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Assembly instructions
Oil/gas heating boilers
Max-3 plus (420-2700)
EN
TABLE OF CONTENTS
1.
Important information
2.
Assembly
3.
Technical information
4.
Installation
1.1
1.2
1.3
1.4
2.1
2.1.1
2.2
2.3
2.4
2.5
2.6
2.7
3.1
3.1.1
3.2
3.3
3.4
3.5
4.1
4.1.2
4.1.3
4.2
4.2.1
4.2.2
4.2.3
4.3
4.3.1
4.3.2
4.4
4.4.1
4.5
4.6
4.6.1
4.7
4.7.1
4.8
4.9
4.10
4.11
4.12
4.13
4.14
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TABLE OF CONTENTS
4.15
4.15.1
5.
5.1
5.2
5.3
5.4
5.4.1
5.5
6.
6.1
6.2
6.2.1
6.3
6.3.1
6.4
6.4.1
6.4.2
6.4.3
6.5
6.6
6.7
6.8
6.9
6.9.1
6.9.2
7.
7.1
Commissioning
Water quality .............................................................................................................................. . ....................................... 31
Filling the heating system .............................................................................................................................. . .................. 32
Filling the calorifier .............................................................................................................................. . ............................ 32
Commissioning .............................................................................................................................. . ................................... 32
Commissioning Report .............................................................................................................................. . ..................... 33
Hand-over to the user/safe-keeping .............................................................................................................................. . ..33
Maintenance
Information for combustion controller/chimney sweep regarding emission monitor key ............................................. 34
Operating Instructions .............................................................................................................................. . ....................... 35
Starting up after cleaning the boiler or a Summer shut down. ......................................................................................... . 35
Inspection & Servicing .............................................................................................................................. . ....................... 36
Periodic Inspection .............................................................................................................................. . .......................... 36
Boiler & Burner Servicing .............................................................................................................................. . .................. 37
Boiler Cleaning for Heating Surface .............................................................................................................................. . .37
Summer Shut Down .............................................................................................................................. . ......................... 38
Burner Maintenance .............................................................................................................................. . ......................... 38
Oil Burner Fault Finding Chart .............................................................................................................................. . ...........40
Gas Burner Fault Finding Chart .............................................................................................................................. . .........42
Cleaning .............................................................................................................................. . .............................................. 44
Adjusting the hinged flange .............................................................................................................................. . ...............45
Lubricating the seal and thread .............................................................................................................................. . .........45
Lubricating the seal .............................................................................................................................. . .......................... 45
Lubricating the thread .............................................................................................................................. . ...................... 45
Overview of settings
Table of parameters .............................................................................................................................. . ............................ 46
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IMPORTANT INFORMATION
1.
1.1
Important information
Other instructions
Depending on the application, any additional instructions can be found in the Hoval installation handbook! In
some cases the instructions are enclosed with the separately packed components.
Further information sources
- Hoval catalogue
- Standards, regulations
1.2
Safety information
The system may only be placed in operation if all the relevant standards and safety regulations have been complied with. At least the following conditions must be satis-
1.3
The following regulations are to be complied with installation and operation, in addition to current IEE Regulations,
other relevant British Standards and codes of practise,
Building Regulations and Local Authority by-laws:
BS EN 12831 Heating systems in buildings
Methods for calculating the design heat load
BS EN 12828 Heating systems in buildings
Planning of hot water heating systems.
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ASSEMBLY
1.4
Guarantee
Proper function is only guaranteed providing these instructions are followed and the boiler is regularly maintained by a licensed specialist (maintenance contract). The
minated operating materials (gas, water, combustion air),
unsuitable chemical additives and an inadmissibly high
lime content of the heating water, improper handling, fauldue to the use of force do not fall under our guarantee
obligations; this also applies to corrosion due to halogelogen compounds, solvents and cleaning agents.
Hoval Engineers will normally commission the boiler and
if the heating engineer is present at the time, he will be
instructed on the day-to-day operation of the boiler. If this
is not possible, or additional training is required, this can
be arranged through Hoval.
2.
Assembly
2.1
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ASSEMBLY
1
2
3
2
Fig. 01
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The remaining insulating mats (7a/17, Fig. 06) are put in place later on.
Fig. 02
6.
5. Place insulating mats (5/5a/5b/5c, Fig. 03) on the pins mounted to the front wall of the boiler and secure with the retaining discs (Fig. 02).
4. Place insulating mat (4, Fig. 03) on the pins welded to the rear wall of the boiler and secure with the retaining discs (Fig. 02).
3.
2. Secure insulating mats (1/1a) with plastic straps (2) and strap fasteners (2a):
- do not overtighten the straps (reduced insulating value)
1. Wrap the insulating mats (1/1a, Fig. 03) around the boiler body (joint at the side, black side outwards).
2.2
ASSEMBLY
+3
Max-3 plus (620, 750) = 1191,5 0
+3
Max-3 plus (420, 530) = 1072 0
5a
5b
5c
1a
2b
2a
Fig. 03
3a
ASSEMBLY
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22.
15
15b
20. Fix the cladding covers (18/18a) with self-tapping screws and replace the cleaning cover.
19. Attach the top rear wall (19) to the borrom rear wall (11) and attach the cladding covers
(18/18a) to the special screws on the top rear wall (19).
17. Insert 2 insulating mats (17) left and right in longitudinal direction
(to prevent vertical air circulation).
Fig. 05
16. Fix the control box cover (9, Fig. 06) with self-tapping screws 3,5 x 6,5mm and serrated lock washers.
9b
9a
Fig. 04
9c
15. Pull capillaries with immersion sensors (15, Fig. 05) as far as the stop in the immersion sleeve (15a, Fig. 06) and secure with retaining spring (15b, Fig. 05).
14.
13. Install burner connector plug (13) in the left or right front side wall (observe boiler door opening side, see point 4.6.1 on page 28). Attach C-clips (13a) to the
top of the side walls.
12. Mount the rear left side wall (12) at the bottom to the pins mounted to the boiler plinth rail (Fig.07) and attach to the special screws of the rear wall (11).
11. Attach the bottom rear wall (11) to the special screws in the rear side walls.
10. Mount the rear right side wall (10, Fig. 06) at the bottom to the pins mounted to the boiler plinth rail.
9. Remove the control box cover (9, Fig. 06). Attach the control box (9a, Fig. 04) with the cut-out for special screws to the cladding cover (9b) and secure with 2
self-tapping screws and serrated lock washers (9c) 3,8 x 6,5mm.
8. Attach shield plate (8) to the front of the boiler (Fig. 08).
7. Fix bolts (7, Fig. 06) with hexagon nuts and U-washers to the door and then mount insulating mat (7a) and door cladding (7b).
2.3
ASSEMBLY
10
Fig. 07
Fig. 08
Fig. 06
7b
7a
17
14a
14c
9b
13
14b
14
15a
12
18
13a
18a
10
11
21
19
ASSEMBLY
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(The cleaning cover is replaced after mounting the cladding back wall (17, Fig. 13)
The remaining insulating mats (7a/7b/15, Fig. 13) are put in place later on.
Fig. 09
6.
5. Place insulating mats (5/5a/5b/5c, Fig. 10) on the pins mounted to the front wall of the boiler and secure with the retaining discs (Fig. 09).
4. Place insulating mat (4, Fig. 10) on the pins welded to the rear wall of the boiler and secure with the retaining discs (Fig. 09).
3.
2. Secure insulating mats (1/1a) with plastic straps (2) and strap fasteners (2a):
- do not overtighten the straps (reduced insulating value)
1. Wrap the insulating mats (1/1a, Fig. 10) around the boiler body (joint at the side, black side outwards).
2.4
ASSEMBLY
11
12
5a
5b
5c
1a
2b
2a
Fig. 10
3a
3b
ASSEMBLY
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22. Affix rating plate and manual storage case to the side.
20. Fix all the cladding covers (16/19/19a) with self-tapping screws and replace
the cleaning cover.
18. Mount the middle side walls (18/18a) at the bottom to the pins mounted to the
boiler plinth rail.
11
11b
17. Attach the top rear wall (17) to the bottom rear wall (14) and attach the cladding cover (16)
to the special screws on the top rear wall (17).
Fig. 12
15. Place 4 insulating mats (15) left and right in longitudinal direction (to prevent vertical air circulation).
14. Attach the bottom rear wall (14, Fig. 13) to the special screws in the rear side walls.
13. Mount the rear side walls (13/13a) at the bottom to the pins mounted to the boiler plinth rail (Fig. 14).
12. Fix the control box cover (9, Fig. 13) with self-tapping screws 3,5 x 6,5mm and serrated lock washers.
9b
9a
Fig. 11
9c
11. Pull capillaries with immersion sensors (11, Fig. 12) as far as the stop in the immersion sleeve (11a, Fig. 13) and secure with retaining spring (11b, Fig. 12).
10. Install burner connector plug (10, Fig. 13) in the left or right side wall (Observe boiler door opening side, see point, 4.6.1 on page 28). Attach 2 C-clips (10a)
to the top of each side wall. Mount the front side walls (10b/10c) at the bottom to the pins mounted to the boiler plinth rail and route burner cable (10d) upwards
to the control (cable routing according to Fig. 13). Mount cladding cover (9b, Fig. 11) and fix with self-tapping screws. Plug in the burner cable (10e, Fig. 13).
9. Remove the control box cover (9, Fig. 13). Attach the control box (9a, Fig. 11) with the cut-out for special screws to the cladding cover (9b) and secure with 2
self-tapping screws and serrated lock washers (9c) 3.8 x 6.5mm.
8. Attach shield plate (8, Fig. 15) to the front of the boiler.
7. Fix bolts (7, Fig. 13) with hexagon nuts and U-washers to the door and then mount insulating mat (7a/7b) and door cladding (7c).
2.5
ASSEMBLY
13
14
Fig. 14
Fig. 15
Fig. 13
7c
7a
10c
18a
15
10e
9b
7b
19
19a
10
10d
10b
13a
11a
16
10a
18
13
14
17
21
ASSEMBLY
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Fig. 16
6.
5. Place insulating plates (5/5a/5b/5c, Fig. 17) on the pins moulded to the front wall of the boiler and secure with the retaining discs (Fig. 16).
4. Place insulating mat (4, Fig. 17) on the pins welded to the rear wall of the boiler and secure with the retaining discs (Fig. 16).
3.
2. Secure insulating mats (1) with plastic straps (2) and strap fasteners (2a):
- do not overtighten the straps (reduced insulating value)
1. Wrap the insulating mats (1/1a, Fig. 17) around the boiler body (joint at the side, black side outwards).
2.6
ASSEMBLY
15
16
5a
5b
5c
1a
2b
2a
Fig. 17
3a
3b
ASSEMBLY
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16. Fix bolts (25) with nuts and u-washers to the boiler door, then mount door cladding (25a, 25b).
14. Fix the control box cover (19, Fig. 21) with self-tapping screws 3,5 x 6,5mm and serrated lock washers.
13. Pull capillaries with the immersion sensors (19a, Fig. 20) through the opening (19, Fig. 18), push into
12. Remove control box cover plate (19, Fig. 21). The control panel (18a, Fig. 19) must be turned. For
this purpose the pressure lock sleeves (18b, compress and pull away) as well as the earth screw and
serrated lock washer (18d) must be removed. Fix special screws (18f, Fig. 18) with locknut at supporting plate (18). Position the control box (18e) with the cut-outs for special screws to the supporting
x 6,5mm and serrated lock washers (18c). Plug in burner connector (18g, Fig. 21) at electrical box.
11. Mount the supporting plate (18, Fig. 18) into the side panel.
10. Route the burner cable (17) with the burner plug (17a) trough the prepared drill-holer in the side walls,
then attach the cable route with the collar (17b) to the side wall.
9.
8. Mount the left side walls (11,12,13) (to the top longitudinal strutting an the boiler plinth rail).
7. Mount the right side walls (8,9,10, Fig. 21) to the top longitudinal strutting and the boiler plinth rail.
- Mount in order of position number
2.7
Fig. 20
Fig. 19
Fig. 18
18f
19
18
19a
19c
0
18
12f
18c
18e
18d
18c
18b
18a
18e
18c
ASSEMBLY
17
18
25
25a
25b
19b
11
12
13
20
21
22
24
17b
23
17a
17
19
18g
10
Fig. 21
15
14
16
ASSEMBLY
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TECHNICAL INFORMATION
3.
Technical information
3.1
The Max-3 plus boiler is a three pass design. The flue gases flow from the cylindrical combustion chamber into the
water cooled reversing elbows and through the second pass compartment into the front reversing chamber. The third pass compartment comprises a bank of special dimpled Rillenrohre tubes through which the flue gases are conducted to the flue gas collector. Regulators are also fitted in the third pass tube bank.
3.1.1 Max-3 plus (420-2700) complies with the following directives + standards
We hereby declare that the product described, as an individual appliance, complies with the standards, guidelines
Directives:
90/396/EG
73/23/EWG
89/336/EWG
97/23/EG
Regulations:
Stability
Constructional requirements
Low voltage
EMV
prEN14394:2001
EN303-1, EN303-2, EN303-3
DIN VDE 0722 / Ed. 04.83
EN 50082 Part 1 / Ed. 01.92
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19
TECHNICAL INFORMATION
3.2
Type
Nominal output at 80/ 60 C
(420)
(530)
(620)
(750)
(1000)
kW
420
530
620
750
1000
kW
147-420
185-530
217-620
263-750
350-1000
kW
441
557
651
788
1050
C
C
C
C
C
90
110
bar
6/9,6
6/9,6
6/9,6
6/9,6
6/9,6
95,2/ 85,8
95,2/ 85,8
95,2/ 85,8
95,2/ 85,8
95,2/ 85,8
97,1/ 87,5
97,1/ 87,5
97,1/ 87,5
97,1/ 87,5
97,1/ 87,5
87,2
87,2
87,2
87,2
87,2
Watt
1000
1035
1120
1180
1250
mbar
6,5
8,0
8,2
9,5
10,0
kg/h
680
859
1004
1215
1619
z-value
mbar
mbar
m/h
m/h
0,022
28,5
7,1
36,0
18,0
0,022
45,4
11,4
45,0
22,5
0,008
22,6
5,6
53,0
26,5
0,008
33,1
8,3
64,0
32,0
0,003
22,0
5,5
86,0
43,0
litres
m
mm
kg
kg
552
0,583
80
1111
943
520
0,602
80
1171
1000
969
0,846
80
1795
1590
938
0,872
80
1831
1620
1528
1,350
80
2535
2360
mm
606/1624
606/1624
684/1899
684/1899
782/2182
0,466
0,466
0,669
0,669
1,047
-50
-50
20 K
10 K
20 K
90
90
90
see table operating conditions (below)
see table operating conditions (below)
see table operating conditions (below)
110
110
110
Dimensions
2
3
4
110
90
Pa
-50
-50
-50
20
C
C
Heating oil EL
Natural Gas
65
55
75
65
required
required
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TECHNICAL INFORMATION
(1250)
(1500)
(1800)
(2200)
(2700)
kW
1250
1500
1800
2200
2700
Range of output
kW
437-1250
525-1500
630-1800
770-2200
945-2700
kW
1313
1575
1890
2310
2835
C
C
C
C
C
90
110
bar
6/9,6
6/9,6
6/9,6
6/9,6
6/9,6
95,2/ 85,8
95,2/ 85,8
95,2/ 85,8
95,2/ 85,8
95,2/ 85,8
97,1/ 87,5
97,1/ 87,5
97,1/ 87,5
97,1/ 87,5
97,1/ 87,5
87,2
87,2
87,2
87,2
87,2
Watt
1380
1850
1950
2100
2300
mbar
12,0
10,0
12,0
13,0
13,0
kg/h
2025
2429
2916
3564
4374
z-value
mbar
mbar
m/h
m/h
0,003
34,4
8,6
107,0
53,5
0,002
33,0
8,3
129,0
84,5
0,002
47,6
11,9
154,0
77,0
0,002
71,1
17,8
189,0
94,5
0,002
107,1
26,8
231,0
115,5
litres
m
mm
kg
kg
1478
1,390
80
2643
2460
2343
1,956
80
3614
3266
2750
2,510
80
4693
4288
3050
2,761
80
5077
4647
3550
3,037
80
5649
5189
mm
782/2182
880/2415
980/2595
980/2895
980/3200
1,047
1,58
2,07
2,30
2,41
10 K
20 K
10 K
20 K
90
90
90
see table operating conditions (below)
see table operating conditions (below)
see table operating conditions (below)
110
110
110
Dimensions
2
3
4
110
90
Pa
-50
-50
-50
-50
-50
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Heating oil EL
C
C
Natural Gas
65
55
75
65
required
required
21
TECHNICAL INFORMATION
Dimensions Max-3 plus (420 -1250)
3.3
(Dimensions in mm)
1
k
10
3
o
3
4
h h1
2
6
w
t u
s
9
g
a
8
3.4
f
l1
10
1 Flow
(420-530)
(620-750)
(1000-1250)
(1500-2200)
(2700)
DN 100, PN 6
DN 125, PN 6
DN 150, PN 6
DN 150, PN 16
DN 200, PN 16
2 Return
(420-530)
(620-750)
(1000-1250)
(1500-2200)
(2700)
3
4
5
6
7
8
9
DN 100, PN 6
DN 125, PN 6
DN 150, PN 6
DN 150, PN 16
DN 200, PN 16
10
Max-3 plus
Type
h1
l1
(420-530)
(620-750)
(1000-1250)
1060
1180
1370
1190
1310
1500
515
550
635
1770
2045
2330
181
181
181
1435
1555
1755
1230
1350
1549
950
1050
1250
104
105
107
2178
2452
2739
2074
2347
2632
641
666
681
100
95
111
299
349
349
54
55
77
34
35
37
175
170
175
(1500)
(1800)
(2200)
(2700)
1560
1720
1720
1750
1610
1770
1770
1800
665
735
735
755
2745
3115
3415
3745
205
205
205
205
1700
1860
1860
1890
1350
1480
1480
1410
90
70
70
70
3030
3400
3700
4030
2940
3330
3630
3960
710
720
720
720
90
90
90
90
447
447
447
647
70
70
70
70
55
50
50
50
60
65
65
65
Max-3 plus
Type
(420-530)
(620-750)
(1000-1250)
350
550
415
595
722
620
660
786
685
(1500)
(1800)
(2200)
(2700)
310
310
310
330
22
1330 450
1445 475
1660 590
x
1850
2040
2340
2670
TECHNICAL INFORMATION
3.5
in
te
rn
al
(Dimensions in mm)
4
1
2
3
4
Max-3 plus
Type
Flow
Return
Flue gas outlet
Drain
a*
(420-530)
(620-750)
(1000-1250)
1920
2195
2480
150
150
150
1770
2045
2330
277
228
228
2222
2498
2783
1060
1180
1370
1180
1300
1500
196
196
160
120
120
120
1060
1180
1380
1376
1496
1660
2077
2353
2638
175
172
198
460
485
500
1072
1192
1392
(1500)
(1800)
(2200)
(2700)
2909
3281
3581
3913
164
166
166
168
2569
2759
3059
3390
260
430
430
430
3053
3415
3715
4048
1560
1720
1720
1720
1680
1840
1840
1840
170
170
170
170
120
120
120
120
1560
1720
1720
1720
1850
2010
2010
2010
2973
3355
3655
3988
240
430
430
430
510
510
510
510
Max-3 plus
Type
(420-530)
(620-750)
(1000-1250)
175
170
175
350
550
415
950
1050
1250
475
535
630
990
1110
1298
1330
1445
1660
150
145
150
1140
1260
1450
(1500)
(1800)
(2200)
(2700)
60
65
65
65
310
310
310
310
1350
1480
1480
1410
725
805
805
820
1498
1656
1656
1656
1790
1950
1950
1980
145
145
145
145
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23
INSTALLATION
4.
Installation
4.1
Boilerhouse Ventilation
Boilerhouse ventilation should conform
with the relevant British Standards, Codes
of Practice etc.
For independently pressurised systems the vent connecve (sized to the relevant British Standard) and a pressure
4.1.2
Ventilation
switch. No intervening valve is permissible between the
Sufficient air must be supplied to each boiler to ensure
safety valve and boiler.
that the requirements of combustion and cooling are met The pressure switch should be interlocked with the boilers
and to afford a general level of ventilation in the plant ro- control circuit to safely close the burner down in the event
om.
of pressure loss.
In ALL cases the necessary ventilation to the Hoval Max-3 The pressurisation unit control should also be interloplus boiler must be in line with the requirements set out in cked with the boiler(s) controls to safely close the burner
down in the event of malfunction.
BS 6644, IGE/UP 10 and any local requirements.
Cooling air around the boilers must be sufficient such that
the temperatures in the installation location do not exceed down for proving its operation periodically. It should be
those listed in BS 6644.
interlocked with the burner control system.
The supply of air to a space housing the boiler by mechanical means should be mechanical inlet with natural or
mechanical extraction. Mechanical extract ventilation with
natural inlet must not be used.
Any mechanical means of entering air into a basement
boilerhouse should have a balancing outlet so that the air
pressure in the boilerhouse does not exceed 0.05" W.G.
(12.5 Pa).
Where mechanical inlet and mechanical extract system is
applied, the design extraction rate should not exceed one
third of the design inlet rate.
All Max-3 plus models should have an associated pressure limiter device fitted in the system pipework, as close
as possible to the boiler itself (provided by the installer not supplied, fitted or wired by Hoval).
If the operating pressure of the heating system exceeds
the given pressure limit, or in the case of auxiliary power
interruption, the pressure limiter shall shut off the heating
equipment and interlock it against restarting. The pressure
limiter shall be adjusted so that it responds before the safety valve(s) operate.
4.3
4.2
Open Vented / Pressurised Systems
4.2.1 Open Vented Systems
24
4 214 283 / 00
INSTALLATION
should provide a negative pressure condition at the boiler flue outlet of 50 pascals.
3600 0.8
IMPORTANT
A condensate drain point is provided in
be piped to drain via a drain trap to pre-
IMPORTANT
A condensate trap must also be fitted on
the boiler flue outlet to prevent condensate entering the boiler.
4 214 283 / 00
The dilution air intake should be independent of the boilerhouse combustion and ventilation air supply.
Velocities in the fan intake and exit ducts should not exceed 7.5 l/s to avoid ductwork resonance noise.
is generally required.
Attention is also drawn to the need to include the fan and
its proving switches as in the normal routine boiler maintenance programme.
Chimney sizes and height will need to take into account the following:
1. Clean Air Act.
2. Local Regulations.
3. Environmental Protection Act 1990.
4. Considerations to adjacent buildings.
5. Transmission of noise, particularly low frequency
sound pressure levels in quiet periods of the day
very close.
6. Flue gases discharged to the atmosphere which contribute to health dangers should be minimised by
maintaining the burner and boiler to ensure correct
time to a minimum and to maintain low levels of
CO2 (Greenhouse effect); CO and NOx ( d a n g e
r o u s g a s e s ) . C u r r e n t regulations for NOx
limits (1993) are maximum 260 mg/kWh (148ppm
at 0% O2). Burners supplied with Hoval boilers fully
meet this requirement.
25
INSTALLATION
4.4
Type (620-2700)
15
60
45
15
Type (420530)
4 x M12 (45)
4 x M12 (15)
Type (620750)
6 x M12 (15)
Type (10002700)
6 x M16 (15)
Dimensions
Max-3 plus
Type
Dimensions
(420-530)
(620-750)
(1000-1250)
290
350
400
330
400
450
515
550
635
250
310
330
606
684
782
1624
1899
2182
163
163
163
30
30
30
420
500
550
(1500)
(1800)
(2200)
(2700)
380
380
380
420
450
450
450
480
655
735
735
735
385
395
395
410
880
976
976
976
2415
2595
2905
3233
191
191
191
191
30
30
30
30
550
550
550
600x560
(Dimensions in mm)
26
G + H
Max-3 plus
Type
(420)
(530)
(620)
(750)
(1000)
(1250)
(1500)
(1800)
(2200)
(2700)
1060
1060
1180
1180
1370
1370
1393
1553
1553
1585
150
150
150
150
150
150
58
58
58
58
4 214 283 / 00
INSTALLATION
Burner matching
The boiler will normally be supplied by Hoval complete
with a burner which is CE marked and is CE approved
ternative burner, to comply with CE Directives, the boiler
must only be used with a burner having CE marking in
accordance with Directive 90/396/EEC and Standard EN
676 (Gas) or EN 267 (Oil). The fuel suppy requirements
will be stated on the burner data plate.
The burner CE approval must also be based on a test in
a test tank having dimensions no larger than the relevant
boiler combustion chamber dimensions.
13
18000
1250
12
11
1000
2700
1500
750
10
2200
530
420
620
7
6
5
4
3
2
1
0
100
200
300
400
500
600
700
800
900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000
4 214 283 / 00
kW = Boiler output
mbar = Flue gas resistance =1.11 (Natural gas: CO2 = 10.8%)
500 m above sea level (Tolerance: +/- 20%)
27
INSTALLATION
4.5
Fuel
Important!
A single phase 230V supply is required for
the control panel operation. Single phase
burners are electrically supplied via the
control panel. Three phase burners require a separate three phase isolated supply
(by the installer) direct to the burner, in-
4.6
Electrical connection
4.7
130
125
120
115
110
105
100
95
90
85
80
100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000
28
4 214 283 / 00
INSTALLATION
4.8
Hydraulic and technical control measures are to be implemented to ensure that the minimum boiler feed and return
temperatures are not fallen below.
4.9
Flue gas
temperature sensor
STB
4.10
Fig. 22
4.11
Filling pump
(boiler with separate calorifier)
Important note:
Speed and output regulation must correspond to the remade by the heating specialist.
4.12
Heating pump
4.15
Gas Boosters
Speed and output regulation must correspond to the reA booster is required when the gas pressure at the burner
made by the heating specialist.
4.13
Heating connections
4.14
Important
If a critical system is served it is good practise to install a duty/standby gas booster
set.
Gas Regulations require that no more than 0.5" WG pressure is lost due to pipe work resistance between the supply meter and the gas inlet.
4 214 283 / 00
29
INSTALLATION
Before running the booster the machine should be cleaned thoroughly, taking particular care to make sure
that pulleys and the belt are free from abrasive dust
etc, which may have settled on the machine during installation.
If the booster is in the boilerhouse then the ventilation
and air inlet louvres for the boiler will also serve for the
booster to keep the ambient temperature satisfactory,
providing the full recommendations for free area and
Standard boosters are designed to operate in ambient
temperatures not exceeding 40C. When the booster
is housed separately to the boiler, ventilation must be
provided to keep the ambient temperature below this.
Ventilation openings in this case must be sized relative
to any heat emitters in the room and the effects of solar
gain.
The booster control enables the booster to work autostop any excessive increase in operating temperature
and we recommend that the booster should only operate in conjunction with the burner. Prolonged periods
ase in temperature, shortening the life of the booster
and increasing service frequency. If however the plant
is required to work under such conditions, consideration should be given to the use of a purpose-designed
bypass to dissipate the excess heat and the installation
of a twin duty stand-by system to allow for regular insoperated regularly or in rotation. If the booster is operating in rotation auto cycling may have been installed
as an option.
30
4 214 283 / 00
COMMISSIONING
5.
Commissioning
5.1
Water quality
Heating Water
The European Standard EN 14868 and the
directive VDI 2035 must be observed.
In particular, attention must be paid to the following stipulations:
cording to EN 14868).
Plants with
- continuous oxygen intake (e.g. underfloor heating
systems without diffusion proof plastic piping) or
- intermittent oxygen intake (e.g. where frequent refilling is necessary)
must be equipped with separate circuits.
NOTE:
No continous make-up of water should be
taking place during boiler operation. In
this event check where a leak may be occuring or if pumping over is taking place.
Maximum filling capacity based on VDI 2035
[mol/m3] 1
fH
dH
eH
~mg/l
Conductance 2
Boiler size of the
individual boiler
50 to 200 kW
200 to 600 kW
over 600 kW
1
2
<0,1
<1
<0,56
<0,71
<10
<20
0,5
5
2,8
3,6
50,0
100,0
1
10
5,6
7,1
100,0
200,0
1,5
15
8,4
10,7
150,0
300,0
2
20
11,2
14,2
200,0
400,0
2,5
25
14,0
17,8
250,0
500,0
3
30
16,8
21,3
300,0
600,0
>3,0
>30
>16,8
>21,3
>300
>600
always desalinate
4 214 283 / 00
31
COMMISSIONING
5.2
Filling and topping up water must satisfy the quality requirements according to VDI 2035.
5.3
5.4
Commissioning
It is essential that the following points are completed by the Heating Engineer before commissioning
is requested through Hoval.
an independently pressurised system is operating correctly. Suppliers of the equipment should adjust their
equipment during commissioning.
the Heating Engineer will have the opportunity to receive instruction on the correct operation of the plant during commissioning and to aquaint himself with the fault
pages 40-43. He will also be advised
on how much of the action columns can be dealt with
by site staff.
32
4 214 283 / 00
COMMISSIONING
5.4.1 Commissioning Report
All settings both on boiler and burner will be recorded on
a commissioning report which will be supplied to the customers representative.
Fig. 23
5.5
4 214 283 / 00
33
OVERVIEW OF SETTINGS
6.
Maintenance
6.1
All other control elements of the control unit are described in the operating instructions.
The emission monitor key can also be used to change over to manual operating mode.
Emissions metering
Immediate end
PRESS
SHORTLY
Manual operation
Immediate end
PRESS
> 5 seconds
REACTIONS for manual operation
Set reference boiler temperature with button!
All heating pumps ON
Mixer without current - manual setting necessary!
The hot water temperature reaches the set DHW maximum temperature (expert level standard 65C).
34
4 214 283 / 00
OVERVIEW OF SETTINGS
6.2
Operating Instructions
PLEASE READ: Important Notes for the
Boiler Attendant
4 214 283 / 00
Normal Running
The boiler will switch on/off under the dictates of the control thermostat. The boiler temperature at any particular
moment can be seen from the boiler thermometer.
Allow the boiler to reach its set temperature and then
check the burner flame through boiler door sight glass;
through the burner inspection window. If any deterioration
is noted, the heating engineer should ensure the necessary action is taken.
35
OVERVIEW OF SETTINGS
6.3
Examine all fuel and water valves, connection and burner etc, for obvious signs of damage or leakage, and
for security.
In an open-vented heating system, check:
- Level of water in the feed and expansion tank.
- That the ball valve is free to operate correctly.
- All air vents are operating correctly.
NOTE:
No continuous make-up of water should
be taking place. (In this event check where a leak may be occurring or if pumping
over is taking place).
36
4 214 283 / 00
OVERVIEW OF SETTINGS
6.4
NOTE:
Where any hard scaling is present, use a
propietary cleaning medium to soften and
assist removal.
4 214 283 / 00
37
OVERVIEW OF SETTINGS
13. Check boiler door is effectively closed (ineffective
closure will be detectable by sight or smell).
14. It is recommended that, when the boiler has becomade by the Service Engineer.
15. If the boiler is not immediately to be used, switch OFF
electrical supply to burner and turn OFF fuel supply.
Where using heavy oil do not switch off fuel heaters
and tracers. Switch off electrical supply to gas booster.
When cleaning the room housing the heater unit, always switch off the burner to reduce the amount of dust
and lint drawn in through the air inlet.
Preventive Maintenance
Consult your heating engineer for advice on regular
prevetive maintenance intervals.
16. Gas Supply
Should the gas supply be interrupted, the system may
require venting of air that may have accumulated,
before the burner is restarted. This is achieved by unscrewing the pressure test point situated down-stream
of the main govenor or combination valve and venting
the air to atmosphere until gas has reached the test
point.
38
WARNING:
No smoking or naked lights to be allowed
as a gas/air mixture is dangerous.
Periodical examination of all pipework should be carried out. The recommended method is to brush a soap
solution around all the jointed areas. A leak in the system would have the effect of forming bubbles.
CAUTION:
Do not place any items in the boiler combustion chamber as it is not suitable for
burning waste.
Oil pump
See burner manufacturers manual.
Gas train items and gas leak detectors
For maintenance of these units refer to the manufacturers manual.
4 214 283 / 00
OVERVIEW OF SETTINGS
Motor
Keep the burner motor clean and dry. Any deposits
of dust or lint should be blown out occasionally. On
motors provided with oiling holes, a few drops of high
quality SAE 20 oil should be injected every six months.
Surplus lubricant spreading from the bearings should
be wiped away. Some motors have sealed-for-life bearings; these require no maintenance.
Fan Runner
Keep the fan blades clean and free from oil and build up
of dust or deposits picked up from a dusty boilerhouse.
Oil Strainer/Filter
Replace filter element annually.
Nozzles, Flame Plate and Electrodes
Maintenance by the boiler operator is usually limited to
checking the condition of these items only whilst the
boiler door is open. Servicing the oil or gas nozzle,
which may require dismantling, and replacement of
parts should be left to the service engineer.
The boiler operator may wipe off deposits of soot and
disturb the parts. Check the electrodes are set correctly after referring to the burner manufacturers manual.
Flame Sensor
violet cell for gas or photo-electric cell for oil with methylated spirit on a lint free cloth. Do not handle window
NOTE:
ing to remove the burner inner assembly.
4 214 283 / 00
39
OVERVIEW OF SETTINGS
6.5
Symptom
Possible Cause
Action
A.
1.
1.
2.
3.
4.
No ignition spark.
1.
2.
3.
2.
B.
C.
40
4 214 283 / 00
OVERVIEW OF SETTINGS
Symptom
D.
Possible Cause
- 1.
mes from burner. Flame
shape alters from normal. Boiler door becomes hotter than usual.
2.
Action
Clear obstruction.
3.
po- 2.
- 3.
Replace nozzle(s).
ted.
4.
Incorrect nozzle(s).
4.
5.
5.
6.
cked or re
per closed.
- 6.
stricted. Flue dam-
7.
7.
8.
misplaced or faulty.
8.
4 214 283 / 00
41
OVERVIEW OF SETTINGS
6.6
Symptom
Possible Cause
Action
A.
1.
1.
Check:
a. Main isolator switch is on and
power is available at the control
panel.
b. Overload protective devices of
2.
3.
Check:
That all switches are closed
Booster is not locked out due to low
inlet gas pressure and that pressure
switches function correctly.
4.
Reset and check. Also check control thermostat setting and operation.
No ignition spark.
1.
2.
Gas starvation.
2.
3.
3.
B.
C.
1.
Check:
c. burner damper is open to usual
extent.
d. air inlet to switch is not blocked.
e. switch is not stuck.
f. electrical connection.
D.
As C1 above.
1.
As C1 above.
E.
Flame failure.
1.
2.
As B3 above.
2.
42
4 214 283 / 00
OVERVIEW OF SETTINGS
Symptom
F.
G.
H.
Possible Cause
Action
1.
As B3
2.
1.
Clear obstruction.
2.
5.
4.
- 5.
cked or restricted.
6.
4 214 283 / 00
6.
43
OVERVIEW OF SETTINGS
6.7
Cleaning
Unscrew the hexagon sealing nut with hole (1, Fig. 24)
using the steel mandrel supplied.
Attention: The sealing nuts without a hole must on no
account be unscrewed
Open the boiler door and swing out burner.
Remove the retarders from the third pass tube bank
(4, Fig. 26) and clean them.
Fig. 24
5
6
Fig. 25
2
Fig. 26
44
4 214 283 / 00
OVERVIEW OF SETTINGS
6.8
Procedure:
With the boiler door closed, screw lock nut (1, Fig. 27)
forward and tighten; in this way this side becomes the
fulcrum point.
ca. 1 cm
Fig. 27
6.9
Lubricating the seal and thread
6.9.1 Lubricating the seal
Reversing chamber
Combustion chamber
4 214 283 / 00
45
OVERVIEW OF SETTINGS
7.
Overview of settings
7.1
Table of parameters
Designation
Regulator
Factory
10
20
30
40
50
Setting range /
Setting values
Type of device:
DHW:
SW:
Address:
Surface operation
Key :
Heating curve HC
OFF
1,0
1,0
*)
20C
5 .... 30C *)
*)
20C
5 .... 30C *)
*)
20C
5 .... 30C *)
*)
16C
5 .... 30C *)
16C
5 .... 30C *)
16C
5 .... 30C *)
50C
5 ... DHW-Max.
46
Heating circuit
Address
HW
SW
4 214 283 / 00
OVERVIEW OF SETTINGS
Cycle 1
from
to
Cycle 2
from
to
Time program P2
Cycle 3
from
to
Cycle 1
from
to
Cycle 2
from
to
Time program P3
Cycle 3
from
to
Cycle 1
from
to
Cycle 2
from
to
Cycle 3
from
to
Mo
Tu
We
Th
Fr
Sa
Su
Direct circuit
Time program P1
Tag
Cycle 1
from
to
Cycle 2
from
to
Time program P2
Cycle 3
from
to
Cycle 1
from
to
Cycle 2
from
to
Time program P3
Cycle 3
from
to
Cycle 1
from
to
Cycle 2
from
to
Cycle 3
from
to
Mo
Tu
We
Th
Fr
Sa
Su
Mixer Circuit 1
Time program P1
Tag
Cycle 1
from
to
Cycle 2
from
to
Time program P2
Cycle 3
from
to
Cycle 1
from
to
Cycle 2
from
to
Time program P3
Cycle 3
from
to
Cycle 1
from
to
Cycle 2
from
to
Cycle 3
from
to
Mo
Tu
We
Th
Fr
Sa
Su
Mixer Circuit 2
Time program P1
Tag
Cycle 1
from
to
Cycle 2
from
to
Time program P2
Cycle 3
from
to
Cycle 1
from
to
Cycle 2
from
to
Time program P3
Cycle 3
from
to
Cycle 1
from
to
Cycle 2
from
to
Cycle 3
from
to
Mo
Tu
We
Th
Fr
Sa
Su
4 214 283 / 00
47
OVERVIEW OF SETTINGS
HYDRAULIC
Par.
Designation
Factory
10
20
30
40
50
Lev.
HF
HF
HF
HF
OFF
HF
OFF/ 4/ 43
HF
OFF
HF
OFF
HF
10
OFF/ 2/ 33
HF
11
OFF
HF
12
80 C
HF
13
OFF
HF
14
OFF
HF
SYSTEM
Par.
Designation
EN
10
20
30
40
50
Lev.
BE
22 C
HF
3 C
HF
P1
HF
HF
HF
HF
10
Building type
Automatic reversion time (surface end user level, except
info. level)
Pump and mixer compulsory operation
11
12
13
14
15
HF
-12 C
HF
HF
5 min
HF
ON
HF
OFF
HF
ON/ OFF
HF
OEM
OFF
HF
30 min
HF
HF
OFF
HF
18
19
21
RTC adjustment
23
24
OFF
OEM
26
OEM
27
HF
28
Fault stack 2
ON
HF
29
0 C
HF
30
31
32
33
RESET
48
Factory
AF
HF
1 C
HF
3K
HF
ON
HF
-----
OEM
BE
4 214 283 / 00
OVERVIEW OF SETTINGS
DHW
Par.
Designation
Factory
10
20
30
40
50
Lev.
40/ 45 C
BE
DHW-legionella protection-day
OFF
HF
DHW-egionella protection-time
HF
DHW-legionella protection-temperature
DHW-temperature recording
DHW-mode of operation
2:00
50/ 55/ 65/
70 C
1
50/ 55/ 65/
70 C
1
10
DHW-switching difference
11
12
13
14
17
18
DHW-parallel loading
19
DHW-time-out
20
21
22
PI-scanning time Ta
23
PI -reset time Tn
HF
HF
HF
HF
HF
ON/ OFF
7/ 20 K
HF
5K
0.5/ 1/ 2/ 5
min
AUTO
OEM
0 min
HF
OEM
HF
20 min
HF
AUTO/ OFF
HF
OFF
OFF/
30 min
OFF
HF
HF
0,1 %/ K
OEM
20 s
OEM
600 s/ C
OEM
HF
UNMIXED CIRC
Par.
Designation
Factory
10
20
30
40
50
Lev.
ECO/ ABS
HF
DK= 1,30
HF
HF
Room factor
OFF
HF
OFF
HF
Switch-on optimisation
HF
Heating limit
0,5
OEM
10 C
HF
OFF
HF
10
HF
11
20 C
HF
12
10 C
HF
13
55/ 75 C
HF
14
DK=0
HF
15
Pump follow-on
5 min
HF
16
Screed function
OFF
HF
23
HF
24
35 min
HF
25
Vacation mode
STBY
HF
36
4 214 283 / 00
OFF
HF
XXXXX
HF
49
OVERVIEW OF SETTINGS
MIX. VALVE-1
Par.
Designation
10
20
30
40
50
Lev.
ECO/ ABS
HF
MK= 1,10
HF
Room factor
Switch-on optimisation
HF
100 %
HF
ON
HF
HF
Heating limit
0,5
OEM
10 C
HF
OFF
HF
HF
20 C
HF
10
11
12
10 C
HF
13
55/ 75 C
HF
14
0/ 8 K
HF
15
Pump follow-on
5 min
HF
OFF
HF
2,0 %/ K
OEM
Scanning time Ta
20 s
OEM
I-portion Tn
270 s
OEM
21
150 s
HF
22
OEM
23
HF
24
35 min
HF
25
Vacation mode
STBY
HF
36
OFF
HF
37
OFF
HF
HF
OFF
HF
16
Screed function
18
P-portion Xp
19
20
38
Regulation offset
50
51
52
53
35 C
HF
18 C
HF
24 C
HF
54
23 C
HF
55
28 C
HF
56
18 C
OEM
XXXXX
HF
50
Factory
4 214 283 / 00
OVERVIEW OF SETTINGS
MIX. VALVE-2
Par.
Designation
Factory
10
20
30
40
50
Lev.
ECO/ ABS
HF
MK= 1,10
HF
HF
100 %
HF
Room factor
Switch-on optimisation
ON
HF
HF
Heating limit
0,5
OEM
10 C
HF
OFF
HF
HF
20 C
HF
10
11
12
10 C
HF
13
55/ 75 C
HF
14
0/ 8 K
HF
15
Pump follow-on
5 min
HF
OFF
HF
2,0 %/ K
OEM
Scanning time Ta
20 s
OEM
I-portion Tn
270 s
OEM
21
150 s
HF
22
OEM
23
HF
24
35 min
HF
25
Vacation mode
STBY
HF
36
OFF
HF
37
OFF
HF
16
Screed function
18
P-portion Xp
19
20
38
Regulation offset
HF
50
OFF
HF
51
35 C
HF
18 C
HF
52
53
24 C
HF
54
23 C
HF
55
28 C
HF
56
18 C
OEM
XXXXX
HF
4 214 283 / 00
51
OVERVIEW OF SETTINGS
HEAT GENER.
Par.
Designation
H-GEN model
Factory
10
20
30
40
50
Lev.
1/ 2/ 5
HF
OFF/ 3
5/ 48/ 65/ 75
C
75/ 85 C
HF
HF
HF
HF
OEM
2 min
HF
6K
HF
12 K
HF
10
Time-out stage II
10
HF
11
HF
12
HF
13
1 min
HF
14
5 min
HF
15
5 min
HF
16
OFF
HF
17
18
Boiler gradient
19
Modulation P-portion Xp
20
21
22
23
24
25
26
27
29
30
110 C
OEM
31
OFF
OEM
34
100 %
HF
35
100 %
HF
36
OFF
HF
37
38
39
40
41
28
HF
OFF
OEM
5 %/ K
OEM
20 s
OEM
180 s/ C
OEM
12 s
HF
200 s
HF
70
HF
OFF
OEM
0 K/ 10K
OEM
5/ 38/ 65 C
HF
2K
OEM
OFF
HF
HF
ON
HF
70 C
HF
ON
HF
HF
0,0 l/ min
42
43
200 C
0,0 l/ IMP
Density, medium
44
HF
1,00 kg/ l
HF
4,2
HF
OEM
OEM
52
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OVERVIEW OF SETTINGS
RETURN CONTR
Par.
Designation
Minimum limit return temperature / reference value return
temperature
Switch-off difference
Factory
10
20
30
40
50
Lev.
38 C
HF
2K
HF
1 min
HF
SOLAR
Par.
Designation
Factory
10
20
30
40
50
Lev.
Switch-on difference
10 K
HF
Switch-off difference
5K
HF
3 min
HF
100 C
HF
65 C
HF
HF
0,5 h
HF
10 K
HF
OFF
HF
9
SOLAR
RESET
11
12
Density, medium
13
HF
0,0 l/ min
0,0 l/ IMP
1,05 kg/ l
HF
HF
HF
14
120 C
HF
15
10 min
HF
16
60 C
HF
17
OFF
HF
SOLID FUEL
Par.
Designation
Factory
10
20
30
40
50
Lev.
Minimum temperature
60 C
HF
Maximum temperature
95 C
HF
Switch-on difference
10 K
HF
Switch-off difference
5K
HF
15
HF
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53
OVERVIEW OF SETTINGS
BUFFER
Par.
Designation
Factory
10
20
30
40
50
Lev.
Minimum temperature
5/ 20 C
HF
Maximum temperature
95 C
HF
8/ 10/ 12K
HF
Switching difference
2/ 5/ 10K
HF
Forced discharge
OFF
HF
10 K
HF
5K
HF
Start-up protection
OFF
HF
Discharge protection
OFF
HF
10
2/ 3
HF
11
3 min
HF
12
70 C
HF
13
60 C
HF
MAIN SUPPLY
Par.
Designation
Factory
10
Lev.
0 %/ K
HF
PI-scanning time Ta
20 s
HF
PI -reset time Tn
600 s/ C
HF
Designation
Factory
CASCADE
Par.
10
Lev.
Switch-off difference
3K
OEM
Connecting delay
20
OEM
Switch-off delay
OEM
65
OEM
Stage reversal
OFF
OEM
Control stage
BE
OFF
OEM
Group switch-over
OFF
OEM
OFF
OEM
10
10 K
OEM
BUS
Par.
54
Designation
Factory
10
20
30
40
50
Lev.
10
HF
HF
HF
HF
4 214 283 / 00
OVERVIEW OF SETTINGS
SERVICE
Par.
Designation
Factory
10
20
30
40
50
Lev.
BE
OFF
BE
OFF
BE
OFF
BE
BE
BE
OFF
BE
OFF
BE
OFF
BE
10
BE
12
13
14
15
HF
OFF
HF
OFF
HF
OFF
HF
HF
HF
17
OFF
HF
18
OFF
HF
OFF
HF
19
20
HF
ALARM 1
Par.
Designation
10
20
30
40
50
Lev.
Alarm 1
OEM
Alarm 2
OEM
Alarm 3
OEM
4
5 ... 20
21
Alarm 4
OEM
Alarm 5 - 20
OEM
OEM
Designation
10
20
30
40
50
Lev.
Alarm 1
OEM
Alarm 2
OEM
Alarm 3
OEM
Alarm 4
OEM
Alarm 5 - 20
OEM
OEM
5 ... 20
21
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55
OVERVIEW OF SETTINGS
56
Designation
Fault type
Code
System
External sensor
Interruption
10-0
System
External sensor
Short-circuit
10-1
System
Boiler sensor
Interruption
11-0
System
Boiler sensor
Short-circuit
11-1
Remark
System
Flow sensor 1
Interruption
12-0
System
Flow sensor 1
Short-circuit
12-1
System
Storage sensor
Interruption
13-0
System
Storage sensor
Short-circuit
13-1
System
VE 2
Interruption
14-0
System
VE 2
Short-circuit
14-1
System
VE 2
Alarm
14-7
System
VE 3
Interruption
15-0
System
VE 3
Short-circuit
15-1
System
VE 3
Alarm
15-7
System
VE 1
Interruption
16-0
System
VE 1
Short-circuit
16-1
System
VE 1
Alarm
16-7
System
Interruption (KSPF)
17-0
System
Short-circuit (KSPF)
17-1
System
Flow sensor 2
Interruption
18-0
System
Flow sensor 2
Short-circuit
18-1
System
Collector sensor
Interruption (KVLF)
19-0
System
Collector sensor
Short-circuit (KVLF)
19-1
System
Interruption
20-0
System
Short-circuit
20-1
System
Burner 1
30-2
System
Burner 1
30-3
System
Burner 2
31-2
System
Burner 2
31-3
System
Exceeding
33-5
System
SLT triggered
33-8
System
Cleaning stage 1
Triggering by date
40-1
System
Cleaning stage 1
Triggering by interval
40-2
System
Cleaning stage 1
Triggering by counter
40-4
System
Maintenance stage 1
Triggering by date
41-1
System
Maintenance stage 1
Triggering by interval
41-2
System
Maintenance stage 1
Triggering by counter
41-4
System
Cleaning stage 2
Triggering by date
42-1
System
Cleaning stage 2
Triggering by interval
42-2
System
Cleaning stage 2
Triggering by counter
42-4
System
Maintenance stage 2
Triggering by date
43-1
System
Maintenance stage 2
Triggering by interval
43-2
System
Maintenance stage 2
Triggering by counter
43-4
4 214 283 / 00
OVERVIEW OF SETTINGS
Designation
Fault type
Code
Logical
Boiler temperature
50-4
Logical
Tank temperature
Not reached (4 h)
51-4
Logical
Not reached (1 h)
52-4
Logical
Not reached (1 h)
53-4
Logical
Room temperature HC
Not reached (3 h)
54-4
Logical
Not reached (3 h)
55-4
Logical
Not reached (3 h)
56-4
Address collision
70-0
System
No T2B signal
70-1
System
Activity
70-6
System
Activity
System
System
Activity
HP return sensor
No FA signal
Regulator with address 10 is
missing
Data bus error
Return min. temp. below setpoint
System
HP return sensor
85-5
System
QF
System
QF
System
System
QF
WPS
-87-7
System
System
System
System
Pulse counter
Fault
Fault
Fault
No pulse (5 min)
Warning
Lock-out
Blocking
90-0
W:XX
E:XX
B:XX
System
Remark
70-8
70-9
85-4
No Hoval regulator
86-4
86-5
Standard signal VE-x
SENSOR ALLOC.
Par.
1
Designation
Factory
10
20
30
40
50
Lev.
OEM
HF
OEM
OEM
OEM
OEM
OEM
RS-T
OEM
OEM
OEM
10
OEM
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57
Conservation of Energy
Protection of the Environment
Hoval Limited, Northgate, Newark, Notts NG24 1JN
Telephone: 01636 593413 Fax: 01636 673532
e-mail: spares@hoval.co.uk or service@hoval.co.uk
Web Site: www.hoval.co.uk
Hoval follows a policy of continued improvement and reserves the right to change specifications without notice.
58
4 214 283 / 00
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59
Confirmation
The user (owner) of the system herewith conrms that
he has received adequate instruction in the operating and maintenance of the installation,
received and taken note of the operating and maintenance instructions and, where applicable other documents concerning the heat generator and any further components.
and is consequently sufciently familiar with the installation.
Installation address:
Type:
Serial number:
Year of manufacture:
Place, Date:
System installer:
System user:
Confirmation
The user (owner) of the system herewith conrms that
he has received adequate instruction in the operating and maintenance of the installation,
received and taken note of the operating and maintenance instructions and, where applicable other documents concerning the heat generator and any further components.
and is consequently sufciently familiar with the installation.
Installation address:
Type:
Serial number:
Year of manufacture:
Place, Date:
System installer:
System user: