Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Drinking systems
Code No. 99-97-0707
Edition: 11/2012 GB
Page I
Chapter name
Type of
change /
update
Product
information
/ Editors
initials
Issue date
Page
Reference to the
mounting instructions
"Water connection
units", chapter abridged
SSa
11/2012
various
diverse sections
1143
01/2012
diverse
1160
01/2012
40
1157
01/2012
diverse
replacement for
"dowel S"
5.2.1 "Recommended
number of birds per
nipple"
1211
01/2012
22
21 "Gradient pressure
regulators for nipple
drinker systems"
454
07/2010
131
Drinking systems
Edition:11/2012
M 0707 GB
Product
information
No. 1362
Function
Pos. 3
Pos. 1
Pos. 2
Pos. 4
The drinking water circulates in two lines within the drinker elements (fig. 1, pos. 3). In the upper
line section the pump conveys the water to the end of the line, in the lower line it flows back to the
circulation unit (fig. 1, pos. 1). The pressure regulator (fig. 1, pos. 2) ensures that the water always
continues to run corresponding to the consumption of the birds.
Pos. A
Pos. B
Thanks to the work of the pump, the water column of the circulation unit (fig. 2, pos. A) is 8 - 10 cm
higher than that of the pressure regulator (fig. 2, pos. B).
Pos. 1
A float switch inside the presettling tank (fig. 3, pos. 1) stops the pump as soon as it is empty (e.
g. when the water is turned off). Thus, it prevents the pump from running dry.
With lateral supply, the maximum row length is 120 m.
Page 2
PI No. 1362
Combimaster 4050
The DuoFlow drinker is equipped with the new Combimaster 4050 drinking nipple. This 360drinking nipple offers:
Coding
The coding of the DuoFlow is according to that of the well-established nipple drinking systems. In
both cases there is a pressure regulator unit which contains, beside the pressure regulator, also
a circulation unit and breather as well as the different drinking elements.
Description
Breather cpl DuoFlow
Circulating unit DuoFlow
Pressure regulator for circulating unit DuoFlow
Coupling pressure-regulator-circulating unit DuoFlow
30-61-5711 - Pressure regulator unit central with by-pass and accessories f/DuoFlow
(< 120 m length)
Anzahl
Code-Nr.
2
30-61-5701
1
30-61-5702
1
30-61-5703
1
30-61-5708
1
30-61-5700
PI-No. 1362
Bezeichnung
Breather cpl DuoFlow
Circulating unit DuoFlow
Pressure regulator for circulating unit DuoFlow
Coupling for central water supply DuoFlow
Coupling pressure-regulator-circulating unit DuoFlow
Page 3
Drinker elements:
The drinker elements already contain the drip cups:
Code-no.
30-61-5707
30-61-5706
30-61-5705
30-61-5704
Description
Waterer nipple 3000-10 Combimaster 4050-00/ with drip cup DuoFlow
Waterer nipple 3000-12 Combimaster 4050-00/ with drip cup DuoFlow
Waterer nipple 3000-15 Combimaster 4050-00/ with drip cup DuoFlow
Waterer nipple 3000-18 Combimaster 4050-00/ with drip cup DuoFlow
Description
Picture
Jrg Hurlin
- Product Manager Fattening system
Page 4
Rdiger Sudhop
- Product Operator Fattening systems
PI No. 1362
Product
information
No. 1321
Operation
An automatic breather (fig. 1, pos. 1) is positioned at the end of every nipple line. On the one hand
it allows for the air to exhaust out of the nipple line and on the other hand the height of the water
column can be read at this position.
The automatic breather is connected towith a drainage by means of a " hose (fig. 1, pos. 2). This
drainage which is installed below the house ceiling (fig. 1, pos. 3) leads the rinsing water out of the
house.
PI-Nr. 1321
Page 1
In order to automate the rinsing process, the well-established pressure regulator in every nipple
line is equipped with a 24-Volt solenoid valve (30-63-3618, fig. 2) which is controlled by a "rinsing
computer".
Coding
Supply / Breather
The automatic rinsing system is a supplement to the standard nipple drinker, which is why the
material for the nipple line is applied as a supplementary parts list:
30-63-3671 - Addition rising system automatic 24V per pressure regulator unit
Calc.: 1 x per pressure regulator with lateral supply
Pos.
Code no. Description
Quantity
1
30-63-3617 Pressure regulator L3200 w/solenoid valve 24V wo/additional parts
1
2
30-63-3600 Pressure regulator L3200 without additional parts
-1
3
30-61-3810 Complement automatic rinsing per pressure regulator unit
1
30-61-3430 Breather revolving for end-set cpl L4244
-1
30-00-3832 Backnut 3/4" PVC
1
30-00-3833 Gasket - rubber 3/4" for plug at t-piece
1
30-61-3532 Discharge 3/4" 90deg angle for med. mixing tank B-no. 4209
1
30-61-3433 End cap with hole with angle for discharge pipe dia 50
1
30-00-3051 Hose 3/4" yellow
5
30-00-3709 Hose band clip 3/4" 20- 32 W2/9mm
2
99-40-3847 T-piece 50x50x50 45deg PVC 2 x socket end
1
30-61-3441 Breather revolving automatic for rinsing L4255 II
1
30-63-3672 - Addition rising system automatic 24V per pressure regulator unit central
Calc.: 1 x per pressure regulator with central supply
Pos.
Code no. Description
Quantity
1
30-63-3617 Pressure regulator L3200 w/solenoid valve 24V wo/additional parts
1
2
30-63-3600 Pressure regulator L3200 without additional parts
-1
3
30-61-3810 Complement automatic rinsing per pressure regulator unit
2
30-61-3430 Breather revolving for end-set cpl L4244
-1
30-00-3832 Backnut 3/4" PVC
1
30-00-3833 Gasket - rubber 3/4" for plug at t-piece
1
30-61-3532 Discharge 3/4" 90deg angle for med. mixing tank B-no. 4209
1
30-61-3433 End cap with hole with angle for discharge pipe dia 50
1
30-00-3051 Hose 3/4" yellow
5
30-00-3709 Hose band clip 3/4" 20- 32 W2/9mm
2
99-40-3847 T-piece 50x50x50 45deg PVC 2 x socket end
1
30-61-3441 Breather revolving automatic for rinsing L4255 II
1
Page 2
PI-Nr. 1321
Rinsing outlet
The material for the drainage for the rinsing water to drain off is coded as follows:
30-61-3811 - Accessories for autom. rinsing per runn. mtr. cross discharge
Calc.: 1x per meter house width
Code no. Description
Quantity
30-61-3435 Pipe plastic 50x2000
0,5
99-50-3037 Pipe clamp 48-52mm S M8 galv
1
62-00-3128 Dowel screw M 8x80 galv with wood thread
1
30-61-3812 - Starter-kit automatic rinsing for mounting at interm.ceiling
Calc.: 1x per house with intermediate ceiling
Code no. Description
30-61-3435 Pipe plastic 50x2000
30-61-3436 Bend plastic 50mm-87deg
30-61-3437 Cap plastic 50mm
99-50-3037 Pipe clamp 48-52mm S M8 galv
62-00-3128 Dowel screw M 8x80 galv with wood thread
30-00-3709 Hose band clip 3/4" 20- 32 W2/9mm
Quantity
3
3
1
6
6
2
Control
Depending on the number of used nipple lines the following controls are available:
Code no.
Description
Number of
nipple lines
Max. 8
Extension
max. 8 lines for
30-61-3395
Extension
max. 16 lines
for 30-61-3395
60-48-3345
PI-Nr. 1321
Spare parts
The following illustration shows the single positions of the articles:
Fig. 4: Schematic illustration of the rinsing outlet assembly with position numbers
Pos.
Page 4
Code no.
Description
30-61-3532
30-61-3433 End cap with hole with angle for discharge pipe dia 50
PI-Nr. 1321
10
11
12
13
14
Jrg Hurlin
- Product Manager Fattening Systems
PI-Nr. 1321
Rdiger Sudhop
- Product Operator Fattening Systems
Page 5
Product
information
No. 1310
November 9, 2012
Additional shut-off valve for 30-61-3472 hoseconnecting-set 1/2" for pressure regulator and
ball tank
In order to improve the handling of the drinking line, the "hose-connecting-set for pressure
regulator and ball tank" (30-61-3472) is equipped with an additional shut-off valve for the direct
installtion to the pressure regulator:
Code no. Description
30-63-3696 Shut-off valve 1/2" for pressure regulator L3200
In this way, the water flow to the drinker can be closed or opened directly at the pressure regulator
in a user-friendly manner.
PI-Nr. 1310
Code no
20-50-3472
30-63-3696
30-00-3583
30-00-3059
30-00-3036
30-00-3846
30-61-3473
Description
Ball valve 1/2" m/fm brs
Shut-off valve 1/2" for pressure regulator L3200
Gasket - rubber 1/2" f/extension pipe-clamp + hose nozzle
Hose high pressure 1/2"
Hose nozzle 0.5" i.t. x 13mm MS with hexagonal head
Sealing strip 0,1mm/12m for thread HDF
Hose band clip SST 1/2" 12-22 W4 9mm wide
Pcs
1
1
1
4m
1
0.2 RO
2
Page 1
Jrg Hurlin
- Product Manager Poultry Meat Production
Page 2
Rdiger Sudhop
- Product Operator Poultry Meat Production
PI-Nr. 1310
Product
information
No. 1263
May 9, 2012
The new pressure reducer with filter Duo DFR II has a ball
valve at the filter cup, which just has to be opened for the
rinsing. Unlike the previous model Duo DRF, it is no longer
necessary to turn the lower part of the filter cup.
Coding
The following table shows the code numbers and descriptions of the new pressure reducer with
filter:
Pos.
Code-No.
NEW
3/4
30-61-3617 30-61-3682
30-61-3616 30-61-3683
Description
Pressure red.+filter Duo DFRII 3/
4" 1.5-6bar w/manometer
Pressure red.+filter Duo DFRII 1"
1.5-6bar w/manometer
Technical data
Pos
1
2
Code No.
Description
30-61-3682
PI-Nr. 1263
max.
pressure
back
pressure
flow rate
(at 1,1 bar)
16 bar
1.5 - 6 bar
2.3 cbm/h
16 bar
1.5 - 6 bar
2.75 cbm/h
Page 1
Installation dimensions
The following table gives an overview of the installation dimension of the filters:
Description
Pressure red.+filter Duo
30-61-3682 DFRII 3/4" 1.5-6bar w/
manometer
Pressure red.+filter Duo
30-61-3683 DFRII 1" 1.5-6bar w/
manometer
330
172
110
90
330
180
110
90
Installation
The pressure reducer with filter must be installed according to the instruction manual delivered
with the device.
the flow direction is taken into consideration for the installation to the water pipe. Please
observe the arrow indicating the flow direction on the flange housing!
the filter housing is in an upright position in the main axis.
the manometer is sealed.
Operation
The operation of the pressure reducer with filter is described in the instruction manual delivered
with the device.
the ball valve at the filter cup must be turned by clockwise rotations.
when the rinsing is finished the ball valve must be shut / turned by counterclockwise
rotations.
For the regulation of the back pressure the adjusting screw at the flange housing must be released
and turned:
Page 2
PI-Nr. 1263
Spare parts
Description
Manometer f/pressure red.+filter
30-61-3619
Duo DFR 3/4" & 1"
Control cartridge f/pressure
30-61-3623
red.+filter Duo DFR 3/4" & 1"
Filter housing f/pressure red. +filter
Duo DFR 3/4" a. 1"
4
5
3/4"
7
30-62-4251
The change-over to the new pressure reducer with filter will become effective as soon as the stock
of the old ones is exhausted.
Jrg Hurlin
- Product Manager Fattening Systems
PI-Nr. 1263
Rdiger Sudhop
- Product Operator Fattening Systems
Page 3
Product
information
No. 1262
May 7, 2012
In the frame of product development, the reversible flow filters for "- and 1"- water connection
units have been modified in order to make them more easy to use and to extend the flushing
intervals.
A ball valve is fitted to the filter casing of the new Duo FRII reversible flow filter. For flushing, the
ball valve is simply opened. The lower part of the filter casing no longer has to be twisted, as was
the case with the previous model. Furthermore the new reversible flow filter Duo FRII is equipped
with a larger filter element which permits an extended flushing interval.
table 1: Coding
Pos.
1
2
Connect.
width
3/4
1
Code-No.
Code-No.
Description
OLD
NEW
30-61-3627 30-61-3679 Reversible flow filter DUO FRII 3/4" wo/manometer
30-61-3677 30-61-3678 Reversible flow filter DUO FRII 1" wo/manometer
Pos.
Code-No.
1
2
30-61-3679
30-61-3678
PI-Nr. 1262
Description
Reversible flow filter DUO FRII 3/4" wo/manometer
Reversible flow filter DUO FRII 1" wo/manometer
Max.
press.
16 bar
16 bar
Page 1
Installation dimensions
Pos.
1
Code-Nr.
Bezeichnung
Reversible flow filter
30-61-3679 DUO FRII 3/4" wo/
manometer
Reversible flow filter
30-61-3678 DUO FRII 1" wo/
manometer
330
172
110
85
330
180
110
85
Installation
The reversible flow filter has to be installed according to the instructions that are supplied with the
device.
Important:
the installation in the water line has to be carried under consieration of the flow direction
observe the arrow at the flange casing!
the main axis of filter casing has to stand vertically
Operation
The operation of the reversible flow filter is also described in the operating instructions.
for opening, the ball valve of the filter casing has to be twisted to the right
after termination of the flushing process, the ball valve has to be twisted to the left and thus
closed
Page 2
PI-Nr. 1262
Spare parts
Code-No.
30-61-3679
30-61-3678
Description
Reversible flow filter DUO FRII 3/4" wo/manometer
Reversible flow filter DUO FRII 1" wo/manometer
Pos.
Code-No.
30-61-3632
30-62-4252
30-61-3631
30-62-4251
Description
Filtergehuse f. Druckminderer+Filter Duo
DFRII 3/4 u. 1
Filtergehuse f. Druckminderer+Filter Duo
DFRII 1
Filter insert f/pressure red.+filter Duo FRII,
DFRII 3/4"
O-ring for filter cup Duo FRII, DRFII 3/4"
Filter cup incl ball valve f/pressure red.+filter
Duo FRII, DFRII 3/4"
Wrench for filter cup Duo FRII, DFRII
Fig. 2: Spare parts for the reversible flow filter Duo FRII
The new reversible flow filters will be delivered as soon as the stock of old filters is exhausted.
Jrg Hurlin
- Product Manager Fattening Systems
PI-Nr. 1262
Rdiger Sudhop
- Product Operator Fattening Systems
Page 3
Product
information
No. 1258
The open pendulum (30-61-5354) is a small tube so that the water runs into the drinker pan
through the inside of the pendulum.
The closed pendulum on the other hand is made from a solid piece so that the water runs into the
drinker pan along the outside of the pendulum. The closed design makes for easier cleaning.
Coding
The following table gives an overview of the Penduval drinker elements with closed pendulum:
Pos.
Code No.
1
2
3
4
5
6
30-61-5496
30-61-5497
30-61-5498
30-61-5396
30-61-5397
30-61-5399
PI-Nr. 1258
Description
Waterer nipple cpl 3000-03 turkey/cock fattening pendulum closed
Waterer nipple cpl 3000-04 turkey/cock fattening pendulum closed
Waterer nipple cpl 3000-05 turkey/cock fattening pendulum closed
Waterer nipple cpl 3000-03 rearing turkey/pullet fattening pendulum closed
Waterer nipple cpl 3000-04 rearing turkey/pullet fattening pendulum closed
Waterer nipple cpl 3000-05 rearing turkey/pullet fattening pendulum closed
Starter ball
30mm
x
x
x
Page 1
helps the young chicks in the first three to five rearing days to find and access the water source as
it deflects the pendulum and thus makes for a filled drinker pan.
Pressure control and vent are the same as for the Penduval drinker with open pendulum (also see
product information No. 569).
Spare parts
The following table lists the available spare parts:
Pos.
Code No.
Description
30-61-5351
30-61-5352
30-61-5353
Jrg Hurlin
- Product Manager Fattening Systems
Page 2
Rdiger Sudhop
- Product Operator Fattening Systems
PI-Nr. 1258
Table of contents
Page I
1 Basic instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.1
1.2
1.3
1.4
1.4.1
1.4.2
1.4.3
1.5
1.6
1.7
1.8
1.9
1.10
1.11
1.12
1.13
Basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Designated use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Prevention of reasonably predictable incorrect uses. . . . . . . . . . . . . . . . . . .
Explaining the symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety symbols in this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety symbols in the manual and on the installation . . . . . . . . . . . . . . . . . . . .
Safety symbols and notes on your installation. . . . . . . . . . . . . . . . . . . . . . . . . .
Ordering spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Obligations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warranty and liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disorders due to power failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
First aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pollution abatement regulations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Waste disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Notes for use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Copyright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
2
2
2
3
3
4
5
5
5
6
6
6
7
7
2 Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2.1
2.2
2.3
2.3.1
2.3.2
2.3.3
2.3.3.1
2.3.3.2
2.3.3.3
2.4
2.4.1
2.4.1.1
2.4.1.2
2.4.1.3
2.4.2
2.4.3
2.5
2.6
3 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
4 Recommended tools for the assembly . . . . . . . . . . . . . . . . . . . . . . . . .17
Drinking systems
Edition:11/2012
M 0707 GB
Page II
Table of contents
8 Assembling the mixing tank for medicines 60 l with lye pump. . . . . .39
8.1
8.2
Breathing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Drinking systems
Edition:11/2012
M 0707 GB
Table of contents
9.1.1
9.1.2
9.2
9.2.1
9.2.2
9.2.3
9.2.4
9.3
9.3.1
9.3.2
9.4
Page III
42
43
44
44
45
46
48
49
50
52
54
10 Suspension for the nipple drinker lines with alu T-profile. . . . . . . . . .56
10.1
10.2
10.3
10.4
Suspension material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting the screw hooks at the ceiling . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Length of the main traction rope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Suspension ropes and pulleys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
56
57
58
59
61
63
63
64
65
65
65
67
68
69
70
71
72
73
Overall views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preliminary note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembly of the suspension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembling the elements of the turkey nipple drinker. . . . . . . . . . . . . . . . .
Mounting the pressure regulator at the nipple pipe . . . . . . . . . . . . . . . . . . . . .
Drinking systems
Edition:11/2012
M 0707 GB
75
77
77
78
79
Page IV
13.4.1.1
13.4.1.2
Table of contents
Preparation of the pressure regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
Overview: Pressure regulator units for turkey nipple drinkers . . . . . . . . . . . . . . . . .79
13.4.1.4
13.4.1.5
13.4.1.3
13.4.2
13.4.3
13.4.4
Drinking systems
Edition:11/2012
M 0707 GB
Table of contents
Page V
108
109
109
110
117
118
118
119
120
121
122
123
123
124
125
126
Drinking systems
Edition:11/2012
M 0707 GB
136
139
141
142
142
148
Page 1
Basic instructions
1 Basic instructions
Please take care of this manual and always keep it in the same place
close to the installation for quick reference. All persons working with the
system, assembling, cleaning and servicing have to be familiar with the
contents of these instructions.
Please observe the contained safety instructions!
If this manual gets damaged or lost, request a new copy from Big
Dutchman.
1.1 Basics
The Big Dutchman installation has been constructed according to the current state of
the art and all acknowledged regulations regarding technical safety. The installation is
reliable. Upon operation, however, dangers to life and limb of the user or third persons
or impairments of the system or other material property are still possible.
In the event of special problems which are not described in detail in this manual, we
recommend to contact us for your own safety.
Drinking systems
Edition:11/2012
M 0707 GB
Basic instructions
Page 2
In case of suspended drinker lines: the lifting or moving of other loads than the
actual drinker line.
Drinking systems
Edition:11/2012
M 0707 GB
Page 3
Basic instructions
Drinking systems
Edition:11/2012
M 0707 GB
Page 4
Basic instructions
You can find the exact description (Code No.) of the parts for ordering
spare parts by means of the position numbers in the spare parts lists (see
appendix).
Indicate the following for ordering spare parts:
Drinking systems
Edition:11/2012
M 0707 GB
Page 5
Basic instructions
1.6 Obligations
Closely adhere to the instructions in this manual.
A basic condition for safe operation and trouble-free handling of this system is the
knowledge of the basic safety instructions and regulations.
These mounting and operating instructions, particularly the safety instructions, have to
be observed by everyone working with this system. Moreover, the regulations and
instructions for the prevention of accidents valid at the respective place of use have to
be observed.
The manufacturer is not responsible for any damages to the machine resulting from
changes done by the user.
operating the system with defective safety equipment or not duly fixed or not
functioning safety and protective devices,
inappropriate repairs
Drinking systems
Edition:11/2012
M 0707 GB
Basic instructions
Page 6
where it happened
what happened
Drinking systems
Edition:11/2012
M 0707 GB
Page 7
Basic instructions
1.13 Copyright
This manual is subject to copyright. The information and drawings included in this
manual shall not be copied without the manufacturers consent, nor shall they be used
for anything other than the designated use. Neither shall they be given to third parties.
If you find mistakes or unclear information in this manual, please do not hesitate to let
us know.
All trade marks mentioned or shown in the text are trade marks of their respective
owners and are recognised as patented.
Copyright 2012 Big Dutchman
Drinking systems
Edition:11/2012
M 0707 GB
Safety instructions
Page 8
2 Safety instructions
These mounting and operating instructions, particularly the safety regulations, have to
be observed by all persons working on this system. Moreover the regulations for
accident prevention valid for this place have to be observed!
Check the proper functioning of the system after any kind of repair works. You may only
take the device into operation, when all protective systems have been put into place
again. Follow the directions of the electric and water supply company.
Drinking systems
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M 0707 GB
Page 9
Safety instructions
Warning
Never repair or bypass the fuses!
Damaged fuses have to be replaced with new fuses!
Immediately switch off the installation in the event of malfunctions of the power supply
units. Use a bipolar voltage probe to make sure that the electrical equipment is not
alive.
Check the electrical wiring and cables for recognisable damage before putting the
device into operation. Replace damaged wiring and cables before taking the device
into operation.
Only use the fuses indicated in the circuit diagram. Immediately replace damaged
fuses. Never repair or bypass the fuses!
Never cover the electrical motor. This can cause high temperatures resulting in fire and
a break-down of the equipment.
The control box as well as the terminal and connector boxes of the installation must
always be kept shut.
Let damaged or broken plugs be replaced by an electrician.
Do not pull the plug from the socket at the flexible cable.
For the respective connections please see the enclosed connecting plan of the system
parts delivered.
Drinking systems
Edition:11/2012
M 0707 GB
Safety instructions
Page 10
The different areas of the Big Dutchman installations are characterised by different
types of construction.
There are several system parts that run out, rotate or slide that can increase the risk of
an accident when you are unaware of the type of construction.
There are hazard areas where a risk of injury exists
Parts lying about on the system or around it can cause you to stumble or fall so that
you can get injured by the constructional parts of the system.
Parts lying about in / on the components (e.g. in the feed trough, on the egg belt,
in the nests etc.) can severely damage the system.
After repair or maintenance work, never place any objects (e.g. spare
parts, replaced parts, tools, cleaning implements etc.) in the accessible
areas of the system or around it!
Make sure that all loose or replaced parts have been removed from the
system components before the system is taken into operation again!
Make yourself familiar with the construction of the system in sufficient
light! If this is not possible at site, get all available information on the
remaining dangers in connection with this system!
When working under the installation, always wear a safety helmet!
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Edition:11/2012
M 0707 GB
Page 11
Safety instructions
Leaky hoses, seals or nipple drinkers can cause water damage in the house and
destroy the installation and electrical systems.
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M 0707 GB
Safety instructions
Page 12
Drinking systems
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M 0707 GB
Page 13
Safety instructions
Wide pieces of clothing, ties, scarves etc. can get caught in the moving or rotating
system parts.
If you stumble, you can knock against sharp-edged, moving or rotating system
parts and get severely injured.
Secure wide, fluttering clothes or take them off!
When working at or on the system, only wear slip-free footwear and safety
shoes when replacing heavy system parts!
2.4.1.2 Jewellery
The large or loose parts of jewellery can get caught in components of the
installation.
Drinking systems
Edition:11/2012
M 0707 GB
Safety instructions
Page 14
2.4.1.3 Hair
Drinking systems
Edition:11/2012
M 0707 GB
Page 15
Safety instructions
Check the proper functioning of the system after any kind of repair or maintenance. You
may only take the device into operation, when all protective systems have been put into
place again.
You as operator are to survey the personnel and to define responsibilities and powers.
Inform these people in detail on the dangers of their area of work. Check their method
of working and intervene as soon as possible.
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Edition:11/2012
M 0707 GB
Page 16
Introduction
3 Introduction
Besides an adequate feed supply, the provision of fresh, clean drinking water is
extremely important for birds. To achieve this, a reliable water supply must be available.
It has to be free from contamination and within easy reach of the animals.
Big Dutchman satisfies all these requirements - offering a wide range of drinking
systems with modern nipple drinkers and round drinkers.
The suspended or standing nipple drinkers can easily be winched up to the ceiling. This
considerably simplifies housing the birds as well the house cleaning.
nipple tube with different nipple types (depending on the production target)
suspension system
anti-roost wire
medicator
Besides nipple drinkers, Big Dutchman also offers the round drinkers Jumbo-B
(broilers), Jumbo-T (turkeys), Jumbo-J (junior) and Jumbo 98. These round drinkers
may be installed in either standing or suspended positions, thus making them suitable
for both small and large birds. Due to the small jet of water running alongside the bell,
it stays clean and water cannot project over the edge of the pan. Moreover, chick
drinkers (chick founts) and the Mini Master poultry drinker can be used with or without
connecting material.
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Edition:11/2012
M 0707 GB
Page 17
1
1
Drinking systems
Edition:11/2012
M 0707 GB
30-61-3839
30-61-3842
30-61-3845
30-61-3939
30-61-3942
30-61-3945
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M 0707 GB
Page 18
Page 19
30-61-4859
30-61-4862
30-61-4865
30-61-4939
30-61-4942
30-61-4945
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M 0707 GB
Page 20
30-61-5404
30-61-5405
A-rack wood:
36-00-3479
36-00-3482
36-00-3485
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M 0707 GB
Page 21
30-68-1500
30-68-1510
30-05-1050
30-05-1060
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M 0707 GB
Page 22
For the rearing you have to install starter cups for the first 5 days (120-150 birds/starter
cup). In case of heavier birds, the number of birds has to be reduced proportionally per
nipple drinker.
Use
horizontal
45
30
Hot regions
12-15
8-10
8-12
6-8
10
12-16
9-12
pullets
12-16
9-12
25-30
19-23
8-12
6-9
Use
horizontal
80
40
Hot regions
20-25
15-19
15-18
11-14
10
8-10
6-8
12-16
9-12
pullets
12-16
9-12
25-30
19-23
8-12
6-9
horizontal
45
30
( )1 = better 30-00-3207
Drinking systems
Edition:11/2012
Use
M 0707 GB
Hot regions
12-15
8-10
8-12
6-8
(10)
(8)1
(12-16)1
(9-12)1
12-16
9-12
pullets
Page 23
Use
horizontal
45
30
Hot regions
12-15
8-10
8-12
6-8
pullets
12-16
9-12
Use
horizontal
80
40
( )2 = better 30-00-3419
Hot regions
20-25
15-19
15-18
11-14
(8)2
(10)
(12-16)2
(9-12)2
12-16
9-12
pullets
horizontal
45
30
Use
Hot regions
12-15
8-10
10
Use
Hot regions
laying hen
8-10
6-8
8-10
6-8
Use
Hot regions
laying hens
8-10
6-8
8-10
6-8
Use
180-200
turkey rearing
30-40
hen finishing
25-30
male finishing
20
Hot regions
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Edition:11/2012
M 0707 GB
Page 24
For layers and breeders: one drinker line per 5 to 7 m house width.
For broilers: one drinker line 2.5 to 3.5 m house width.
300 Top-Combi-nipples or
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Edition:11/2012
M 0707 GB
Page 25
10.0kg / pc
If load halving is used, only half of the evaluated total weight has to be considered for
selecting the cable winch.
Jumbo-T Jumbo-B
Jumbo-J
Jumbo 98
30-03-3330 30-03-3310 30-03-3300 30-03-3320
Diametre (mm)
Height (mm)
480
650
400
640
370
280
305
500
Height of edge
Weight without ballast in kg:
Contents ballast tank in ltr.:
Min. working pressure in bar:
Max. working pressure in bar:
Optimum water level in the
channel in mm:
Recommended no. of birds/
drinker:
Turkeys 2-25 kg
Turkeys 0-10 kg
Broiler breeders
Layers and broilers
Day-old chicks
70
1,9
7
0,2
0,5
10-20
60
1,75
7
0,2
0,5
10-20
110
1,1
5
0,2
0,5
10-20
95
1,0
0,2
0,5
10-20
80-120
-
80-100
100-150
100-150
300*
100-150
300
80-100
-
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Edition:11/2012
M 0707 GB
Page 26
2.5 kg/pc.
If load halving is used, only half of the evaluated total weight has to be considered for
selecting the cable winch.
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M 0707 GB
Page 27
Important:
Never saw off a nipple pipe!
Only use the "cutting plier for plastic pipe up to 42mm" (BD Code No. 9998-3801) to shorten the nipple pipes.
After having shortened the pipes, the outer nipple pipe edges have to
be slightly bevelled and soiling as well as chips have to be removed
from the nipple tube. Rinse the pipe, if necessary.
The nipple pipes must be treated carefully. Inexpert mounting may cause
leaky nipples.
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M 0707 GB
Page 28
Pos.
Qty.
Code no.
1
30-00-3025
Description
Nipple pipe
Coupler cpl W-PVC/SST for nipple pipe-22 laying/floor
2
3
83-00-6658
30-00-3112
99-98-3728
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M 0707 GB
Page 29
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Page 31
5.13 Important safety instructions when using the glue Tangit and
cleaner Tangit
Tangit special adhesive is used during the assembly. The following safety
instructions have to be strictly observed when using this special adhesive:
Tangit glue is highly inflammable.
Do not use open fire or light.
Do not smoke, weld or grind at the place of work.
Attention
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M 0707 GB
Page 32
Figure 5-2: Push-through installation in hollow concrete block / gypsum plaster board
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Page 33
Install the main water connection at the place determined by the planning
documentation.
Consider the regulations of the water and electricity supply plants.
Do not use hemp or similar materials for sealing the thread but only
sealing strip 0.1 mm/12m for thread HDF
(Code No. 30 00 3846)
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Edition:11/2012
M 0707 GB
Page 34
Example:
Turkey house with
round drinkers
The water connection
units are characterized
by a very compact
construction. The
assembly may also be
carried out in small
service rooms.
Since the components of the connection units are screwed together, the PVC parts do
not have to be glued and the connection units can easily be extended.
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M 0707 GB
Page 35
Medicators
7 Medicators
7.1 Medicator with connection material "
Pos.
Qty.
Code no.
30-62-3001
30-61-3240
Pos.
Qty.
Description
Medicator 9-3400L/h 0.2-2.5% w/connection material 3/
4"
Medicator 9-3400L/h 0.2-2.5% 0.27-6.00 bar
Code no.
30-62-3002
30-61-3245
Description
Medicator 9-3400L/h 0.2-5.0% w/connection material
3/4"
Medicator 9-3400L/h 0.2-5.0% 0.27-6.00 bar
Qty.
Code no.
2
3
4
5
6
7
8
1M
4
2
2
2
2
2
30-00-3051
30-00-3709
30-00-3077
30-00-3122
99-10-3733
99-20-1026
99-98-3784
Description
Hose 3/4" yellow
Hose band clip 3/4" 20- 32 W2/9mm
Bend 3/4"fmx20mm PA
Hose union 3/4"x19 brs flat
Hexagon head wood screw 8x 60 DIN 571 galv
Washer A 8.4 DIN 125 galv
Dowel universal UX 10x60 wo/collar
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M 0707 GB
Page 36
Medicators
Qty.
1
1
Pos.
Qty.
1
1
Code no.
30-62-3011
30-61-3240
Description
Medicator 9-3400l/h 0,2-2,5% w/connection material 1"
Medicator 9-3400l/h 0.2-2.5% 0.27-6.00 bar
Code no.
30-62-3012
30-61-3245
Description
Medicator 9-3400l/h 0,2-5,0% w/connection material 1"
Medicator 9-3400l/h 0.2-5.0% 0.27-6.00 bar
Qty.
Code no.
2
3
4
5
6
7
8
1M
4
2
2
2
2
2
30-00-3051
30-00-3709
30-00-3077
30-00-3118
99-10-3733
99-98-3784
99-20-1026
Drinking systems
Edition:11/2012
M 0707 GB
Description
Hose 3/4" yellow
Hose band clip 3/4" 20- 32 W2/9mm
Bend 3/4"fmx20mm PA
Bend 3/4"fmx20mm PA
Hexagon head wood screw 8x 60 DIN 571 galv
Dowel universal UX 10x60 wo/collar
Washer A 8.4 DIN 125 galv
Page 37
Medicators
1
2
3
Qty.
Code no.
30-61-3060
1
1
1
30-61-3055
30-61-3056
30-61-3057
Description
Medicator 500-8000l/h 0.2-2.0% w/connection material
1"+1 1/2"
Medicator 500-8000l/h 0.2-2.0% 0.15-8.00 bar
Holder for D8R w/4 feet
Connection-material 1"+1 1/2" for medicator D8R
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M 0707 GB
Page 38
Medicators
Description
99-98-3784
99-10-3733
Drinking systems
Edition:11/2012
M 0707 GB
Page 39
Pos.
Code no.
30-61-3105
A
B
C
D
E
Description
Mixing tank 60L f/medicines with lye pump
Lye pump 230V-50Hz
Electric supply with nest of intervals
Connection with float valve
Connection-unit for filling
Opening for flex. suction tube of the medicator
Drinking systems
Edition:11/2012
M 0707 GB
Description
10
Angle 90 4343
11
12
13
14
15
16
17
18
19
Scale 60 l 63 60 005
20
21
22
23
24
25
26
27
28
29
30
31
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M 0707 GB
Page 40
Page 41
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Page 42
Pos.
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
1
1
1
1
1
1
1
1
1
1
1
1
1
13
14
15
1
1
1
Code no.
30-61-3430
39-00-4204
99-10-1088
99-10-1045
99-50-1147
Drinking systems
Edition:11/2012
M 0707 GB
Description
Breather revolving for end-set cpl L4244
Sealing segment with suspender 001 390 18 01
Swivelling segment with hose nozzle 001 390 19 03
O-ring 16x3
Thread piece 001 390 21 00
Safety element 001 390 20 02
Clamp for tube 22x22
Washer 001 390 24 00
Hexagon head screw M 6x 20 DIN 933 galv
Hexagon nut M 6 galv DIN 934
Washer B 6.4 DIN 125 galv
Hose coupling with clamp for tube 22x22 4367-05
Partial breathing topside orange 030 200 19 06
including:
Breather connector yellow complete with gasket
Ball dia 10
Flat spiral spring dia 20x450lg
Page 43
Pos.
1
2
3
4
5
6
7
8
Qty.
Code no.
30-61-3431
30-63-3464
30-61-3097
30-63-3462
30-63-3463
30-00-3070
30-61-3801
30-61-3802
Description
Flush breather unit automatic cpl. L4255
Breather connector yellow cpl. with seal
Ball 8mm red
Hose 12x2; 450lg
Pressure spring 030 220 09 00 for breather tube
Hose nozzle with swivel nut "
Sealing ring 26.7 inside
Cap 3/4" red PVC for rinsing breather
Breather unit cpl
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M 0707 GB
Page 44
Qty.
Code no.
30-63-3620
1
2
3
4
5
6
1
1
1
1
1
2
30-63-3600
30-63-3601
30-63-3603
30-63-3607
30-63-3609
30-00-3583
Pos.
Qty.
Code no.
30-63-3630
1
2
3
4
5
6
1
1
1
1
1
2
30-63-3600
30-63-3602
30-63-3604
30-63-3607
30-63-3609
30-00-3583
Pos.
Qty.
1
2
3
4
5
6
Code no.
30-63-3640
1
1
1
1
1
2
30-63-3600
30-63-3601
30-63-3604
30-63-3607
30-63-3609
30-00-3583
Drinking systems
Edition:11/2012
M 0707 GB
Description
Pressure regul. L3200/n-pipe 22mm cpl w/rinsing
system
Pressure regulator L3200 without additional parts
Suspension small for T-profile alu for L3200
Transition piece orange cpl square pipe to press. regulat.
Breather tube 450mm for L3200
Hose nozzle for pressure regulator L3200
Gasket - rubber 1/2" f/extension pipe-clamp + hose nozzle
Description
Pressure regul. L3200/turkey drinker cpl w/rinsing
system
Pressure regulator L3200 without additional parts
Suspension large for T-profile alu for turkeys for L3200
Connecting branch for nipple pipe 28mm for L3200
Breather tube 450mm for L3200
Hose nozzle for pressure regulator L3200
Gasket - rubber 1/2" f/extension pipe-clamp + hose nozzle
Description
Pressure regul. L3200/n-pipe 28mm cpl w/rinsing
system
Pressure regulator L3200 without additional parts
Suspension small for T-profile alu for L3200
Connecting branch for nipple pipe 28mm for L3200
Breather tube 450mm for L3200
Hose nozzle for pressure regulator L3200
Gasket - rubber 1/2" f/extension pipe-clamp + hose nozzle
Page 45
Qty.
Code no.
30-63-3650
1
2
3
4
5
6
1
1
2
1
1
2
30-63-3600
30-63-3601
30-63-3603
30-63-3607
30-63-3609
30-00-3583
Pos.
Qty.
Code no.
30-63-3660
1
2
3
4
5
6
1
1
2
1
1
2
30-63-3600
30-63-3602
30-63-3604
30-63-3607
30-63-3609
30-00-3583
Pos.
Qty.
1
2
3
4
5
6
Code no.
30-63-3670
1
1
2
1
1
2
30-63-3600
30-63-3601
30-63-3604
30-63-3607
30-63-3609
30-00-3583
Description
Pressure regul. L3200 central/22mm cpl w/rinsing
system
Pressure regulator L3200 without additional parts
Suspension small for T-profile alu for L3200
Transition piece orange cpl square pipe to press. regulat.
Breather tube 450mm for L3200
Hose nozzle for pressure regulator L3200
Gasket - rubber 1/2" f/extension pipe-clamp + hose nozzle
Description
Pressure regul. L3200 central/turkeys cpl w/rinsing
system
Pressure regulator L3200 without additional parts
Suspension large for T-profile alu for turkeys for L3200
Connecting branch for nipple pipe 28mm for L3200
Breather tube 450mm for L3200
Hose nozzle for pressure regulator L3200
Gasket - rubber 1/2" f/extension pipe-clamp + hose nozzle
Description
Pressure regul. L3200 central/28mm cpl w/rinsing
system
Pressure regulator L3200 without additional parts
Suspension small for T-profile alu for L3200
Connecting branch for nipple pipe 28mm for L3200
Breather tube 450mm for L3200
Hose nozzle for pressure regulator L3200
Gasket - rubber 1/2" f/extension pipe-clamp + hose nozzle
Drinking systems
Edition:11/2012
M 0707 GB
Page 46
Important:
The pressure regulator is supplied ready for assembly.
A disassembly of these parts or other repairs may only be carried out by
qualified persons!
Pos.
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
2
11
1
1
Code no.
30-63-3680
30-63-3608
30-63-3686
30-63-3685
30-63-3688
99-20-1500
30-63-3683
30-63-3681
30-63-3682
30-63-3689
30-63-3695
30-63-3691
30-63-3692
30-63-3693
30-63-3694
30-63-3687
30-63-3487
30-63-3684
30-63-3690
Drinking systems
Edition:11/2012
M 0707 GB
Description
Upper part for housing L3200
Plug for outlet for L3200
Valve lever L3200
Lever operation L3200
Diaphragm L3200
Hex nut M 10 stainless steel DIN 934
Adjustment nut L3200
Boot for housing L3200
Adjustment wheel for pressure regulator L3200
Valve seal L3200
O-ring 20.0x2.5 L3200
Flush bordering L3200
Adjusting mechanism L3200
Swivel nut for adjusting mechanism L3200
Toggle for adjusting mechanism L3200
Lever collet L3200
Tapping screw B 4.2x13 DIN 7981
Diaphragm plate L3200
Compression spring L3200
Page 47
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M 0707 GB
Page 48
Qty.
1
2
3
4
5
6
7
8
9
1
1
1
1 (2*)
1(2*)
1
1
2
4
Code no.
30-63-3600
30-63-3602
30-63-3601
30-63-3603
30-63-3604
30-63-3607
30-63-3609
30-00-3583
Description
Pressure regulator L3200 without additional parts
Suspension large for T-profile alu for turkeys for L3200
Suspension small for T-profile alu for L3200
Transition piece orange cpl square pipe to press. regulat.
Connecting branch for nipple pipe 28mm for L3200
Breather tube 450mm for L3200
Hose nozzle for pressure regulator L3200
Gasket - rubber 1/2" f/extension pipe-clamp + hose nozzle
Tapping screw BZ 5.5x13
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M 0707 GB
Page 49
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M 0707 GB
Page 50
9.3.1 Component parts for a ball tank with flush system 1 outlet
Pos.
Code No.
1
2
3
4
5
6
7
8
9
10
11
12
13
30-61-3401 Ball tank with flush system 1 outlet for floor management
Tank 001 380 03 01
Cover 001 380 04 00
Float valve cpl. 4254
Outlet with support 001 380 13 00
Sealing piece 001 380 11 00
Guiding piece 001 380 12 00
Flat nut 001 380 16 01
Sealing plug 3/4" 001 370 29 01
30-00-3835 Gasket - rubber 3/4" for ball tank lower
30-00-3833 Gasket - rubber 3/4" for plug at t-piece
81-00-4329 Packing ring underneath cover Lub.-no. 001 380 200
30-00-3837 O-ring 12.0x3.0 for aeration of ball tank
Hose coupling 4367
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
99-10-1045
99-20-1170
99-10-1023
30-00-3619
30-00-3617
81-00-8387
Description
Drinking systems
Edition:11/2012
M 0707 GB
Page 51
Drinking systems
Edition:11/2012
M 0707 GB
Page 52
Pos.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
Code No.
Description
30 61 3402
30-00-3835
30-00-3833
81-00-4329
30-00-3837
99-10-1045
99-20-1170
99-10-1023
30-00-3619
30-00-3617
81-00-8387
Drinking systems
Edition:11/2012
M 0707 GB
Page 53
Drinking systems
Edition:11/2012
M 0707 GB
Drinking systems
Edition:11/2012
M 0707 GB
Page 54
Page 55
Pos.
Qty.
Code no.
Description
30-63-3424
1
2
3a
3b
4
5
6
7
8
9
10
11
12
13
14a
14b
15
16
17
18
19
1
1
1
1
1
1
2
1
2
4
1
2
1
4
1
1
1
1
1
1
1
Drinking systems
Edition:11/2012
M 0707 GB
Page 56
1. The height adjustment of the ready mounted drinker lines is made via traction
ropes, idler pulleys and hand cable winches / ceiling winches.
2. In short houses the hand cable winches are fastened on the face. In long houses
(100 - 150 m) ceiling winches are installed in the centre of the house.
Qty.
Code no.
1
2
3
4
5
6
1
1
1
1
1
1
3.50 M
30-61-3498
99-50-0120
30-61-3485
30-61-3482
30-61-3486
00-00-0313
99-50-1019
Description
Suspension-assy for waterer 3m
Cable clamp 5mm galv. similar DIN 741
Plug PE for rope wo/nut
Suspension clip with insulator
Nut PE f/rope
Pulley 1 7/8" 47,6mm plastic with suspension eye
Suspension rope 3mm PES black
1
2
3
4
Qty.
Code no.
30-61-5398
1
1
3.50 M
1
00-00-0313
99-50-0120
99-50-1260
11-00-3002
Drinking systems
Edition:11/2012
M 0707 GB
Description
Suspension for turkey nipple drinker 3m with wire rope
2mm
Pulley 1 7/8" 47.6mm plastic with suspension eye
Cable clamp 5mm 3/16" galv. similar DIN 741
Wire rope 2mm galv
Cable lock AM
Page 57
1=
2=
distance approx. 3m
distance 20 cm
5=
6=
3=
4=
A=
B=
Drinking systems
Edition:11/2012
M 0707 GB
Page 58
The main traction rope (3) ends in front of the last but two pulley!
Drinking systems
Edition:11/2012
M 0707 GB
Page 59
1. The suspension rope / wire rope (1) is cut to a suitable length (house floor to height
of main traction rope max. 3.5 m).
2. For the last two suspensions of a drinker line you have to add 3 m each (last but
one pulley) respectively 6 m (last pulley) suspension rope / wire rope. (See
following illustration; details A and B).
The ends of the suspension rope PES are melt together to avoid that the fan out.
Pos.
1
2
3
4
5
Qty.
Code no.
99-50-1019
99-50-1260
99-50-3703
99-50-0120
00-00-0313
Description
Suspension rope 3mm PES black
Wire rope 2mm galv (turkey nipple drinker)
Wire rope 4mm galv.
Cable clamp 5mm galv. similar DIN 741
Pulley 1 7/8" 47.6mm plastic with suspension eye
Screw hook to be provided at site
Drinking systems
Edition:11/2012
M 0707 GB
Page 60
Drinking systems
Edition:11/2012
M 0707 GB
Page 61 Assembly of the suspended nipple drinker lines with alu T-profile (standard)
Drinking systems
Edition:11/2012
M 0707 GB
Assembly of the suspended nipple drinker lines with alu T-profile (standard) Page 62
Central supply:
Drinking systems
Edition:11/2012
M 0707 GB
Page 63 Assembly of the suspended nipple drinker lines with alu T-profile (standard)
Pos.
1
2
3
Qty.
Code no.
30-61-3480
30-61-3483
30-61-3497
Description
Profile alu for waterer 3m
Clip POM for nipple pipe d22
Drip cup 1-arm with clamp bracket L
Drinking systems
Edition:11/2012
M 0707 GB
Assembly of the suspended nipple drinker lines with alu T-profile (standard) Page 64
Pos.
Qty.
1
2
3
4
5
6
1
2
1
2
2
Code no.
30-61-3480
30-61-3484
30-00-3025
99-10-1100
99-20-1045
Description
Profile alu for waterer 3m
Nipple pipe
Coupler half 80mm for profile-alu
Coupler cpl W-PVC/SST for nipple pipe-22 laying/floor
Hexagon head screw M 6x 12 DIN 933 8.8 galv
Hexagon nut 3/4" brs
Drinking systems
Edition:11/2012
M 0707 GB
Page 65 Assembly of the suspended nipple drinker lines with alu T-profile (standard)
Drinking systems
Edition:11/2012
M 0707 GB
Assembly of the suspended nipple drinker lines with alu T-profile (standard) Page 66
Pos.
Qty.
1
2
3
4
5
6
7
8
1
1
1
4
2
2
4
Code no.
30-63-3600
30-63-3601
30-63-3603
99-10-1088
99-20-1045
99-50-1147
Description
Pressure regulator L3200 without additional parts
Suspension small for T-profile alu for L3200
Transition piece orange cpl square pipe to press. regulat.
EJOT DELTA PT screw WN 5411 Z 5x13
Hexagon head screw M 6x 20 DIN 933 galv
Hexagon nut 3/4" brs
Washer B 6.4 DIN 125 galv
Alu-T-profile
1. Fasten the suspension (2) at the pressure regulator (1) with 4 screws (4).
2. Shorten the nipple pipe by 11 cm. (Attention: this only applies to the pressure
regulator).
Important: It is absolutely necessary that you read chapter 5.11.1 before you
shorten the pipe!
3. Push the nipple pipe into the transition piece (3).
Important: If not yet made, you should bevel the edges of the nipple pipe and apply
a lubricant to the mould seal (vaseline, acid-free fat, washing-up liquid) before
pushing in.
4. Screw the suspension (2) straightly to the alu profile, using 2 hexagon head
screws M6x20, 2 hexagon nuts M6 and 4 washers B6.4 (drill holes are provided).
If an alu-profile has to be shortened, the drill holes 7 mm have to be made
newly!
Drinking systems
Edition:11/2012
M 0707 GB
Page 67 Assembly of the suspended nipple drinker lines with alu T-profile (standard)
12.2.3.3 Assembly: Central water supply
Attention
In order to prevent damages at the mould seal, the outer edge of the
nipple pipe has slightly to be bevelled before inserting the nipple pipe
in the connecting pieces!
Pos.
Qty.
1
2
3
4
5
6
7
8
1
1
2
4
4
4
4
Code no.
30-63-3600
30-63-3601
30-63-3603
99-10-1088
99-20-1045
99-50-1147
Description
Pressure regulator L3200 without additional parts
Suspension small for T-profile alu for L3200
Transition piece orange cpl square pipe to press. regulat.
EJOT DELTA PT screw WN 5411 Z 5x13
Hexagon head screw M 6x 20 DIN 933 galv
Hexagon nut 3/4" brs
Washer B 6.4 DIN 125 galv
Alu-T-profile
Drinking systems
Edition:11/2012
M 0707 GB
Assembly of the suspended nipple drinker lines with alu T-profile (standard) Page 68
1. Cut the nipple pipe at the place provided for the pressure regulator. The distance
between the ends of the pipes must be 200 mm.
Important: Read chapter before shortening / cutting the pipes!
2. Place the suspension (6) in the middle of this gap and mark holes for fixing at the
alu T-profile.
Important:
Do not place the suspension above the coupling plates of the aluprofiles.
Drinking systems
Edition:11/2012
M 0707 GB
Page 69 Assembly of the suspended nipple drinker lines with alu T-profile (standard)
Qty.
1
2
1
1
1
Pos.
Qty.
1
2
1
1
2
Pos.
Qty.
1
2
3
4
1
1
1
2
2
Pos.
Qty.
1
2
3
4
1
1
2
4
4
Code no.
30-61-3454
30-61-3401
30-61-3430
Code no.
30-61-3455
30-61-3402
30-61-3430
Code no.
30-61-3954
30-61-3401
30-61-3430
83-00-3415
99-10-3938
Code no.
30-61-3955
30-61-3402
30-61-3430
83-00-3415
99-10-3938
Description
Ball tank unit with flush system
Ball tank with flush system 1 outlet for floor management
Breather revolving for end-set cpl L4244
Description
Ball tank unit central with flush system
Ball tank with flush system 2 outlets for floor management
Breather revolving for end-set cpl L4244
Description
Ball tank unit for supporting tube over nipple drinker
Ball tank with flush system 1 outlet for floor management
Breather revolving for end-set cpl L4244
Adaptor cpl for tube 3/4" over nipple drinker
Drilling screw 4.8x 25 DIN 7504-K
Description
Ball tank unit central for supp.tube over nipple drinker
Ball tank with flush system 2 outlets for floor management
Breather revolving for end-set cpl L4244
Adaptor cpl for tube 3/4" over nipple drinker
Drilling screw 4.8x 25 DIN 7504-K.
Drinking systems
Edition:11/2012
M 0707 GB
Assembly of the suspended nipple drinker lines with alu T-profile (standard) Page 70
12.2.4.1 Assembly: Lateral water supply
1. Cut the nipple pipe to a suitable length.
Important: Read chapter 5.11.1 before shortening the pipes!
2. Fasten the ball tank (1) straightly at the alu-profile using 2 hexagon head screws
M6x20, hexagon nuts M6 and 4 washers B6.4 (bore holes are provided).
3. Connect the nipple pipe and ball tank by means of a coupler (2).
4. Press clips of the nipple pipe coupler together using the pliers. (See chapter 5.10.3)
If an alu-profile has to be shortened, the drill holes 7 mm have to be made
newly!
Pos.
Qty.
1
2
1
1
30-61-3401
30-00-3025
2
4
4
30-61-3480
30-63-3601
30-63-3603
99-50-1147
3
4
5
6
Code no.
Drinking systems
Edition:11/2012
M 0707 GB
Description
Ball tank with rinsing system 1 outlet for floor production
Coupler cplt W-PVC/SST for nipple tube-22 laying/floor
production
Profile aluminium for drinker lien 3 m
Hex head screw M6x20
Hex head nut M6
Washer B6.4
Page 71 Assembly of the suspended nipple drinker lines with alu T-profile (standard)
12.2.4.2 Assembly: Central water supply
Pos.
Qty.
1
2
3
4
5
6
1
1
2
4
4
Code no.
30-61-3401
30-00-3025
30-61-3480
Description
Ball tank with flush system 1 outlet for floor management
Coupler cpl W-PVC/SST for nipple pipe-22 laying/floor
Profil Alu (LU) fr Trnke 3m
Hexagon head screw M6x20
Hexagon nut M6
Washer B6.4
Drinking systems
Edition:11/2012
M 0707 GB
Assembly of the suspended nipple drinker lines with alu T-profile (standard) Page 72
Pos.
Qty.
1
2
3
4
5
3.50 M
Code no.
99-50-1019
30-61-3482
30-61-3485
30-61-3486
30-63-3601
Description
Suspension rope 3mm PES black
Suspension clip with insulator
Plug PE for rope wo/nut
Nut PE f/rope
Suspension small for T-profile alu for L3200
1. Push a suspension clip with insulator (2) to the places provided for the suspension
at the alu-profile of each drinker element (near the coupling plates would be
optimal).
2. Insert the end of a suspension rope (1) through the top hole in the suspension of
the pressure regulator (5) and fasten it by means of the plug PE (3) / milled nut (4).
3. Insert the end of a suspension rope (1) through the hole of the suspension clip (2)
and fasten it by means of the plug PE (3) / milled nut (4).
4. Preassemble all elements in this order.
Drinking systems
Edition:11/2012
M 0707 GB
Page 73 Assembly of the suspended nipple drinker lines with alu T-profile (standard)
!
Pos.
1
2
3
4
5
6
7
8
9
Important:
The alu T-profiles must tightly abut. This guarantees a good and stable
longitudinal alignment of the profiles.
Qty.
Code no.
30-61-3480
2
2
4
4
30-61-3484
30-00-3025
30-61-3430
99-10-1100
99-10-1067
99-20-1045
Description
Profile alu for waterer 3m
Nipple pipe
Coupler half 80mm for profile-alu
Coupler cpl W-PVC/SST for nipple pipe-22 laying/floor
Breather revolving for end-set cpl L4244
Hexagon head screw M 6x 12 DIN 933 8.8 galv
Hexagon head screw M 6x 16 DIN 933 8.8 galv
Hexagon nut 3/4" brs
Washers B 6.4
1. Jam the profile alu (1) between the preassembled coupler halves (3) of the
following profile alu and screw them by means of hexagon head screws M 6 x 12
(6) and hexagon nuts M 6 (8).
2. Connect the nipple pipes (2) with the couplers for nipple pipe (4).
Drinking systems
Edition:11/2012
M 0707 GB
Assembly of the suspended nipple drinker lines with alu T-profile (standard) Page 74
3. At the other end of a drinker line, a breather revolving (5) has to be screwed at the
profile alu, using hexagon head screws M 6x16 (7), hexagon nuts M6 (8) and
washers B 6.4 (9).
4. Displace the last pulley at the ceiling, if necessary.
5. Tighten all hexagon head screws and hexagon nuts of the coupler halves (3).
6. Press together all clips of the nipple pipe couplers (4) (see chapter 5.10.3)
7. Align the complete drinker line by lengthening / shortening the suspension rope by
means of the nut / plug.
Drinking systems
Edition:11/2012
M 0707 GB
Page 75
Drinking systems
Edition:11/2012
M 0707 GB
Central supply:
Drinking systems
Edition:11/2012
M 0707 GB
Page 76
Page 77
Important:
The turkey nipple drinker may only be operated with a pressure
regulator! A ball tank is not appropriate for it!
1
2
3
4
Qty.
Code no.
30-61-5398
1
1
1
3.50 M
00-00-0313
99-50-0120
11-00-3002
99-50-1260
Pos 1
Description
Suspension for turkey nipple drinker 3m with wire rope
2mm
Pulley 1 7/8" 47,6mm plastic with suspension eye
Cable clamp 5mm 3/16" galv. similar DIN 741
Cable lock AM
Wire rope 2mm galv
Pos 2
Pos 3
Drinking systems
Edition:11/2012
M 0707 GB
Page 78
1. The preassembled elements are distributed under the suspensions in the house.
At the beginning and at the end of a line, coupler halves for profile alu and couplers
for nipple pipe do not have to be installed.
Distribution in case of short drinker lines:
a) Put the pressure regulator under the first ceiling bracket (water supply side)
b) breather revolving under the last ceiling hook of the drinker line.
Distribution in case of longer drinker lines:
a) Put the pressure regulator in the middle of a drinker line.
b) Breather revolving under the first and last ceiling bracket of a drinker line.
Drinking systems
Edition:11/2012
M 0707 GB
Page 79
1
2
3
4
5
6
6.1
6.2
6.3
6.4
6.5
6.6
Qty.
Code no.
30-63-5311
1
0.25
2
4
1
1
1
1
1
1
1
2
30-61-3430
99-50-3760
39-00-3096
99-50-0014
30-61-5355
30-63-3630
30-63-3600
30-63-3602
30-63-3604
30-63-3607
30-63-3609
30-00-3583
Description
Pressure regulator unit with by-pass f/turkey nipple
drink.
Breather revolving for end-set cpl L4244
Glue Tangit 0.125 kg tube
Tension spring 2x14x134 C DIN 17223 galv
Cable clamp 3mm 1/8" galv DIN 741
Connecting piece L4380 for waterer with turkey nipple
Pressure regul. L3200/turkey drinker cpl w/rinsing system
Pressure regulator L3200 without additional parts
Suspension large for T-profile alu for turkeys for L3200
Connecting branch for nipple pipe 28mm for L3200
Breather tube 450mm for L3200
Hose nozzle for pressure regulator L3200
Gasket - rubber 1/2" f/extension pipe-clamp + hose nozzle
Drinking systems
Edition:11/2012
M 0707 GB
Pos.
1
2
3
4
5
6
6.1
6.2
6.3
6.4
6.5
6.6
Qty.
Code no.
30-63-5313
2
0.25
4
8
2
1
1
1
2
1
1
2
30-61-3430
99-50-3760
39-00-3096
99-50-0014
30-61-5355
30-63-3660
30-63-3600
30-63-3602
30-63-3604
30-63-3607
30-63-3609
30-00-3583
Drinking systems
Edition:11/2012
M 0707 GB
Page 80
Description
Press. regul. unit centr. with by-pass f/turkey nipple
drink.
Breather revolving for end-set cpl L4244
Glue Tangit 0.125 kg tube
Tension spring 2x14x134 C DIN 17223 galv
Cable clamp 3mm 1/8" galv DIN 741
Connecting piece L4380 for waterer with turkey nipple
Pressure regul. L3200 central/turkeys cpl w/rinsing system
Pressure regulator L3200 without additional parts
Suspension large for T-profile alu for turkeys for L3200
Connecting branch for nipple pipe 28mm for L3200
Breather tube 450mm for L3200
Hose nozzle for pressure regulator L3200
Gasket - rubber 1/2" f/extension pipe-clamp + hose nozzle
Page 81
Pos.
Qty.
1
2
3
4
5
6
7
8
1
1
1
4
2
2
4
Code no.
30-63-3600
30-63-3602
30-63-3604
99-10-1088
99-20-1045
Description
Pressure regulator L3200 without additional parts
Suspension large for T-profile alu for turkeys for L3200
Connecting branch for nipple pipe 28mm for L3200
EJOT DELTA PT screw WN 5411 Z 5x13
Hexagon head screw M 6x 20 DIN 933 galv
Hexagon nut 3/4" brs
Washer 6.4 DIN 125
T-profile alu
Drinking systems
Edition:11/2012
M 0707 GB
Page 82
1. Fasten the suspension (2) at the pressure regulator (1) with 4 screws (4).
2. Shorten the nipple pipe by 11 cm. (Attention: this only applies to the pressure
regulator).
Important: It is absolutely necessary that you read chapter 5.11.1 before you
shorten the pipe!
3. Push the nipple pipe into the transition piece (3).
Important: If not yet made, you should bevel the edges of the nipple pipe and apply
a lubricant to the mould seal (vaseline, acid-free fat, washing-up liquid) before
pushing in.
4. Screw the suspension (2) straightly to the alu profile, using 2 hexagon head
screws M6x20, 2 hexagon nuts M6 and 4 washers B6.4 (drill holes are provided).
If an alu-profile has to be shortened, the drill holes 7 mm have to be made
newly!
Drinking systems
Edition:11/2012
M 0707 GB
Page 83
Pos.
Qty.
1
2
3
4
5
6
7
8
1
1
2
4
4
4
4
Code no.
30-63-3600
30-63-3602
30-63-3604
99-10-1088
99-20-1045
Description
Pressure regulator L3200 without additional parts
Suspension large for T-profile alu for turkeys for L3200
Connecting branch for nipple pipe 28mm for L3200
EJOT DELTA PT screw WN 5411 Z 5x13
Hexagon head screw M 6x 20 DIN 933 galv
Hexagon nut 3/4" brs
Washer 6.4 DIN 125
T-profile alu
Drinking systems
Edition:11/2012
M 0707 GB
Page 84
1. Cut the nipple pipe at the place provided for the pressure regulator. The distance
between the ends of the pipes must be 200 mm.
Important: Read chapter before shortening / cutting the pipes!
2. Place the suspension (6) in the middle of this gap and mark holes for fixing at the
alu T-profile.
Important:
Do not place the suspension above the coupling plates of the aluprofiles.
Drinking systems
Edition:11/2012
M 0707 GB
Page 85
2. Pull the wire rope suspending from the ceiling approx. 50 cm through the boring 1
in the tightener.
3. Redraw through boring 2 in the suspension / suspension clip.
4. For the fastening, the end is drawn in approx. 5 cm through the boring 3 in the
tightener. Then...
5. guide it through the borings 4 and 5. The end of the wire rope is put under the wire
between boring 4 and 5.
6. Now tighten the wire rope. The loop between suspension and tightener must
be 10 cm long.
Tightener
Face
Back
Face
7. The drinker line is aligned by lengthening / shortening the wire rope loop through
the tightener.
Drinking systems
Edition:11/2012
M 0707 GB
Page 86
Important:
The alu T-profiles must tightly abut. This guarantees a good and stable
longitudinal alignment of the profiles.
1. Jam the profile alu (1) between the preassembled coupler halves (3) of the
following profile alu and screw it down with hexagon head screws M 6 x 12 (6) and
hexagon nuts M 6 (8).
2. Connect the nipple pipes (2) with the couples for nipple pipe (4).
3.Displace the last pulley at the
ceiling, if necessary.
4.Tighten all hexagon head
screws and hexagon nuts of the
coupler halves (3).
5.Press together all clips of the
nipple pipe couplers (4). (See
chapter 5.11.2.1)
6.The drinker line is aligned by
lengthening / shortening the wire
rope loop through the tightener.
Pos.
1
2
3
4
5
6
Qty.
Code no.
2
2
2
99-10-1100
99-20-1045
Drinking systems
Edition:11/2012
M 0707 GB
Description
Profile alu for waterer for turkeys 3m
Nipple pipe
Coupler half for profile alul
Coupler for nipple pipe
Hexagon head screw M 6x 12 DIN 933 8.8 galv
Hexagon nut 3/4" brs
Page 87
Pos.
Qty.
1
2
3
4
5
6
7
1
1
2
1
1
1
Code no.
30-61-3430
30-61-3441
30-61-5355
99-10-1088
99-10-1045
99-50-1147
Description
Breather revolving for end-set cpl L4244
Breather revolving automatic for rinsing L4255 II
Connecting piece L4380 for waterer with turkey nipple
Hexagon head screw M 6x 20 DIN 933 galv
Hexagon nut M 6 galv DIN 934
Washer B 6.4 DIN 125 galv
Alu profile for waterer for turkeys 3m
Drinking systems
Edition:11/2012
M 0707 GB
Page 88
Drinking systems
Edition:11/2012
M 0707 GB
Page 89
Central supply:
Drinking systems
Edition:11/2012
M 0707 GB
Page 90
Pos.
Qty.
1
2
3
Code no.
83-00-3420
30-61-3340
30-61-3497
Drinking systems
Edition:11/2012
M 0707 GB
Description
Tube 27.0x1,00-3050 reduced
Suspension for tube 3/4" over nipple drinker
Drip cup 1-arm with clamp bracket L
Page 91
Pos.
Qty.
1
2
3
1
1
1
Code no.
83-00-3420
30-00-3025
Description
Nipple pipe
Tube 27.0x1,00-3050 reduced
Coupler cpl W-PVC/SST for nipple pipe-22 laying/floor
Drinking systems
Edition:11/2012
M 0707 GB
Page 92
Pos.
Qty.
1
2
3
4
5
6
7
8
1
1
1
4
1
1
3
3
Code no.
30-63-3600
30-63-3601
30-63-3603
30-63-3611
83-00-3420
99-10-1067
99-20-1045
Description
Pressure regulator L3200 without additional parts
Suspension small for T-profile alu for L3200
Transition piece orange cpl square pipe to press. regulat.
EJOT DELTA PT screw WN 5411 Z 5x13
Bracket for pressure regulator L3200 at supporting tube
Tube 27.0x1,00-3050 reduced
Hexagon head screw M 6x 16 DIN 933 8.8 galv
Hexagon nut 3/4" brs
1. Fasten the suspension (2) at the pressure regulator (1) by means of 4 screws (4).
2. Push the nipple pipe into the transition piece (3).
Important: If not yet done, you should apply a lubricant to the mould seal in the
transition piece (vaseline, acid-free fat, washing-up liquid) and bevel the edges of
the nipple pipe before pushing in the nipple pipe.
3. Screw the bracket for pressure regulator (5) at the pressure regulator, using 2
hexagon head screws M6x16 and 2 hexagon nuts M6.
Drinking systems
Edition:11/2012
M 0707 GB
Page 93
4. Push the supporting tube into the bracket for pressure regulator and fix it with 1
hexagon head screw M6 x 16 and nut M6.
14.2.3.3 Assembly: Central water supply
Attention
In order to prevent damages at the mould seal, the outer edge of the
nipple pipe has slightly to be bevelled before inserting the nipple pipe
in the connecting pieces!
Pos.
Qty.
1
2
3
4
5
6
7
8
1
1
2
4
2
2
6
6
Code no.
30-63-3600
30-63-3601
30-63-3603
30-63-3611
83-00-3420
99-10-1067
99-20-1045
Description
Pressure regulator L3200 without additional parts
Suspension small for T-profile alu for L3200
Transition piece orange cpl square pipe to press. regulat.
EJOT DELTA PT screw WN 5411 Z 5x13
Bracket for pressure regulator L3200 at supporting tube
Tube 27.0x1,00-3050 reduced
Hexagon head screw M 6x 16 DIN 933 8.8 galv
Hexagon nut 3/4" brs
1. Fasten the suspension (2) at the pressure regulator (1) by means of 4 screws (4).
Drinking systems
Edition:11/2012
M 0707 GB
Page 94
Drinking systems
Edition:11/2012
M 0707 GB
Page 95
Drinking systems
Edition:11/2012
M 0707 GB
Central supply:
Drinking systems
Edition:11/2012
M 0707 GB
Page 96
Page 97
1. The first alu profile of a drinker line (side of water supply) is bored to 8.5 mm in the
third boring at both ends.
2. At each alu profile inside the line, the third boring for fastening at the support is
bored only at one end to 8.5 mm.
Drinking systems
Edition:11/2012
M 0707 GB
Page 98
Pos.
Qty.
1
2
3
4
5
6
1
1
1
3
1
1
Code no.
30-61-3819
30-61-3480
30-61-3091
15-00-3711
65-00-1070
99-10-1085
Drinking systems
Edition:11/2012
M 0707 GB
Description
Nipple pipe 2980-09-screw-50
Profile alu for waterer 3m
Support 670mm galv
Washer PP-black 19x8.5-6
Threaded plate M 8x38 plastic
Hexagon head screw M 8x 40 galv. DIN 933 8.8
Page 99
Important:
The alu T-profiles must tightly abut. This guarantees a good and stable
longitudinal alignment of the profiles.
Pos.
Qty.
1
2
3
4
6
8
1
1
2
1
4
4
Code no.
30-61-3480
30-61-3484
30-00-3025
99-10-1100
99-10-1045
Description
Profile alu for waterer 3m
Nipple pipe
Coupler half 80mm for profile-alu
Coupler cpl W-PVC/SST for nipple pipe-22 laying/floor
Hexagon head screw M 6x 12 DIN 933 8.8 galv
Hexagon nut M 6 galv DIN 934
The mounting of the pressure regulator at the nipple pipe is carried out as
described in chapter 12.2.3.
The mounting of the ball tank at the nipple pipe is carried out as described
in chapter 12.2.4.
Drinking systems
Edition:11/2012
M 0707 GB
Page 100
The assembly of the breather revolving at the nipple pipe is carried out as
described in chapter 12.2.6.
Drinking systems
Edition:11/2012
M 0707 GB
Page 101
Pos.
Qty.
1
2
3
4
5
1
1
1
2
1
Code no.
83-02-2549
99-50-1248
99-10-1040
65-97-3703
Description
Tube 33,5x1,50-5800 reduced (coupled 5750)
U-bolt galv 8x35/W38/H69
Hexagon nut M 8 galv DIN 934-8
Cap plastic for tube 1" GPN 250/33,7
Drilling screw
3. The reduced tube end is pushed into the next tube and fixed by means of a drilling
screw (5).
4. Put a cap (4) on the projecting ends of the tubes (1) of a drinker line.
5. Tighten all hexagon head nuts M 8 at the posts with the U-bolts.
Drinking systems
Edition:11/2012
M 0707 GB
Page 102
Pos.
Qty.
1
2
3
2
2
2
Code no.
99-10-3716
99-98-3781
Drinking systems
Edition:11/2012
M 0707 GB
Description
Hexagon head wood screw 6x 40 DIN 571 galv
Dowel universal UX 8x50 wo/collar
Strap
Page 103
Important:
Regarding the assembly of the stands for A-rack metal please observe the
corresponding assembly manual!
The assembly of the drinker line described in the following is
identical for all types of A-racks metal listed below.
Qty.
Code no.
15-22-5240
2
3
4
5
6
7
15-22-5250
15-22-5260
15-22-5461
15-22-5471
15-22-5472
15-22-5482
Description
A-rack metal 5800 with 4 perches with drinker / 2 x 12
drinking nipples
A-rack metal 5800 / 5 perches / 2 x 12 drinking nipples
A-rack metal 5800 / 6 perches / 2 x 12 drinking nipples
A-rack metal 5800 / 6 perches / 1 feedline / 24 nipples
A-rack metal 5800 / 7 perches / 1 feedline / 24 nipples
A-rack metal 5800 / 7 perches / 2 feedlines / 24 nipples
A-rack metal 5800 / 8 perches / 2 feedlines / 24 nipples
Drinking systems
Edition:11/2012
M 0707 GB
Drinking systems
Edition:11/2012
M 0707 GB
Page 104
Page 105
Pos.
Qty.
1
2
3
2
1
Code no.
30-61-3832
30-00-3025
Description
Nipple pipe 2980-12-Top-nipple SST
Coupler cpl W-PVC/SST for nipple pipe-22 laying/floor
Cross member for A-rack metal
Drinking systems
Edition:11/2012
M 0707 GB
Pos.
Qty.
1
2
3
4
5
Code no.
99-40-3813
99-50-3001
99-20-1026
99-10-1040
Drinking systems
Edition:11/2012
M 0707 GB
Description
Pipe 1"x6000 galv DIN 2440
U-bolt galv 8x25/W35/H48 w/hook
Washer A 8.4 DIN 125 galv
Hexagon nut M 8 galv DIN 934-8
Cross member for A-rack metal
Page 106
Page 107
Pos.
Qty.
1
2
3
4
5
6
2
6
6
Code no.
99-40-3813
37-97-3314
30-61-3832
99-10-1724
99-20-1123
Description
Pipe 1"x6000 galv DIN 2440
Clip orange for nipple pipe at tube 1"
Nipple pipe 2980-12-Top-nipple SST
Hexagon head screw M 4x 35 DIN 933
Self-locking counter nut M 4 DIN 980-8 galv
Drinking systems
Edition:11/2012
M 0707 GB
Page 108
The nipple pipes of two units A-rack are connected by means of two
transition pieces and one piece of transparent hose. The hose and the
transition pieces are glued together!
Pos.
Qty.
1
2
3
4
Code no.
30-61-3832
30-00-3106
30-00-1029
99-50-3757
Drinking systems
Edition:11/2012
M 0707 GB
Description
Nipple pipe 2980-12-Top-nipple SST
Transition piece from square pipe to tube 3/4"
Hose transparent 3/4"
Glue Tangit 0.250 kg tin
Page 109
Make sure that the end of the supporting pipes is closed with a plug!
Pos.
Qty.
1
2
3
4
5
6
7
1
2
2
2
4
1
1
Code no.
83-02-5356
99-10-1067
99-10-1045
99-50-3003
99-10-1040
30-63-3620
30-63-3603
Description
Bracket for pressure regulator at tube 1"
Hexagon head screw M 6x 16 DIN 933 8.8 galv
Hexagon nut M 6 galv DIN 934
U-bolt galv 8x25/W34/H50
Hexagon nut M 8 galv DIN 934-8
Pressure regul. L3200/n-pipe 22mm cpl w/rinsing system
Transition piece orange cpl square pipe to press. regulat.
Drinking systems
Edition:11/2012
M 0707 GB
Page 110
Make sure that the end of the supporting pipes is closed with a plug!
Pos.
Qty.
1
2
3
4
5
6
7
1
1
2
4
4
2
4
Code no.
30-61-3430
83-02-5356
99-10-1067
99-10-1045
99-50-3003
99-10-1040
Drinking systems
Edition:11/2012
M 0707 GB
Description
Breather revolving for end-set cpl L4244
Bracket for pressure regulator at tube 1"
Hexagon head screw M 6x 16 DIN 933 8.8 galv
Hexagon nut M 6 galv DIN 934
U-washers B 6.4
U-bolt galv 8x25/W34/H50
Hexagon nut M 8 galv DIN 934-8
Page 111
Pos.
1
2
3
4
5
6
Qty.
Code no.
30-61-3472
1
4M
1
0.20 RO
2
1
20-50-3472
30-00-3059
30-00-3036
30-00-3846
30-61-3473
Description
Hose-connecting-set 1/2" for pressure regulator or ball
tank
Ball valve 1/2" m/fm brs
Hose high pressure 1/2"
Hose nozzle 0.5" i.t. x 13mm MS with hexagonal head
Sealing strip 0.1mm/12m for thread HDF
Hose band clip SST 1/2" 12-22
Joint ring
Drinking systems
Edition:11/2012
M 0707 GB
Page 112
Qty.
Code no.
1
2
3
4
5
6
7
1
1
1
1
1
1
1.50 M
1
Pos.
Qty.
1
2
3
4
5
6
7
1
1
1
1
1
1
1.50 M
1
30-61-3700
30-61-3701
30-61-3704
30-61-3675
30-61-3673
30-61-3672
30-00-3051
30-00-3709
Code no.
30-61-3670
30-61-3671
30-61-3674
30-61-3675
30-61-3673
30-61-3672
30-00-3051
30-00-3709
Drinking systems
Edition:11/2012
M 0707 GB
Description
Water tank 1500l GFK cpl with cover
Water tank 1500L GFK
Cover for water reservoir 1500
Siphon trap 1 1/2"x50 PVC
Bead chain 1500mm for plug
Drain valve 1 1/2"
Hose 3/4" yellow (not figured)
Hose band clip 3/4" 20- 32 (not figured)
Description
Water tank 2200l GFK cpl with cover
Water tank 2200L GFK
Cover for water reservoir 2200
Siphon trap 1 1/2"x50 PVC
Bead chain 1500mm for plug
Drain valve 1 1/2"
Hose 3/4" yellow (not figured)
Hose band clip 3/4" 20- 32 (not figured)
Page 113
Qty.
30-61-3692
1
2
3
4
5
6
7
8
9
10
11
12
13
1
3
1M
3
4
4
1
1
2
2
2
1
1
20-50-3473
30-00-1237
30-00-3051
30-00-3709
30-00-1238
30-00-1239
99-40-4053
99-40-4052
99-40-4051
30-00-3125
30-00-3120
30-00-3121
30-00-3086
B
14
15
16
17
18
30-61-3665
30-61-3666
99-50-1460
30-00-3119
30-61-3667
30-00-3124
C
19
19
20
30-61-3664
30-00-3051
30-00-3709
30-00-3076
30-61-3662
30-00-3051
30-00-3709
30-61-3663
30-00-3076
30-00-3051
30-00-3051
30-00-3709
D
21
22
23
24
E
25
26
Code no.
Description
Drinking systems
Edition:11/2012
M 0707 GB
Drinking systems
Edition:11/2012
M 0707 GB
Page 114
Page 115
Qty.
Code no.
30-61-3685
1
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2
3
4
1
1
2
4
4
4
4
4
1
1
1
1
2
30-61-3660
30-61-3661
20-50-3717
99-10-3733
99-10-1040
37-80-2011
99-10-3827
99-98-3784
99-40-3715
99-40-3703
30-61-3665
30-61-3664
30-61-3662
Pos.
Qty.
1
2
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3
4
5
1
1
1
1
2
4
4
4
4
4
1
1
1
1
1
Description
Water pump JP5 for powdery medicines with
accessories
Water pump JP5 with hydrostat and mounting material
Water pump JP5 230V 0.5KW
Angle bracket galv f/2-3 tubes
Hexagon head wood screw 8x 60 DIN 571 galv
Hexagon nut M 8 galv DIN 934-8
Washer A 8.4x25x2.0 DIN 9021 galv
Mushroom head square neck bolt M 8x 40 DIN 603 galv
Dowel universal UX 10x60 wo/collar
Adaptor socket 32id x 1"fm w/octagon PVC NP10
Screw union 32-32 PVC NP16
Flex. suction tube 1"x2000 cpl
Pressure hose 3/4"x1500 cpl for water pump JP5
Hose 3/4"x2000 with weight for runback
Code no.
30-61-3655
30-61-3668
30-61-3660
30-61-3661
20-50-3717
99-10-3733
99-10-1040
37-80-2011
99-10-3827
99-98-3784
99-40-3715
99-40-3703
30-61-3665
30-61-3664
30-61-3662
Description
Water pump JP5 for liquid medicines with accessories
Hydrostat for pump JP5
Water pump JP5 with hydrostat and mounting material
Water pump JP5 230V 0,75KW
Angle bracket galv f/2-3 tubes
Hexagon head wood screw 8x 60 DIN 571 galv
Hexagon nut M 8 galv DIN 934-8
Washer A 8.4x25x2.0 DIN 9021 galv
Mushroom head square neck bolt M 8x 40 DIN 603 galv
Dowel universal UX 10x60 wo/collar
Adaptor socket 32id x 1"fm w/octagon PVC NP10
Screw union 32-32 PVC NP16
Flex. suction tube 1"x2000 cpl
Pressure hose 3/4"x1500 cpl for water pump JP5
Hose 3/4"x2000 with weight for runback
Pos.
Code no.
Description
1
2
30-61-3661
30-61-3668
Drinking systems
Edition:11/2012
M 0707 GB
Page 116
Code no.
Description
3
4
5
6
7
8
20-50-3717
99-10-3733
99-98-3784
99-10-1040
37-80-2011
99-10-3827
C
18
19
20
30-61-3664
30-00-3051
30-00-3709
30-00-3076
Drinking systems
Edition:11/2012
M 0707 GB
Page 117
Round drinkers
19 Round drinkers
19.1 Description of the round drinkers
30 03 3330
30 03 3310
30 03 3300
30-03-3320
Jumbo-T cpl
Jumbo-(T)urkey
Jumbo-B cpl
Jumbo-(B)roiler
Jumbo-J cpl
Jumbo-(J)unior
Jumbo 98 cpl
Jumbo 98
Drinking systems
Edition:11/2012
M 0707 GB
Page 118
Round drinkers
Pos.
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Code no.
30-03-3171
30-03-3102
30-03-3103
30-03-3104
30-03-3105
30-03-3106
30-03-3107
30-03-3108
30-03-3179
30-03-3110
30-03-3111
30-03-3112
30-03-3113
99-50-1019
30-03-3115
30-03-3116
30-03-3125
30-03-3128
Drinking systems
Edition:11/2012
M 0707 GB
Description
Bell f/drinker Jumbo-T
Ballast container cpl for Jumbo B/T (Pos. 3-5)
Base f/drinker Jumbo-B/T
Cover for drinker Jumbo-B/T
Plug Jumbo-B/T/J
Valve housing outer Jumbo-B/T
Valve housing inner Jumbo-B/T
Stem Jumbo-B/T
Big spring Jumbo-T
Backnut Jumbo-B/T/J
Valve insert cpl with washer Jumbo-B/T/J/98
Tightener for suspension cord Jumbo-B/T/J/98
Hose guide Jumbo-B/T/J/98
Suspension rope 3mm PES black
S-hook for suspension Jumbo-B/T/J
Socket Jumbo-B/T/J/98/Penta
Shut-off saddle cpl Jumbo-B/T/J/98
Hose - runn mtr - 5x8.5
Page 119
Round drinkers
Pos.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Qty.
Code no.
30-03-3101
30-03-3102
30-03-3103
30-03-3104
30-03-3105
30-03-3106
30-03-3107
30-03-3108
30-03-3109
30-03-3110
30-03-3111
30-03-3112
30-03-3113
99-50-1019
30-03-3115
30-03-3116
30-03-3125
30-03-3128
30-03-3129
Description
Bell f/drinker Jumbo-B
Ballast container cpl for Jumbo B/T (Pos. 3-5)
Base f/drinker Jumbo-B/T
Cover for drinker Jumbo-B/T
Plug Jumbo-B/T/J
Valve housing outer Jumbo-B/T
Valve housing inner Jumbo-B/T
Stem Jumbo-B/T
Big spring Jumbo-B
Backnut Jumbo-B/T/J
Valve insert cpl with washer Jumbo-B/T/J/98
Tightener for suspension cord Jumbo-B/T/J/98
Hose guide Jumbo-B/T/J/98
Suspension rope 3mm PES black
S-hook for suspension Jumbo-B/T/J
Socket Jumbo-B/T/J/98/Penta
Shut-off saddle cpl Jumbo-B/T/J/98
Hose - runn mtr - 5x8.5
Chick ring Jumbo-B (option)
Drinking systems
Edition:11/2012
M 0707 GB
Page 120
Round drinkers
Pos.
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Code no.
30-03-3183
30-03-3105
30-03-3186
30-03-3188
30-03-3189
30-03-3110
30-03-3111
30-03-3112
30-03-3113
99-50-1019
30-03-3115
30-03-3116
30-03-3125
30-03-3128
Drinking systems
Edition:11/2012
M 0707 GB
Description
Bell for drinker Jumbo-J
Ballast container cpl. for Jumbo-J (Pos. 3-5)
Base f/drinker Jumbo-J
Cover Jumbo-J
Plug Jumbo-B/T/J
Valve body Jumbo-J
Water pipe 0209106 Jumbo-J
Stem Jumbo-J
Big spring Jumbo-J
Backnut Jumbo-B/T/J
Valve insert cpl with washer Jumbo-B/T/J/98
Tightener for suspension cord Jumbo-B/T/J/98
Hose guide Jumbo-B/T/J/98
Suspension rope 3mm PES black
S-hook for suspension Jumbo-B/T/J
Socket Jumbo-B/T/J/98/Penta
Shut-off saddle cpl Jumbo-B/T/J/98
Hose - runn mtr - 5x8.5
Page 121
Round drinkers
Pos.
1
2
3
4
5
6
7
8
9
10
11
12
13
Qty.
Code no.
30-02-3201
30-02-3206
30-03-3111
30-02-3209
30-02-3208
30-02-3210
30-02-3207
30-03-3116
30-03-3125
99-50-1019
30-03-3112
30-03-3113
30-03-3128
Description
Bell f/drinker Jumbo-98
Valve housing Jumbo-98
Valve insert cpl with washer Jumbo-B/T/J/98
Big spring Jumbo-98
Adjusting screw Jumbo-98
Backnut Jumbo-98
Flow-tube Jumbo-98
Socket Jumbo-B/T/J/98/Penta
Shut-off saddle cpl Jumbo-B/T/J/98
Suspension rope 3mm PES black
Tightener for suspension cord Jumbo-B/T/J/98
Hose guide Jumbo-B/T/J/98
Hose - runn mtr - 5x8.5
Drinking systems
Edition:11/2012
M 0707 GB
Page 122
Round drinkers
Qty.
Code no.
30-03-3111
2
3
4
5
6
7
Drinking systems
Edition:11/2012
M 0707 GB
30-03-3117
30-03-3118
30-03-3119
30-03-3120
30-03-3121
30-03-3122
Description
Valve insert cpl with washer Jumbo-B/T/
J/98
consisting of:
Valve body Jumbo-B/T/J/98
Plunger for vanne Jumbo-B/T/J/98
Filter for vanne Jumbo-B/T/J/98
Rubber bullet Jumbo-B/T/J/98
O-ring f/drinker Jumbo-B/T/J/98/Penta
Spring f/vanne Jumbo-B/T/J/98
Page 123
Round drinkers
Pos.
Qty.
Code no.
30-68-1500
30-68-1502
30-68-1501
30-68-1510
30-68-1513
30-68-1512
1
2
1
2
Description
Chick-fount plastic 2.5l
Jar plastic f/chick fount 2.5 ltr
Lower part for plastic chick-fount 2.5 ltr
Chick-fount plastic 5,0l
Jar plastic f/chick-fount 5.0ltr
Lower part for plastic chick-fount 5.0 ltr
Pos.
1
2
3
Qty.
Code no.
30-05-1050
30-05-1051
30-05-1053
30-05-1052
Description
Round drinker Minimaster 2 without connection-material
Top incl. valve 412430 Minimaster
Float Minimaster 412466
Dish Minimaster 2 413420
Drinking systems
Edition:11/2012
M 0707 GB
Page 124
Round drinkers
Pos.
Qty.
Code no.
1
2
3
4
5
6
1
1.50 M
1
1
1
30-05-1060
30-05-1055
30-05-1004
30-03-3126
30-00-3629
30-00-3628
Drinking systems
Edition:11/2012
M 0707 GB
Description
Round drinker Minimaster 2 with connection-material
Hose green 6x1.5 412003
T-piece 412425 Minimaster
Side outlet to compress. Jumbo-B/T/J
Adapter for combi nipple (hexagon / pos B)
Adapter for plug-in nipple
Page 125
Round drinkers
Pos.
Qty.
30-61-3475
30-61-3467
30-00-3648
30-03-3128
1
2
3
Pos.
1
4
3
Code no.
Qty.
Code no.
30-61-3465
30-61-3467
30-00-3629
30-03-3128
Description
Starter cup cpl for super nipple
Starter cup L4059-1
Adapter L4333 for SST nipple (round/pos A)
Hose rng. m 5x8.5
Description
Starter cup cpl for the first week for super-combi-nipple
Starter cup L4059-1
Adapter for combi nipple (hexagon / pos B)
Hose - runn mtr - 5x8.5
Drinking systems
Edition:11/2012
M 0707 GB
Page 126
Round drinkers
Pos.
Qty.
1
2
3
4
5
6
7
Code no.
30-00-3436
30-00-3438
30-00-3411
30-00-3447
30-00-3025
30-00-3112
Drinking systems
Edition:11/2012
M 0707 GB
Description
Cup round wo/clamp f/DOS-nipple NE
Clamp bracket closed NE for 30-00-3436 + 30-00-3437
Nipple DOS- 40/30-360 l/gasket orange 10-5410 pluggable
Gasket for plug-in-/DOS-nipple
Nipple pipe
Coupler cpl W-PVC/SST for nipple pipe-22 laying/floor
Clip hose 031.6-706 R SST for coupler f/n-pipe laying/
rearg.
Page 127
Important:
The arrangement of the water pipes in the house is effected according to
the planning guidelines provided by Big Dutchman.
Drinking systems
Edition:11/2012
M 0707 GB
Page 128
Pos.
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
1
1
2
4
4
4
4
4
1
1
1
1
Code no.
99-10-3710
99-20-1029
20-90-3759
11-31-3026
99-10-1058
99-20-1064
99-50-1077
99-50-0120
99-50-3703
38-90-3809
99-50-3814
99-50-1059
Drinking systems
Edition:11/2012
M 0707 GB
Description
Rod threaded M10x1000 DIN 976 galv
Hexagon nut M 10 galv DIN 934-8
Washer 13x50-2 galv
Fork head M 10 galv.
Hexagon head screw M 8x30 galv DIN 933
Self-locking counter nut M8 DIN 985-6 galv
Thimble 6mm for cable 5mm DIN 6899
Cable clamp 5mm 3/16" galv. similar DIN 741
Wire rope 4mm galv
Strap 200mmx4.5
Hooked bolt galv 140x6.5
Hose PE-LD 3/4" black NP 6
Page 129
Qty.
Code no.
30-61-3651
1
2
3
4
5
2
3
1
1
100
99-40-3892
99-40-3897
30-61-3027
99-40-3172
99-10-3876
6
7
8
9
20
100
100
m
99-10-3907
99-98-3781
99-50-1114
99-50-1059
Description
Accessories f/water conduit PE for round drinkers
(pos 1-8)
Screw union 3/4"m x 3/4"Brs-PE
Coupler Brs for tube PE 3/4"
Ball valve w/nozzle 3/4"
Bracket elbow 3/4" No 471 galv
Chipboard screw 5.0x 50 SBC-Spax counter sunk hd
galZnC
Chipboard scrw 6.0x 70 SBC-Spax counter sunk hd galZnC
Dowel universal UX 8x50 wo/collar
Clip OBO- 24-34mm
Hose PE-LD 3/4" black NP 6
Drinking systems
Edition:11/2012
M 0707 GB
Drinking systems
Edition:11/2012
M 0707 GB
Page 130
Page 131
Pos.
Qty.
Code no.
Description
30-63-3424
30-63-3427
Drinking systems
Edition:11/2012
M 0707 GB
Page 132
Except for the breather tube the BD gradient regulator is delivered ready-forinstallation. The gradient pressure regulator may only be taken apart by skilled
personnel.
In the course of the nipple line one pressure regulator has to be installed each 15
cm or 10 cm (see illustration below).
In case of drinking lines with a gradient exceeding 60 cm, where more than 4
gradient regulators (4x15=60 cm) are required, a new water supply must be
arranged for by means of a pressure controller.
Pressure control unit
X = gradient
Drinking systems
Edition:11/2012
M 0707 GB
Gradient regulator
Breather
Page 133
Important:
In case of a down-grade water always has to be supplied from the highest
point inside of the barn!
Before the gradient regulator can be installed in the drinker line, the breather has
to be installed. In order to install the breather, put the red ball (18) into the breather
hose (19) and connect the hose to the hose nozzle at the gradient regulator.
To install the gradient regulator in the drinking line cut out a 80 mm long piece of
the nipple pipe. Before sliding the gradient regulator on both pipe ends all parts
must be checked for impurities. Dirt and chippings must be removed.
The gradient regulator can then easily be slid onto the pipe ends. The gaskets in
the fittings of the gradient pressure regulator are sealing the system without any
bonding gaskets or additional joining elements required.
Note:
Observe the flow direction (at the side of the casing box) !!
Drinking systems
Edition:11/2012
M 0707 GB
Page 134
The supplied tube retainers / suspensions have to be plugged over the nipple pipe
/ hooked-in at the aluminium profile as close to the gradient regulator as possible
to ensure that the nipple pipe does not sag due to the weight of the gradient
pressure regulator.
Drinking systems
Edition:11/2012
M 0707 GB
Page 135
Pos.
1
2
Qty.
Code no.
30-61-3340
30-61-3483
Description
Suspension L4327-2 for tube 3/4" over nippel drinker
Retainer POM for nipple pipe D22
Drinking systems
Edition:11/2012
M 0707 GB
Page 136
2. Draw the anti-roost wire 2mm from one end of the drinking line through the eyes of
the suspension ropes to the other end and cut it off.
3. Hook the wire rope into the rope guide of the suspension clip.
Pos.
Qty.
1
2
Code no.
99-50-1260
30-61-3482
Drinking systems
Edition:11/2012
M 0707 GB
Description
Wire rope 2mm galv
Suspension clip with insulator
Page 137
Pos.
Qty.
1
2
3
4
5
1
1
1
1
Code no.
11-00-9071
99-50-0014
99-50-1260
11-00-9073
39-00-3096
Description
Insulator - oviform
Cable clamp 3mm 1/8" galv DIN 741
Wire rope 2mm galv
S-hook 4x80 f/insulator
Tension spring 2x14x134 C DIN 17223 galv
8. Hang an insulator with S-hook for insulator into the corresponding bore hole at the
bracket for pressure regulator.
9. In case the water is supplied with a ball tank, hang an insulator with an S-hook for
insulator into the eye of the ball tank.
Drinking systems
Edition:11/2012
M 0707 GB
Page 138
10. Tension the anti-roost wire until the tension springs are extended by about 60 mm.
Fasten the end of the wire-rope at the insulator with a cable clamp. Cut off the
exceeding end of the wire rope.
Pos.
Qty.
1
2
3
4
1
1
1
Code no.
11-00-9071
99-50-0014
99-50-1260
11-00-9073
Drinking systems
Edition:11/2012
M 0707 GB
Description
Insulator - oviform
Cable clamp 3mm 1/8" galv DIN 741
Wire rope 2mm galv
S-hook 4x80 f/insulator
Page 139
Drinking systems
Edition:11/2012
M 0707 GB
Page 140
Pos.
Qty.
1
2
3
4
5
6
7
2
2
2
2
Code no.
11-00-9071
99-50-0014
99-98-5050
99-50-1260
11-00-9073
99-30-3401
30-61-3482
Drinking systems
Edition:11/2012
M 0707 GB
Description
Insulator - oviform
Cable clamp 3mm 1/8" galv DIN 741
Dolue connect.12-poles/2.5-6.0
Wire rope 2mm galv
S-hook 4x80 f/insulator
Cable - NYL 1.5 yellow 5/10KV
Suspension clip with insulator
Page 141
Drinking systems
Edition:11/2012
M 0707 GB
Page 142
2. Fasten an insulator with thread for woodwork (5) per cross rope at both side walls
of the house with dowels (6) (detail A + B). (Detail A + B).
Drinking systems
Edition:11/2012
M 0707 GB
Page 143
Pos.
Qty.
Code no.
1
2
3
4
5
6
7
40 M
8
2
8M
8
8
0.10
99-50-1260
99-50-0014
39-00-3096
99-30-3401
11-00-9072
99-98-3781
99-98-5050
Description
Wire rope 2mm galv
Cable clamp 3mm 1/8" galv DIN 741
Tension spring 2x14x134 C DIN 17223 galv
Cable - NYL 1.5 yellow 5/10KV
Insulator annular w/thread for woodwork
Dowel universal UX 8x50 wo/collar
Branch joint 12-poles/2.5-6.0
3. Fasten a wire rope (1) at one side wall at the insulator (5) with a cable clamp (2).
(Detail B).
4. Hang a tension spring (3) into the eye of the insulator (5) at the opposite side wall
of the house. (Detail A).
5. Push one Dolue connector (7) on every cross cable for the connection of the
electric fencer and one for every drinker line for the connection of the drinker line
with the cross cable. (Detail C).
Example:
3 drinker lines / house
Drinking systems
Edition:11/2012
M 0707 GB
Page 144
Pos.
Qty.
Code no.
1
2
4
5
8
40 M
8
8M
8
1
99-50-1260
99-50-0014
99-30-3401
11-00-9072
99-30-3104
Description
Wire rope 2mm galv
Cable clamp 3mm 1/8" galv DIN 741
Cable - NYL 1.5 yellow 5/10KV
Insulator annular w/thread for woodwork
Adjustable collar black AK2
Drinking systems
Edition:11/2012
M 0707 GB
Page 145
Important
In order to avoid a "SHORT CIRCUIT" make sure that this wire rope does
not get in contact with the anti-roost wire of the drinker line
respectively that it cannot touch this during operation.
13. Connect one end of the wire rope (1) to the cross cable (Y) with a Dolue connector
(7). (Detail C).
14. If you have a pressure regulator unit, screw the other end of the wire rope at the
alu-profile in a hole to be provided on site (diameter of 6.5 mm), using a hexagon
head screw M6x12, two washers and a hexagon nut M6.
15. If the water is supplied with a ball tank, put the other end of the wire rope (1)
between the ball tank and the alu-profile.
Lateral supply with alu-profile:
Pressure regulator:
Ball tank:
Pos.
1
2
3
4
5
Qty.
Code no.
99-50-1260
99-10-1088
99-20-1045
99-50-1147
Description
Wire rope 2mm galv
Hexagon head screw M 6x 20 DIN 933 galv
Hexagon nut 3/4" brs
Washer B 6.4 DIN 125 galv
Hose band clip
Drinking systems
Edition:11/2012
M 0707 GB
Page 146
Pressure
regulator:
Ball tank:
(Position numbers:
see previous page)
Ball tank:
Drinking systems
Edition:11/2012
M 0707 GB
Page 147
16. If you have a revolving breather, connect the other end of the wire rope to the aluprofile for drinker.
Breather
revolving:
Pos.
1
2
3
4
Qty.
Code no.
99-50-1260
99-10-1088
99-20-1045
99-50-1147
Description
Wire rope 2mm galv
Hexagon head screw M 6x 20 DIN 933 galv
Hexagon nut 3/4" brs
Washer B 6.4 DIN 125 galv
Drinking systems
Edition:11/2012
M 0707 GB
Page 148
Pos.
Qty.
1
2
3
Code no.
91-00-1273
99-50-1260
99-98-5050
Description
Electric fencer Shocker 0.95 Range < 2400 m
Wire rope 2mm galv
Dolue connect.12-poles/2.5-6.0
1. Fasten the electric fencer close to the cross ropes (X, Y).
2. Connect the connecting cable at the (+)- pole of the electric fencer (1) to the cross
cable (X) with a Dolue connector. (Detail C)
3. Fasten the connecting cable at the (-)- pole of the electric fencer (1) at the cross
cable (Y) using a Dolue connector. (Detail C).
4. The earthing and the connection of the electric fencer must be carried out at site
by an authorised expert.
Drinking systems
Edition:11/2012
M 0707 GB