis code is
reset.
Q: Is diagnosis code 69 set?
YES : Replace the SRS-ECU (Refer to

P.52B-206).
NO : An intermittent malfunction is suspected

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service Points
P.00-6).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-153

TROUBLESHOOTING

Code No.71: Side air bag module (squib) (RH) system (short-circuited between terminals of the squib
circuit)

Side Air Bag Module (RH) (Squib) Circuit


SRS-ECU
NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
UNCOUPLED: OFF
LH drive
vehicles
RH drive
vehicles

MICROCOMPUTER
AIR BAG DRIVE
CIRCUIT
CONNECTOR
LOCK
SWITCH

CONNECTOR
LOCK
SWITCH

SIDE AIR BAG


MODULE
(SQUIB)
(RH)

OPERATION
The SRS-ECU judges how severe a collision is
by detecting signals from the left and right side
impact sensors. If the impact is over a
predetermined level, the SRS-ECU outputs an
ignition signal. At this time, if the side air bag
safing G-sensor is on, the SRS side air bag will
inflate.
The ignition signal is input to the side air bag
module to inflate the side air bag.
DIAGNOSIS CODE SET CONDITIONS
This diagnosis code is set if one side air bag squib
(RH) wire shorted to the other. However, if no
diagnosis code resets, the SRS warning lamp will be
switched off (diagnosis code will be retained).
PROBABLE CAUSES
Improper engaged connector or defective short
spring*
Short between the side air bag module (RH)
(squib) circuit terminals
Damaged connector(s)
Malfunction of the SRS-ECU

Wire colour code


B : Black LG : Light green
G : Green L : Blue
W : White Y : Yellow
SB : Sky blue BR : Brown
O : Orange GR : Gray
R : Red P : Pink V : Violet

NOTE: *: The squib circuit connectors integrate a


"short" spring (which prevents the air bag from
deploying unintentionally due to static electricity by
shorting the positive wire to the earth wire in the
squib circuit when the connectors are disconnected).
Therefore, if connector C-131 <LHD>, C-18 <RHD>
or D-33 is damaged or improperly engaged, the short
spring may not be released when the connector is
connected.
DIAGNOSIS PROCEDURE
STEP 1. MUT-II/III diagnosis code
!

CAUTION

To prevent damage to MUT-II/III, always turn the


ignition switch to the "LOCK" (OFF) position
before connecting or disconnecting MUT-II/III.
(1) Turn the ignition switch to the "ON" position.
(2) Check if the diagnosis code is set.
(3) Turn the ignition switch to the "LOOK" (OFF)
position.
Q: Is diagnosis code 34 set?
YES : Go to Step 2.
NO : Go to Step 3.

52B-154

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

STEP 2. Connector lock check: SRS-ECU


connector C-131 <LHD> or C-18 <RHD> (MUT-II/III
diagnosis code)
(1) Disconnect the negative battery terminal.
Connector: C-131 <LHD>

STEP 3. Connector lock check: SRS-ECU


connector C-131 <LHD> or C-18 <RHD> and side
air bag module (RH) connector D-33 (MUT-II/III
diagnosis code)
(1) Disconnect the negative battery terminal.
Connector: C-131 <LHD>

C-131 (Y)
C-131 (Y)

Harness side
(front view)

Harness side
(front view)

52 51
54 53
62 6160 59 58 57 56 55

52 51
54 53
62 6160 59 58 57 56 55

7069 68 6766 65 6463

AC301747 AC

7069 68 6766 65 6463

AC301747 AC

Connector: C-18 <RHD>


Connector: C-18 <RHD>

C-18 (Y)
C-18 (Y)
Harness side
(front view)

Harness side
(front view)

52 51
54 53
62 6160 59 58 57 56 55
7069 68 6766 65 6463

AC301747 AH

(2) Disconnect connectors C-131 <LHD> or C-18


<RHD> and then reconnect them.
(3) Connect the negative battery terminal.
(4) Erase the diagnosis code memory, and check the
diagnosis code.
Q: Is diagnosis code 71 out put?
YES : Go to Step 4.
NO : The procedure is complete. It is assumed

that diagnosis code 71 set as connector


C-131 <LHD> or C-18 <RHD was engaged
improperly.

52 51
54 53
62 6160 59 58 57 56 55
7069 68 6766 65 6463

AC301747 AH

Connector: D-33
Harness side
connector
(front view)
2 1

D-33 (R)

AC202027AP

(2) Disconnect connectors C-131 <LHD> or C-18


<RHD> and D-33 and then reconnect them.
(3) Connect the negative battery terminal.
(4) Erase the diagnosis code memory, and check the
diagnosis code.
Q: Is diagnosis code 71 out put?
YES : Go to Step 4.
NO : The procedure is complete. It is assumed

that diagnosis code 71 set as connector


C-131 <LHD> or C-18 <RHD> or D-33 was
engaged improperly.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

STEP 4. Check the diagnosis code by connecting


a dummy resistor. (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.

52B-155

STEP 5. Resistance measurement at the


SRS-ECU connector C-131 <LHD> or C-18 <RHD>
Connector: C-131 <LHD>

Connector: D-33
Harness side
connector
(front view)

C-131 (Y)
Harness side
(front view)

2 1

52 51
54 53
62 6160 59 58 57 56 55

D-33 (R)

7069 68 6766 65 6463

AC301747 AC
AC202027AP

Connector: C-18 <RHD>

(2) Disconnect the side air bag module (RH)


connector D-33.
MB991865 (Dummy
resistor : 3 )

C-18 (Y)

D-33 Harness side


connector

Harness side
(front view)
52 51
54 53
62 6160 59 58 57 56 55

MB991866
(Resistor harness)
D-33 Side air bag
module (RH) connector

AC301747 AH

(1) Disconnect SRS-ECU connector C-131 <LHD>


or C-18 <RHD>.
AC301039AD

(3) Connect special tool dummy resistor (MB991865)


to special tool resistor harness (MB991866).
!

7069 68 6766 65 6463

CAUTION

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(4) Insert special tool (MB991866) into the D-33
harness side connector by backprobing.
(5) Connect the negative battery terminal.
(6) Erase the diagnosis code memory, and check the
diagnosis code.
Q: Is diagnosis code 71 set?
YES : Go to Step 5.
NO : Replace the seat back assembly of the front

seat (RH) (Refer to GROUP 52A, Front Seat


P.52A-26).

DANGER
Connector: D-33
Harness side
connector
(front view)
2 1

D-33 (R)

AC202027AP

To prevents the air bag from deploying


unintentionally, disconnect the side air bag
module (RH) connector D-33 to short the
squib circuit.
(2) Disconnect side air bag module connector D-33.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-156
!

TROUBLESHOOTING

CAUTION
C-131 <LHD>, C-18 <RHD>
Harness side connector
(front view)
Terminal
Section
A-A

Cable tie

AC301607AB

Insert an insulator such as a cable tie to a depth


of 4mm or more, otherwise the short spring will
not be released.
(3) Insert a cable tie [3 mm wide, 0.5 mm thick]
between terminals 57, 58 and the short spring to
release the short spring.
(4) Measure at the wiring harness side.
!

P.52B-206).
(Refer to GROUP 00 How to Use
Troubleshooting/Inspection Service Points
P.00-6).

A
Short spring

Q: Is diagnosis code 71 set?


YES : Replace the SRS-ECU (Refer to
NO : An intermittent malfunction is suspected

4 mm or more

STEP 6. Check whether the diagnosis code is


reset.

CAUTION
C-131 <LHD>, C-18 <RHD>
Harness side connector
(rear view)
51 52 B A 53 54
55 56 57 5859 60 61 62
63 64 65 66 67 68 69 70

AC301573 AC

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(5) Resistance measurement between C-131 <LHD>
or C-18 <RHD> harness side connector terminals
57 and 58.
OK: Open circuit
Q: Is the check result normal?
YES : . Go to Step 6.
NO : . Repair the harness wires between

SRS-ECU connector C-131 <LHD> or C-18


<RHD> (terminal No.57 and 58) and side air
bag module (RH) connector D-33 (terminal
No.1 and 2).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-157

TROUBLESHOOTING

Code No.72: Side air bag module (squib) (RH) system (open-circuited in the squib circuit)

Side Air Bag Module (RH) (Squib) Circuit


SRS-ECU
NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
UNCOUPLED: OFF
LH drive
vehicles
RH drive
vehicles

MICROCOMPUTER
AIR BAG DRIVE
CIRCUIT
CONNECTOR
LOCK
SWITCH

CONNECTOR
LOCK
SWITCH

SIDE AIR BAG


MODULE
(SQUIB)
(RH)

OPERATION
The SRS-ECU judges how severe a collision is
by detecting signals from the left and right side
impact sensors. If the impact is over a
predetermined level, the SRS-ECU outputs an
ignition signal. At this time, if the side air bag
safing G-sensor is on, the SRS side air bag will
inflate.
The ignition signal is input to the side air bag
module to inflate the side air bag.

Wire colour code


B : Black LG : Light green
G : Green L : Blue
W : White Y : Yellow
SB : Sky blue BR : Brown
O : Orange GR : Gray
R : Red P : Pink V : Violet

DIAGNOSIS CODE SET CONDITIONS


This diagnosis code is set if the side air bag squib
(RH) wire(s) are open-circuited. However, if no
diagnosis code resets, the SRS warning lamp will be
switched off (diagnosis code will be retained).
PROBABLE CAUSES
Open circuit in the side air bag module (RH)
(squib) circuit
Improper connector contact
Malfunction of the SRS-ECU

52B-158

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

DIAGNOSIS PROCEDURE
STEP 1. Check the diagnosis code by connecting
a dummy resistor. (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.
Connector: D-33

STEP 2. Resistance measurement between


SRS-ECU connector C-131 <LHD> or C-18 <RHD>
(terminal No.57 and 58) and the side air bag
module (RH) connector D-33 (terminal No.1 and
2)
Connector: C-131 <LHD>

Harness side
connector
(front view)

C-131 (Y)
Harness side
(front view)

2 1

D-33 (R)

52 51
54 53
62 6160 59 58 57 56 55
7069 68 6766 65 6463

AC202027AP

(2) Disconnect the side air bag module (RH)


connector D-33.

AC301747 AC

Connector: C-18 <RHD>

MB991865 (Dummy
resistor : 3 )

C-18 (Y)

D-33 Harness side


connector

Harness side
(front view)
MB991866
(Resistor harness)

52 51
54 53
62 6160 59 58 57 56 55
7069 68 6766 65 6463

D-33 Side air bag


module (RH) connector

AC301039AD

(3) Connect special tool dummy resistor (MB991865)


to special tool resistor harness (MB991866).
!

CAUTION

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(4) Insert special tool (MB991866) into the D-33
harness side connector by backprobing.
(5) Connect the negative battery terminal.
(6) Erase the diagnosis code memory, and check the
diagnosis code.
Q: Is diagnosis code 72 set?
YES : Go to Step 2.
NO : Replace the seat back assembly of the front

seat (RH) (Refer to GROUP 52A Front


Seat P.52A-26).

AC301747 AH

Connector: D-33
Harness side
connector
(front view)
2 1

D-33 (R)

AC202027AP

(1) Disconnect SRS-ECU connector C-131 <LHD>


or C-18 <RHD> and side air bag module (RH)
connector D-33.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING
!

CAUTION

STEP 3. Check whether the diagnosis code is


reset.

D-33 Harness
C-131 <LHD>,
side connector
C-18 <RHD>
(rear view)
Harness side
connectors (rear view)
51 52 B A 53 54
55 56 57 5859 60 61 62

52B-159

Q: Is diagnosis code 72 set?


YES : Replace the SRS-ECU (Refer to

P.52B-206).

1 2

NO : An intermittent malfunction is suspected

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service Points
P.00-6).

63 64 65 66 67 68 69 70

AC301580 AB

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(2) Resistance measurement between the following
terminals.
SRS-ECU connector C-131 <LHD> or C-18
<RHD> terminal No.57 and the side air bag
module (RH) connector D-33 terminal No.2
SRS-ECU connector C-131 <LHD> or C-18
<RHD> terminal No.58 and the side air bag
module (RH) connector D-33 terminal No.1
OK: Less than 2
Q: Are the check results normal?
YES : Go to Step 3.
NO : Repair the harness wires between

SRS-ECU connector C-131 <LHD> or C-18


<RHD> (terminal No.57 and 58) and side air
bag module (RH) connector D-33 (terminal
No.1 and 2).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-160

TROUBLESHOOTING

Code No.75: Side air bag module (squib) (RH) system (short-circuited to the power supply)

Side Air Bag Module (RH) (Squib) Circuit


SRS-ECU
NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
UNCOUPLED: OFF
LH drive
vehicles
RH drive
vehicles

MICROCOMPUTER
AIR BAG DRIVE
CIRCUIT
CONNECTOR
LOCK
SWITCH

CONNECTOR
LOCK
SWITCH

SIDE AIR BAG


MODULE
(SQUIB)
(RH)

OPERATION
The SRS-ECU judges how severe a collision is
by detecting signals from the left and right side
impact sensors. If the impact is over a
predetermined level, the SRS-ECU outputs an
ignition signal. At this time, if the side air bag
safing G-sensor is on, the SRS side air bag will
inflate.
The ignition signal is input to the side air bag
module to inflate the side air bag.

Wire colour code


B : Black LG : Light green
G : Green L : Blue
W : White Y : Yellow
SB : Sky blue BR : Brown
O : Orange GR : Gray
R : Red P : Pink V : Violet

DIAGNOSIS CODE SET CONDITIONS


This diagnosis code is set if the side air bag squib
(RH) wire(s) are short-circuited to the power supply.
PROBABLE CAUSES
Damaged wiring harnesses or connectors
Short to the power supply in the side air bag
module (RH) (squib) harness
Malfunction of the SRS-ECU

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

DIAGNOSIS PROCEDURE

52B-161

STEP 2. Voltage measurement at the SRS-ECU


connector C-131 <LHD> or C-18 <RHD>.

STEP 1. Check the diagnosis code by connecting


a dummy resistor. (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.

Connector: C-131 <LHD>

Connector: D-33

C-131 (Y)

Harness side
connector
(front view)

Harness side
(front view)
52 51
54 53
62 6160 59 58 57 56 55

2 1

7069 68 6766 65 6463

AC301747 AC

D-33 (R)

Connector: C-18 <RHD>


AC202027AP

(2) Disconnect the side air bag module (RH)


connector D-33.

C-18 (Y)

MB991865 (Dummy
resistor : 3 )

Harness side
(front view)

D-33 Harness side


connector

52 51
54 53
62 6160 59 58 57 56 55
7069 68 6766 65 6463

MB991866
(Resistor harness)

D-33 Side air bag


module (RH) connector

AC301039AD

(3) Connect special tool dummy resistor (MB991865)


to special tool resistor harness (MB991866).
!

CAUTION

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(4) Insert special tool (MB991866) into the D-33
harness side connector by backprobing.
(5) Connect the negative battery terminal.
(6) Erase the diagnosis code memory, and check the
diagnosis code.
Q: Is diagnosis code 75 set?
YES : Go to Step 2.
NO : Replace the seat back assembly of the front

seat (RH) (Refer to GROUP 52A Front


Seat P.52A-26).

AC301747 AH

(1) Disconnect SRS-ECU connector C-131 <LHD>


or C-18 <RHD>.

DANGER
Connector: D-33
Harness side
connector
(front view)
2 1

D-33 (R)

AC202027AP

To prevents the air bag from deploying


unintentionally, disconnect the side air bag
module (RH) connector D-33 to short the
squib circuit.
(2) Disconnect side air bag module (RH) connector
D-33.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-162

TROUBLESHOOTING

(3) Turn the ignition switch to the "ON" position.


!

CAUTION

Q: Is the check result normal?


YES : Go to Step 3.
NO : Repair the harness wires between

SRS-ECU connector C-131 <LHD> or C-18


<RHD> (terminal No.57 and 58) and side air
bag module (RH) connector D-33 (terminal
No.1 and 2).

C-131 <LHD>, C-18 <RHD>


Harness side connector
(rear view)
51 52 B A 53 54
55 56 57 5859 60 61 62

STEP 3. Check whether the diagnosis code is


reset.

63 64 65 66 67 68 69 70

AC301579 AB

Q: Is diagnosis code 75 set?


YES : Replace the SRS-ECU (Refer to

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(4) Voltage measurement between C-131 <LHD> or
C-18 <RHD> harness side connector terminals
57 and 58 and body earth.
OK: 0 V

P.52B-206).
NO : An intermittent malfunction is suspected

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service Points
P.00-6).

Code No.76: Side air bag module (squib) (RH) system (short-circuited to the earth)

Side Air Bag Module (RH) (Squib) Circuit


SRS-ECU
NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
UNCOUPLED: OFF
LH drive
vehicles
RH drive
vehicles

MICROCOMPUTER
AIR BAG DRIVE
CIRCUIT
CONNECTOR
LOCK
SWITCH

CONNECTOR
LOCK
SWITCH

SIDE AIR BAG


MODULE
(SQUIB)
(RH)

OPERATION
The SRS-ECU judges how severe a collision is
by detecting signals from the left and right side
impact sensors. If the impact is over a
predetermined level, the SRS-ECU outputs an

Wire colour code


B : Black LG : Light green
G : Green L : Blue
W : White Y : Yellow
SB : Sky blue BR : Brown
O : Orange GR : Gray
R : Red P : Pink V : Violet

ignition signal. At this time, if the side air bag


safing G-sensor is on, the SRS side air bag will
inflate.
The ignition signal is input to the side air bag
module to inflate the side air bag.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

DIAGNOSIS CODE SET CONDITIONS


This diagnosis code is set if the side air bag squib
(RH) wire(s) are short-circuited to the earth.
PROBABLE CAUSES
Damaged wiring harnesses or connectors
Short to earth in the side air bag module (RH)
(squib) harness
Malfunction of the SRS-ECU

52B-163

Q: Is diagnosis code 76 set?


YES : Go to Step 2.
NO : Replace the seat back assembly of the front

seat (RH) (Refer to GROUP 52A Front


Seat P.52A-26).
STEP 2. Resistance measurement at the
SRS-ECU connector C-131 <LHD> or C-18 <RHD>
Connector: C-131 <LHD>

DIAGNOSIS PROCEDURE
STEP 1. Check the diagnosis code by connecting
a dummy resistor. (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.

C-131 (Y)
Harness side
(front view)

Connector: D-33

52 51
54 53
62 6160 59 58 57 56 55

Harness side
connector
(front view)

7069 68 6766 65 6463

AC301747 AC

Connector: C-18 <RHD>


2 1

D-33 (R)

C-18 (Y)
AC202027AP

Harness side
(front view)

(2) Disconnect the side air bag module (RH)


connector D-33.
MB991865 (Dummy
resistor : 3 )

52 51
54 53
62 6160 59 58 57 56 55
7069 68 6766 65 6463

D-33 Harness side


connector

MB991866
(Resistor harness)
D-33 Side air bag
module (RH) connector

DANGER
Connector: D-33
Harness side
connector
(front view)

AC301039AD

(3) Connect special tool dummy resistor (MB991865)


to special tool resistor harness (MB991866).
!

AC301747 AH

(1) Disconnect SRS-ECU connector C-131 <LHD>


or C-18 <RHD>.

2 1

D-33 (R)

CAUTION

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(4) Insert special tool (MB991866) into the D-33
harness side connector by backprobing.
(5) Connect the negative battery terminal.
(6) Erase the diagnosis code memory, and check the
diagnosis code.

AC202027AP

To prevents the air bag from deploying


unintentionally, disconnect the side air bag
module (RH) connector D-33 to short the
squib circuit.
(2) Disconnect side air bag module (RH) connector
D-33.

52B-164
!

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

CAUTION

STEP 3. Check whether the diagnosis code is


reset.
51 52 B A 53 54
55 56 57 5859 60 61 62
63 64 65 66 67 68 69 70

Q: Is diagnosis code 76 set?


YES : Replace the SRS-ECU (Refer to

P.52B-206).
NO : An intermittent malfunction is suspected

C-131 <LHD>, C-18 <RHD>


Harness side connector
(rear view)
AC301576 AB

CAUTION

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(3) Resistance measurement between C-131 <LHD>
or C-18 <RHD> harness side connector terminals
57, 58 and body earth.
OK: Open circuit
Q: Is the check result normal?
YES : Go to Step 3.
NO : Repair the harness wires between

SRS-ECU connector C-131 <LHD> or C-18


<RHD> (terminal No.57 and 58) and side air
bag module (RH) connector D-33 (terminal
No.1 and 2).

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service Points
P.00-6).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-165

TROUBLESHOOTING

Code No.79: Side impact sensor (LH) (front) communication error Code No.93: Side impact sensor
(LH) (front) communication impossible
Side Impact Sensor (LH) (front) Power Supply Circuit
SIDE IMPACT
SENSOR (FRONT: LH)

ANALOG
G SENSOR

EE PROM

CPU

NOTE
LH drive
vehicles
RH drive
vehicles

CONSTANT
VOLTAGE CIRCUIT

SRS-ECU
SIDE IMPACT SENSOR
INTERFACE CIRCUIT
MICROCOMPUTER

Wire colour code


B : Black LG : Light green G : Green L : Blue W : White Y : Yellow
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet

OPERATION
The side impact sensor (front) includes an analog G
sensor and CPU, etc. The CPU monitors the analog
G sensor output signal. If the CPU judges that the
side air bags should be deployed, it sends a fire
signal to the SRS-ECU to deploy the side air bags.
Besides that, the CPU diagnoses the internal
components of the side impact sensor (front). If a
malfunction occurs, it requests the SRS-ECU to set a
diagnosis code.
DIAGNOSIS CODE SET CONDITIONS
These diagnosis codes are set if communication
between the side impact sensor (LH) (front) and the
SRS-ECU is not possible or communication is faulty.
PROBABLE CAUSES
Damaged wiring harnesses or connectors

SB : Sky blue

Malfunction of the side impact sensor (LH) (front)


Malfunction of the SRS-ECU
DIAGNOSIS PROCEDURE
STEP 1. Check the side impact sensor (LH)
(front). (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.
(2) Replace the side impact sensor (LH) (front) with
the side impact sensor (RH) (front).
(3) Connect the negative battery terminal.
(4) Erase diagnosis code memory, and check the
diagnosis code.
Q: Is diagnosis code 89 or 96 set?
YES : Replace the side impact sensor (LH) with a

new one (Refer to P.52B-220).


NO : Go to Step 2.

52B-166

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

STEP 2. Check the harness wires for open circuit


or short circuit between SRS-ECU connector
C-133 <LHD> or C-16 <RHD> (terminal No.19 and
20) and side impact sensor (LH) (front) connector
D-21 (terminal No.1 and 2).

Connector: C-25
<LHD>

Connector: C-133 <LHD>

C-133 (Y)

C-25 (B)
AC303798 AO

Harness side
(front view)

Connector: C-117
<RHD>
AC301747 AE

Connector: C-16 <RHD>

C-16 (Y)
Harness side
(front view)

C-117 (B)

AC303816 AS

Q: Is the check result normal?


YES : Go to Step 3.
NO : Repair the harness wires between
AC301747 AF

Connector: D-21

SRS-ECU connector C-133 <LHD> or C-16


<RHD> (terminal No.19 and 20) and side
impact sensor (LH) connector D-21
(terminal No.1 and 2).
STEP 3. Check whether the diagnosis code is
reset.

Harness side
(front view)

Q: Is diagnosis code 79 or 93 set?


YES : Replace the SRS-ECU (Refer to

P.52B-206).
AC300517AF

NOTE: After inspecting intermediate connector C-25


<LHD> or C-117 <RHD> inspect the wiring harness.
If the intermediate connector C-25 <LHD> or C-117
<RHD> is damaged, repair or replace it.

NO : An intermittent malfunction is suspected

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service Points
P.00-6).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-167

TROUBLESHOOTING

Code No.81: Side air bag module (squib) (LH) system (short-circuited between terminals of the squib
circuit)

Side Air Bag Module (LH) (Squib) Circuit


SRS-ECU
NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
UNCOUPLED: OFF
LH drive
vehicles
RH drive
vehicles

MICROCOMPUTER
AIR BAG DRIVE
CIRCUIT
CONNECTOR
LOCK
SWITCH

CONNECTOR
LOCK
SWITCH

SIDE AIR BAG


MODULE
(SQUIB)
(LH)

OPERATION
The SRS-ECU judges how severe a collision is
by detecting signals from the left and right side
impact sensors. If the impact is over a
predetermined level, the SRS-ECU outputs an
ignition signal. At this time, if the side air bag
safing G-sensor is on, the SRS side air bag will
inflate.
The ignition signal is input to the side air bag
module to inflate the side air bag.
DIAGNOSIS CODE SET CONDITIONS
This diagnosis code is set if one side air bag squib
(LH) wire shorted to the other. However, if no
diagnosis code resets, the SRS warning lamp will be
switched off (diagnosis code will be retained).
PROBABLE CAUSES
Improper engaged connector or defective short
spring*
Short circuit between the side air bag module
(LH) (squib) circuit terminals
Damaged connector(s)
Malfunction of the SRS-ECU

Wire colour code


B : Black LG : Light green
G : Green L : Blue
W : White Y : Yellow
SB : Sky blue BR : Brown
O : Orange GR : Gray
R : Red P : Pink V : Violet

NOTE: *: The squib circuit connectors integrate a


"short" spring (which prevents the air bag from
deploying unintentionally due to static electricity by
shorting the positive wire to the earth wire in the
squib circuit when the connectors are disconnected).
(Refer to P.52B-2). Therefore, if connector C-133
<LHD>, C-16 <RHD> or D-23 is damaged or
improperly engaged, the short spring may not be
released when the connector is connected.
DIAGNOSIS PROCEDURE
STEP 1. MUT-II/III diagnosis code
!

CAUTION

To prevent damage to MUT-II/III, always turn the


ignition switch to the "LOCK" (OFF) position
before connecting or disconnecting MUT-II/III.
(1) Turn the ignition switch to the "ON" position.
(2) Check if the diagnosis code is set.
(3) Turn the ignition switch to the "LOOK" (OFF)
position.
Q: Is diagnosis code 34 set?
YES : Go to Step 2.
NO : Go to Step 3.

52B-168

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

STEP 2. Connector lock check: SRS-ECU


connector C-133 <LHD> or C-16 <RHD> (MUT-II/III
diagnosis code)
(1) Disconnect the negative battery terminal.
Connector: C-133 <LHD>

STEP 3. Connector lock check: SRS-ECU


connector C-133 <LHD>, C-16 <RHD> and side air
bag module (LH) connector D-23 (MUT-II/III
diagnosis code)
(1) Disconnect the negative battery terminal.
Connector: C-133 <LHD>

C-133 (Y)
C-133 (Y)
Harness side
(front view)

Harness side
(front view)
AC301747 AE
AC301747 AE

Connector: C-16 <RHD>


Connector: C-16 <RHD>

C-16 (Y)
C-16 (Y)
Harness side
(front view)

Harness side
(front view)
AC301747 AF

(2) Disconnect connectors C-133 <LHD> or C-16


<RHD> and then reconnect them.
(3) Connect the negative battery terminal.
(4) Erase the diagnosis code memory, and check the
diagnosis code.
Q: Is diagnosis code 81 out put?
YES : Go to Step 3.
NO : The procedure is complete. It is assumed

that diagnosis code 81 set as connector


C-133 <LHD> or C-16 <RHD> was engaged
improperly.

AC301747 AF

Connector: D-23
Harness side
connector
(front view)
2 1

D-23 (R)
AC202027AQ

(2) Disconnect connectors C-133 <LHD>, C-16


<RHD> and D-23 and then reconnect them.
(3) Connect the negative battery terminal.
(4) Erase the diagnosis code memory, and check the
diagnosis code.
Q: Is diagnosis code 81 out put?
YES : Go to Step 4.
NO : The procedure is complete. It is assumed

that diagnosis code 81 set as connector


C-133 <LHD>, C-16 <RHD> or D-23 was
engaged improperly.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

STEP 4. Check the diagnosis code by connecting


a dummy resistor. (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.

52B-169

STEP 5. Resistance measurement at the


SRS-ECU connector C-133 <LHD> or C-16 <RHD>
Connector: C-133 <LHD>

Connector: D-23
Harness side
connector
(front view)

C-133 (Y)
Harness side
(front view)

2 1

D-23 (R)

AC301747 AE
AC202027AQ

Connector: C-16 <RHD>

(2) Disconnect the side air bag module (LH)


connector D-23.
MB991865 (Dummy
resistor : 3 )

C-16 (Y)

D-23 Harness side


connector

Harness side
(front view)
MB991866
(Resistor harness)

D-23 Side air bag


module (LH) connector

AC301039AE

(3) Connect special tool dummy resistor (MB991865)


to special tool resistor harness (MB991866).
!

AC301747 AF

(1) Disconnect SRS-ECU connector C-133 <LHD>


or C-16 <RHD>.

CAUTION

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(4) Insert special tool (MB991866) into the D-23
harness side connector by backprobing.
(5) Connect the negative battery terminal.
(6) Erase diagnosis code memory, and check the
diagnosis code.
Q: Is diagnosis code 81 set?
YES : Go to Step 5.
NO : Replace the seat back assembly of the front

seat (LH) (Refer to GROUP 52A Front


Seat P.52A-26).

DANGER
Connector: D-23
Harness side
connector
(front view)
2 1

D-23 (R)
AC202027AQ

To prevents the air bag from deploying


unintentionally, disconnect the side air bag
module (LH) connector D-23 to short the
squib circuit.
(2) Disconnect left hand side air bag module (LH)
connector D-23.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-170
!

TROUBLESHOOTING

CAUTION
C-133 <LHD>, C-16 <RHD>
Harness side connector
(front view)
Terminal
Section
A-A

Cable tie

AC301606 AB

Insert an insulator such as a cable tie to a depth


of 4mm or more, otherwise the short spring will
not be released.
(3) Insert a cable tie [3 mm wide, 0.5 mm thick]
between terminals 9, 10 and the short spring to
release the short spring.
!

P.52B-206).
(Refer to GROUP 00 How to Use
Troubleshooting/Inspection Service Points
P.00-6).

Short spring

Q: Is diagnosis code 81 set?


YES : Replace the SRS-ECU (Refer to
NO : An intermittent malfunction is suspected

4 mm or more

STEP 6. Check whether the diagnosis code is


reset.

CAUTION
C-133 <LHD>, C-16 <RHD>
Harness side connector
(rear view)
1 2 B A 3 4
5 6 7 8 9 10 11 12
13 14 15 16 17 18 19 20

AC301562 AB

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(4) Check for continuity between C-133 <LHD>, or
C-16 <RHD> harness side connector terminals 9
and 10.
OK: Open circuit
Q: Is the check result normal?
YES : . Go to Step 6.
NO : . Repair the harness wires between

SRS-ECU connector C-133 <LHD> or C-16


<RHD> (terminal No.9 and 10) and side air
bag module (LH) connector D-08 (terminal
No.1 and 2).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-171

TROUBLESHOOTING

Code No.82: Side air bag module (squib) (LH) system (open-circuited in the squib circuit)

Side Air Bag Module (LH) (Squib) Circuit


SRS-ECU
NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
UNCOUPLED: OFF
LH drive
vehicles
RH drive
vehicles

MICROCOMPUTER
AIR BAG DRIVE
CIRCUIT
CONNECTOR
LOCK
SWITCH

CONNECTOR
LOCK
SWITCH

SIDE AIR BAG


MODULE
(SQUIB)
(LH)

OPERATION
The SRS-ECU judges how severe a collision is
by detecting signals from the left and right side
impact sensors. If the impact is over a
predetermined level, the SRS-ECU outputs an
ignition signal. At this time, if the side air bag
safing G-sensor is on, the SRS side air bag will
inflate.
The ignition signal is input to the side air bag
module to inflate the side air bag.
DIAGNOSIS CODE SET CONDITIONS
This diagnosis code is set if the side air bag squib
(LH) wire(s) are open-circuited. However, if no
diagnosis code resets, the SRS warning lamp will be
switched off (diagnosis code will be retained).

Wire colour code


B : Black LG : Light green
G : Green L : Blue
W : White Y : Yellow
SB : Sky blue BR : Brown
O : Orange GR : Gray
R : Red P : Pink V : Violet

Malfunction of the SRS-ECU


DIAGNOSIS PROCEDURE
STEP 1. Check the diagnosis code by connecting
a dummy resistor. (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.
Connector: D-23
Harness side
connector
(front view)
2 1

D-23 (R)

PROBABLE CAUSES
Open circuit in the side air bag module (squib)
(LH) circuit
Improper connector contact

AC202027AQ

(2) Disconnect the side air bag module (LH)


connector D-23.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-172

TROUBLESHOOTING

(1) Disconnect SRS-ECU connector C-133 <LHD>


or C-16 <RHD>.

MB991865 (Dummy
resistor : 3 )

Connector: D-23

D-23 Harness side


connector

Harness side
connector
(front view)

MB991866
(Resistor harness)

2 1

D-23 Side air bag


module (LH) connector

AC301039AE

D-23 (R)

Connect special tool dummy resistor (MB991865) to special tool resistor harness (MB991866).

CAUTION

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(3) Insert special tool (MB991866) into the D-23
harness side connector by backprobing.
(4) Connect the negative battery terminal.
(5) Erase diagnosis code memory, and then check
the diagnosis code.
Q: Is diagnosis code 82 set?
YES : Go to Step 2.
NO : Replace the seat back assembly of the front

AC202027AQ

(2) Disconnect side air bag module (LH) connector


D-23.
!

CAUTION
D-23 Harness
C-133 <LHD>,
side connector
C-16 <RHD>
(rear view)
Harness side
connector (rear view)
1 2 B A 3 4
5 6 7 8 9 10 11 12

1 2

13 14 15 16 17 18 19 20

seat (LH) (Refer to GROUP 52A Front


Seat P.52A-26).
AC301567AB

STEP 2. Resistance measurement between the


SRS-ECU connector C-133 <LHD> or C-16 <RHD>
(terminal No.9 and 10) and the side air bag
module (LH) connector D-23 (terminal No.1 and
2)
Connector: C-133 <LHD>

C-133 (Y)
Harness side
(front view)

AC301747 AE

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(3) Resistance measurement between the following
terminals.
SRS-ECU connector C-133 <LHD> or C-16
<RHD> (terminal No.9) and the side air bag
module (LH) connector D-23 (terminal No.1)
SRS-ECU connector C-133 <LHD> or C-16
<RHD> (terminal No.10) and the side air bag
module (LH) connector D-23 (terminal No.2)
OK: Less than 2
Q: Are the check results normal?
YES : Go to Step 3.
NO : Repair the harness wires between

SRS-ECU connector C-133 <LHD> or C-16


<RHD> (terminal No.9 and 10) and side air
bag module (LH) connector D-23 (terminal
No.1 and 2).

Connector: C-16 <RHD>

C-16 (Y)
Harness side
(front view)

AC301747 AF

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-173

TROUBLESHOOTING

STEP 3. Check whether the diagnosis code is


reset.
Q: Is diagnosis code 82 set?
YES : Replace the SRS-ECU (Refer to

P.52B-206).
NO : An intermittent malfunction is suspected

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service Points
P.00-6).

Code No.85: Side air bag module (squib) (LH) system (short-circuited to the power supply)

Side Air Bag Module (LH) (Squib) Circuit


SRS-ECU
NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
UNCOUPLED: OFF
LH drive
vehicles
RH drive
vehicles

MICROCOMPUTER
AIR BAG DRIVE
CIRCUIT
CONNECTOR
LOCK
SWITCH

CONNECTOR
LOCK
SWITCH

SIDE AIR BAG


MODULE
(SQUIB)
(LH)

OPERATION
The SRS-ECU judges how severe a collision is
by detecting signals from the left and right side
impact sensors. If the impact is over a
predetermined level, the SRS-ECU outputs an
ignition signal. At this time, if the side air bag
safing G-sensor is on, the SRS side air bag will
inflate.
The ignition signal is input to the side air bag
module to inflate the side air bag.

Wire colour code


B : Black LG : Light green
G : Green L : Blue
W : White Y : Yellow
SB : Sky blue BR : Brown
O : Orange GR : Gray
R : Red P : Pink V : Violet

DIAGNOSIS CODE SET CONDITIONS


This diagnosis code is set if the side air bag squib
(LH) wire(s) are short-circuited to the power supply.
PROBABLE CAUSES
Damaged wiring harnesses or connectors
Short to the power supply in the side air bag
module (LH) (squib) harness
Malfunction of the SRS-ECU

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-174

TROUBLESHOOTING

DIAGNOSIS PROCEDURE

STEP 2. Voltage measurement at the SRS-ECU


connector C-133 <LHD> or C-16 <RHD>

STEP 1. Check the diagnosis code by connecting


a dummy resistor. (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.

Connector: C-133 <LHD>

Connector: D-23

C-133 (Y)

Harness side
connector
(front view)

Harness side
(front view)

2 1

AC301747 AE

Connector: C-16 <RHD>

D-23 (R)
AC202027AQ

(2) Disconnect the side air bag module (LH)


connector D-23.

C-16 (Y)

MB991865 (Dummy
resistor : 3 )

Harness side
(front view)

D-23 Harness side


connector
AC301747 AF

MB991866
(Resistor harness)

(1) Disconnect SRS-ECU connector C-133 <LHD>


or C-16 <RHD>.
!

D-23 Side air bag


module (LH) connector

AC301039AE

(3) Connect special tool dummy resistor (MB991865)


to special tool resistor harness (MB991866).
!

DANGER
Connector: D-23
Harness side
connector
(front view)

CAUTION

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(4) Insert special tool (MB991866) into the D-23
harness side connector by backprobing.
(5) Connect the negative battery terminal.
(6) Erase the diagnosis code memory, and check the
diagnosis code.
Q: Is diagnosis code 85 set?
YES : Go to Step 2.
NO : Replace the seat back assembly of the front

seat (LH) (Refer to GROUP 52A Front


Seat P.52A-26).

2 1

D-23 (R)
AC202027AQ

To prevents the air bag from deploying


unintentionally, disconnect the side air bag
module (LH) connector D-23 to short the
squib circuit.
(2) Disconnect left hand side air bag module (LH)
connector D-23.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

(3) Turn the ignition switch to the "ON" position.


!

CAUTION

52B-175

STEP 3. Check whether the diagnosis code is


reset.
Q: Is diagnosis code 85 set?
YES : Replace the SRS-ECU (Refer to

C-133 <LHD>, C-16 <RHD>


Harness side connector
(rear view)

P.52B-206).
NO : An intermittent malfunction is suspected

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service Points
P.00-6).

1 2 B A 3 4
5 6 7 8 9 10 11 12
13 14 15 16 17 18 19 20

AC301570 AB

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(4) Voltage measurement between C-133 <LHD> or
C-16 <RHD> harness side connector terminals 9,
10 and body earth.
OK: 0 V
Q: Is the check result normal?
YES : Go to Step 3.
NO : Repair the harness wires between

SRS-ECU connector C-133 <LHD>, or C-16


<RHD> (terminal No.9 and 10) and side air
bag module (LH) connector D-23 (terminal
No.1 and 2).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-176

TROUBLESHOOTING

Code No.86: Side air bag module (squib) (LH) system (short-circuited to the earth)

Side Air Bag Module (LH) (Squib) Circuit


SRS-ECU
NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
UNCOUPLED: OFF
LH drive
vehicles
RH drive
vehicles

MICROCOMPUTER
AIR BAG DRIVE
CIRCUIT
CONNECTOR
LOCK
SWITCH

CONNECTOR
LOCK
SWITCH

SIDE AIR BAG


MODULE
(SQUIB)
(LH)

OPERATION
The SRS-ECU judges how severe a collision is
by detecting signals from the left and right side
impact sensors. If the impact is over a
predetermined level, the SRS-ECU outputs an
ignition signal. At this time, if the side air bag
safing G-sensor is on, the SRS side air bag will
inflate.
The ignition signal is input to the side air bag
module to inflate the side air bag.
DIAGNOSIS CODE SET CONDITIONS
This diagnosis code is set if the side air bag squib
(LH) wire(s) are short-circuited to the earth.

Wire colour code


B : Black LG : Light green
G : Green L : Blue
W : White Y : Yellow
SB : Sky blue BR : Brown
O : Orange GR : Gray
R : Red P : Pink V : Violet

DIAGNOSIS PROCEDURE
STEP 1. Check the diagnosis code by connecting
a dummy resistor. (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.
Connector: D-23
Harness side
connector
(front view)
2 1

D-23 (R)

PROBABLE CAUSES
Damaged wiring harnesses or connectors
Short to earth in the left hand side air bag module
(squib) harness
Malfunction of the SRS-ECU

AC202027AQ

(2) Disconnect the side air bag module (LH)


connector D-23.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

52B-177

(1) Disconnect SRS-ECU connector C-133 <LHD>,


or C-16 <RHD>.

MB991865 (Dummy
resistor : 3 )

Connector: D-23

D-23 Harness side


connector

Harness side
connector
(front view)

MB991866
(Resistor harness)

2 1

D-23 Side air bag


module (LH) connector

AC301039AE

D-23 (R)

(3) Connect special tool dummy resistor (MB991865)


to special tool resistor harness (MB991866).
!

CAUTION

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(4) Insert special tool (MB991866) into the D-23
harness side connector by backprobing.
(5) Connect the negative battery terminal.
(6) Erase the diagnosis code memory, and check the
diagnosis code.
Q: Is diagnosis code 86 set?
YES : Go to Step 2.
NO : Replace the seat back assembly of the front

seat (LH) (Refer to GROUP 52A Front


Seat P.52A-26).
STEP 2. Resistance measurement at the
SRS-ECU connector C-133 <LHD> or C-16 <RHD>
Connector: C-133 <LHD>

C-133 (Y)
Harness side
(front view)

AC301747 AE

AC202027AQ

(2) Disconnect side air bag module (LH) connector


D-23.
!

CAUTION
1 2 B A 3 4
5 6 7 8 9 10 11 12
13 14 15 16 17 18 19 20

C-133 <LHD>, C-16 <RHD>


Harness side connector
(rear view)
AC301569 AB

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(3) Check for continuity between C-133 <LHD>, or
C-16 <RHD> harness side connector terminals 9,
10 and body earth.
OK: Open circuit
Q: Is the check result normal?
YES : Go to Step 3.
NO : Repair the harness wires between

SRS-ECU connector C-133 <LHD>, or C-16


<RHD> (terminal No.9 and 10) and side air
bag module (LH) connector D-23 (terminal
No.1 and 2).

Connector: C-16 <RHD>

STEP 3. Check whether the diagnosis code is


reset.
C-16 (Y)

Q: Is diagnosis code 86 set?


YES : Replace the SRS-ECU (Refer to

P.52B-206).

Harness side
(front view)

NO : An intermittent malfunction is suspected

AC301747 AF

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service Points
P.00-6).

52B-178

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

Code No.89: Side impact sensor (RH) (front) communication error Code No.96: Side impact sensor
(RH) (front) communication impossible

Side Impact Sensor (RH) (front) Circuit

ANALOG
G SENSOR

EE PROM

CPU
CONSTANT
VOLTAGE CIRCUIT

SIDE IMPACT
SENSOR (FRONT: RH)
NOTE
LH drive
vehicles
RH drive
vehicles

SRS-ECU
SIDE IMPACT SENSOR
INTERFACE CIRCUIT
MICROCOMPUTER

Wire colour code


B : Black LG : Light green G : Green L : Blue W : White Y : Yellow
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet

OPERATION
The side impact sensor (front) includes an analog G
sensor and CPU, etc. The CPU monitors the analog
G sensor output signal. If the CPU judges that the
side air bags should be deployed, it sends a fire
signal to the SRS-ECU to deploy the side air bags.
Besides that, the CPU diagnoses the internal
components of the side impact sensor (front). If a
malfunction occurs, it requests the SRS-ECU to set a
diagnosis code.

SB : Sky blue

DIAGNOSIS CODE SET CONDITIONS


These diagnosis codes are set if communication
between the side impact sensor (RH) (front) and the
SRS-ECU is not possible or faulty.
PROBABLE CAUSES
Damaged wiring harnesses or connectors
Malfunction of the side impact sensor (RH) (front)
Malfunction of the SRS-ECU

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

DIAGNOSIS PROCEDURE

52B-179

Connector: C-116
<LHD>

STEP 1. Check the side impact sensor (RH)


(front). (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.
(2) Replace the side impact sensor (RH) (front) with
the side impact sensor (LH) (front).
(3) Connect the negative battery terminal.
(4) Erase diagnosis code memory, and check the
diagnosis code.
Q: Is diagnosis code 79 or 93 out put?
YES : . Replace the side impact sensor (RH)

(front) with a new one (Refer to P.52B-220).

C-116 (GR)

AC303804 AR

Connector: C-26
<RHD>

NO : . Go to Step 2.

STEP 2. Check the harness wires for open circuit


or short circuit between SRS-ECU connector
C-131 <LHD> or C-18 <RHD> (terminal No.63 and
64) and side impact sensor (RH) (front)
connector D-01 (terminal No.1 and 2).
Connector: C-131 <LHD>

C-131 (Y)

AC303814 AO

NOTE: After inspecting intermediate connector


C-116 <LHD> or C-26 <RHD> inspect the wiring
harness. If the intermediate connector C-116 <LHD>
or C-26 <RHD> is damaged, repair or replace it.
Q: Is the check result normal?
YES : Go to Step 3.
NO : Repair the harness wires between

Harness side
(front view)
52 51
54 53
62 6160 59 58 57 56 55
7069 68 6766 65 6463

AC301747 AC

Connector: C-18 <RHD>

C-18 (Y)

SRS-ECU connector C-131 <LHD> or C-18


<RHD> (terminal No.63 and 64) and side
impact sensor (RH) connector D-01
(terminal No.1 and 2).
STEP 3. Check whether the diagnosis code is
reset.
Q: Is diagnosis code 89 or 96 set?
YES : Replace the SRS-ECU (Refer to

Harness side
(front view)

P.52B-206).
NO : An intermittent malfunction is suspected

52 51
54 53
62 6160 59 58 57 56 55
7069 68 6766 65 6463

C-26 (GR)

AC301747 AH

Connector: D-01

Harness side
(front view)

AC304502 AB

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service Points
P.00-6).

52B-180

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

Code No.91: Side impact sensor (LH) (front) voltage error


Side Impact Sensor (LH) (front) Power Supply Circuit
SIDE IMPACT
SENSOR (FRONT: LH)

ANALOG
G SENSOR

EE PROM

CPU

NOTE
LH drive
vehicles
RH drive
vehicles

CONSTANT
VOLTAGE CIRCUIT

SRS-ECU
SIDE IMPACT SENSOR
INTERFACE CIRCUIT
MICROCOMPUTER

Wire colour code


B : Black LG : Light green G : Green L : Blue W : White Y : Yellow
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet

OPERATION
The side impact sensor (front) includes an analog G
sensor and CPU, etc. The CPU monitors the analog
G sensor output signal. If the CPU judges that the
side air bags should be deployed, it sends a fire
signal to the SRS-ECU to deploy the side air bags.
Besides that, the CPU diagnoses the internal
components of the side impact sensor (front). If a
malfunction occurs, it requests the SRS-ECU to set a
diagnosis code.

SB : Sky blue

DIAGNOSIS CODE SET CONDITIONS


This diagnosis code will set when the power supply
voltage to the side impact sensor (LH) (front)
remains less than a predetermined value for 5
seconds. However, if the system returns to normal
condition, code number 91 will be erased
automatically and the SRS warning lamp will go out.
PROBABLE CAUSES
Damaged wiring harness or connectors
Malfunction of the side air bag module (LH)
(front)
Malfunction of the SRS-ECU

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

DIAGNOSIS PROCEDURE
STEP 1. Voltage measurement at the side impact
sensor (LH) (front) connector D-21
(1) Disconnect the negative battery terminal.
Connector: D-21

52B-181

STEP 2. Check the harness wires for open circuit


or short circuit between SRS-ECU connector
C-133 <LHD> or C-16 <RHD> (terminal No.19 and
20) and side impact sensor (LH) (front) connector
D-21 (terminal No.1 and 2).
Connector: C-133 <LHD>

C-133 (Y)

Harness side
(front view)

Harness side
(front view)

AC300517AF

(2) Disconnect side impact sensor (LH) (front)


connector D-21, and measure at the wiring
harness side.
(3) Connect the negative battery terminal.
(4) Turn the ignition switch to the "ON" position.
!

CAUTION

AC301747 AE

Connector: C-16 <RHD>

C-16 (Y)
Harness side
(front view)

D-21 Harness side


connector (rear view)

AC301747 AF

Connector: D-21

1 2

AC201627AO

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(5) Voltage measurement between D-21 harness
side connector terminal 2 and the earth.
OK: 9 V or more
Q: Is the check result normal?
YES : Replace the side impact sensor (LH) (front)

(Refer to P.52B-220).
NO : Go to Step 2.

Harness side
(front view)

AC300517AF

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-182

TROUBLESHOOTING
Q: Is the check result normal?
YES : Go to Step 3.
NO : Repair the harness wires between

Connector: C-25
<LHD>

SRS-ECU connector C-133 <LHD> or C-16


<RHD> (terminal No.19 and 20) and side
impact sensor (LH) (front) connector D-21
(terminal No.1 and 2).

C-25 (B)
AC303798 AO

STEP 3. Check whether the diagnosis code is


reset.
Q: Is diagnosis code 91 set?
YES : Replace the SRS-ECU (Refer to

Connector: C-117
<RHD>

P.52B-206).
NO : An intermittent malfunction is suspected

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service Points
P.00-6).

C-117 (B)

AC303816 AS

NOTE: After inspecting intermediate connector C-25


<LHD> or C-117 <RHD> inspect the wiring harness.
If the intermediate connector C-25 <LHD> or C-117
<RHD> is damaged, repair or replace it.

Code No.92: G-sensor of side impact sensor (LH) (front) failure Code No.95: G-sensor of side impact
sensor (RH) (front) failure
DIAGNOSIS CODE SET CONDITIONS
These diagnosis codes are set if the followings are
detected from the analog G-sensor inside the side
impact sensor (front) output.
Analog G-sensor inside the side impact sensor
(front) is not operating.
Analog G-sensor inside the side impact sensor
(front) characteristics are abnormal.
Analog G-sensor inside the side impact sensor
(front) output is abnormal.

PROBABLE CAUSE
Malfunction of side impact sensor (LH) (front) (for
diagnosis code 92) and side impact sensor (RH)
(front) (for diagnosis code 95)
DIAGNOSIS PROCEDURE
Replace side impact sensor (LH) (front) (for
diagnosis code 92) and side impact sensor (RH)
(front) (for diagnosis code 95). (Refer to P.52B-220).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-183

TROUBLESHOOTING

Code No.94: Side impact sensor (RH) (front) voltage error

Side Impact Sensor (RH) (front) Circuit

ANALOG
G SENSOR

EE PROM

CPU
CONSTANT
VOLTAGE CIRCUIT

SIDE IMPACT
SENSOR (FRONT: RH)
NOTE
LH drive
vehicles
RH drive
vehicles

SRS-ECU
SIDE IMPACT SENSOR
INTERFACE CIRCUIT
MICROCOMPUTER

Wire colour code


B : Black LG : Light green G : Green L : Blue W : White Y : Yellow
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet

OPERATION
The side impact sensor (front) includes an analog G
sensor and CPU, etc. The CPU monitors the analog
G sensor output signal. If the CPU judges that the
side air bags should be deployed, it sends a fire
signal to the SRS-ECU to deploy the side air bags.
Besides that, the CPU diagnoses the internal
components of the side impact sensor (front). If a
malfunction occurs, it requests the SRS-ECU to set a
diagnosis code.

SB : Sky blue

DIAGNOSIS CODE SET CONDITIONS


This diagnosis code is set if the power supply voltage
of the side impact sensor (RH) (front) drops below
the rated value for a continuous period of 5 seconds
or more. However, if the system returns to normal
condition, code number 94 will be erased
automatically and the SRS warning lamp will go out.
PROBABLE CAUSES
Damaged wiring harnesses or connectors
Malfunction of the side air bag module (RH)
(front)
Malfunction of the SRS-ECU

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-184

TROUBLESHOOTING

DIAGNOSIS PROCEDURE
STEP 1. Voltage measurement at the side impact
sensor (RH) (front) connector D-01
(1) Disconnect the negative battery terminal.
Connector: D-01

STEP 2. Check the harness wires for open circuit


or short circuit between SRS-ECU connector
C-131 <LHD> or C-18 <RHD> (terminal No.63 and
64) and side impact sensor (RH) (front)
connector D-01 (terminal No.1 and 2).
Connector: C-131 <LHD>

Harness side
(front view)

C-131 (Y)
Harness side
(front view)
52 51
54 53
62 6160 59 58 57 56 55
7069 68 6766 65 6463

AC304502 AB

(2) Disconnect side impact sensor (RH) (front)


connector D-01, and measure at the wiring
harness side.
(3) Connect the negative battery terminal.
(4) Turn the ignition switch to the "ON" position.
!

CAUTION

AC301747 AC

Connector: C-18 <RHD>

C-18 (Y)
Harness side
(front view)
52 51
54 53
62 6160 59 58 57 56 55

D-01 Harness side


connector (rear view)

7069 68 6766 65 6463

1 2

Connector: D-01

AC201627 AP

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(5) Voltage measurement between the D-01 harness
side connector terminal 2 and body earth.
OK: 9 V or more
Q: Is the check result normal?
YES : Replace the side impact sensor (RH) (front)

(Refer to P.52B-220).
NO : Go to Step 2.

AC301747 AH

Harness side
(front view)

AC304502 AB

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

52B-185

NOTE: After inspecting intermediate connector


C-116 <LHD> or C-26 <RHD> inspect the wiring
harness. If the intermediate connector C-116 <LHD>
or C-26 <RHD> is damaged, repair or replace it.

Connector: C-116
<LHD>

Q: Are the harness wires between SRS-ECU


connector C-131 <LHD> or C-18 <RHD> (terminal
No.63 and 64) and side impact sensor (RH) (front)
connector D-01 (terminal No.1 and 2) in good
condition?
YES : . Go to Step 3.
NO : . Repair the harness wires between

C-116 (GR)

AC303804 AR

SRS-ECU connector C-131 <LHD> or C-18


<RHD> (terminal No.63 and 64) and side
impact sensor (RH) (front) connector D-01
(terminal No.1 and 2).

Connector: C-26
<RHD>

STEP 3. Check whether the diagnosis code is


reset.

C-26 (GR)

Q: Is diagnosis code 94 set?


YES : Replace the SRS-ECU (Refer to

AC303814 AO

P.52B-206).
NO : An intermittent malfunction is suspected

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service Points
P.00-6).

CHECK CHART FOR TROUBLE


SYMPTOMS
M1524003400439

Trouble

Inspection procedure No.

Reference page

Communication with MUT-II MB991502 or


MUT-III MB991955 is not possible
(Communication with all systems is not
possible).

GROUP 13A
Troubleshooting
P.13A-223
GROUP 13B
Troubleshooting
P.13B-195

Communication with MUT-II MB991502 or


MUT-III MB991955 is not possible
(Communication is not possible with SRS).

P.52B-186

When the ignition switch is turned to the "ON"


position (engine stopped), the SRS warning
lamp does not illuminate.

Refer to diagnosis code No.43.

P.52B-113

After the ignition switch is turned to the "ON"


Refer to diagnosis code No.43.
position, the SRS warning lamp does not go off
within approximately 7 seconds.

P.52B-117

52B-186

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

SYMPTOM PROCEDURES

INSPECTION PROCEDURE 1: Communication with MUT-II MB991502 is not possible (Communication


is not possible with SRS).

SRS-ECU Power Supply Circuit


IGNITION
SWITCH (IG1)

SRS-ECU
POWER SOURCE
CIRCUIT

D.C.-D.C.
CONVERTER

BACK-UP
CAPACITOR

MICROCOMPUTER
MUT INTERFACE
CIRCUIT

DIAGNOSIS
CONNECTOR
FRONT SIDE
NOTE
LH drive
vehicles
RH drive
vehicles

Wire colour code


B : Black LG : Light green G : Green L : Blue W : White Y : Yellow
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet

OPERATION
The SRS-ECU is powered from the ignition
switch (IG1).

SB : Sky blue

The SRS-ECU power is supplied from two


circuits. Even if one circuit is shut off, the air bag
can inflate.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-187

TROUBLESHOOTING

The SRS system diagnosis can be done by


connecting MUT-II MB991502 or MUT-III
MB991955 to the diagnosis connector.
COMMENTS ON TROUBLE SYMPTOM
If communication is not possible with the SRS only,
the cause is probably an open circuit in the on-board
diagnostic output circuit of the SRS or in the power
circuit (including earth circuit).
PROBABLE CAUSES
Damaged wiring harnesses or connectors
Malfunction of the SRS-ECU
Incorrect MUT-II (MUT-II) ROM pack
DIAGNOSIS PROCEDURE
STEP 1. Check that the MUT-II/III can
communicate with the other systems.
Q: Can the MUT-II/III communicate with the other
systems?
YES : Go to Step 2.
NO : Refer to GROUP 13A Troubleshooting

P.13A-223 or GROUP 13B


Troubleshooting P.13B-195.

STEP 2. Resistance measurement between


SRS-ECU connector C-132 <LHD> or C-17 <RHD>
(terminal No.40) and diagnosis connector C-11
(terminal No.7)
Connector: C-132 <LHD>

C-132 (Y)
Harness side
(front view)
2625 24
2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38

AC301747 AD

Connector: C-17 <RHD>

C-17 (Y)
Harness side
(front view)
2625 24
2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38

AC301747 AG

Connector: C-11
<LHD>

Front side

C-11 (B)

AC303800 AB

Connector: C-11
<RHD>

Front side
C-11(B)
AC303812AB

(1) Disconnect SRS-ECU connector C-132 <LHD>


or C-17 <RHD> and diagnosis connector C-11,
and measure at the wiring harness side.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-188
!

TROUBLESHOOTING

CAUTION

!
C-132 <LHD>, C-17 <RHD>
Harness side connector
(rear view)
C-11
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16

CAUTION
C-132 <LHD>, C-17 <RHD>
Harness side connector
(rear view)
21 2223 B A 24 25 26
27 28 29 30 31 32 33 34 35 36 37

21 2223 B A 24 25 26
27 28 29 30 31 32 33 34 35 36 37

38 39 40 41 42 43 44 45 46 47 48

38 39 40 41 42 43 44 45 46 47 48

Diagnosis
connector

AC301600 AB

Do not insert a test probe into the terminal from


of the SRS-ECU connector C-132 <LHD> or C-17
<RHD> its front side directly as the connector
contact pressure may be weakened.
(2) Resistance measurement between the following
terminals.
SRS-ECU connector C-132 <LHD> or C-17
<RHD> (terminal No.40) and diagnosis
connector C-11 (terminal No.7)
OK: Less than 2
Q: Is the check results normal?
YES : Go to Step 3.
NO : Go to Step 5.

STEP 3. Resistance measurement the earth


circuit to the SRS-ECU connector C-132 <LHD>
or C-17 <RHD>

AC301601 AB

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(2) Check for continuity between terminal 40 and
body earth.
OK: Less than 2
Q: Is the check result normal?
YES : Go to Step 4.
NO : Check the harness wire for open circuit

between SRS-ECU connector C-132


<LHD> or C-17 <RHD> (terminal No.7) and
earth, and repair if necessary..
STEP 4. Voltage measurement the power supply
circuit to the SRS-ECU connector C-132 <LHD>
or C-17 <RHD>
Connector: C-132 <LHD>

Connector: C-132 <LHD>

C-132 (Y)
C-132 (Y)
Harness side
(front view)

Harness side
(front view)

2625 24
2322 21
37 3635343332 313029 2827

2625 24
2322 21
37 3635343332 313029 2827

48474645 444342 41 40 39 38

AC301747 AD

48474645 444342 41 40 39 38

AC301747 AD

Connector: C-17 <RHD>

Connector: C-17 <RHD>

C-17 (Y)

C-17 (Y)
Harness side
(front view)

Harness side
(front view)

2625 24
2322 21
37 3635343332 313029 2827

2625 24
2322 21
37 3635343332 313029 2827

48474645 444342 41 40 39 38

48474645 444342 41 40 39 38

AC301747 AG

(1) Disconnect SRS-ECU connector C-132 <LHD>


or C-17 <RHD> and measure at the wiring
harness side.

AC301747 AG

(1) Disconnect SRS-ECU connector C-132 <LHD>


or C-17 <RHD> and measure at the wiring
harness side.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-189

TROUBLESHOOTING

(2) Connect the negative battery terminal.


(3) Turn the ignition switch to the "ON" position.
!

CAUTION
C-132 <LHD>, C-17 <RHD>
Harness side connector
(rear view)

Check the harness wires between SRS-ECU


connector C-132 <LHD> or C-17 <RHD> and
diagnosis connector C-11.
Connector: C-132 <LHD>

21 2223 B A 24 25 26
27 28 29 30 31 32 33 34 35 36 37

C-132 (Y)

38 39 40 41 42 43 44 45 46 47 48

Harness side
(front view)
2625 24
2322 21
37 3635343332 313029 2827

AC301602 AB

Do not insert a test probe into the terminal from


its front side directly as the connector contact
pressure may be weakened.
(4) Voltage measurement between terminals 23, 24
and body earth.
OK: 9 V or more
Q: Is the check result normal?
YES : Go to Step 7.
NO : Go to Step 6.

48474645 444342 41 40 39 38

AC301747 AD

Connector: C-17 <RHD>

C-17 (Y)
Harness side
(front view)
2625 24
2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38

AC301747 AG

Connector: C-11
<LHD>

Front side

C-11 (B)

AC303800 AB

Connector: C-11
<RHD>

Front side
C-11(B)
AC303812AB

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-190

TROUBLESHOOTING

STEP 6. Check the connectors between SRS-ECU


connector C-132 <LHD> or C-17 <RHD> and
ignition switch connector C-201.

Connector: C-32
<LHD>

Connector: C-132 <LHD>

C-32 (B)

C-132 (Y)

1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22

AC303798 AI

Connector: C-32
<RHD>

Harness side
(front view)
2625 24
2322 21
37 3635343332 313029 2827

C-32(B)

48474645 444342 41 40 39 38

AC301747 AD

Connector: C-17 <RHD>

C-17 (Y)
AC303814AH

NOTE: Prior to the wiring harness inspection, check


junction block connector C-32, and repair if
necessary.
Q: Is the check result normal?
YES : . An intermittent malfunction is suspected

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service Points
P.00-6).
NO : . Check the harness wires for open or short
circuit between SRS-ECU connector C-132
<LHD> or C-17 <RHD> (terminal No.40)
and diagnosis connector C-11 (terminal
No.7) and repair if necessary.

Harness side
(front view)
2625 24
2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38

AC301747 AG

Connector: C-201
<LHD>

Clock spring

Harness side
connector
(front view)

AC303806 AH

Connector: C-201
<RHD>

Clock spring

Harness side
connector
(front view)

AC303820 AD

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


TROUBLESHOOTING

52B-191

YES : An intermittent malfunction is suspected

Connectors: C-210, C-212


<LHD>

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service Points
P.00-6).
NO : Check the harness wires for open or short
circuit between SRS-ECU connector C-132
<LHD> or C-17 <RHD> (terminal No.40)
and ignition switch connector C-201, and
repair if necessary.

Junction block (front view)


C-210
C-212

STEP 7. Retest the system.


Q: Does the MUT-II/III communicate normally with the
SRS system?
YES : An intermittent malfunction is suspected

Harness side
C-210

C-212

AC303809 AV

Connectors: C-210, C-212


<RHD>
Junction block (front view)
C-210

C-212

Harness side
C-212

C-210

AC303823 AT

NOTE: Prior to the wiring harness inspection, check


junction block connectors C-210 and C-212, and
repair if necessary.
Q: Is the check result normal?

(Refer to GROUP 00 How to Use


Troubleshooting/Inspection Service Points
P.00-6).
NO : Replace the SRS-ECU (Refer to
P.52B-206).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-192

SRS MAINTENANCE

SRS MAINTENANCE
M1524003900274

The SRS must be inspected by an authorized dealer


10 years after the date of vehicle registration.

SRS WARNING LAMP CHECK


<1300, 1600 (Comfort)>

SRS CONTROL UNIT (SRS-ECU)


! WARNING
The SRS may not activate if the SRS-ECU is
not installed properly, which could result in
serious injury or death to the vehicles driver
or front passenger.

SRS-ECU

SRS warning lamp

AC304147

<1600 (Sport), 2000>

AC300929 AD

1. Check the SRS-ECU case and brackets for dents,


cracks, deformation or rust.
2. Check the connector for damage, and check the
terminals for deformation or rust.
Replace the SRS-ECU if it fails the visual checks
above (Refer to P.52B-206).
SRS warning lamp

AC304030
AC304884AB

Turn the ignition key to the "ON" position. Does the


SRS warning lamp illuminate for about 7 seconds,
turn off and then remain extinguished for at least 5
seconds? If yes, SRS system is functioning properly.
If no, consult page P.52B-10.

SRS COMPONENT VISUAL CHECK


!

DANGER
Insulating tape
Battery

Battery cable
AC300580AB

Wait at least 60 seconds after disconnecting


the battery cable before doing any further
work (Refer to P.52B-4).
Turn the ignition key to the "LOCK" position,
disconnect the negative battery cable and tape the
terminal.

AIR BAG MODULES, STEERING WHEEL


AND CLOCK SPRING
! WARNING
The removed air bag module should be
stored in a clean, dry place with the pad
cover face up.

1. Remove the air bag module, steering wheel and


clock spring (Refer to P.52B-207).
2. Check the pad cover for dents, cracks or
deformation.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-193

SRS MAINTENANCE

6. Check the clock spring connectors and protective


tube for damage, and terminals for deformities.
7. Visually check the case for damage.

<Driver's side>
<Sport>
Steering
wheel

Connector

AC304700

! WARNING
If the clock springs mating mark is not
properly aligned, the steering wheel may not
be completely rotational during a turn, or the
flat cable within the clock spring may be
severed, obstructing normal operation of the
SRS and possibly leading to serious injury to
the vehicles driver or front passenger.

<Comfort>
Inflator case

Connector

Mating marks
<Front passenger's side>

AC300168 AB

Connector

Inflator case

AC006205
AC304955 AB

3. Check the connector for damage and deformed


terminals, and check the harness for binding.
4. Check the air bag inflator case for dents, cracks or
deformation.
5. Check the harness (built into the steering wheel)
and connectors for damage, and check the
terminals for deformation.

8. Align the mating marks of the clock spring and,


after turning the vehicles front wheels to
straight-ahead position, install the clock spring to
the column switch.
Mating Marks Alignment;
Turn the clock spring clockwise fully. Then turn it
back approximately 3 3/4 turns anticlockwise to
align the mating marks.
9. Install the steering column covers, steering wheel
and air bag module (Refer to P.52B-207).
10.Check the steering wheel for noise, binding or
difficult operation.
! DANGER
The SRS may not activate if any of the above
components is not installed properly, which
could result in serious injury or death to the
vehicles driver or front passenger.

11.Check the steering wheel for excessive free play.


12.Replace any visually inspected part if it fails that
inspection (Refer to P.52B-213).

Case

Protective tubes
AC300585AB

52B-194

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


SRS MAINTENANCE

FRONT SEATBACK ASSEMBLY WITH


SIDE AIR BAG MODULE

Side air bag module


deployment section

SIDE IMPACT SENSOR


! WARNING
The SRS may not activate if the impact
sensors are not installed properly, which
could result in serious injury or death to the
vehicles driver or front passenger.
<Front>
Side impact
sensor (front)

Center pillar

AC300983 AF

1. Check the side air bag module deployment


section in the seat for dents and deformation.
2. Check the harness for binds, the connector for
damage and the terminals for deformation.

AC300517

<Rear-sedan>

SEAT BELT WITH PRE-TENSIONER


1. Check the seat belt pre-tensioner for dents or
deformation.
2. Check that the seat belt pre-tensioner is installed
correctly to the vehicle body.

Quarter inner
pannel
Side impact
sensor (rear)

<Rear-wagon>

AC300534

Quarter inner
pannel
Side impact
sensor (rear)

AC300511
AC305156 AB

1. Check the centre pillar and quarter inner panel for


deformation or rust.
2. Check the side impact sensors for dents, cracks,
deformation and rust.
3. Check the connector for damage and the
terminals for deformation.
NOTE: The figures show side impact sensors (LH).
The side impact sensors (RH) is symmetrical with
the side impact sensors (LH).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


SRS MAINTENANCE

CURTAIN AIR BAG MODULE

52B-195

1. Check that the curtain air bag deployment part of


the headlining is normal.
2. Check the inflator surface for cracks, dents or
deformations.
3. Check the air bag for breakage.
4. Check the connector for damage, the terminal for
deformation and the harness for binding.

<Sedan>

AC301361

Curtain air bag module


deployment section
<Wagon>

AC301549

Curtain air bag module


deployment section
AC304987AB

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-196

SRS MAINTENANCE

INSTRUMENT PANEL WIRING HARNESS/FLOOR WIRING HARNESS/ROOF WIRING


HARNESS
<LH drive vehicles>
Clock spring connector
Air bag module connector
<passenger's side>

Air bag module


connector
<driver's side>
<Sedan>

AC301179

AC304447

SRS-ECU connector

Side impact sensor


connector (rear) (RH)
Side impact sensor
connector (front) (RH)

Curtain air bag module


connector (RH)

Seat belt pre-tensioner


connector (RH)

Side impact sensor


connector (rear) (LH)
Side impact sensor
connector (front) (LH)
Seat belt pre-tensioner
connector (LH)

Side air bag module


connector
<Wagon>

Curtain air bag module


connector (LH)

AC301155

Curtain air bag module


connector (RH)

Side impact sensor


connector (rear) (RH)

Side impact sensor


connector (front) (RH)
Seat belt pre-tensioner
connector (RH)

Curtain air bag module


connector (LH)
AC301161

Side impact sensor


connector (rear) (LH)

Side air bag module


connector

Side impact sensor


connector (front) (LH)
Seat belt pre-tensioner
connector (LH)
AC305093 AB

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-197

SRS MAINTENANCE
<RH drive vehicles>
Air bag module connector
<passenger's side>

Clock spring connector

Air bag module


connector
<driver's side>

<Sedan>

AC304414

AC301146

SRS-ECU
Side impact sensor connector
connector (rear) (RH)
Side impact sensor
connector (front) (RH)

AC301149

Curtain air bag module


connector (RH)

Seat belt pre-tensioner


connector (RH)

Curtain air bag module


connector (LH)
Side impact sensor
connector (rear) (LH)

Side air bag


module connector

Side impact sensor


connector (front) (LH)

<Wagon>
Side impact sensor
connector (rear) (RH)

AC301158

Seat belt pre-tensioner


connector (LH)
Curtain air bag module
connector (RH)

Side impact sensor


connector (front) (RH)
Seat belt pre-tensioner
connector (RH)

Curtain air bag module


connector (LH)

Side air bag


module connector

Side impact sensor


connector (rear) (LH)
Side impact sensor
connector (front) (LH)
Seat belt pre-tensioner
connector (LH)

1. Check connector for poor connection.

AC301164

AC305165 AB

2. Check harnesses for binds, connectors for


damage, and terminals for deformation. Replace
any connectors or harness that fail the visual
inspection (Refer to P.52B-2).

52B-198

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


SRS MAINTENANCE

STEERING WHEEL AND STEERING


COLUMN SHAFT ASSEMBLY
1. Check the fit of the drivers air bag module to the
steering wheel.
2. Check the steering wheel for noise, binds or
difficult operation and excessive free play.
3. Check the steering column shaft shock absorbing
mechanism (Refer to GROUP 37A On-Vehicle
Service P.37A-14).

POST-INSTALLATION INSPECTION
<1300, 1600 (Comfort)>

SRS warning lamp

AC304147

<1600 (Sport), 2000>

SRS warning lamp

AC304030
AC304884AB

Reconnect the negative battery terminal. Turn the


ignition key to the "ON" position. Does the SRS
warning lamp illuminate for about 7 seconds, turn off
and then remain extinguished for at least 5 seconds?
If yes, SRS system is functioning properly. If no,
consult page P.52B-10.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


POST-COLLISION DIAGNOSIS

52B-199

POST-COLLISION DIAGNOSIS
M1524001100443

Whether or not the air bags have deployed, check


and service the vehicle after collision as follows:

SRS-ECU MEMORY CHECK


!

CAUTION
<Using the MUT-II>
Steering shaft

MB991502
AC304777AB

<Using the MUT-III>

16-PIN
MB991911
MB991824

MB991827

AC304950AB

Refer to that the ignition switch is "LOCK" (OFF)


when connecting or disconnecting MUT-II/III.
1. Connect the MUT-II/III to the diagnosis connector
(Refer to GROUP 00 How to Use
Troubleshooting/Inspection Service Points
P.00-6).

2. Read (and write down) all displayed diagnosis


codes (Refer to P.52B-10).
NOTE: If battery power supply has been shut
down by the collision, the MUT-II/III cannot
communicate with the SRS-ECU. Check and,
repair if necessary, the instrument panel wiring
harness before the next job.
3. Use the MUT-II/III to read the data list (how long
trouble(s) have continued and how often memory
have been erased).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-200

POST-COLLISION DIAGNOSIS

Data list
No

Service Data Item

92

Number indicating how often the memory is Maximum time to be stored: 250
cleared

93

How long a problem has lasted (How long it Maximum time to be stored: 9,999 minutes
takes from the occurrence of the problem till (approximately 7 days)
the first air bag squib igniting signal)

94

How long a problem has lasted (How long it


takes from the first air bag squib igniting
signal till now).

4. Erase the diagnosis codes and after waiting 5


seconds or more read (and write down) all
displayed diagnosis codes.

REPAIR PROCEDURE
WHEN FRONT AIR BAGS DEPLOY IN A
COLLISION.
1. Replace the following parts with new ones.
SRS-ECU (Refer to P.52B-206).
Front air bag modules (Refer to P.52B-207).
Clock spring (Refer to P.52B-207).
Seat belt with pre-tensioner (Refer to P.52B-223).
Instrument panel (Refer to GROUP 52A
Instrument Panel Assembly <LH drive vehicles
P.52A-2>, <RH drive vehicles P.52A-2>).
2. Check the following parts and replace if there are
any malfunctions.
Clock spring (Refer to P.52B-207).
Steering wheel, steering column and shaft
assembly
(1) Check the wiring harness (built into the
steering wheel) and connectors for damage,
and terminals for deformation.
(2) Install the air bag module to check fit or
alignment with the steering wheel.
(3) Check the steering wheel for noise, binds or
difficult operation and excessive free play.
(4) Check the steering column shaft shock
absorbing mechanism (Refer to GROUP 37A
On-Vehicle Service P.37A-14).
3. Check the harness for binding, connectors for
damage, poor connections, and terminals for
deformation (Refer to P.52B-2).

Applicability

WHEN SIDE AIR BAGS DEPLOY IN A COLLISION.


1. Replace the following parts with new ones.
SRS-ECU (Refer to P.52B-206).
Side impact sensors (Refer to P.52B-220).
Curtain air bag modules (Refer to P.52B-214).
Front seat back assembly (Refer to GROUP 52A
Front Seat Assembly P.52A-26).
2. Check the harness for binding, connectors for
damage, poor connections, and terminals for
deformation (Refer to P.52B-2).
WHEN AIR BAGS DO NOT DEPLOY IN
LOW-SPEED COLLISION.
Check the SRS components. If visible damage such
as dents, cracks, or deformation are found on the
SRS components, replace them with new ones.
Concerning parts removed for inspection,
replacement with new parts and cautions in working,
refer to P.52B-203
SRS-ECU

SRS-ECU

AC300929 AD

1. Check the SRS-ECU case and brackets for dents,


cracks or deformation.
2. Check the connector for damage, and the
terminals for deformation.
3. Check the SRS-ECU and bracket for installation
condition.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-201

POST-COLLISION DIAGNOSIS

Air bag modules

3. Check the air bag inflator case for dents, cracks or


deformities.
4. Check the air bag modules for proper installation.

<Driver's side>
<Sport>
Steering
wheel

Front seat back assembly (Side air bag module)

Side air bag module


deployment section

Connector

AC304700

<Comfort>
Inflator case

Connector
AC300983 AF

1. Check the side air bag module deployment


section in the seat for dents and deformation.
2. Check the connectors for damage, the terminals
for deformation, and the harness for binds.
Clock spring

<Front passenger's side>

Case

Inflator case

Connector

Protective tubes

AC006205
AC300585AB
AC304955 AB

1. Check the pad cover for dents, cracks or


deformation.
2. Check the connector for damage, terminals
deformities, and the harness for binding.

1. Check the clock spring connectors and protective


tube for damage, and the terminals for
deformation.
2. Visually check the case for damage.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-202

POST-COLLISION DIAGNOSIS

Side impact sensor

Curtain air bag modules

<Front>

<Sedan>
Side impact
sensor (front)

Center pillar

AC301361
AC300517

<Rear-sedan>

Curtain air bag module


deployment section
<Wagon>

Quarter inner
pannel
Side impact
sensor (rear)
AC301549

Curtain air bag module


deployment section
<Rear-wagon>

AC300534

Quarter inner
pannel
Side impact
sensor (rear)

AC300511
AC305156 AB

1. Check the centre pillar for deformation or rust.


2. Check the side impact sensors for dents, cracks,
deformation and rust.
3. Check the connector for damage and the
terminals for deformation.
NOTE: The figures show side impact sensors
(RH). The side impact sensors (LH) is
symmetrical with the side impact sensors (RH).

AC304987AB

1. Check that the curtain air bag deployment part of


the headlining is normal.
2. Check the inflator surface for cracks, dents or
deformations.
3. Check the air bag for breakage.
4. Check the connector for damage, the terminal for
deformation and the harness for binding.
Steering wheel, steering column and shaft
assembly
1. Check the wiring harness (built into the steering
wheel) and the connectors for damage, and the
terminals for deformation.
2. Install the air bag module to check fit or alignment
with the steering wheel.
3. Check the steering wheel for noise, binding or
difficult operation and excessive free play.
4. Check the steering column shaft shock absorbing
mechanism (Refer to GROUP 37A On-Vehicle
Service P.37A-14).
Seat belt with pre-tensioner
1. Check the seat belt for damage or deformation.
2. Check the seat belt with pre-tensioner for cracks
or deformation.
3. Check that the unit is installed correctly to the
vehicle body.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


INDIVIDUAL COMPONENT SERVICE

52B-203

Harness connector (Instrument panel wiring


harness and floor wiring harness, roof wiring
harness)
Check harnesses for binding, connectors for damage
and terminals for deformation (Refer to P.52B-2).

INDIVIDUAL COMPONENT SERVICE


M1524002900345

WARNING

If heat damage may occur during paint work, remove the SRS-ECU, the air bag modules,

the clock spring, front seats, side impact sensors and the seat belt with pre-tensioner.
SRS-ECU, air bag modules, clock spring and side impact sensors: 93 C or more
Seat belt with pre-tensioner: 90C or more
If the SRS components are removed for the purpose of check, sheet metal repair, painting,
etc., they should be stored in a clean, dry place until they are reinstalled.
If the SRS components are to be removed or replaced as a result of maintenance, troubleshooting etc., follow
the service procedures that follow. (SRS-ECU; refer to P.52B-206, Front air bag modules and clock spring;
refer to P.52B-207, Side and curtain air bag modules; refer to P.52B-214, Side impact sensors; refer to
P.52B-220, Seat belt with pre-tensioner; refer to P.52B-223).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-204

WARNING/CAUTION LABELS

WARNING/CAUTION LABELS
M1524003000129

Caution labels on the SRS are attached in the vehicle as shown. Follow label instructions when servicing the
SRS. If the label(s) are dirty or damaged, replace with new one(s).
Steering wheel
<Comfort>

Driver's air bag module


<Comfort>

<Sport>

SRS-ECU

Sun visor

Passenger's (front)
air bag module

Clock spring

Glove box

Steering joint cover

Seat belt with pre-tensioner


(driver's and passenger's seat)

AC304587AC

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-205

WARNING/CAUTION LABELS
Side air bag modules
(driver's and
front passenger's seat)

Side impact sensors (front)


(left and right)

Center
pillar

AC300505

AC300984

Side impact sennsors (rear)


(left and right)

Side impact sennsor (rear)


(left and right)
<Wagon>

<Sedan>

Rear seat belt

Rear seat belt

AC300533

AC300510

Curtain air bag modules


(left and right)

Curtain air bag modules


(left and right)

<Sedan>

<Wagon>

AC300553

AC300506

Instalment panel

AC304678

AC304588 AC

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-206

SRS CONTROL UNIT (SRS-ECU)

SRS CONTROL UNIT (SRS-ECU)


REMOVAL AND INSTALLATION
M1524002100372

WARNING

Disconnect the negative battery terminal and wait for 60 seconds or more before starting

work. Furthermore, the disconnected battery terminal should be covered with tape to
insulate it.
Never attempt to disassemble or repair the SRS-ECU. If faulty, replace it.
Do not drop or subject the SRS-ECU to impact or vibration. If denting, cracking,
deformation, or rust are discovered in the SRS-ECU, replace it with a new front impact
sensor. Discard the old one.
After deployment of an air bag, replace the SRS-ECU with a new one.
Never use an ohmmeter on or near the SRS-ECU, and use only the special test equipment
described on P.52B-8.

Pre-removal Operation
Turn the ignition switch to the "LOCK" (OFF) position.
Disconnect the Negative Battery Terminal.
5.0 1.0 Nm

5.0 1.0 Nm
5.0 1.0 Nm
AC304872 AB

1.
2.
2.
>>A<< 1.

Removal steps
Front floor console (Refer to
GROUP 52A Front floor console
assembly P.52A-7.)
Rear heater duct (Refer to GROUP
55 Ventilators P.55-102.)
SRS-ECU
SRS-ECU bracket
Installation steps
SRS-ECU bracket
SRS-ECU
Rear heater duct (Refer to GROUP
55 Ventilators P.55-102.)

>>B<<

Installation steps (Continued)


Front floor console (Refer to
GROUP 52A Front floor console
assembly P.52A-7.)
Negative battery cable connection
Post-installation inspection

INSTALLATION SERVICE POINTS


>>A<< SRS-ECU INSTALLATION
! WARNING
The SRS may not activate if SRS-ECU is not
installed properly.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


DRIVERS, FRONT PASSENGERS AIR BAG MODULES AND CLOCK SPRING

>>B<< POST-INSTALLATION INSPECTION


1. Connect the negative battery cable.
2. Turn the ignition key to "ON" position.

52B-207

3. Does the SRS warning lamp illuminate for about 7


seconds, and then remain extinguished for at
least 5 seconds after turning OFF?
4. If no, refer to troubleshooting (Refer toP.52B-10).

INSPECTION

<1300, 1600 (Comfort)>

M1524002200324

! WARNING
If any problems are found, replace the
SRS-ECU.

SRS warning lamp

AC304147

Check the SRS-ECU and brackets for dents,


cracks or deformation.
Check the SRS-ECU connector for damage, and
the terminals for deformation.
NOTE: For the checks other than the items above,
refer to "Troubleshooting" (Refer to P.52B-10).

<1600 (Sport), 2000>

SRS warning lamp

AC304030
AC304884AB

DRIVERS, FRONT PASSENGERS AIR BAG MODULES AND


CLOCK SPRING
REMOVAL AND INSTALLATION
M1524014500021

WARNING

Disconnect the negative battery terminal and wait for 60 seconds or more before starting

work. Furthermore, the disconnected battery terminal should be covered with tape to
insulate it.
Never attempt to disassemble or repair the air bag modules or clock spring. If faulty,
replace it.
Do not drop the air bag modules or clock spring or allow contact with water, grease or oil.
Replace it if a dent, crack, deformation or rust is detected.
The air bag modules should be stored on a flat surface is facing upward. Do not place
anything on top of it.
Do not expose the air bag modules to temperatures over 93C.
After deployment of an air bag, replace the clock spring with a new one.
Wear gloves and safety glasses when handling air bags that have already deployed.
An undeployed air bag module should only be disposed of in accordance with the
procedures (Refer to P.52B-226).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-208

DRIVERS, FRONT PASSENGERS AIR BAG MODULES AND CLOCK SPRING

<Drivers air bag module and clock


spring>
<Comfort>

2
4

7.4 0.4 Nm
65 4 in-lb 0.69 0.15 Nm

Column switch

6 1 in-lb

5
D

5
A
A

Section B - B

Section A - A

Claw

7.4 0.4 Nm
65 4 in-lb

Claw

1
3

Section C - C

Claw

Claw
50 5 Nm
37 4 ft-lb

Section D - D

NOTE
: Claw positions
AC100437

<Sport>
0.69 0.15 Nm
6 1 in-lb

50 5 Nm
37 4 ft-lb

1
AC211864
AC304892 AB

<<A>>
<<B>>
<<C>>
<<A>>
<<B>>

Air bag module removal steps


1. Cover
2. Steering wheel and air bag module
assembly
3. Steering wheel
4. Air bag module
Clock spring removal steps
1. Cover
2. Steering wheel and air bag module
assembly

<<D>>

5.

>>A<<
4.
3.
>>C<< 2.
1.

Clock spring removal steps


Lower column cover (Refer to
GROUP 37A Steering shaft
P.37A-18.)
Clock spring
Air bag module installation steps
Pre-installation inspection
Air bag module
Steering wheel
Steering wheel and air bag module
assembly
Cover

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


DRIVERS, FRONT PASSENGERS AIR BAG MODULES AND CLOCK SPRING
Air bag module installation steps
Negative () battery cable connection
Post-installation inspection
Clock spring installation steps
>>A<< Pre-installation inspection
>>B<< 5. Clock spring

>>D<<

52B-209

Clock spring installation steps


Lower column cover (Refer to
GROUP 37A Steering shaft
P.37A-18.)
>>C<< 4. Steering wheel and air bag module
assembly
1. Cover
Negative () battery cable connection
>>D<< Post-installation inspection

<Front passengers air bag module>

AC304946AB

<<E>>

Removal steps
Instrument panel (Refer to GROUP
52A Instrument panel P.52A-2.)
1. Passengers air bag module

Installation steps
Pre-installation inspection
1. Passengers air bag module
Instrument panel (Refer to GROUP
52A Instrument panel P.52A-2.)
Negative () battery cable connection
>>D<< Post-installation inspection

>>A<<

52B-210

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


DRIVERS, FRONT PASSENGERS AIR BAG MODULES AND CLOCK SPRING

REMOVAL SERVICE POINTS

1. By sliding the A section (in the figure) of the air


bag module connector in the arrow direction,
disconnect the connector.

<<A>>COVER REMOVAL
<Comfort>

<Comfort>

MB990784

Hexagonal bit
socket

AC100440

AC100442

<Sport>
<Sport>

MB990784

AC211887

AC211888

AC304952 AB
AC304953 AB

Insert the special tool ornament remover


(MB990784) as shown in the illustration to remove
the cover.
<<B>> STEERING WHEEL AND AIR BAG
MODULE ASSEMBLY REMOVAL

Steering
wheel

2. Insert the hexagonal bit socket into the arrow


section in the figure. Completely loosen the bolt,
and then remove the steering wheel air bag
module assembly.
NOTE: Use a hexagonal bit socket or a hexagonal
wrench having an effective length of 75 mm or
more in the hexagonal section and the diameter of
8 mm or more.
<<C>> DRIVERS AIR BAG MODULE REMOVAL
!

WARNING

The air bag module must not be measured

AC304700

Air bag module


connector

with such equipment as an ohmmeter, nor


disassembled.
The removed air bag module should be
stored in a clean, dry place with the
deployment surface facing up.
<<D>> CLOCK SPRING REMOVAL
! WARNING
The removed clock spring should be stored
in a clean, dry place.

A
AC105823
AC305145AB

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


DRIVERS, FRONT PASSENGERS AIR BAG MODULES AND CLOCK SPRING

<<E>> AIR BAG MODULE REMOVAL (FRONT


PASSENGERS SIDE)
!

WARNING

52B-211

CAUTION
<Using the MUT-II>
Steering shaft

MB991502
AC304777AB

AC100443

<Using the MUT-III>

When the passengers air bag module is


removed, do not damage the engagement
of the pawls.
The removed passengers air bag module
should be stored in a clean, dry place with
facing the deployment surface facing up.
Insert the screwdriver () into the position specified
in the figure and lift the screwdriver upward to
release the pawls engaged, and then remove the
passengers air bag module.

16-PIN
MB991911
MB991824

INSTALLATION SERVICE POINTS


>>A<< PRE-INSTALLATION INSPECTION
! WARNING
Dispose of air bag modules only according
to the specified procedure (Refer to
P.52B-226).

1. When installing the new air bag modules and


clock spring, refer to INSPECTION (P.52B-213).
2. Connect the negative () battery cable.

MB991827

AC304950AB

To prevent damage to MUT-II MB991502, always


turn the ignition, switch to the LOCK (OFF)
position before connecting or disconnecting
MUT-II MB991502.
3. Connect MUT-II MB991502 to the diagnosis
connector.
4. Turn the ignition switch to the ON position.
5. Check diagnosis codes using MUT-II MB991502
to ensure entyre SRS operates properly.
Confirm that the diagnosis codes other than 21
and 24 are not set.

52B-212

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


DRIVERS, FRONT PASSENGERS AIR BAG MODULES AND CLOCK SPRING

DANGER
Wait at least 60 seconds after disconnecting
the battery cable before doing any further
work (Refer to P.52B-4).
!

! WARNING
Battery posts, terminals and related
accessories contain lead and lead
compounds. WASH HANDS AFTER
HANDLING.

6. Turn the ignition switch to the "LOCK" (OFF)


position. Disconnect the negative () battery cable
and tape the terminal to prevent accidental
connection and air bags deployment.
>>B<< CLOCK SPRING INSTALLATION
! WARNING
Ensure that the clock springs mating marks
are properly aligned. If not, the steering
wheel may not rotate completely during a
turn, or the flat cable in the clock spring
could be damaged, This would prevent
normal SRS operation and possibly cause
serious injury to the driver.

>>C<< STEERING WHEEL AND AIR BAG


MODULE ASSEMBLY INSTALLATION
!

CAUTION

When installing the steering wheel, and air bag


module ensure that the harness of the clock
spring does not become caught or tangled.
1. Before installing the steering wheel, and air bag
module turn the vehicles front wheels to the
straight-ahead position and align the mating
marks of the clock spring.
2. After securing the steering wheel, turn the
steering wheel all the way in both directions to
confirm that the steering wheel rotation is normal.
>>D<< POST-INSTALLATION INSPECTION
1. Reconnect the negative () battery cable.
2. Turn the ignition switch to ON position.
<1300, 1600 (Comfort)>

SRS warning lamp

AC304147

<1600 (Sport), 2000>

Mating marks
AC300168 AB

1. Align the mating marks of the clock spring.


<Mating Mark Alignment>
Turn the clock spring clockwise fully. Then turn it
back approximately 3 3/4 turns counterclockwise
to align the mating marks.
2. Turn the front wheels to the straight-ahead
position. Then install the clock spring to the
column switch.

SRS warning lamp

AC304030
AC304884AB

3. Does the "SRS" warning light illuminate for


approximately seven seconds, and go out?
4. If yes, the SRS system is functioning properly. If
no, refer to P.52B-9.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


DRIVERS, FRONT PASSENGERS AIR BAG MODULES AND CLOCK SPRING

INSPECTION
M1524014600028

AIR BAG MODULE CHECK


!

WARNING

If any component damage is found during

the following inspection, replace the air


bag module(s) with a new one. Dispose of
the old one according to the specified
procedure (Refer to P.52B-226).
Never attempt to measure the circuit
resistance of he air bag module (squib)
even if you are using the specified tester.
If the circuit resistance is measured with a
tester, accidental air bag module(s)
deployment will result in serious personal
injury.

52B-213

1. Check the pad cover for dents, cracks or


deformation.
2. Check the connectors for damage, the terminals
for deformation, and the harness for binds.
3. Check the air bag inflator case for dents, cracks or
deformation.
4. Install the air bag module (drivers side) to the
steering wheel and check fit and alignment with
the wheel.
5. Install the air bag module (front passengers side)
to the instrument panel and front deck
crossmember and check fit and alignment.
CLOCK SPRING CHECK
Case

C-204 Clock spring


connector
1 2 3 4 5 6

<Driver's side>
<Sport>

Protective tube
C-207 Air bag
module connector

Steering
wheel

C-206 Horn switch


AC300312AC

Connector

AC304700

<Comfort>
Inflator case

Connector

<Front passenger's side>

Inflator case

Connector
AC006205
AC304955 AB

If any malfunction is found in the following


inspections, replace the clock spring with a new one.
1. Check the connectors and protective tube for
damage, and the terminals for deformation.
2. Visually check the case for damage.
3. Check to see that there is a charge (continuity)
between the C-204 clock spring connector
terminal 1 and C-206 horn switch.

52B-214
!

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


SIDE AND CURTAIN AIR BAG MODULES

5. As shown in the Figure, connect the circuit tester


to the special tool probe in the harness set
(MB991222) and check to see that there is a
charge between the terminals.

CAUTION

C-207 Air bag


module connector
(driver's side)
Plobe
(MB991222)

Clock spring
Digital
multi-meter
C-207 Air bag
module connector
(driver's side)
AC300374 AC

Do not directly insert a probe, etc. into the


terminal from the front of the connector.
4. Insert the special tool probe in the harness set
(MB991222) from behind the C-207 air bag
module connector (drivers side).

SIDE AND CURTAIN AIR BAG MODULES


REMOVAL AND INSTALLATION
M1524014800022

WARNING

Disconnect the negative battery terminal and wait for 60 seconds or more before starting

work. Also, the disconnected battery terminal should be insulated with tape (Refer to
P.52B-4).
Never attempt to disassemble or repair the air bag modules and clock spring. If faulty, just
replace with new one(s).
Do not drop the air bag modules or allow contact with water, grease or oil. Replace if a
dent, crack, deformation or rust are present.
Store the air bag modules on a flat surface with the deployment surface facing up. Do not
place anything on top of them.
Do not store the air bag modules in a place more than 93C.
When the side and curtain air bags have been deployed, replace the front seat back
assembly and curtain air bag modules with new ones.
Put on gloves and safety glasses when handling deployed air bags.
When discarding the undeployed air bag module(s), be sure to deploy the air bag(s) in
advance as specified in the service procedure (Refer to P.52B-226).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


SIDE AND CURTAIN AIR BAG MODULES

52B-215

<Side air bag module>


Pre-removal Operation
Turn the ignition switch to the "LOCK" (OFF) position.
Disconnect the Negative Battery Terminal.

AC301340 AB

<<A>>

Side air bag module removal steps


1. Front seat assembly
Side air bag module installation
steps
>>A<< Pre-installation inspection
1. Front seat assembly

>>C<<

Side air bag module installation


steps (Continued)
Negative () battery cable connection
Post-installation inspection

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-216

SIDE AND CURTAIN AIR BAG MODULES

<Curtain air bag module>


Pre-removal Operation
Turn the ignition switch to the "LOCK" (OFF) position.
Disconnect the Negative Battery Terminal.

<Sedan>

AC300918

<Wagon>

AC300919

2
AC304918 AB

<<B>>

Curtain air bag module removal


steps
Headlining (Refer to GROUP 52A
Headlining P.52A-22.)
1. Connector
2. Curtain air bag module
3. Strap guide brcket

Curtain air bag module installation


steps
>>A<< Pre-installation inspection
3. Strap guide brcket
>>B<< 2. Curtain air bag module
1. Connector
Headlining (Refer to GROUP 52A
Headlining P.52A-22.)
Negative () battery cable connection
>>C<< Post-installation inspection

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-217

SIDE AND CURTAIN AIR BAG MODULES

REMOVAL SERVICE POINTS

<<A>> FRONT SEAT ASSEMBLY REMOVAL

WARNING
Dispose of air bag modules only according
to the specified procedure (Refer to
P.52B-226).
!

CAUTION
<Using the MUT-II>
Steering shaft

Refer to GROUP52A, Front seat assemblyP.52A-26.


<<B>>CONNECTOR REMOVAL
MB991502

Inflator connector
Flat-tip screw
driver

AC304777AB

<Using the MUT-III>

Locking button
Curtain air bag
harness connector
AC208384 AC

Use a flat-tipped screwdriver to pull out forward and


unlock the locking button of the curtain air bag
harness-side connector.

INSTALLATION SERVICE POINTS

16-PIN
MB991911
MB991824

>>A<< PRE-INSTALLATION INSPECTION


! WARNING
Dispose of air bag modules only according
to the specified procedure (Refer to
P.52B-226).

1. When installing the new air bag modules, refer to


INSPECTION (P.52B-219).
2. Connect the negative () battery cable.

MB991827

AC304950AB

To prevent damage to MUT-II MB991502, always


turn the ignition, switch to the LOCK (OFF)
position before connecting or disconnecting
MUT-II MB991502.
3. Connect MUT-II MB991502 to the diagnosis
connector.
4. Turn the ignition switch to the ON position.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-218

SIDE AND CURTAIN AIR BAG MODULES

5. Check diagnosis codes using MUT-II MB991502


to ensure entyre SRS operates properly.
Confirm that the diagnosis codes other than 71,
81, 3A and 4A are not set.

DANGER
Wait at least 60 seconds after disconnecting
the battery cable before doing any further
work. (Refer to P.52B-4.)
!

! WARNING
Battery posts, terminals and related
accessories contain lead and lead
compounds. WASH HANDS AFTER
HANDLING.

6. Turn the ignition switch to the "LOCK" (OFF)


position.
7. Disconnect the negative () battery cable and
tape the terminal to prevent accidental connection
and air bags deployment.

>>C<< POST-INSTALLATION INSPECTION


1. Reconnect the negative () battery cable.
2. Turn the ignition switch to ON position.
<1300, 1600 (Comfort)>

SRS warning lamp

AC304147

<1600 (Sport), 2000>

>>B<< CURTAIN AIR BAG MODULE


INSTALLATION
!

CAUTION

SRS warning lamp

AC304030
AC304884AB

3. Does the "SRS" warning light illuminate for


approximately seven seconds, and go out?
4. If yes, the SRS system is functioning properly. If
no, refer to P.52B-9.

Strap
Strap guide

AC208759AC

Take care not to contort the curtain air bag when


installing it.
Take care that the surrounding components
do not trap the air bag.
Take care that the front pillar trim clips or
other do not trap the strap.
Hang the strap on the strap guide.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-219

SIDE AND CURTAIN AIR BAG MODULES

INSPECTION

CURTAIN AIR BAG MODULE CHECK


M1524014900029

WARNING

FRONT SEATBACK ASSEMBLY WITH


SIDE-AIRBAG MODULE CHECK
!

<Sedan>

WARNING

Side air bag module


deployment section
AC301361

Curtain air bag module


deployment section
<Wagon>
AC300983 AF

If any improper part is found during the


following inspection, replace the front
seatback assembly with a new one.
Dispose of the old one according to the
specified procedure (Refer to P.52B-226).
Never attempt to measure the circuit
resistance of the air bag module (squib)
even if you are using the specified tester.
If the circuit resistance is measured with a
tester, accidental air bag deployment will
result in serious personal injury.
1. Check the air bag module deployment section for
dents or deformation.
2. Check connector for damage, terminals for
deformation, and harness for binds.

AC301549

Curtain air bag module


deployment section
AC304987AB

If any improper part is found during the


following inspection, replace the curtain
air bag modylu (squib) assembly with a
new one. Dispose of the old one
according to the specified procedure
(Refer to P.52B-226).
Never attempt to measure the circuit
resistance of the air bag module (squib)
even if you are using the specified tester.
If the circuit resistance is measured with a
tester, accidental air bag deployment will
result in serious personal injury.
1. Check that the curtain air bag deployment part of
the headlining is normal.
2. Check the inflator surface for cracks, dents or
deformations.
3. Check the air bag for breakage.
4. Check the connector for damage, the terminal for
deformation and the harness for binding.

52B-220

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


SIDE IMPACT SENSOR

SIDE IMPACT SENSOR


REMOVAL AND INSTALLATION
M1524004600265

WARNING

Disconnect the negative battery terminal and wait for 60 seconds or more before starting

work. Furthermore, the disconnected battery terminal should be covered with tape to
insulate it.
Never attempt to disassemble or repair the side impact sensors. If faulty, replace it.
Do not drop or subject the side impact sensors to impact or vibration. If denting, cracking,
deformation, or rust are discovered in the side impact sensors, replace it with a new front
impact sensor. Discard the old one.
After deployment of an air bag, replace the side impact sensors with a new one.
Never use an ohmmeter on or near the side impact sensors, and use only the special test
equipment described on P.52B-8.

Pre-removal Operation
Turn the ignition key to the "LOCK" (OFF) position.
Disconnect the Negative Battery Terminal.

<Rear - sedan>
5.0 1.0 Nm

<Front>

Rear seat belt


Center pillar

1
5.0 1.0 Nm

AC300615

<Rear - wagon>
5.0 1.0 Nm

Rear seat belt

1
AC101041

AC300614
AC304931AB

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-221

SIDE IMPACT SENSOR

1.

>>A<<
>>B<< 1.

>>C<<

Side impact sensor (front)


removal steps
Centre pillar trim lower (Refer to
GROUP 52A Trims P.52A-12.)
Seat belt pre-tensioner (Refer to
GROUP 52A Front seat belt
P.52A-34.)
Side impact sensor (front)
Side impact sensor (front)
installation steps
Pre-installation inspection
Side impact sensor (front)
Seat belt pre-tensioner (Refer to
GROUP 52A Front seat belt
P.52A-34.)
Centre pillar trim lower (Refer to
GROUP 52A Trims P.52A-12.)
Negative battery cable connector
Post-installation inspection

1.

>>A<<
>>B<< 1.

>>C<<

Side impact sensor (rear)


removal steps
Rear seat cushion (Refer to
GROUP 52A Rear seat
P.52A-28.)
Seat belt pre-tensioner (Refer to
GROUP 52A Front seat belt
P.52A-34.)
Side impact sensor (front)
Side impact sensor (rear)
installation steps
Pre-installation inspection
Side impact sensor (front)
Seat belt pre-tensioner (Refer to
GROUP 52A Front seat belt
P.52A-34.)
Centre pillar trim lower (Refer to
GROUP 52A Trims P.52A-12.)
Negative battery cable connector
Post-installation inspection

NOTE: The figure shows the side impact sensor


(LH).

INSTALLATION SERVICE POINTS


>>A<< PRE-INSTALLATION INSPECTION
Even new side impact sensor requires inspection
before installation (Refer to the previous item
"INSPECTION" P.52B-222).

<1300, 1600 (Comfort)>

>>B<< SIDE IMPACT SENSOR INSTALLATION


! WARNING
The side impact sensor, unless properly
installed, does not operate properly, thereby
resulting in serious injury or death of the
vehicles occupants.

SRS warning lamp

AC304147

<1600 (Sport), 2000>

>>C<< POST-INSTALLATION INSPECTION


1. Connect the negative battery cable.
2. Turn the ignition key to "ON" position.

SRS warning lamp

AC304030
AC304884AB

3. Does the SRS warning lamp illuminate for about 7


seconds, and then remain extinguished for at
least 5 seconds after turning OFF?
4. If no, refer to troubleshooting (Refer toP.52B-10).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-222

SIDE IMPACT SENSOR

INSPECTION
M1524004700228

! WARNING
If any problems, replace the sensor.
1.

<Front>
Side impact
sensor (front)

Center pillar

AC300517

<Rear-sedan>

Quarter inner
pannel
Side impact
sensor (rear)

<Rear-wagon>

AC300534

Quarter inner
pannel
Side impact
sensor (rear)

AC300511
AC305156 AB

Check the side impact sensor and bracket for dents,


cracks or deformation.
2. Check the connector for damage, and terminal for
deformation.
3. Check the centre pillar and the quarter inner
panel for deformation or corrosion.
NOTE: For the checks other than the items above,
refer to Troubleshooting (Refer to P.52B-10) .

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


SEAT BELTS WITH PRE-TENSIONER

52B-223

SEAT BELTS WITH PRE-TENSIONER


REMOVAL AND INSTALLATION
M1524004100259

WARNING

Never attempt to disassemble or repair the seat belt pre-tensioner. If faulty, replace it.
Be extremely careful when handling the seat with pre-tensioner. Do not subject it to

shocks, drop it, bring it close to strong magnets or allow contact with water, grease or oil.
Always replace it with a new part if any dents, cracks or deformation is found.
Do not place anything on top of the seat belt pre-tensioner.
Do not expose the seat belt pre-tensioner to temperatures over 90C.
After operating the seat belt pre-tensioner, replace the seat belt pre-tensioner with a new
part.
Gloves and protective goggles should be worn when handling a seat belt pre-tensioner
once it has been used.
If disposing of a seat belt with pre-tensioner which has not yet been operated, its seat belt
pre-tensioner should be operated first before disposal (Refer to P.52B-226).

Pre-removal Operation
Turn the ignition key to the "LOCK" (OFF) position.
Disconnect the Negative Battery Terminal.

44 10 Nm
1

5
6
4

44 10 Nm

AC101710 AC

Removal steps
1. Sash guide cover
2. Seat belt shoulder anchor bolt

Removal steps (Continued)


3. Seat belt lower anchor bolt

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-224

SEAT BELTS WITH PRE-TENSIONER


Installation steps (Continued)
Seat belt with pre-tensioner
Bracket
Pre-tensioner connector connection
Centre pillar trim, lower (Refer to
GROUP 52A Trims P.52A-12.)
3. Seat belt lower anchor bolt
2. Seat belt shoulder anchor bolt
1. Sash guide cover
Negative battery cable connection
>>C<< Post-installation inspection

Removal steps (Continued)


Centre pillar trim, lower (Refer to
GROUP 52A Trims P.52A-12.)
<<A>>
4. Pre-tensioner connector connection
5. Bracket
6. Seat belt with pre-tensioner
Installation steps
>>A<< Pre-installation inspection

6.
5.
>>B<< 4.

NOTE: The figure shows the seat belt with


pre-tensioner (RH).

REMOVAL SERVICE POINTS

<<A>>PRE-TENSIONER CONNECTOR
DISCONNECTION

CAUTION
<Using the MUT-II>
Steering shaft

Pre-tensioner
connector
Flat-tip screw
driver
Locking button

MB991502
AC304777AB

Harness side connector


<Using the MUT-III>
AC300147AB

1. Use a flat-tipped screwdriver to pull out forward


and unlock the locking button of the harness-side
connector.
2. Disconnect the pre-tensioner connector.

INSTALLATION SERVICE POINTS


>>A<< PRE-INSTALLATION INSPECTION

WARNING
When discarding the seat belt with
pre-tensioner, operate the pre-tensioner as
specified in the service procedure (Refer to
P.52B-226).

16-PIN

MB991911
MB991824

1. Even new seat belt with pre-tensioner require


inspection before installation.
2. Connect the negative battery cable.
MB991827

AC304950AB

To prevent damage to MUT-II MB991502, always


turn the ignition, switch to the LOCK (OFF)
position before connecting or disconnecting
MUT-II MB991502.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


SEAT BELTS WITH PRE-TENSIONER

52B-225

3. Connect MUT-II MB991502 to the diagnosis


connector.
4. Turn the ignition switch to the ON position.
5. Check diagnosis codes using MUT-II MB991502
to ensure entyre SRS operates properly.
Confirm that the diagnosis codes other than 26
and 28 are not set.
6. Turn the ignition switch to "LOCK" (OFF) position.

3. Does the SRS warning lamp illuminate for about 7


seconds, and then remain extinguished for at
least 5 seconds after turning OFF?
4. If no, refer to troubleshooting (Refer toP.52B-10).

! DANGER
Wait at least 60 seconds after the
disconnection of the battery cable before any
further job (Refer to P.52B-4).

the following inspection, replace the seat


belt with pre-tensioner with a new one.
Dispose of the old one according to the
specified procedure (Refer to P.52B-226).
Never attempt to measure the circuit
resistance of the seat belt pre-tensioner
even if you are using the specified tester.
If the circuit resistance is measured with a
tester, accidental seat belt pre-tensioner
operation will result in serious personal
injury.

7. Disconnect the negative battery cable and


insulate with tape.
>>B<< PRE-TENSIONER CONNECTOR
CONNECTION
Connect the pretensioner connector then securely
lock the locking button of the harness-side connector.
>> C<< POST-INSTALLATION INSPECTION
1. Connect the negative battery cable.
2. Turn the ignition key to "ON" position.
<1300, 1600 (Comfort)>

SRS warning lamp

AC304147

<1600 (Sport), 2000>

SRS warning lamp

AC304030
AC304884AB

INSPECTION
M1524004200245

WARNING

If any component damage is found during

1. Check the pre-tensioner deployment section for


dents and deformation.
2. Check the harness and connector for damage and
the terminals for deformation.

52B-226

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES

AIR BAG MODULE AND SEAT BELT PRE-TENSIONER


DISPOSAL PROCEDURES
M1524001200376

Before disposing of an air bag or a vehicle equipped


with an air bag, follow the procedures below to
deploy the air bag.

UNDEPLOYED AIR BAG MODULE


DISPOSAL
!

C-205 Clock spring


connector (4-pin)

WARNING

If the vehicle is to be scrapped or

otherwise disposed of, deploy the air


bags and operate the seat belt
pre-tensioner inside the vehicle. If the
vehicle will continue to be used and only
the air bag modules and seat belt
pre-tensioner are to be disposed of,
deploy the air bags and operate the seat
belt pre-tensioner outside the vehicle.
Since a large amount of smoke is
produced when the air bag is deployed
and the seat belt pre-tensioner is
operated, avoid residential areas
whenever possible.
Since there is loud noise when the air
bags are deployed and when the seat belt
pre-tensioner are operated, avoid
residential areas whenever possible. If
anyone is nearby, give warning of the
impending noise.
Suitable ear protection should be worn by
personnel performing these procedures
or by people in the immediate area.
DEPLOYMENT INSIDE THE VEHICLE (when
disposing of a vehicle) <Air bag module (drivers
side)>
1. Move the vehicle to an isolated spot.
! DANGER
Wait at least 60 seconds after the
disconnection of the battery cable before
any further job (Refer to P.52B-4).

2. Disconnect the negative and positive battery


cables from the battery terminals, and then
remove the battery from the vehicle.
3. Remove the column cover lower (Refer to
GROUP 37A Steering shaft P.37A-18).

C-205 Harness side


connector
(4-pin, yellow)

AC300379 AD

4. Remove the connection between the C-205 clock


spring connector (4-pin) and the harness side
connector (4-pin, yellow).
NOTE: Once disconnected from the instrument
panel wiring harness, both electrodes of the clock
spring connector short automatically. This
prevents the drivers air bag from accidental
deployment caused by static, etc.
Deployment wires
Connector

6m or longer
AC300381AB

5. Obtain two suitable wires, which are 6 meters or


longer, as deployment wires. Then connect the
wires at one end to short.
6. Touch the vehicles body with bare hands to
discharge static in you.
C-205 Clock spring
connector (4-pin)

C-205 Harness side


connector
(4-pin, yellow)
Deployment wire
Connection

Insulator tape
AC300384 AC

7. Cut with a pliers, etc. the instrument panel wiring


harness shown in the figure of the instructions,
while the C-205 clock spring connector is
disconnected.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES

NOTE: The disconnection location should be


sufficiently away from the C-205 harness side
connector with consideration to the expansion
harness connection location upon disconnections.
8. Connect the deployment wires on the two
instrument panel wiring harnesses disconnected,
cover the connection areas with insulation tape
and then pull out the deployment wires outside the
vehicle.
9. Connect the C-205 harness side connector
connected with an expansion harness to the
C-205 clock spring connector.
!

WARNING
Cover

Deployment wire
6m or longer

AC300388AB

If the glass is scratched, air bag deployment


could cause it to crack and fly out of the
vehicle, so always put a cover over the
vehicle.
10.To suppress the operation sound as much as
possible completely close all door windows, close
the doors and put the cover on the vehicle.

52B-227

WARNING

Before deploying the air bag in this

manner, first check to be sure that there is


no one in or near the vehicle. Wear safety
glasses.
The inflator will be quite hot immediately
following the deployment, so wait at least
30 minutes to allow it to cool before
attempting to handle it. Although not
poisonous, do not inhale gas from the air
bag deployment. See Deployed Air Bag
Module and Operated Seat Belt
Pre-tensioner Disposal (Refer to
P.52B-241) for post-deployment handling
instructions.
If the air bag module fails to deploy, do
not go near the module. Contact your
distributor.
11.At a location as far away from the vehicle as
possible, disconnect the two connected wires
from each other, and connect them to the two
terminals of the battery (which has been removed
from the vehicle) to deploy the air bag.
12.After deployment, dispose of the air bag module
according to the Deployed Air Bag Module and
Operated Seat Belt Pre-tensioner Disposal
(Refer to P.52B-241).
DEPLOYMENT INSIDE THE VEHICLE (when
disposing of a vehicle) <Air bag module (front
passengers side)>
1. Move the vehicle to an isolated spot.
! DANGER
Wait at least 60 seconds after the
disconnection of the battery cable before any
further job (Refer to P.52B-4).

2. Disconnect the negative and positive battery


cables from the battery terminals, and then
remove the battery from the vehicle.
3. Remove the glove box (Refer to GROUP 52A
Instrument Panel P.52A-2).
Glove box striker

C-108 Air bag module


connector (2-pin, red)

AC100985AK

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-228

AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES

4. Remove the connection between the C-108 air


bag module (front passengers side) connector
(2-pin, red) and the harness side connector
(2-pin, red).
NOTE: Once disconnected from the instrument
panel wiring harness, both electrodes of the
passengers air bag module short automatically.
This prevents the passengers air bag from
accidental deployment caused by static, etc.

WARNING
Cover

Deployment wire
6m or longer

Connection
Deployment wires
6 m Long or more

MB686560
Insulator tape

AC300419AB

5. Connect deployment wires longer than 6 m to


each SRS air bag adapter harness (MB686560)
and insulate the connections with plastic tape.
Also, connect the deployment wires in the other
ends to short, thereby preventing the passengers
air bag from accidental deployment caused by
static etc.

MB686560

C-108 Air bag module


connector (2-pin, red)
Deployment wires
AC300420AC

6. Connect the C-108 air bag module (front


passengers side) connector (2-pin, red) to special
tool SRS air bag adapter harness (MB686560)
and move the deployment wires out of the vehicle.

AC300388AB

If the glass is scratched, air bag deployment


could cause it to crack and fly out of the
vehicle, so always put a cover over the
vehicle.
7. To suppress the operation sound as much as
possible completely close all door windows, close
the doors and put the cover on the vehicle.
!

WARNING

Before deploying the air bag in this

manner, first check to be sure that there is


no one in or near the vehicle. Wear safety
glasses.
The inflator will be quite hot immediately
following the deployment, so wait at least
30 minutes to allow it to cool before
attempting to handle it. Although not
poisonous, do not inhale gas from the air
bag deployment. See Deployed Air Bag
Module and Operated Seat Belt
Pre-tensioner Disposal (Refer to
P.52B-241) for post-deployment handling
instructions.
If the air bag module fails to deploy, do
not go near the module. Contact your
distributor.
8. At a location as far away from the vehicle as
possible, disconnect the two connected wires
from each other, and connect them to the two
terminals of the battery (which has been removed
from the vehicle) to deploy the air bag.
9. After deployment, dispose of the air bag module
according to the Deployed Air Bag Module and
Operated Seat Belt Pre-tensioner Disposal (Refer
to P.52B-241).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES

DEPLOYMENT INSIDE THE VEHICLE (when


disposing of a vehicle) <Side air bag module>
1. Move the vehicle to an isolated spot.
! WARNING
Wait at least 60 seconds after disconnecting
the battery cables before doing any further
work (Refer to P.52B-4).

52B-229

4. Connect deployment wires longer than 6 m to


each SRS air bag adapter harness (MB686560)
and insulate the connections with plastic tape.
Also, connect the deployment wires in the other
ends to short, thereby preventing the passengers
air bag from accidental deployment caused by
static etc.

2. Disconnect the negative and positive battery


cables from the battery terminals, and then
remove the battery from the vehicle.
!

MB686560

WARNING
D-23 or D-33 Harness
side connector
(2-pin, red)

Deployment wires

D-23 or D-33
Side air bag module
connector (2-pin, red)
AC300444 AC

D-23 or D-33
Side air bag
connector
(2-pin, red)
AC305185AB

The side air bag modules for both the


drivers side and passengers side should be
deployed.
3. Remove the connection between the D-23 or D-33
side air bag module connector (2-pin, red) and the
harness side connector (2-pin, red).
NOTE: Once disconnected from the side air bag
wiring harness, both electrode of the side air bag
module connector short automatically. This
prevents the side air bag from accidental
deployment caused by static etc.

Connection
Deployment wires
MB686560

6 m Long or more

Insulator tape
AC300419AB

5. Connect the D-23 or D-33 side air bag module


connector (2-pin, red) to SRS air bag adapter
harness (MB686560) and move the deployment
wire out of the vehicle.
!

WARNING
Cover

Deployment wire
6m or longer

AC300388AB

If the glass is scratched, air bag deployment


could cause it to crack and fly out of the
vehicle, so always put a cover over the
vehicle.
6. To suppress the operation sound as much as
possible completely close all door windows, close
the doors and put the vehicle.

52B-230
!

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES

WARNING

D-36 or D-37
Curtain air bag
module connector
(2-pin)

Before deploying the air bag in this

manner, first check to be sure that there is


no one in or near the vehicle. Wear safety
glasses.
The inflator will be quite hot immediately
following the deployment, so wait at least
30 minutes to allow it to cool before
attempting to handle it. Although not
poisonous, do not inhale gas from the air
bag deployment. See Deployed Air Bag
Module and Operated Seat Belt
Pre-tensioner Disposal (Refer to
P.52B-241) for post-deployment handling
instructions.
If the air bag module fails to deploy, do
not go near the module. Contact your
distributor.
7. At a location as far away from the vehicle as
possible, disconnect the two connected wires
from each other, and connect them to the two
terminals of the battery (which has been removed
from the vehicle) to deploy the air bag.
8. After deployment, dispose of the front seatback
assembly (air bag module) according to the
Deployed Air Bag Module and Operated Seat Belt
Pre-tensioner Disposal (Refer to P.52B-241).
DEPLOYMENT INSIDE THE VEHICLE (when
disposing of a vehicle) <Curtain air bag module>
1. Move the vehicle to an isolated spot.

WARNING
Wait at least 60 seconds after disconnecting
the battery cables before doing any further
work (Refer to P.52B-4).
!

2. Disconnect the negative and positive battery


cables from the battery terminals, and then
remove the battery from the vehicle.
! WARNING
The curtain air bag modules for both the
right side and left side should be deployed.

Flat-tip screw
driver
Locking button
D-36 or D-37
Harness side
connector
(2-pin, black)
AC208384 AF

4. Execute the following steps to disconnect the


connection between D-36 or D-37 curtain air bag
module connector (2-pin) and harness side
connector (2-pin, black).
NOTE: Once disconnected from the roof wiring
harness, both electrode of the curtain air bag
module connector short automatically. This
prevents the curtain air bag module from
accidental deployment caused by static etc.
(1) Use a flat-tipped screwdriver to pull out
forward and unlock the locking button of the
harness-side connector (2-pin, black).
(2) Disconnect the D-36 or D-37 harness side
connector.
Connection
Deployment wires
MB991885
6 m Long or more

Insulator tape
AC300447AB

5. Connect deployment wires longer than 6 m to


each special tool SRS air bag adapter harness
(MB991885) and insulate the connections with
plastic tape. Also, connect the deployment wires
in the other ends to short, thereby preventing the
passengers air bag from accidental deployment
caused by static etc.

3. Remove the headlining (Refer to GROUP 52A


Headlining P.52A-22).

MB991885
Deployment
wires
D-36 or D-37
Curtain air bag
module 2-pin
connector
AC301520 AC

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES

6. Connect the D-29 or D-43 seat belt pre-tensioner


2-pin connector (red) to special tool SRS air bag
adapter harness (MB991885) and move the
deployment harness out of the vehicle.
!

WARNING
Cover

Deployment wire
6m or longer

AC300388AB

If the glass is scratched, air bag deployment


could cause it to crack and fly out of the
vehicle, so always put a cover over the
vehicle.
7. To suppress the operation sound as much as
possible completely close all door windows, close
the doors and put the vehicle.

52B-231

WARNING

Before deploying the air bag in this

manner, first check to be sure that there is


no one in or near the vehicle. Wear safety
glasses.
The inflator will be quite hot immediately
following the deployment, so wait at least
30 minutes to allow it to cool before
attempting to handle it. Although not
poisonous, do not inhale gas from the air
bag deployment. See Deployed Air Bag
Module and Operated Seat Belt
Pre-tensioner Disposal (Refer to
P.52B-241) for post-deployment handling
instructions.
If the air bag module fails to deploy, do
not go near the module. Contact your
distributor.
8. At a location as far away from the vehicle as
possible, disconnect the two connected wires
from each other, and connect them to the two
terminals of the battery (which has been removed
from the vehicle) to deploy the air bag.
9. After deployment, dispose of the front seatback
assembly (air bag module) according to the
Deployed Air Bag Module and Operated Seat Belt
Pre-tensioner Disposal (Refer to P.52B-241).
DEPLOYMENT INSIDE THE VEHICLE (when
disposing of a vehicle) <Seat belt pre-tensioner>
1. Move the vehicle to an isolated spot.
! DANGER
Wait at least 60 seconds after disconnecting
the battery cables before doing any further
work (Refer to P.52B-4).

2. Disconnect the negative and positive battery


cables from the battery terminals, and then
remove the battery from the vehicle.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-232

AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES

3. Remove the centre pillar lower trim (Refer to


GROUP 52A Trim P.52A-12).
D-22 or D-35
Seat belt
pre-tensioner
connector (2-pin)

Flat-tip screw
driver

5. Connect deployment wires longer than 6 m to


each special tool SRS air bag adapter harness
(MB991885) and insulate the connections with
plastic tape. Also, connect the deployment wires
in the other ends to short, thereby preventing the
passengers air bag from accidental deployment
caused by static etc.

Locking button
D-22 or D-36
Harness side
connector
(2-pin, black)

MB991885

AC300446AC

4. Execute the following steps to disconnect the


connection between D-22 or D-35 seat belt
pre-tensioner connector (2-pin) and harness side
connector (2-pin, black).
NOTE: Once disconnected from the seat belt
pre-tensioner wiring harness, both electrode of
the side air bag module connector short
automatically. This prevents the seat belt
pre-tensioner from accidental deployment caused
by static etc.
(1) Use a flat-tipped screwdriver to pull out
forward and unlock the locking button of the
harness-side connector (2-pin, black).
(2) Disconnect the D-22 or D-35 harness side
connector.
Connection

D-22 or D-35
Seat belt
pre-tensioner
2-pin connector

Deployment
wires
AC300448AC

6. Connect the D-22 or D-35 seat belt pre-tensioner


2-pin connector (red) to special tool SRS air bag
adapter harness (MB991885) and move the
deployment harness out of the vehicle.
!

WARNING
Cover

Deployment wire
6m or longer

Deployment wires
MB991885
6 m Long or more

Insulator tape
AC300447AB

AC300388AB

If the glass is scratched, seat belt


pre-tensioner operation could cause it to
crack and fly out of the vehicle, so always
put a cover over the vehicle.
7. To suppress the operation sound as much as
possible completely close all door windows, close
the doors and put the cover on the vehicle.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES

WARNING

Before operating the seat belt

pre-tensioner in this manner, first check


to be sure that there is no one in or near
the vehicle. Wear safety glasses.
The inflator will be quite hot immediately
following the operation, so wait at least 30
minutes to allow it to cool before
attempting to handle it. Although no
poisonous, do not inhale gas from the
seat belt pre-tensioner operation. See
Deployed Air Bag and Operated Seat Belt
pre-tensioner Disposal (Refer to
P.52B-241) for post-operation handling
instructions.
If the seat belt pre-tensioner fails to
operate, do not go near the seat belt
pre-tensioner. Contact your distributor.
8. At a location as far away from the vehicle as
possible, disconnect the two connected wires
from each the, and connect them to the two
terminals of the battery (which has been removed
from the vehicle) to operating the seat belt
pre-tensioner.
9. After operation, dispose of the seat belt
pre-tensioner according to the Deployed Air Bag
Module operated seat belt pre-tensioner Disposal
(Refer to P.52B-241).

! WARNING
Once disconnected, both electrodes of the
drivers air bag module connector short
automatically to prevent accidental
deployment caused by static etc. Still, in
consideration of the accidental deployment,
store the air bag module on flat place with
deployment surface facing up. Also, do not
put anything on it.

2. Remove the air bag module from the vehicle


(Refer to P.52B-207).
Deployment wires
Shorted

6 m or longer
AC300458 AB

3. Obtain two suitable wires, which are 6 meters or


longer, as deployment wires. Then connect the
wires at one end to short.
4. Touch the vehicles body with bare hands to
discharge static in you.
Driver's air bag
module

Deployment
wires

DEPLOYMENT OUTSIDE THE VEHICLE <Air bag


module (drivers side)>
!

52B-233

WARNING

This should be carried out in a wide, flat

area at least 6 m away from obstacles and


other people.
Do not deploy outside if wind is high.
Even in a soft wind, ignite to windward of
the air bag modules.
! DANGER
Wait at least 60 seconds after disconnecting
the battery cables before doing any further
work (Refer to P.52B-4).

1. Disconnect the negative and positive battery


cables from the battery terminals, and then
remove the battery from the vehicle.

Connection

Insulation tape
AC100451 AD

5. Using pliers, cut the drivers air bag module


connector from the harnesses. Connect the
deployment wires to each harness that has been
cut and insulate the connections with plastic tape.
<Comfort>

52B-234

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES

Steering wheeel-driver's
air bag module
assembly

Deployment
harness

10.Route the deployment harness connected to


driver's air bag module beneath old tyres with
wheels. Then, secure the steering wheel-driver's
air bag module assembly with the deployment
surface facing up. <Sport>
Tyre without wheels

Insulation tape
Short-circuited area

AC211892 AD

6. Release the secured connector of the steering


wheel-drivers air bag module assembly to cut off
the connector from the harness with a nipper and
etc. Connect deployment harnesses to each of
two separated harnesses and cover the area with
insulation tape. <Sport>
Driver's air bag module

Air bad module inside

Deployment wires
AC300478 AB

11.Place three old tyres without wheels on the tyre


secured with the drivers air bag module.
!

WARNING

Before deployment, check carefully to be

sure that no one is nearby.


The inflator will be quite hot immediately

Deployment wires
AC300477AB

7. Install a nut to the bolt behind the drivers air bag


module and tie thick wire there for securing.
<Comfort>
8. Route the deployment wires connected to the
drivers air bag module beneath an old tyre and
wheel assembly. Then, using the wire tied to the
bolt, secure the drivers air bag module to the tyre
and wheel assembly with the deployment surface
facing up. <Comfort>

following the deployment, so wait at least


30 minutes to allow it to cool before
attempting to handle it. Although not
poisonous, do not inhale gas from air bag
deployment. See Deployed Air Bag
Module and Operated Seat Belt
Pre-tensioner Disposal (Refer to
P.52B-241) for post-deployment handling
instructions.
If the air bag fails to deploy, do not go
near the module. Contact your distributor.

Steering wheel-driver's air bag


module assembly

Deployment
harness

Deployment
wires

AC211893 AC

9. Use a rope to tie the steering wheel-driver's air


bag module assembly to secure old tyres with
wheels. <Sport>

Vehicle battery

AC300493AB

12.At a location as far away from the air bag module


as possible, and from a shielded position,
disconnect the two connected wires from each
other, and connect them, to the two terminals of
the battery (which has been removed from the
vehicle) to deploy the air bag.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES

13.Discard the deployed air bag module as specified


in Deployed Air Bag Module and Operated Seat
Belt Pre-tensioner Disposal (Refer to P.52B-241).
DEPLOYMENT OUTSIDE THE VEHICLE <Air bag
module (front passengers side)>
!

WARNING

3. Connect deployment wires longer than 6 m to


each SRS air bag adapter harness (MB686560)
and insulate the connections with plastic tape.
Also, connect the deployment wires in the other
ends to short, thereby preventing the passengers
air bag from accidental deployment caused by
static etc.

This should be carried out in a wide, flat

Front passenger's air bag module

area at least 6 m away from obstacles and


other people.
Do not deploy outside if wind is high.
Even in a soft wind, ignite to windward of
the air bag modules.
! DANGER
Wait at least 60 seconds after disconnecting
the battery cables before doing any further
work (Refer to P.52B-4).

1. Disconnect the negative and positive battery


cables from the battery terminals, and then
remove the battery from the vehicle.
! WARNING
Once disconnected, both electrodes of the
front passengers air bag module connector
short automatically to prevent accidental
deployment caused by static etc. Still, in
consideration of the accidental deployment,
store the air bag module on flat place with
deployment surface facing up. Also, do not
put anything on it.

2. Remove the air bag module from the vehicle


(Refer to P.52B-207).

52B-235

Deployment wires
AC300520 AB

4. Connect the deployment wires to SRS air bag


adapter harness (MB686560), pass it beneath the
tyre and wheel assembly, and connect it to the air
bag module.
!

CAUTION

The adapter harness below the wheel should


be loose. If it is too tight, the reaction when
the air bag deploys could damage the adapter
harness.
During deployment, the connector of SRS air
bag adapter harness (MB686560) must not be
between the tyres.
5. Pass the thick wire through the air bag module
mounting hole, and then secure the air bag
module to an old tyre with a wheel in it so that the
pad on the module is facing upwards.

Connection

Tyres without wheels

Deployment wires
MB686560

6 m Long or more

Insulator tape
AC300419AB

Deployment wires
AC300521AB

6. Place three old tyres without wheels on top of the


tyre secured to the air bag module, and secure all
tyres together with ropes (four locations).

52B-236
!

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES

WARNING

Before deployment, check carefully to be

sure that no one is nearby.


The inflator will be quite hot immediately
following the deployment, so wait at least
30 minutes to allow it to cool before
attempting to handle it. Although not
poisonous, do not inhale gas from air bag
deployment. See Deployed Air Bag
Module and Operated Seat Belt
Pre-tensioner Disposal (Refer to
P.52B-241) for post-deployment handling
instructions.
If the air bag fails to deploy, do not go
near the module. Contact your distributor.

! WARNING
Once disconnected, both electrodes of the
side air bag module connector short
automatically to prevent accidental
deployment caused by static etc. Still, in
consideration of the accidental deployment,
store the air bag module on flat place with
deployment surface facing up. Also, do not
put anything on it.

2. Remove the front seat back assembly with side


air bag module from the vehicle (Refer to
P.52B-214).
3. After reassembling the front seatback assembly
incorporated in the side air bag, remove the side
air bag module from the front seatback frame.
Connection
Deployment wires
6 m Long or more

MB686560

Deployment
wires

Insulator tape

Vehicle battery

7. At a location as far away from the air bag module


as possible, and from a shielded position,
disconnect the two connected wires from each
other, and connect them, to the two terminals of
the battery (which has been removed from the
vehicle) to deploy the air bag.
8. Discard the deployed air bag module as specified
in Deployed Air Bag Module and Operated Seat
Belt Pre-tensioner Disposal (Refer to P.52B-241).
DEPLOYMENT OUTSIDE VEHICLE <Side air bag
module>
!

AC300419AB

AC300493AB

WARNING

4. Connect deployment wires longer than 6 m to


each SRS air bag adapter harness (MB686560)
and insulate the connections with plastic tape.
Also, connect the deployment wires in the other
ends to short, thereby preventing the passengers
air bag from accidental deployment caused by
static etc.
Side air bag module
Deployment
wires

This should be carried out in a wide, flat

area at least 6 m away from obstacles and


other people.
Do not deploy outside if wind is high.
Even in a soft wind, ignite to windward of
the air bag modules.
! DANGER
Wait at least 60 seconds after disconnecting
the battery cables before doing any further
work (Refer to P.52B-4).

1. Disconnect the negative and positive battery


cables from the battery terminals, and then
remove the battery from the vehicle.

AC300990AD

5. Pass the SRS air bag adapter harness


(MB686560) connected with deployment wires
beneath an old tyre and wheel assembly, and
connect it to the side air bag module connector.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES

CAUTION

The adapter harness below the wheel should


be loose. If it is too tight, the reaction when
the air bag deploys could damage the adapter
harness.
During deployment, the connector of SRS air
bag adapter harness (MB686560) must not be
between the tyres.
6. Connect the thick wire to the side air bag module
installation bolt with a used nut, and place the side
air bag module on an old tyre and wheel assembly
so that its deployment side is facing upward.

52B-237

8. At a location as far away from the air bag module


as possible, and from a shielded position,
disconnect the two connected wires from each
other, and connect them to the two terminals of
the battery (which has been removed from the
vehicle) to deploy the air bag.
9. Discard the deployed air bag module as specified
in Deployed Air Bag Module and Operated Seat
Belt Pre-tensioner Disposal (Refer to P.52B-241).
DEPLOYMENT OUTSIDE VEHICLE <Curtain air
bag module>
!

WARNING

This should be carried out in a wide, flat


Tyres without wheels

Deployment wires
AC300521AB

7. Place three old tyres without wheels on top of the


tyre secured to the air bag module, and secure all
tyres together with ropes (four locations).
!

WARNING

Before deployment, check carefully to be

sure that no one is nearby.


The inflator will be quite hot immediately
following the deployment, so wait at least
30 minutes to allow it to cool before
attempting to handle it. Although not
poisonous, do not inhale gas from air bag
deployment. See Deployed Air Bag
Module and Operated Seat Belt
Pre-tensioner Disposal (Refer to
P.52B-241) for post-deployment handling
instructions.
If the air bag fails to deploy, do not go
near the module. Contact your distributor.

Deployment wires
AC300522 AB

area at least 6 m away from obstacles and


other people.
Do not deploy outside if wind is high.
Even in a soft wind, ignite to windward of
the air bag modules.
! DANGER
Wait at least 60 seconds after disconnecting
the battery cables before doing any further
work (Refer to P.52B-4).

1. Disconnect the negative and positive battery


cables from the battery terminals, and then
remove the battery from the vehicle.
! WARNING
Once disconnected, both electrodes of the
curtain air bag module connector short
automatically to prevent accidental
deployment caused by static etc. Still, in
consideration of the accidental deployment,
store the air bag module on flat place with
deployment surface facing up. Also, do not
put anything on it.

2. Remove the headlining (Refer to GROUP 52A


Headlining P.52A-22).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-238

AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES


D-36 or D-37
Curtain air bag
module connector
(2-pin)

Flat-tip screw
driver
Locking button
D-36 or D-37
Harness side
connector
(2-pin, black)

6. Connect deployment wires longer than 6 m to


each special tool SRS air bag adapter harness
(MB991885) and insulate the connections with
plastic tape. Also, connect the deployment wires
in the other ends to short, thereby preventing the
passengers air bag from accidental deployment
caused by static etc.
Old tyre
without wheel

AC208384 AF

3. Use a flat-tipped screwdriver to unlock the locking


button of the harness-side connector (2-pin,
black) by with drawing it toward you in two stages.
4. Disconnect the D-36 or D-37 harness side
connector.

MB991885
Infrator

Wire
Infrator

AC208387AC

7. Feed a thick wire through the bracket of the


inflator, and connect it to an old tyre with a wheel.
8. Connect the SRS air bag adapter harness
(MB991885) to the inflator connector.

Air bag

Tyres without wheels


AC208386AC

5. Cut the inflator and the air bag with a cutter.


Connection
Deployment wires

Deployment wires
AC300521AB

MB991885
6 m Long or more

Insulator tape
AC300447AB

9. Place three old tyres without wheels on top of the


tyre secured to the air bag module, and secure all
tyres together with ropes (four locations).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES

WARNING

Before deployment, check carefully to be

sure that no one is nearby.


The inflator will be quite hot immediately
following the deployment, so wait at least
30 minutes to allow it to cool before
attempting to handle it. Although not
poisonous, do not inhale gas from air bag
deployment. See Deployed Air Bag
Module and Operated Seat Belt
Pre-tensioner Disposal (Refer to
P.52B-241) for post-deployment handling
instructions.
If the air bag fails to deploy, do not go
near the module. Contact your distributor.

52B-239

! WARNING
Store the operated seat belt pre-tensioner
the correct way up with its operation surface
upper most on a flat surface. Do not place
anything on top of them.

2. Remove the seat belt pre-tensioner from the


vehicle (Refer to P.52B-223).
D-22 or D-35
Seat belt
pre-tensioner
connector (2-pin)

Flat-tip screw
driver
Locking button
D-22 or D-36
Harness side
connector
(2-pin, black)

AC300446AC

3. Use a flat-tipped screwdriver to unlock the locking


button of the harness-side connector (2-pin,
black) by with drawing it toward you in two stages.
4. Disconnect the D-22 or D-35 harness side
connector.
Connection

Deployment wires
AC300522 AB

10.At a location as far away from the air bag module


as possible, and from a shielded position,
disconnect the two connected wires from each
other, and connect them to the two terminals of
the battery (which has been removed from the
vehicle) to deploy the air bag.
11.Discard the deployed inflator as specified in
Deployed Air Bag Module and Operated Seat Belt
Pre-tensioner Disposal (Refer to P.52B-241).
DEPLOYMENT OUTSIDE THE VEHICLE <Seat
belt pre-tensioner>
!

WARNING

This should be carried out in a wide, flat

area at least 6 m away from obstacles and


other people.
Do not deploy outside if wind is high.
Even in a soft wind, ignite to windward of
the air bag modules.
! DANGER
Wait at least 60 seconds after disconnecting
the battery cables before doing any further
work (Refer to P.52B-4).

1. Disconnect the negative and positive battery


cables from the battery terminals, and then
remove the battery from the vehicle.

Deployment wires
MB991885
6 m Long or more

Insulator tape
AC300447AB

5. Connect deployment wires longer than 6 m to


each special tool SRS air bag adapter harness
(MB991885) and insulate the connections with
plastic tape. Also, connect the deployment wires
in the other ends to short, thereby preventing the
passengers air bag from accidental deployment
caused by static etc.
6. Connect the special tool SRS air bag adapter
harness (MB991885), which the deployment wires
is attached to, to the seat belt pre-tensioner
connector.
!

CAUTION

The adapter harness below the wheel should be


loose. If it is too tight, the reaction when the seat
belt pre-tensioner operates could damage the
adapter harness.
7. Pass the thick wires through the hole on the seat
belt pre-tensioner bracket and secure them to the
front (raised part) of the wheel on two place.

52B-240

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES
!

WARNING

Tyres
without
wheels

<Seat belt pre-tensioner>

Seat belt
Deployment
wires

AC300552AB

8. Pull the seat belt out the outside of the tyre, and
then place one tyre without a wheel inside on top
of the existing tyre.

Deployment wires
Vehicle battery
AC300555 AB

Before operation, check carefully to be sure


that no one is nearby.
The inflator will be quite hot immediately
following the operation, so wait at least 30
minutes to allow it to cool before
attempting to handle it. Although not
poisonous, do not inhale gas from seat
belt pre-tensioner operation. See
Deployed Air Bag Module and Operated
Seat Belt pre-tensioner Disposal (Refer to
P.52B-241) for post-operation handling
instructions.
If the seat belt pre-tensioner fails to
operate, do not go near the seat belt
pre-tensioner. Contact your distributor.
9. At a location as far away from the air bag module
as possible, and from a shielded position,
disconnect the two connected wires from each
other, and connect them to the two terminals of
the battery (which has been removed from the
vehicle) to operated seat belt pre-tensioner.
10.Discard the operated seat belt pre-tensioner as
specified in Deployed Air Bag Module and Seat
Belt pre-tensioner Disposal (Refer to P.52B-241).

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES

DEPLOYED AIR BAG MODULE AND


OPERATED SEAT BELT PRE-TENSIONER
DISPOSAL
After deployment and operation, the air bag module
and seat belt pre-tensioner should be disposed of in
the same manner as any other scrap parts, adhering
to local laws and/or legislation. Observe the following
precautions during air bag or seat belt pre-tensioner
disposal:
1. The inflator will be quite hot immediately following
deployment, so wait at least 30 minutes to allow it
cool before attempting to handle it.
2. Do not put water or oil on the air bag after
deployment or on the seat belt pre-tensioner after
operation.

52B-241

! WARNING
If after following these precautions, any
material does get into the eyes or on the
skin, immediately rinse the affected area with
a large amount of clean water. If any irritation
develops, seek medical attention.

3. There may be material on the deployed air bag


module or the operated seat belt pre-tensioner,
that could irritate the eye and/or skin. Wear gloves
and safety glasses when handling a deployed air
bag module or the operated seat belt
pre-tensioner.

Strong plastic bag


Air bag module

AC300562 AB

4. Tightly seal the air bag module and seat belt


pre-tensioner in a strong plastic bag for disposal.
5. Be sure to always wash your hands after
completing this operation.

127(6

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