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UNIVERSITY LIBRARIES
AT 549
Liu, A. S.
jDesign of a 20,000 K.V.A.
transformer
DESI6M OF A 2,
K. . A,
TIAWSFOIHER
A THESIS
PRESENTED BY
ABRAHAM SANG
LIU
TO THE
PRESIDENT
AND FACULTY
OF
ARMOUR
INSTITUTE OF
TECHNOLOGY
BACHELOR OF SCIENCE
IN
ELECTRICAL ENGINEERING
MAY
27th,
1920
APPROVED:
OF TECHNOLOGY
PAUL V. GALVIM LIBRARY
35 WEST 33RD STREET
CHICAGO, IL 60616
ILLINOIS fWSTfTUTE
)j^7yU'
Dean
of Engineering Studies
Dean
of Cultural Studies
CARLI: Consortium
of
Libraries
in Illinois
http://www.archive.org/details/designof20000kva00liua
CONTENTS,
Page,
Fore ward
Introduotion
Chapter
Methods of Design
Chapter
( 1
(2)
H. M.
Hobart
'
8
1^
II.
Hobart
Method
Specification
12
Design Sheet
23
Procedure
28
46
Bibliography
29106
POREWARD.
of a 20,000 kv-ra.,
YiTest-
INTRODUCTION.
The nature of the problem of transformer
little copper.
The fixing of the regulation would not
cost -- might
is in-
engineer.
ready designed.
coupled with patience and perseverance lead to successful results and they are popular.
This is un-
Improvement seldom follows, except from the intelligent understanding and this comes only from
thought.
It
pecially
\.h
VllBii
In fact,
to design
ever at a disadantage in that the cost of attending and cooling water or air blast must be added
to interest and depreciation.
Also it is a ques-
.'.
former o ught Aot to be set down in the expreasion for oommercial eifiaiency.
In this case the eleotrical losses would
become even 1 e ss important for the large transformers than for the small ones.
The strictly logical design would be based
But
n.
efficiency.
'
T,
CHAPTER
METHODS
During the
pa,st
OF
DESiaN.
formers", 1915;
Transformers",
1911;
(3) Ryan,
"Design of Static
(4)
"Design of E-
(5) A. G-ray,
1913;
1^13;
(6) Pender,
Engineers",
19
H.
Method
ratio of
Method
2.
H. M. Ho bar t.
.U.L
J.1
ly
With this method there is no means of knowing whether the geometrical shape finally deduced
is that which fulfills the specification for a
minimum cost
2,
Method
2,
wliat
amounts to
graphical solution.
" J
:.
Bolile and
Values given
incorrect
G-ray
Slich-
makes a further preliminary assumption of current density and ampere turns per inch of core.
Comparing Method
with Method
2,
it is the
should
In Method
ical design.
10
CHAPTER
II,
11
SPECIFICATION,
output
20,000 kv-a
Number of phases
One
110,000
11,000
Frequency
60
^^
p.
5.4
55^C
220,000
20,000
NORMAL RATING:
The transformer is rated at 20,000 kva, sin-
000 volts.
12
transformers.
(
PERFORIvIANGE
The efficienoy at
100,^
98.8,^
"
3A
"
9Q.9fo
"
full
"
99.2/^
greater thai
5.^/*
at
80;
power factor.
power factors.
a temperature of 75 C,
13
.:
ri^.
.A
copper loss
..nd
ed to 75 C.
.8
ii
INSuiTION TESTS:
The transformer will be given an insulation
low voltage
v/
14
The pro-
cedure followed in making tests will be in accordance with the testing rules of the Westing-
uJ.atlon.
on
tvfo
WINDINGS:
Thar
v^rinding
will be made up of
15
only one turn for each layer, to keep the voltage stresses between adjacent turns low.
This
The
This insula-
on the line.
The low tension coils will be made up of
16
Strips of insulating
material are
(5)
TREATllENT OF COILS:
nish penetrates
The var-
No tape is
tween copper
and
present.
(6)
ASSEMBLY OF COILS:
Groups of high and low tension coils are as-
place.
a.nd v/ith
17
..I
iiu
^::-
tills
pregnated
v/ith oil,
strength.
of the coils.
How
(2)
no conductor is covered
(3)
CORE:
X&
furnished.
a^.
Heavy tie
The short-circuit
19
CASE:
The tank will be substantially constructed of boiler plate and boiler iron cover will
A gasket will
ing it air-tight.
Suitable means
vdLll
be pro-
handled as a unit,
A suitable base
v^heels to
v;ill
be provided with
Rail gauge to be
determined later.
(10)
This forms a
terminal board.
20
these points.
The two outgoing leads will be carried through
condenser type.
DETAILS:
ly v/ithdrawn.
the side of the case, with its bulb projecting into the hot oil.
21
exceed 65
v;ill
All
After
^oeing
formed,
22
DESIGN
Items,
SHEET,
DESIGN
SHEET
..
Symbol.
Items.
Values,
15.
Number of coils
16,
17,
18.
19.
20,
21.
22,
23.
24,
25.
26,
560
24
ooils.
^A ^^ ^^
lb in 2
coils,
181.6
/^
1920
,43 x ,22 = ,0946
0.128
,06
24
0.4
t5
27.
24
23 x 60
DESIGN
SHEET,
Items,
Sjrnibol,
Values,
Magnetic Circuit,
28,
29.
30,
7.37 X
10'^
13,920
820
31.
none
32.
none
33.
20
34,
41
35.
Gross
36,
820
13,920
37.
38.
39,
46
206
206
40,
46,300
41,
82,400
25
DESI&N
SHEET .
Symbol.
Items.
Copper
42.
Losses.
45.
Values.
I9.66
J--
DESIGN
SHEET,
Symbol.
Items.
Regulation.
55
54.
55.
Regulation on
unitjr pow-
er factor
56.
HXp
Values,
former are
c
V,
where
,042 V 20,000,000
Or V
Westinghouse gives
c as
= 187.9 say
Whence T
t38.
(a)
(b)
(c)
(d)
An even
number of low te n sion coils is desirable in order to provide for a low-tension coil near the
the stack,
<S
4600
28
If an equal
similar high-low
The number of
cuit.
actance and regulation much worse than the specified 6 per cent.
29
\l
1.).
hence
7.19 aay 7;
Items
is
{"d)
=56.
to (13).
I3 = -^0,000,^00
11,000
= 1818 amperes.
isfactory in practice.
h the
Assume the
From Fig.
2,
x 56 x 0.956
/O.I
I070 sq.
30
X D = 1070
or
en
"by
0.25 + 0.05 X kv
or
0.25
-f
inch for cotton, and a strip of 0.012 inch fuller board, making a total of 7 x 0.05
= 0.224 in.
therefore be about
21
= 2.74
1.785 inches.
1)
^^ =
31
will
= I89O.
This may be
0.25
*-
Make this
cleara.nce 4 inches.
23-8
15 inches.
(item 17) is
amperes.
A3?bwlng 0.128
32
24J
0.188 =
0.4^^ inch
\6)
windings.
Figure
1,
coii to carry off the heat, and the large oil spaces
X 0.09^ 6)
23
-f-
(^6 X 0.956}
X 60
33
^
-
0.0775.
E=4.44f^T
10
if we assume the
(the form fac-
lo'^.
The
20,000,000 x
(1
.99) /
.99
201,500.
in a power transformer,
trie
to iron loss Wq / W
= a constant / E2
f
W^
*-
and
a constant x E^.
1%
Wq =
but
W^,
oC B^.
= (kva)^R /
Also, since
The quaility
E'
Wj_
which must be a
maximum is therefore
a constant / E^
4-
a constant x ET*
W^ / W^
34
n /
2-
The value of
i'l
mm'
m^i^
Hence W^ / W^ or b =
being 1.85.
0.925.
Wj_
201,000
A good average
1
.85 / 2 =
W^ =
10 inches.
10
+60
10)
= 206.
watts,
(a)
The dis-
35
(c)
The
^^
'.
about 0.89.
gives
41
Whence
and the
Wj_
.78 x 46,300 =
82,400 watts.
Items (42) to (49).
Copper losses.
The mean
36
^^<^.
-f.
ing we have
.1245 ohm;
Ip x R^
= 181.8
I^ x
W^ = 41,l5o
which is appreciably
-^
236 x 56 x 0.0956
x 0.32 = 8,100
pounds
Items (50) to (51).
Efficiency.
The full
i-
82,400
20,000,
= 0.994.
factor is
+
164,700 =.939.
Item (52).
37
v.r.|..:../
:^'15#U;%'^
i^^^^H^^H
1,
Regulation.
Referring
meters)
I,Xi =
2 irf X 0.4
TT
T? X I1 X 1 Ig
-\.{v
+s /
= 181.8,
=4x2.54=10.l6(
space between
of primary coil)
s
secondary coil).
38
3^1
I^X^ =(2
iTx 60 xO.4
X 58.4] X
43.2
If
10.16
X 12.27
Ts.iSiS
/ 10^
+1.27 /
3J
= 530 volts.
are in
load is
only
'^
age.
Rp =
R^
'i-
R2
('^n/T
.2
^
- 13^59 ^^^^ ^^
regulation (approximate)
IR coa
-ir
per cent
IX sin
For unity power factor (cos
Regulation = 2.26
\)
=2.26 per
-t-
cent.
Regulation
?=
2.23 x 0.8
59
3.86 x 0.6
=4.1
^,
v:'.-F'.
>(
.?:,-
<5
stampings is
shoi/vn
lar section
in Fig. ?,
A tank of circu-
order to calculate the approximate cooling surThis height will abe about 240 inches
face.
and if we assume a smooth surface (no corrugations), the watts that can be dissipated con-
tinuously are
0.24
126 X 240)f
j^ X
(tt
(126)2 / 4 x
=
2)J
Hf-
72,080 watts.
The cooling coil should be constructed pre-
1/4 in.
If water is
passed thru the coil, heat will be carried away at the rate
water is 1C.
40
:U
^SS^Af/^Ji^O
T^ATK
oyo-
Cr/^CC^l-
^^
made of
A coil
72,080 / 12 X 1.25 X
-tT
As-
say 53.
On the basis of 1/4 gallon of water per kllowitt, the required rate of flow for an average
temperature difference of 15
between outgoing
per minute.
less the pipes are kept clean and free from scale.
It is unnecessary
There will be no
local "hot spots" if adequate ducts for oil circulati)ns are provided around the coils.
41
complete transformer.
(10. 5)"^
X 20 = 83,250 pounds.
The sum
This together
To determine
jecting portion of the secondary end coils outward when a dead short circuit occurs on the transformer.
%aK
/ ^,^^6,000
42
quantities I^ax
^^^ ^max
-^
(530)2
(2485)^
2540, where
items
.he
In order to
Thus
on the sine
X 1818 X f2
= 110,000 amperes.
= 43
The density of
section
\ax
= 8870
43
(\
/ 54.6)1
ly.
1.:
i.
..'.
::
,v.
mi.
hence
Force in lb. = 70 x 183 x tO,OQO x 8870
B7W<^,000
1
An equal force
If an ar-
Assuming working
pressure as 110,000 volts and the maximum permissible potential gradient in the dielectric (usu-
,5
387
3,45
^"^^
112
(Total volts
44
y^^r^A
u^^jOT*^
A/^.
center will
be
3x3=9
inches.
foil.
provided, as
feJiown
in Fig. 9.
In order to avoid
oif
45
BIBLIQ&RAPHY
Design of Transformers,
A.I.E.E.
F.W. Carter.
Vol.
15.
Page 639.
A. S. Low.
Type
R, 0. Heller.
Transformers.
Treatise on Transformers.
Bo hie and Robertson.
Design of Static
H. M.
Transformers.
Hobart.
46
Vol. 43
:oC
II