GR00004600 51 PDF

51-1
GROUP 51
EXTERIOR
CONTENTS
FRONT BUMPER ASSEMBLY .
51-3
GENERAL INFORMATION . . . . . . .
51-18
ADHESIVE. . . . . . . . . . . . . . . . . . . . . . .
51-3
51-3
SERVICE SPECIFICATION . . . . . . .
51-18
REMOVAL AND INSTALLATION . . . . .

DISASSEMBLY AND REASSEMBLY . .
51-4
TROUBLESHOOTING . . . . . . . . . . . .
51-18
ON-VEHICLE SERVICE . . . . . . . . . .
51-19
WINDSHIELD WIPER AND

WASHER . . . . . . . . . . . . . . . . . . . . . . . .
51-20
REAR BUMPER ASSEMBLY . .
51-6
51-6
DISASSEMBLY AND REASSEMBLY . .
51-7
REMOVAL AND INSTALLATION. . . . . .
51-20
MOULDINGS . . . . . . . . . . . . . . . . .
51-9
INSPECTION . . . . . . . . . . . . . . . . . . . . .
51-22
SPECIAL TOOL . . . . . . . . . . . . . . . . .
51-9
REAR WIPER AND WASHER . .
51-24
MOULDINGS . . . . . . . . . . . . . . . . . . . .
51-9
GENERAL INFORMATION . . . . . . .
51-24
51-25
51-25
ON-VEHICLE SERVICE . . . . . . . . . .
51-25
REAR WIPER AND WASHER . . . .
51-26
SIDE AIR DAM . . . . . . . . . . . . . . . .
51-9
51-11
ADHESIVE. . . . . . . . . . . . . . . . . . . . . . .
51-11
51-12
GARNISHES . . . . . . . . . . . . . . . . . .
REAR SPOILER . . . . . . . . . . . . . .
TAILGATE SPOILER . . . . . . . . . .
ROOF RAIL . . . . . . . . . . . . . . . . . . .
WINDSHIELD WIPER AND

WASHER . . . . . . . . . . . . . . . . . . . . .
51-14
51-26
51-14
INSPECTION . . . . . . . . . . . . . . . . . . . . .
51-27
51-15
HEADLAMP WASHER . . . . . . . . .
51-29
51-29
HEADLAMP WASHER . . . . . . . . . . .
51-29
51-15
51-16
51-16
51-29
INSPECTION . . . . . . . . . . . . . . . . . . . . .
51-30
MARK . . . . . . . . . . . . . . . . . . . . . . . .
51-31
51-31
51-17
51-17
51-18
Continued on next page
51-2
DOOR MIRROR. . . . . . . . . . . . . . . . .
51-33
TROUBLESHOOTING . . . . . . . . . . .
51-33
GENERAL INFORMATION . . . . . . . .
51-33
DOOR MIRROR . . . . . . . . . . . . . . . . . .
51-41
51-33
SPECIAL TOOL . . . . . . . . . . . . . . . . . .
51-33
51-41
INSPECTION . . . . . . . . . . . . . . . . . . . . .
51-42
EXTERIOR
51-3
FRONT BUMPER ASSEMBLY

ADHESIVE
M1511000500426
Item
Specification
Front-three-diamond mark
Adhesive tape: Double-sided tape

20 mm width and 0.8 mm thickness
REMOVAL AND INSTALLATION

M1511001400444
Section A A
Section B B
Section C C
2
3
3
Claw
Clip
5
4
2
A A
A A A
A
A A
1
3
B
AC304651 AB
Removal steps
1. Splash shield mounting clip
2. Radiator grill assembly
3. Front bumper assembly
Removal steps (Continued)

Fog lamp connector connection
4. Front bumper beam assembly
5. Front bumper fixing clip
EXTERIOR
51-4
DISASSEMBLY AND REASSEMBLY

M1511001600460
Adhesive tape: double-sided tape [ 20 mm

width and 0.8 mm thickness ]
5
3
4
5
8
9
AC304652 AB
Removal steps
1. Front three-diamond mark
2. Under duct
3. Air intake bezel <Vehicle without fog
lamp>
4. Fog lamp bezel <Vehicle with fog
lamp>
<<A>> >>A<< 5. Front bumper rivet
6. Front bumper side plate
7. Front bumper centre cover
8. Licence plate garnish
9. Front bumper face
DISASSEMBLY SERVICE POINT

<<A>> FRONT BUMPER SIDE PLATE ASSEMBLY
REMOVAL
Drill
Bumper face
Rivet
AC100411AB
Use a drill (4.0 mm) to make a hole in the rivet to

break it, and then remove the rivet.
EXTERIOR
REASSEMBLY SERVICE POINT

>>A<< FRONT BUMPER SIDE PLATE ASSEMBLY
Rivet tool
Front bumper
face
Front bumper
side plate
Front bumper face

Section A
1
Rivet
2
Rivet tool
3
Flange
4
Rivet
AC305178 AB
51-5
Use the rivet tool shown in the illustration to attach

the rivet by the following procedure.
1. Insert the rivet into the base material front bumper
side plate assembly.
2. Place the recommended tool over section A of the
rivet.
3. While pushing the flange surface of the rivet with
the recommended tool, press the handle of the
tool.
4. The thin part of section A of the rivet will break
and the rivet will then be attached.
EXTERIOR
51-6
REAR BUMPER ASSEMBLY

M1511001900397
Pre-removal and Post-installation Operation

Rear Combination Light Removal and Installation.
<Sedan> (Refer to GROUP 54A, Rear Combination Lamp
P.54A-81.)
Rear End Trim Removal and Installation. (Refer to
GROUP 52A, Trims P.52A-12.)
Rear Splash Shield Removal and Installation.
AC300413
<Sedan>
B
A
Rear bumper assembly
B
Section A A
Section B B
Clip
Clip
Rear bumper
assembly
AC305045 AB
EXTERIOR
51-7
AC300199
<Wagon>
B
A
B
A
Section A A
Section B B
Section C C
Clip
Clip
Rear bumper
assembly
Clip
Rear bumper
assembly
Rear bumper
assembly
AC305046
DISASSEMBLY AND REASSEMBLY

M1511002100349
AC300414
<Sedan>
2
4
N
6
5
8
AC304191 AB
EXTERIOR
51-8
<Wagon>
AC300200
4
N
1
7
6
5
8
AC304193 AB
ASSEMBLY SERVICE POINT
Disassembly steps
<<A>> >>A<< 1. Rivets

2.
3.
4.
5.
6.
7.
8.
Rear bumper side plate assembly

Rear bumper centre reinforcement
Rear fog lamp bracket
Rear fog lamp assembly
Rear fog lamp bezel
Extension
Rear bumper face
>>A<< RIVET INSTALLATION

Recommended tool
Rear bumper
face
DISASSEMBLY SERVICE POINT

<<A>> RIVET REMOVAL
Rear bumper
side plate
Y0412AU
Rear bumper face

Section A
Drill
1
Rivet
Bumper face
Rivet
2
Recommended
tool
3
Flange
AC100411AB
Use a drill (4.0 mm) to make a hole in the rivet to

break it, and then remove the rivet.
4
Rivet
18E0192
AC005876 AB
Use the rivet tool shown in the illustration to attach

the rivet by the following procedure.
1. Insert the rivet into the rear bumper face and rear
bumper side plate.
2. Insert A of the rivet into the rivet tool.
3. Pressing the flange surface of the rivet, move the
handle of the rivet tool.
EXTERIOR
51-9
MOULDINGS
4. The thinnest point of A is cut and the rivet is held

in position.
MOULDINGS
SPECIAL TOOL
M1511000601136
Tool
Number
Name
Application
MB990449
Window moulding remover Removal of drip moulding
MB990449
MOULDINGS
M1511004700154
Section A A
Section B B
Section C C
Section D D
1
6, 7
Y0622AU
2, 3, 4
W0740AU
Y0623AU
Y0624AU
Section E E
1
<Sedan>
N5
Y0729AU
D
E
N4
8N
D
N9
N3
B
B
7N
A
A
N6
AC304339 AB
EXTERIOR
51-10
MOULDINGS
<Vehicle without roof rail>
<Wagon>
C
1
<Vehicle with roof rail>
C
N4
N9
C
N3
N
7N
9N
N3
N6
7N
A
A
N6
AC304340 AB
<<A>> >>C<<
>>B<<
>>B<<
>>B<<
>>B<<
>>A<<
>>A<<
>>A<<
Removal
Front deck garnishes (Refer to
P.51-20.)
Roof drip moulding removal steps
1. Roof drip moulding
2. Front drip moulding clip A
3. Front drip moulding clip B
4. Front drip moulding clip C
5. Rear drip moulding clip
6. Drip moulding clip A
7. Drip moulding clip B
8. Drip moulding clip C
9. Roof drip moulding clip
REMOVAL SERVICE POINT

<<A>> ROOF DRIP MOULDING REMOVAL
!
CAUTION
If the moulding has become warped, it should not

be reused.
MB990449
AC304375 AB
Use special tool window moulding remover

(MB990449) to lever out the moulding.
EXTERIOR
51-11
SIDE AIR DAM
INSTALLATION SERVICE POINTS

>>A<< DRIP MOULDING CLIP C/DRIP MOULDING
CLIP B/DRIP MOULDING CLIP A INSTALLATION
1. The drip moulding clips A, B and C differ
according to where they are used, so check the
identification colour before installation.
Applicable location
Identification colour
Drip moulding clip A
Yellow
Drip moulding clip B
Blue
Drip moulding clip C
Milky white
2. After installing the clip to the front pillar outer in

alignment with its section A, cut from section B.
>>B<< REAR DRIP MOULDING CLIP/FRONT
DRIP MOULDING CLIP C/FRONT DRIP
MOULDING CLIP B/FRONT DRIP MOULDING
CLIP A INSTALLATION
The front drip moulding clips A, B, C and rear drip
moulding clip differ according to where they are
used, so check the identification colour before
installation.
Applicable location
Identification colour
Front drip moulding clip A Orange

Front drip moulding clip B Purple
Front pillar outer
Front drip moulding clip C Blue

Rear drip moulding clip
Gray
Section B
Section A
>>C<< ROOF DRIP MOULDING INSTALLATION

Install the clips to the roof drip moulding before
installing the moulding to the vehicle body.
AC304374 AB
SIDE AIR DAM

ADHESIVE
M1511000500437
Item
Specification
Side air dam
Adhesive tape: Double-sided tape

4 mm width and 1.2 mm thickness
EXTERIOR
51-12
SIDE AIR DAM

M1511005500119
A
Section A A
Clip
A
Clip
1
1
Adhesive tape position
1
Adhesive tape:
Double-sided tape [ 4 mm width and 1.2 mm thickness ]
AC303877 AB
REMOVAL
<<A>> >>A<< 1. Side air dam
REMOVAL SERVICE POINTS

<<A>> SIDE AIR DAM REMOVAL
Gently lift and remove the side air dam. If there is
any double-sided tape remaining on the side air dam,
remove according to the following instructions.
<Remove both-side tape remaining on the body
surface>
Double-sided tape
Protection tape
AC304143 AB
1. Attach protection tape all the way along the edges

of the double-sided tape which is still adhering to
the body.
EXTERIOR
51-13
SIDE AIR DAM
1. Scrape off the double-sided tape on the side air

dam with a resin spatula as possible.
2. Wipe the side sill garnish surface and clean it with
a rag moistened with isopropyl alcohol.
3. Remove only a small portion of the residual
adhesive.
4. Adhere the double-sided tape as specified on the
side air dam.
Double-sided tape
AC304144 AB
2. Scrape off the double-sided tape with a resin

spatula as possible.
3. Peel off the protection tape.
4. Wipe the body surface and clean it with a rag
moistened with isopropyl alcohol.
<Remove double-sided tape remaining on side
air dam and adhere double-sided tape (when
re-using side air dam)>
INSTALLATION SERVICE POINT

>>A<< SIDE AIR DAM INSTALLATION.
Backing paper
Adhesive tape
AC304146 AB
AC304145
1. Tear off the double-sided tape backing paper.

NOTE: If you attach the adhesive tape to the edge
of the backing paper, it will be easy to tear off.
2. Install the side air dam.
NOTE: If the double-sided tape is difficult to affix
in cold temperature, etc., warm the bonding
surfaces of the body and side air dam to about 40
60C before affixing the tape.
3. Firmly press in the side air dam.
EXTERIOR
51-14
GARNISHES
GARNISHES
M1511004100107
Section A A
Delta outer
garnish
Clip
A
Delta outer garnish
AC303863 AB
<Sedan>
Section A A
Trunk lid panel
Licence plate
garnish
Clip
Licence plate garnish
AC303860 AB
EXTERIOR
51-15
REAR SPOILER
REAR SPOILER
M1511006100136
3
2
2
1
AC303713 AB
<<A>>
1.
2.
3.
4.
Removal steps
Trunk lid bumper (Refer to GROUP
42, Trunk lid P.42-44.)
Cap
Gasket
Rear spoiler
High-mounted stop lamp
CAUTION
Ensure that the string is tightly tied.

String
Connector

<<A>> HIGH-MOUNTED STOP LAMP REMOVAL
Use the following steps to easily route high-mounted
stop lamp harness in the event of installation:
AC303708 AB
1. Tie string on high-mounted stop lamp harness (at

connector side).
2. Carefully pull out high-mounted stop lamp.
EXTERIOR
51-16
TAILGATE SPOILER
TAILGATE SPOILER
M1511019900068
5.2 1.0 Nm
AC303721 AB
Tailgate spoiler removal steps

Tailgate trim upper (Refer to GROUP
52A, Tailgate trim P.52A-20.)
High-mounted stoplight connector
connection
Tailgate spoiler removal steps

Rear washer hose connection
1. Tailgate spoiler assembly
2. High-mounted stoplight assembly
3. Tailgate spoiler
EXTERIOR
51-17
ROOF RAIL
ROOF RAIL
M1511016600187
B
A
B
D
A
D
AC303725 AB
Section A A
Section B B
Claw
Section C C
1
Claw
Claw
4
Section D D
Claw
Claw
Section E E
Claw
Section F F
Claw
3
Claw
Claw
Claw
Claw
4
AC303828 AB
Removal steps
1. Front roof rail cover
2. Centre roof rail cover

3. Rear roof rail cover
4. Roof rail
EXTERIOR
51-18
WINDSHIELD WIPER AND WASHER

GENERAL INFORMATION
M1511000100514

OPERATION
Windshield Low-speed (and High-speed) Wiper
Operation
If the windshield low-speed wiper switch is turned
to the ON position with the ignition switch at the
"ACC" or "ON" position, the column switch sends
a low-speed wiper ON and high-speed wiper OFF
signals to the front-ECU. This turns the wiper
signal on and the wiper speed control relay off
(low-speed), causing the wipers to operate at
low-speed.
If the windshield high-speed wiper switch is
turned to the ON position, the column switch
sends a low-speed wiper OFF and high-speed
wiper ON signals to the front-ECU. This turns
both the wiper signal and the wiper speed control
relay on (high-speed), causing the wipers to
operate at high-speed.
NOTE: The windshield wiper speed is switchable
with the built-in wiper speed control relay.
High-speed operations take place when the wiper
speed control relay is set to "ON" and low-speed
operations take place when the wiper speed control
relay is set to "OFF".
Windshield Intermittent Wiper Operation
The ETACS-ECU calculates the wiper operation
interval according to the voltage signal sent from the
column switch. Then the ETACS-ECU sends a signal
to the front-ECU. The front-ECU determines the
wiper operation interval and turns on the wiper relay
signal relay. This causes the wiper auto stop relay to
turn on. Then the wiper auto stop relay will turn off
after the wipers reach the park position. This causes
the wiper signal relay and then the wipers to turn off.
If the wiper signal relay remains off for the wiper
operation interval, the relay turns on again, causing
the wipers to operate in intermittent mode.
Windshield Mist Wiper Operation

If the windshield mist wiper switch is turned to the
ON position with the ignition switch at the "ACC"
or "ON" position, the mist wiper high-speed
operation signal is sent to the front-ECU. This
signal turns on the wiper speed control relay,
causing the wipers to work at high-speed while
the mist switch is on.
While the windshield mist wiper switch remains
turned on when the intermittent mode is still
working, the wipers work as the mist wiper.
However, the wipers return to the intermittent
mode again when the switch is changed back to
"INT" position.
To prevent the windshield mist wiper from
operating when the windshield wiper switch is
turned OFF, the windshield mist wiper does not
work for 0.5 second after the windshield
intermittent wiper switch, the windshield
low-speed wiper switch and the windshield
high-speed wiper switch are turned OFF.
Windshield Washer Operation
If the windshield washer switch is turned to ON
position with the ignition switch at "ACC" or "ON"
position, the windshield washer ON signal is sent
to the front-ECU. After 0.3 second, the windshield
wiper signal turns on. After the windshield washer
switch signal turns off, the windshield wiper signal
turns off in three seconds.
If the windshield washer switch is turned on while
the windshield wiper is at intermittent mode,
when the windshield washer switch is turned OFF
within 0.2 second, the wiper works only once to
perform mist operation by the windshield washer
switch. When the ON condition of the windshield
washer switch continues more than 0.2 second,
the wiper performs the same movement as
normal condition from the time when 0.2 second
has elapsed and then returns to the intermittent
motion.
SERVICE SPECIFICATION
M1511000300325
Item
Standard value
Windshield wiper blade park position mm
34 5
TROUBLESHOOTING
M1511000700323
The windshield wiper and washer are controlled by

the Smart Wiring System (SWS). For
troubleshooting, refer to GROUP 54B,
Troubleshooting P.54B-14 or GROUP 54C,

Troubleshooting P.54C-4.
EXTERIOR
NOTE: Even when the ETACS-ECU has failed, the

windshield wiper can work at low speed as fail-safe
mode. (Normally, the windshield wiper operates
when the ignition switch is at the "ACC" position. But,
if it enters the fail-safe mode, the wiper can operate
only when the ignition switch is at the "ON" position.)
ON-VEHICLE SERVICE
M1511000800461
WINDSHIELD INTERMITTENT WIPER

INSPECTION
1. If the windshield intermittent wiper interval
adjusting knob is operated, the wiper interval
should change.
51-19
2. Holding the windshield intermittent wiper interval

adjusting knob, input the simulated vehicle speed
with MUT-II MB991502 and check that the wiper
interval changes as the vehicle speed changes.
3. If not, carry out the troubleshooting (Refer to
GROUP 54B, Troubleshooting P.54B-14 or
GROUP 54C, Troubleshooting P.54C-4).
EXTERIOR
51-20

M1511007600219
Section A A
View A
6, 7
B
A
A
Clip A
Y0597AU
Y0616AU
Note
: Clip A poitions
: Clip B poitions
Section B B
6, 7
2
5
Clip B
Y0599AU
4
A
4
27 3 Nm
6
8
8.9 1.9 Nm
7.4 1.4 Nm
9
11
10
14
11
13
11 2 Nm
11 2 Nm
12
AC304408 AB
EXTERIOR
51-21

Wiper blade assembly removal steps
>>B<< 1. Wiper blade assembly
>>A<< 2. Wiper blade
Windshield wiper motor and link
assembly removal steps
3. Cover
4. Wiper arm
5. Hood weather strip
6. Front deck garnish (passengers side)
7. Front deck garnish (drivers side)
<<A>>
8. Windshield wiper motor assembly
9. Link assembly
Washer hose removal steps
Front splash shield (Refer to GROUP
42, Splash shield P.42-6)
10. Rear washer hose <Wagon>
11. Front washer hose
Windshield washer nozzle removal
steps
Connection of front washer hose
11. Washer nozzle
Washer tank and washer motor
removal steps
Side undercover (RH)
Front splash shield (Refer to GROUP
42, Splash shield P.42-6)
Connection of front washer hose and
rear washer hose
12. Washer tank assembly
13. Front washer motor
14. Rear washer motor <Wagon>
NOTE: For removal and installation of the wiper and

washer switch, refer to GROUP 54A, Column switch
P.54A-89.
1. Remove the windshield wiper motor assembly

mounting bolt.
!
CAUTION
Be careful not to damage the windshield glass

when the windshield wiper motor assembly is
removed.
2. Use the fiat-tipped screwdriver to disengage the
link between the windshield wiper motor assembly
and the link assembly to remove the windshield
wiper motor assembly.

>>A<< WIPER BLADE INSTALLATION
Backing
Section A A
Wiper blade
Wiper
blade
Backing
A
A
Backing
AC101090AD
CAUTION
The drivers side wiper blade is not warped.

When installing the passengers wiper blade, check
that the backing inside the wiper blade is warped
toward the wiper arm.
>>B<< WIPER BLADE ASSEMBLY
INSTALLATION

<<A>> WINDSHIELD WIPER MOTOR ASSEMBLY
REMOVAL
Windshield wiper
motor assembly
Front deck garnish terminal

AC000427AD
Link assembly
connection
Flat-tipped screwdriver
AC304411 AB
Install the wiper blade at the specified position

(standard value).
Standard value: (A) 34 5 mm
EXTERIOR
51-22
INSPECTION
M1511007700313
FRONT WIPER MOTOR CHECK
1 2 3
4 5
Wiper Motor at Stop Position Operation

1. Connect the battery to the windshield wiper motor
to rotate the motor in a low speed as shown in the
illustration (A) and disconnect the battery during
rotation to stop the motor.
2. Connect between the terminals and the battery as
shown in the illustration (B) and confirm whether
the motor stops at the automatic stop position
after rotating in a low speed.
FRONT WASHER MOTOR CHECK
Check operation
1
2
1 2 3
4 5
1 2 3
4 5
Low speed
High speed
Stop position check
1 2 3
4 5
(A) Low speed
AC005891
1 2 3
4 5
(B) Automatical stop
AC305201 AB
Inspect the windshield wiper motor by removing the

harness connector with the motor attached to the
vehicle.
Wiper Motor at Low-Speed and High-Speed
Operation
Connect the battery to the windshield wiper motor to
inspect the operation of motor rotation in low or high
speed.
1. Remove the washer tank assembly with the

washer hose attached. Then fill the washer tank
with water.
2. Check to see that the water is vigorously spray is
when connecting the positive battery terminal to
terminal number 2 and terminal number 1 to the
negative battery terminal.
EXTERIOR
51-23
WINDSHIELD WASHER FLUID EJECTION

CHECK
Move the nozzle to adjust the position so that the
spray is in area shown in the area shown in the
illustration.
UNITS: mm
120
115
100
25
25
140
25
25
<Right>
65
55
60
60
50
50
25 305
25
300
300
<Left>
70
55
25
25
305
Ceramic line terminal

Windshield washer
nozzle perpendicular
Windshield washer
600
Windshield washer nozzle

AC304420 AB
WINDSHIELD WIPER AND WINDSHIELD

WASHER SWITCH CHECK
Check continuity between the switch terminals.
Switch position
Tester
connection
Specified
condition
OFF
6 11, 6 10, Open circuit

6 9, 6 8, 6
7
EXTERIOR
51-24
REAR WIPER AND WASHER
Switch position
Tester
connection
Specified
condition
Windshield mist
wiper switch
6 11
Less than 2
ohms
Windshield
intermittent wiper
switch
6 10
Windshield
low-speed wiper
switch
69
Windshield
high-speed wiper
switch
68
Windshield
washer switch
67
WINDSHIELD INTERMITTENT WIPER

VOLUME CHECK
Check that the resistance varies between 0 and 1

kiloohm when the windshield intermittent volume is
turned from FAST to SLOW by after measuring
resistance between connector terminals 3 and 6 at
the column switch.

GENERAL INFORMATION
M1511000100525
REAR WIPER AND WASHER OPERATION

Rear Wiper Operation
If the rear wiper and washer switch is turned to
"INT" position with the ignition switch at "ACC" or
"ON" position, the ETACS-ECU turns ON the rear
wiper drive signal for three seconds
(approximately two cycles), then 7.4 seconds
later the intermittent motion operates every eight
seconds. If the selector lever is moved to the "R"
position when the rear wiper and washer switch is
turned to the "INT" position and the ignition
switch is at the "ACC" or "ON" position, the
inhibitor switch "R" turns ON. One second later,

the ETACS-ECU turns ON the rear wiper drive
signal for three seconds (approximately two
cycles). Then, 7.4 seconds later, the intermittent
motion of eight seconds cycle is restored.
Rear Washer Operation
If the rear wiper and washer switch is turned to
the ON (washer) position with the ignition switch
at the "ACC" or "ON" position, the rear washer
ON signal is sent to the ETACS-ECU, causing the
rear wiper signal to turn on after 0.3 second. After
the rear washer switch signal turns off, the rear
wiper signal turns off in three seconds. If the rear
washer switch is turned to the ON position while
the rear wiper is in intermittent mode, the rear
washer works for that period when the washer
switch remains on. Then the rear wipers return to
the intermittent mode.
EXTERIOR
51-25
M1511000300336
Item
Standard value
Rear wiper blade park position mm
42 5
TROUBLESHOOTING
ON-VEHICLE SERVICE
M1511000700334
The rear wiper and washer are controlled by the

Smart Wiring System (SWS). For troubleshooting,
refer to GROUP 54B, Troubleshooting P.54B-14 or
GROUP 54C, Troubleshooting P.54C-4.
M1511000800472
CHECK OF REAR WIPER OPERATION

WHEN SELECTOR LEVER IS AT THE "R"
POSITION
1. When the selector lever is moved to the "R"
position with the rear wiper switch at the "INT"
position, the wiper should operate twice or three
times at low speed after approximately one
second.
2. If not, carry out the troubleshooting (Refer to
GROUP 54B, Troubleshooting P.54B-14 or
GROUP 54C, Troubleshooting P.54C-4).
EXTERIOR
51-26

M1511008500185
2.5 0.4 Nm
9.8 2.0 Nm
2
7.4 1.4 Nm
Wiper blade assembly removal steps
>>A<< 1. Wiper arm and blade assembly

>>B<< 2. Wiper blade
Rear wiper motor removal steps
Tailgate trim lower (Refer to GROUP
52A, Tailgate trim P.52A-20.)
Tailgate waterproof film (Refer to
GROUP 42, Tailgate P.42-49.)
3. Rear wiper motor assembly
Rear washer nozzle removal steps
High-mounted stop lamp assembly
(Refer to GROUP 54A, High-mounted
stop lamp P.54A-83.)
4. Rear washer nozzle
1
AC304515 AB
Washer hose removal steps

Front scuff plate, rear scuff plate, cowl
side trim and quarter trim (Refer to
GROUP 52A, Trims P.52A-20.)
Tailgate lower trim, tailgate proof film
(Refer to GROUP 52A, Tailgate trim
P.52A-20.)
High-mounted stop lamp assembly
(Refer to GROUP 54A, High-mounted
stop lamp P.54A-83.)
5. Rear washer hose
NOTE: For removal and installation of the wiper and

washer switch, refer to GROUP 54A, Column switch
P.54A-89.
EXTERIOR
51-27

>>A<< REAR WIPER ARM AND BLADE
ASSEMBLY INSTALLATION
INSPECTION
M1511008600193
REAR WIPER MOTOR CHECK
End of tailgate galss

1 2 3 4
A
AC304536 AB
Before installing the rear wiper arm and blade

assembly, operate the rear wiper motor so that the
motor stops at the predetermined park position.
Install the rear wipe arm and blade assembly and
adjust the rear wiper blade position so that the blade
end stops at the predetermined position (standard
position).
Standard value: (A) 42 5 mm
>>B<< WIPER BLADE INSTALLATION
!
CAUTION
Backing
Section A A
Wiper blade
Wiper
blade
Backing
A
A
Backing
AC101090AD
Use a curved backing like that shown for the

backing of a wiper blade to ensure sustained
wiper wiping performance.
(A) Operation check

1 2 3 4
(B) Stop position check
1 2 3 4
AB304538 AB
Inspect the rear wiper motor is conducted by

removing the harness connector with the motor
attached to the vehicle.
Wiper Motor Operation
Connect the battery to the rear wiper motor as shown
in the illustration (A) and check the motor operation.
Wiper Motor at Stop Position Operation
1. Connect the battery to the rear wiper motor as
shown in the illustration (A).
2. Disconnect the battery cable from the rear
windshield wiper motor while it is turning and then
check to see that the motor stops.
3. Re-connect the battery as shown in Figure (B).
4. Check to see that the rear windshield wiper motor
runs and then stops at the automatic stop
position.
EXTERIOR
51-28
REAR WASHER MOTOR CHECK
For the vertical aiming of washer nozzle, insert the

flat-tipped screwdriver into the nozzle and move it to
the arrow direction.
REAR WIPER AND WASHER SWITCH

CHECK
AC005900
1. Remove the rear washer tank assembly with the

washer hose attached. Then fill the washer tank
with water.
2. Check to see that the water is vigorously sprayed
Check continuity between the switch terminals.

Switch position
Tester
connection
Specified
condition
OFF
4 6, 5 6
Open circuit
REAR WASHER FLUID EJECTION CHECK

!
CAUTION
Take care not to damage the nozzle when

inserting the flat-tipped screwdriver into it.
High-mounted
stop lamp
A
Rear washer nozzle
Section A A
A
Flat-tipped screwdriver
Windshield ceramic
line terminal
UNITS: mm
6
125
57 84
Windshield washer
AC304544 AB
Rear wiper switch 4 6

Rear washer
switch
56
Less than 2
ohms
EXTERIOR
51-29
HEADLAMP WASHER
HEADLAMP WASHER
TROUBLESHOOTING
M1511000700356
The headlamp washer is controlled by the Smart

Wiring System (SWS). For troubleshooting, refer to
GROUP 54B, Troubleshooting P.54B-14 or GROUP
54C, Troubleshooting P.54C-4.
HEADLAMP WASHER
M1511009700063
3
4
2
8
5
10
4.9 0.7 Nm
9
11
4.9 0.7 Nm
10
9
AC304608 AB
Removal steps
Washer fluid draining

1. Headlamp washer hose connection
2. Under cover side panel (R.H)
3. Splash shield mounting clip (R.H)
4. Headlamp washer motor connecton

5. Headlamp washer joint
6. Headlamp washer hose
7. Headlamp washer motor
8. Headlamp washer gasket
Front bumper (Refer to P.51-3).
51-30
EXTERIOR
HEADLAMP WASHER
9. Headlamp washer actuator
assembly
10. O-ring
11. Headlamp washer hose assembly
INSPECTION
M1511009800082
HEADLAMP WASHER MOTOR CHECK
1 2
AC304136 AB
1. Remove the headlamp washer motor connector.

2. Check to see that the water is vigorously sprayed
EXTERIOR
51-31
MARK
MARK
M1511011800410
<Sedan>
2
1
<Wagon>
2
1
AC304158 AB
Removal
>>A<< 1. Front three-diamond mark

>>A<< 2. Rear three-diamond mark
>>A<< 3. Lancer mark

>>A<< MARK APPLICATION
1. Installation position
Attach each mark to the position shown in the
illustration.
EXTERIOR
51-32
MARK
2. Three-diamond mark
<Sedan>
<Wagon>
112 mm
53 1 mm
Press line
Trunk lid
press line
Center line
of vehicle
Center line
of vehicle
AC304163 AB
3. Lancer mark
<Sedan>
Rear combination
lamp terminal
19 1 mm
45 1 mm
13 1 mm
Trunk lid terminal
<Wagon>
33 mm
Tailgate terminal
24 mm
AC304164 AB
2. Installation procedure
(1) Use 3M ATD Part number 8906 or equivalent
to clean the mark installation surfaces on the
body.
CAUTION
When attaching the marks, the ambient

temperature should be 20 38C and the air
should be completely free of dust. If the ancient
temperature is lower than 20C, the marks and
the places on the vehicle body where the marks
are to be attached should be heated to 20
38C.
(2) Peel off the protection sheet on the back of the
marks to paste it on the installation position.
EXTERIOR
51-33
DOOR MIRROR
DOOR MIRROR
GENERAL INFORMATION
M1511000100536
DOOR MIRROR OPERATION

Remote Controlled Mirror Operation
The mirror on the door mirror moves up/down
and left/right by operating the remote controlled
door mirror switch when the ignition switch is in
the "ON" or "ACC" position.
Heated Door Mirror operation

The defogger relay switch is activated (ON) by
turning on the A/C-ECU built-in defogger switch
when the ignition switch is in the "ON" position.
When the defogger relay is turned ON, power is
supplied to the defogger and door mirror, and the
heater of the door mirror (heated door mirror)
starts operations. The defogger comes with a
timer function and will automatically turn OFF the
switch approximately 11 minutes after the
defogger switch is turned ON. The heated door
mirror operations are also terminated along with
the defogger, at this time.
M1511000300347
Item
Standard value
Heated door mirror operation current
5.9 7.8
SPECIAL TOOL
M1511000601103
Tool
Number
Name
Application
MB990784
Ornament remover
Removal of remote controlled

mirror switch
MB990784
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
M1511014600169
Refer to GROUP 00 How to Use

Troubleshooting/Inspection Service Points P.00-6.
TROUBLE SYMPTOM CHART

M1511015000160
Symptom
Inspection
procedure
Reference
page
All heated door mirrors do not operate
P.51-34
The right or left heated door mirror does not operate
P.51-35
EXTERIOR
51-34
DOOR MIRROR
SYMPTOM PROCEDURES
INSPECTION PROCEDURE 1: All Heated Door Mirrors do not Operate
REAR WINDOW
DEFOGGER RELAY
REAR WINDOW
DEFOGGER
REMOTE
CONTROLLED
MIRROR (RH)
MIRROR
HEATER
MIRROR
HEATER
REMOTE
CONTROLLED
MIRROR (LH)
NOTE
LH drive vehicles
RH drive vehicles
Wire colour code

B : Black LG : Light green G : Green L : Blue W : White Y : Yellow
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet
COMMENTS ON TROUBLE SYMPTOM

The heated door mirrors should works for
approximately 11 minutes when the rear defogger
switch is turned on. If the mirror heater does not work
for the specified period, the defogger relay circuit
(heated door mirror power supply circuit) may be
defective.
Possible causes
Damaged harness wires and connectors
SB : Sky blue
DIAGNOSIS PROCEDURE
STEP 1. Check the rear window defogger.
Check that the rear window defogger system should
work normally.
Q: Is the check result normal?
YES : Go to Step 2.
NO : Troubleshoot the rear window defogger
(Refer to GROUP 55,

TroubleshootingP.55-43).
EXTERIOR
51-35
DOOR MIRROR
STEP 2. Connector check: C-212 junction block

connector
Connector: C-212
Junction block (Front view)
YES : Intermittent malfunction (Refer to GROUP
00 How to Cope with Intermittent

Malfunction P.00-6).
NO : Repair the defective connector.
Harness side
14 13 12 11 10 9 8 7 6 5 4 3 2 1
28 27 26 25 24 23 22 21 20 19 18 17 16 15
AC304913 AB
INSPECTION PROCEDURE 2: Right or Left Heated Door Mirror does not Operate
REAR WINDOW
DEFOGGER RELAY
REAR WINDOW
DEFOGGER
REMOTE
CONTROLLED
MIRROR (RH)
MIRROR
HEATER
MIRROR
HEATER
REMOTE
CONTROLLED
MIRROR (LH)
NOTE
LH drive vehicles
RH drive vehicles
Wire colour code

B : Black LG : Light green G : Green L : Blue W : White Y : Yellow
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet
SB : Sky blue
EXTERIOR
51-36
DOOR MIRROR
COMMENTS ON TROUBLE SYMPTOM

If either of the heated door mirrors does not work, the
door mirror assembly may be defective.
Possible causes
Malfunction of the door mirror assembly
Damaged harness wires and connectors
YES : Go to Step 4.
NO : Replace the door mirror assembly (RH).
Step 4. Resistance measurement at the E-11 door

mirror assembly (RH) connector.
Connector: E-11
DIAGNOSIS PROCEDURE
Step 1. Verify the operation of each heated door
mirror.
Harness side
Q: Which door mirror does not heat?

Door mirror (RH) : Go to Step 2.
Door mirror (LH) : Go to Step 9.
AC304817 AB
Step 2. Connector check: E-11 door mirror

assembly (RH) connector
(1) Disconnect the connector, and measure at the

wiring harness side.
Connector: E-11
Connector E-11
(harness side)
Harness side
AC304821 AB
AC304817 AB

YES : Go to Step 3.
Step 3. Check the door mirror assembly (RH).

Check that the heater element of the door mirror
assembly (RH) is in good condition (Refer to
P.51-42).
(2) Resistance between E-11 door mirror assembly

connector terminal No.4 and body earth
OK: 2 or less
YES : Go to Step 6.
NO : Go to Step 5.
EXTERIOR
51-37
DOOR MIRROR
Step 5. Check the wiring harness between E-11

door mirror assembly (RH) connector terminal
No.4 and body earth.
(2) Rear window defogger switch: ON

Connector: E-11
Connector: E-11
Harness side
Harness side
AC304817 AB
AC304817 AB

Check the earth wires for open circuit.

NOTE:
Connector: C-112
Connector E-11
(harness side)
AC304826 AB
AC304819 AB
Prior to the wiring harness inspection, check

intermediate connector C-112 <LHD>, C-30 <RHD>
and repair if necessary.

NO : Repair the wiring harness.
Step 6. Voltage measurement at the E-11 door
mirror assembly (RH) connector.
(1) Turn the ignition switch to the ON position.
(4) Voltage between E-11 door mirror assembly

OK: System voltage

NO : Go to Step 7.
Step 7. Connector check: C-212 junction block
connector
Connector: C-212
Harness side
14 13 12 11 10 9 8 7 6 5 4 3 2 1
28 27 26 25 24 23 22 21 20 19 18 17 16 15
AC304913 AB

YES : Go to Step 8.
EXTERIOR
51-38
DOOR MIRROR

door mirror assembly (RH) connector terminal
No.1 and C-212 junction block connector
terminal No.3.
Step 9. Connector check: E-02 door mirror

assembly (LH) connector
Connector: E-02
Connector: E-11
Harness side
Harness side
AC304818 AB
AC304817 AB
Connector: C-212

YES : Go to Step 10.
Step 10. Check the door mirror assembly (LH).

Check that the heater element of the door mirror
assembly (LH) is in good condition (Refer to
P.51-42).
Harness side
14 13 12 11 10 9 8 7 6 5 4 3 2 1
28 27 26 25 24 23 22 21 20 19 18 17 16 15

NO : Replace the door mirror assembly (LH).
AC304913 AB
Check the power supply line for open circuit.

NOTE:
Step 11. Resistance measurement at the E-02

door mirror assembly (LH) connector.
Connector: C-112
Connector: E-02
Harness side
AC304819 AB

AC304818 AB



Connector E-02
(harness side)
AC304827 AB
EXTERIOR
51-39
DOOR MIRROR
(2) Resistance between E-02 door mirror assembly

OK: 2 or less
NO : Go to Step 12.
Step 13. Connector check: C-212 junction block

connector
Connector: C-212

door mirror assembly (LH) connector terminal
No.4 and body earth.
Harness side
14 13 12 11 10 9 8 7 6 5 4 3 2 1
28 27 26 25 24 23 22 21 20 19 18 17 16 15
Connector: E-02
AC304913 AB

Harness side
AC304818 AB
Check the earth wires for open circuit.

NOTE:
Step 14. Measure the voltage at the E-02 door

mirror assembly (LH) connector.
(1) Turn the ignition switch to the ON position.
(2) Rear window defogger switch: ON
Connector: E-02
Connector: C-29
Harness side
AC304818 AB
AC304820 AB




Connector E-02
(harness side)
AC304828 AB
(4) Voltage between E-02 door mirror assembly

OK: System voltage

NO : Go to Step 15.
EXTERIOR
51-40
DOOR MIRROR

door mirror assembly (LH) connector terminal
No.1 and C-212 junction block connector
terminal No.3.
Connector: E-02
Harness side
AC304818 AB
Connector: C-212
Harness side
14 13 12 11 10 9 8 7 6 5 4 3 2 1
28 27 26 25 24 23 22 21 20 19 18 17 16 15
AC304913 AB
Check the power supply line for open circuit.

NOTE:
Connector: C-29
AC304820 AB



EXTERIOR
51-41
DOOR MIRROR
DOOR MIRROR
M1511006400308
5
7
6
Section A A
Claw
1
3
2
2
A
Note
: Claw poitions
1
AC304733 AB
Door mirror removal steps

1. Cover
2. Delta inner cover
3. Harness connector <Vehicles with
remote controlled mirror>
4. Door mirror assembly
5. Door mirror body assembly
<<A>> >>A<< 6. Mirror
Remote controlled mirror switch
removal steps
7. Instrument panel ornament (Refer to
GROUP 52A, Instrument panel
P.52A-2.)
8. Remote controlled mirror switch

<<A>> MIRROR REMOVAL
Section A A
Flat-tipped
screwdriver
Mirror
Pivot Plate
A
A
A
A
Protective
tape
Notch
00007256
AC000441AB
EXTERIOR
51-42
DOOR MIRROR
Push the top of the mirror with your hand to tilt it and
attach the protective tape as shown in the illustration.
Then insert a flat-tipped screwdriver in between the
notch at the rear of the mirror and the pivot plate, and
disengage the bottom of the mirror.

>>A<< MIRROR INSTALLATION
Section A A
Flat-tipped
screwdriver
Mirror
Pivot plate
A
A
A
A
Battery connection
Direction
operation
Connect terminal 1 to the negative

battery terminal.
Connect terminal 3 to the positive
battery terminal.
Mirror
glass
should face
upward

battery terminal.
battery terminal.
Mirror
glass
should face
downward

battery terminal.
battery terminal.
Mirror
glass
should face
to the right

battery terminal.
battery terminal.
Mirror
glass
should face
to the left
ELECTRIC REMOTE CONTROL MIRROR

OPERATION CHECK <VEHICLES WITH
HEATED DOOR MIRROR>
00007258
AC000442 AB
While supporting the clip position on the underside of

the pivot plate with a flat-tipped screwdriver, press
the clip at the front of the mirror to engage the bottom
of the mirror.
INSPECTION
M1511006500286
ELECTRIC REMOTE CONTROL MIRROR

OPERATION CHECK <VEHICLES
WITHOUT HEATED DOOR MIRROR>
1 2 3
AC005969
Check that the mirror moves as described in the

table when each terminal is connected to the battery.
1 2 3
4 5 6 7
AC202548
Check that the mirror moves as described in the

table when each terminal is connected to the battery.
Battery connection
Direction
operation

battery terminal.
battery terminal.
Mirror
glass
should face
upward
EXTERIOR
51-43
DOOR MIRROR
Battery connection
Direction
operation
Switch position
Tester
connection

battery terminal.
battery terminal.
Mirror
glass
should face
downward
Left side OFF
9 6, 9 10, 9 Open circuit

11, 1 6, 1 10,
1 11

battery terminal.
battery terminal.
Mirror
glass
should face
to the right

battery terminal.
battery terminal.
Mirror
glass
should face
to the left
Right
side
DOOR MIRROR CONTROL SWITCH

CONTINUITY CHECK
Specified
condition
Up
1 6, 9 11
Down
1 11, 6 9
Right
1 6, 9 10
Left
1 10, 6 9
OFF
9 2, 9 3, 9 6, Open circuit
1 2, 1 3, 1 6
Up
1 6, 3 9
Down
1 3, 6 9
Right
1 6, 2 9
Left
1 2, 6 9
Less than 2
ohms
Less than 2
ohms
HEATED DOOR MIRROR CHECK

!
3 4
1 2
5 6 7 8 9 10 11
CAUTION
When relocating the car between locations with

extremely different temperatures (warm and
cold), leave the car in the location for a while to
adapt to the temperature prior to checking it.
AC005970
Switch position
Tester
connection
Specified
condition
OFF
9 2, 9 3, 9 6, Open circuit
9 10, 9 11, 1
2, 1 3, 1 6, 1
10, 1 11
1 2 3
4 5 6 7
AC202548
The resistance value between door mirror connector

terminals 1 and 4 should meet the standard value
with the ambient temperature at a steady 25C.
Standard value: 5.9 7.8
127(6

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51-1

REMOVAL AND INSTALLATION . . . . .

WINDSHIELD WIPER AND

REAR BUMPER ASSEMBLY . .

REMOVAL AND INSTALLATION . . . . .

DISASSEMBLY AND REASSEMBLY . .

REMOVAL AND INSTALLATION. . . . . .

REAR WIPER AND WASHER . .

REAR WIPER AND WASHER . . . .

REMOVAL AND INSTALLATION . . . . .

SIDE AIR DAM . . . . . . . . . . . . . . . .

REMOVAL AND INSTALLATION . . . . .

WINDSHIELD WIPER AND

REMOVAL AND INSTALLATION. . . . . .

REMOVAL AND INSTALLATION. . . . . .

REMOVAL AND INSTALLATION. . . . . .

Continued on next page

REMOVAL AND INSTALLATION. . . . . .

FRONT BUMPER ASSEMBLY

FRONT BUMPER ASSEMBLY

Adhesive tape: Double-sided tape

REMOVAL AND INSTALLATION

Removal steps (Continued)

FRONT BUMPER ASSEMBLY

DISASSEMBLY AND REASSEMBLY

Adhesive tape: double-sided tape [ 20 mm

DISASSEMBLY SERVICE POINT

Use a drill (4.0 mm) to make a hole in the rivet to

REASSEMBLY SERVICE POINT

Front bumper face

Use the rivet tool shown in the illustration to attach

REAR BUMPER ASSEMBLY

REAR BUMPER ASSEMBLY

Pre-removal and Post-installation Operation

Rear bumper assembly

REAR BUMPER ASSEMBLY

DISASSEMBLY AND REASSEMBLY

REAR BUMPER ASSEMBLY

ASSEMBLY SERVICE POINT

<<A>> >>A<< 1. Rivets

Rear bumper side plate assembly

>>A<< RIVET INSTALLATION

DISASSEMBLY SERVICE POINT

Rear bumper face

Use a drill (4.0 mm) to make a hole in the rivet to

Use the rivet tool shown in the illustration to attach

4. The thinnest point of A is cut and the rivet is held

Window moulding remover Removal of drip moulding

REMOVAL SERVICE POINT

If the moulding has become warped, it should not

Use special tool window moulding remover

SIDE AIR DAM

INSTALLATION SERVICE POINTS

Drip moulding clip A

Drip moulding clip B

Drip moulding clip C

2. After installing the clip to the front pillar outer in

Front drip moulding clip A Orange

Front pillar outer

Front drip moulding clip C Blue

>>C<< ROOF DRIP MOULDING INSTALLATION

SIDE AIR DAM

Side air dam