Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Applied Energy
journal homepage: www.elsevier.com/locate/apenergy
a r t i c l e
i n f o
Article history:
Received 17 March 2010
Received in revised form 7 June 2010
Accepted 12 August 2010
Available online 20 September 2010
Keywords:
PCM
Heat capacity
Thermal conductivity
Gypsum
a b s t r a c t
A mathematical model based on the Fourier heat conduction equation for one dimension was developed.
The complexity of the mathematical solution of this stiff set of differential equations that use boundary
conditions that move with the solidliquid interface was simplied by using an apparent heat capacity
(cap
p ) dependent on temperature and obtained by Modulated Differential Scanning Calorimetry (MDSC).
The performance of this model was conrmed by using a home-made experimental installation for the
thermal characterization of solid materials. Theoretical curves obtained for gypsum blocks with three different contents of phase change materials (PCMs) were in agreement with experimental ones, indicating
that this thermal process can be reproduced theoretically by using the cap
p of each block and a unique
thermal conductivity of the pure gypsum. The other physical and thermal properties were taken from literature or supplied by the manufacturers. Results also indicated that the higher the PCM content, the
higher the energy storage capacity of the wallboard and the lower the wall temperature variation. Furthermore, it was found that a block containing a 5 wt.% of microcapsule allows the reduction of gypsum
thickness by 8.5%, maintaining the same insulating effect. Thus, these kind of material can be used to
improve comfort, save energy in buildings and even reduce the weight of wallboards.
2010 Elsevier Ltd. All rights reserved.
1. Introduction
Currently, the environmental impact of fossil fuels is undergoing important attention due to the combustion release into the
atmosphere by millions of tones of CO2 per year, contributing to
global warming [1]. Additionally, the dependence of humans on
this kind of energy, in addition to the continuous uctuation of
petroleum prices, promotes the research of low-cost alternative
energy sources.
In recent years, new building concepts and designs have appeared with the aim of saving energy by means of using solar energy. This new concept of construction has been called the Solar
Passive Building Concept [2].
Solar energy is intermittent and its exploitation requires the
development of proper technologies that allow its storage. A large
number of materials, commonly called phase change materials
(PCMs), can be used to absorb or release the energy equivalent
with their latent heat when the temperature of the material undergoes or overpasses the temperature of phase change. Between
them, the organic materials (parafn waxes and eutectic materials)
present some advantages with respect to the inorganic ones (eu-
tectic materials, salt mixtures, and salt hydrates); they are supposed to have higher chemical and thermal stability, lack of
segregation, supercooling or corrosion problems and also, an
adjustable transition zone [24]. That is, by using parafns and alkanes it is possible to produce PCMs with a practically continuous
variation of phase change temperature within certain ranges, by
varying the number of carbon atoms or forming different molecular alloys.
Some authors have studied the direct incorporation of PCMs
into construction materials and they have found that PCMs are adsorbed to porous concrete improving the energy storage capacity
of the wall and saving energy by close to 30% with latent heat
capacities lower than 630 kJ/m2 [511]. This direct application
can cause interactions of the parafn wax with the rest of materials
and the leakage of the PCM when it remains in a liquid state [12].
Therefore, parafn waxes should be put into a container before
being incorporated in buildings [13,14]. Microencapsulation of
PCMs with a polymeric shell is considered to be one of the best
technical options to avoid this situation. In addition, the microencapsulation allows for an increase in the heat-transfer area and
control the volume change as the phase change occurs [15,16].
The most common methods described in literature for microencapsulation are interfacial polymerization, emulsion polymerization,
in situ polymerization, suspension polymerization, coacervation
and spray drying [1720].
931
Nomenclature
T
t
h
x
cp
k
cap
p
temperature, C
time, s
enthalpy
heat ux direction, m
specic heat, J/(kg C)
thermal conductivity, W/(m C)
apparent heat capacity, J/(kg C)
TR
lf
T0
Tend
ki
reference temperature, C
fraction of melted PCM
initial temperature of PCM melting point, C
nal temperature of PCM melting point, C
conductivity of the building materials excepting the
PCM, W/(m C)
weight fraction of the building materials excepting the
PCM
the weight fraction of the PCM
wi
wPCM
liq
sol
kPCM
kPCM
c
i
Q_
Tini
T cork
ini
kcork
ccork
p
hc
T1
is a counter
entering heat ux, W/m2
initial temperature of the gypsum block, C
initial temperature of the cork, C
cork thermal conductivity, W/(m C)
heat capacity of the cork, J/(kg C)
convection heat-transfer coefcient, W/(m2 C)
environmental temperature, C
Greek Letters
q
wallboard density, kg/m3
qi
density of the building materials excepting the PCM
qliq
PCM
qsol
PCM
d
qcork
acork
dcork
assumption can be considered in the case that the non-PCM materials were in low proportion respect to the PCMs. On the contrary,
when PCMs are incorporated in building materials, they are in a
low proportion with the aim to maintain the mechanical resistance
and a low nal cost of the product. Thus, a model that simplies
the boundary conditions when PCMs are used, considering an
apparent heat capacity of the whole composite material (building
material-microcapsule) as a function of temperature, is still
lacking.
To solve the aforementioned problems, in the present paper the
description of a simple model able to reproduce the thermal wallboard behaviour using an apparent heat capacity cap
p value for the
whole wallboard obtained by means of a modulated differential
scanning calorimetry analysis (MDSC) is reported. Hence, the goal
of this work is to develop a mathematical model which allows the
prediction of the thermal behaviour of gypsum blocks subjected to
a heat source through one face of the block, whereas the other
faces were insulated by cork slabs. Furthermore, in order to verify
the performance of the model, a home-made experimental installation was designed.
This model will prove that wallboard thermal behaviour is only
dependent on the physical and thermal properties of the original
materials used to build it once the latent heat of the PCM has been
considered as sensible heat in its melting temperature range.
2. Experimental section
2.1. Chemicals
Microcapsules of polystyrene containing 50% by weight of Rubitherm RT27 of commercial grade supplied by Rubitherm GmbH
were synthesized in our laboratory following the recipe and the
procedure described by Sanchez et al. [18], black gypsum supplied
by Yesos Juarez S.A (Spain) and demineralised water with a conductivity value lower than 5 lS/cm were used for building wallboards.
2.2. Analytical methods
The apparent specic heat capacity of the wallboards and the
insulating material were characterized by Modulated Differential
932
Computer
3. Mathematical model
Model equations have been derived including the following
simplied assumptions:
(i) Microcapsules are homogeneous and uniformly distributed
inside the wallboard.
(ii) The total volume of the wallboard is constant. The high
porosity of the gypsum wallboard approximately 41% of its
volume allows the expansion of the microcapsules when
the PCM melts [4].
(iii) The contribution of the PCM latent heat to the storage
capacity of the wallboard is established by the variation of
the apparent specic heat capacity with the temperature.
(iv) Thermal conductivities and densities of the building materials are independent of temperature but different for solid
and liquid phases. Thus, the PCM density and conductivity
are function of its melted fraction.
(v) Taking into account the experimental set up and the operating conditions, the heat transfer through the wall is onedimensional.
(vi) The variation of the thermo-physical properties with the
temperature of the insulating material is negligible due to
the smaller range of temperature in which it is working.
The mathematical model is based on the Fourier heat conduction equation for one dimension:
@q h
@
@T
k
@t
@x
@x
where h is the enthalpy, x is the heat ux direction, T is the temperature, t is the time and q and k are the wall density and thermal
conductivity, respectively.
The dependence of the enthalpy with the temperature is given by:
h cap
p T T R
16: 40,5
Thermocuples
Peristaltic
Rotameter
Pump
USB Ports
PV 38,4 STATUS
SV 37 RUN _
Gypsum Block
RUN
Aluminium Cell
Cork insulating structure
Thermostatic Bath
933
lf 0
T 0 < T 6 T end ;
T > T end ;
RT
lf
ceff dT
T0 p
R T end
ceff
p dT
T0
lf 1
where T0 and Tend are the initial and nal temperature of PCM melting point, respectively.
Thus, if the total volume is assumed constant, the wallboard
density and conductivity at any temperature can be obtained as
follow:
c
X
sol
qi wi wPCM lf qliq
PCM 1:0 lf qPCM
i1
c
X
liq
sol
i1
where qi, ki and wi are the density, conductivity and weight fraction
of the building materials excepting the PCM, wPCM is the weight
liq
fraction of the PCM, qliq
PCM and kPCM are the density and the conducsol
sol
tivity of the liquid PCM, and qPCM and kPCM are their respective solidphase density and conductivity. c is the number of wall
building materials excepting the PCM and i is a counter. Finally, lf
is the melted fraction of PCM.
Taking into account the temperature dependence of h and q, Eq.
(1) becomes:
@
k @T
@T
@x
@x
ap
ap
ap
@
q
@t c q c q @cp T T
R
p
p
@T
@T
dT
Q_
dx x0
x 0;
k
t 0;
T T ini
10
x d;
dT
dT
kcork
k
dx xd
dx xd
11
@T
@
kcork
@T
@t @x qcork ccork
@x
p
t 0;
@
@T
acork
@x
@x
T T cork
ini
x d dcork ;
dT
kcork
hc T T 1
dx xddcork
4. Simulation results
Simulations were carried out to observe the effect of physical
parameters on the wall thermal behaviour taking into account
the characteristics of the experimental set-up designed for this
purpose and described in previous experimental section.
Inputs to the model:
Three les should be enter to the model
The instantaneous heat ux. Fig. 2 shows a typical heat ux
curve when a cool gypsum block is placed on a hot at plate
for a step change of the thermostatic bath set-point from 18
to 42 0.1 C.
The variation of the environmental temperature with time. For
simulation purpose, a constant temperature T 1 23 C was
considered.
The apparent specic heat capacity with temperature. Fig. 3
shows the cap
p curves for the gypsum wallboards with different
PCMs percentages.
The cap
p curves for gypsum and microcapsules were obtained by
means of MDSC. The theoretical curves containing 5.0, 10.0 and
50.0% by weight of microcapsules were calculated as a combination of both original materials.
The following parameters should be enter or estimated by the
model:
Thermo-physical properties of the wallboard materials
Microcapsules containing PCMs were made of polystyrene and
Rubitherm RT27. The values reported in literature for the
thermal conductivity of the polystyrene are in the range of
240
200
12
13
14
T 6 T0;
numerically this stiff set of ordinary differential equations. The tting parameters of this model can be the unknown thermal conductivities of the wallboard components and cork. These
parameters are obtained by minimizing the sum of the square of
offsets (difference between experimental and theoretical values)
by means of nonlinear least square tting. Besides, the convection
heat-transfer coefcient can be obtained for the experimental conditions. The number of parameters can be reduced if a pure material is used as wallboard.
A Visual Basic application was developed for solving this model
and the Marquardt algorithm was implemented to determine the
unknown parameters [31].
160
120
80
40
0
5000
10000
15000
20000
Time (s)
Fig. 2. Typical inlet heat ow to the gypsum blocks as a function of time when the
temperature of the thermostatic bath was changed from 18 to 42 C using a liquid
ow of 5.56 106 m3/s.
14000
36
12000
34
10000
Temperature (C)
934
Microcapsules Content
(wt%)
0.0
5.0
10.0
50.0
100.0
8000
6000
4000
32
30
28
26
24
2000
0
Microcapsules Content
(wt%)
0.0
5.0
10.0
50.0
100.0
22
0
10
20
30
40
5000
15000
20000
cork
Fig. 4. Effect of cap
p on the wallboard thermal behaviour. T ini 23 C; T ini 23 C;
kgypsum 0:19 W=m C; kcork 0:06 W=m C and ccork
3200 J=kg.
p
34
32
Temperarure (C)
10000
Time (s)
Temperature (C)
30
28
26
24
22
0
5000
10000
15000
20000
Time (s)
Fig. 5. Effect of the thermal conductivity on the wallboard thermal behaviour.
cork
T ini 23 C; T cork
3200 J=kg C.
ini 23 C; kcork 0:06 W=m C and c p
935
Fig. 6 shows experimental and theoretical curves for the external cork temperature, when this worked as both, wallboard and
insulating material. As can be seen, a close agreement between
the experimental and the theoretical curves was achieved and a
thermal conductivity of 0.1 W/m C and a convection heat-transfer
coefcient hc, of 12 W/m2 C were found. These values are similar
to those reported in literature and used in the previous simulation
section [10,35]. The small difference between both curves is due to
the variation of the environmental temperature that provokes
noise in the measured external temperature of the cork, which
can be avoided by placing the testing cell into an isothermal
chamber.
The entering heat ow and the outlet heat ow calculated using
Eq. (14) are shown in Fig. 7. As expected, both ows equalized
when temperature prole in the block reached its steady state. This
behaviour allows us to say that the obtained parameters are adequate to reproduce the thermal cork behaviour and also the heat
losses by natural convection.
5.2. Gypsum wallboard characterization
As commented above, one of the main reasons for the development of microcapsules containing PCMs is its possible application
Temperature (C)
32
28
24
External Temperature
Wallboard
Experimental
Theoretical
Insulating cork
Experimental
Theoretical
20
4000
8000
12000
16000
Time (s)
Fig. 6. Experimental and theoretical curves for the external cork temperature when
working as wallboard and insulate material. Experimental condition: Liquid
ow = 5.56 106 m3/s; T ini 22:8 C and T cork
ini 23:3 C.
1400
100
60
80
Inlet Heat Flux
Outlet Heat Flux
40
20
0
-20
4000
8000
12000
16000
Time (s)
Fig. 7. Entering and outlet heat ows using the cork as the wallboard. Experimental
condition: Liquid ow = 5.56 106 m3/s; T ini 22:8 C and T cork
ini 23:3 C.
1300
1200
1100
Microcapsules Content
(wt%)
0.0
4.6
6.4
1000
900
10
15
20
25
30
35
40
Temperature (C)
Fig. 8. Experimental apparent specic heat capacities of wallboards with different
microcapsule contents as a temperature function.
936
(a)
12
300
250
Microcapsules Content
(wt.%)
0.0
4.6
6.4
200
150
100
50
0
-50
10
8
6
4
2
0
4000
8000
12000
16000
Temperature (C)
(b)
28
Fig. 11. Equivalence between the microcapsule content and the percentage of
wallboard thickness reduction.
26
24
Microcapsules Content
(wt.%)
0.0
4.6
6.4
22
20
4000
8000
12000
16000
Time (s)
6. Conclusions
Fig. 9. Input proles to the model to predict the wallboard behaviours. (a) Input
heat ows; (b) environmental temperatures.
32
Temperature (C)
Time (s)
28
24
20
4000
8000
12000
16000
20000
Time (s)
Fig. 10. Experimental and theoretical external temperature proles of wallboards
containing 0.0, 4.6 and 6.4 wt.% of microcapsules. Experimental conditions: Liquid
ow = 5.56 106 m3/s; for gypsum T ini 20:4 C and T cork
ini 21:8 C; for 4.6 wt.%
of microcapsules T ini 23:0 C and T cork
ini 24:8 C and for 6.4 wt.% of microcapsules
T ini 21:5 C
and
T cork
Parameters:
kcork 0:1 W=m C
and
ini 23:4 C.
hc 12 W=m2 C.
937