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www.elsevier.com/locate/jfoodeng
Abstract
Traceability is becoming a method of providing safer food supplies and of connecting producers and consumers. Recent diseases such
as bovine spongiform encephalitis (BSE) and the questions concerning genetically modied organism (GMO) mean systems that enable
control of each link in the food chain have become particularly relevant. Furthermore, although EU law no. 178 came into eect on the
1st January 2005, at the time of writing the regulatory situation is very confused.
The aim of this paper is to analyze legal and regulatory aspects of food traceability, and to provide a general framework for the identication of fundamental mainstays and functionalities in an eective traceability system.
Possible technical resources were claried by analyzing assessment criteria obtained from studies of alphanumerical codes, bar codes,
and radio frequency identication (RFID).
Finally, the paper presents the traceability system used by Parmigiano Reggiano (the famous Italian cheese) which was developed
using the proposed general framework. Based on an integration of alphanumerical codes and RFID technology, the system is working
well with very good results for both cheese producers and consumers.
Some interesting observations concerning development trends and traceability system costs close the paper.
2006 Elsevier Ltd. All rights reserved.
Keywords: Food traceability; Framework; Bar code; RFID; Parmigiano Reggiano
1. Introduction
According to Websters Dictionary, Traceability is the
ability to follow or study out in detail, or step by step, the
history of a certain activity or a process.
Thus traceability can be dened as the history of a
product in terms of the direct properties of that product
and/or properties that are associated with that product
once these products have been subject to particular
value-adding processes using associated production means
and in associated environmental conditions. The information concerning relationships at origin may be used
upstream in the supply chain (e.g., in the ordering process
to dene the requirements of an ordered product), or
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0260-8774/$ - see front matter 2006 Elsevier Ltd. All rights reserved.
doi:10.1016/j.jfoodeng.2006.10.032
downstream (e.g., in delivery processes to specify the characteristics of products). Additionally, the information can
be used for reporting purposes, either in the supply chain
or for third parties.
A targeted and more rigorous denition of food supply
chain was provided by the International Organization for
Standardization in 1994 (ISO standard 8402:1994) and supported by EC regulation 178/2002 (European Parliament,
2002). This denes Traceability as the ability to trace
and follow a food, feed, food producing animal or ingredients, through all stages of production and distribution.
Traceability is a concept relating to all products and all
types of supply chain. Nowadays, in an economic system in
which companies compete against each other in an environment largely founded on customer satisfaction, traceability is an indispensable instrument in obtaining the
market consensus. Direct benets are supply chain
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optimization, product safety, and market advantages (marketing advantages/competitive business advantages).
An ecient and eective system transmitting accurate,
timely, complete, and consistent information about products through the supply chain can signicantly reduce operating costs and can increase productivity. At the same time,
such a system contains many product safety elements: it
makes consumers safer by providing detailed information
about where an item comes from, what its components
and origin are, and about its processing history.
Evidently this last point of view provides market leverage that companies can exploit to gain business advantages
over competitors.
In particular, product safety is the fundamental factor in
the food sector that is making traceability relevant as
recent studies on food safety show that approximately
seven million people a year are aected by food borne illness (Sarig, 2003).
There have been many recent scares but the crisis in the
meat industry caused by bovine spongiform encephalitis
(BSE) has underlined the absolute importance of food
traceability.
Only with an ecient tracing system is it possible to
have a prospective product recall (for safety), and eective
research into what caused the problems.
These concepts were reinforced by the EU through The
European White Paper on Food Safety (European Commission, 2000) and by the FAO in The Bangkok Declaration and Strategy on Aquaculture Development (NACA/
FAO, 2000).
An important related question deals with genetically
modied organism (GMO). Genetic modication is being
applied to develop new and benecial characteristics such
as increased shelf life or greater resistance to pests
(GMAC, 2002). However, little is known about the longterm health and environmental eects of GMO. There
was no real international agreement on either the principles
of GMO or the testing methods and thus safety evaluation
(WHO, 2002). As a result, customers require suitable information showing whether or not a product contains GMO
components, which can only be guaranteed by an ecient
trackingtracing system.
Unfortunately, there is currently no general legal
requirement for the establishment of traceability systems
in food chains. The only mandatory traceability system
currently enforced throughout a complete food chain
enables beef on sale within the EU to be traced back to
where it originated.
So in a context where traceability is basically voluntary,
a small number of pioneer companies are developing their
own systems, but they lack standards, are very dierentiated, and are producing dierent economic results.
Although traceability is a useful tool it is also expensive,
so before using it evaluation of its economic impact is absolutely necessary.
Information Technology (IT) in the form of radio frequency identication (RFID) is a resource that can be very
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PRODUCT IDENTIFICATION
TRACEABILITYS TOOLS
DATA TO TRACE
PRODUCT ROUTING
PRODUCT IDENTIFICATION
DATA TO TRACE
PRODUCT ROUTING
dimensions
number
Production cycle
compatibility vs product
volume
typology
activities
compatibility vs process
weight
degree of detail
lead times
N of data readings
surface conditions
dynamism
equipments
N of data writings
degree of automation
TRACEABILITYS TOOLS
shortness
manual operations
perishability
automatic operations
data accuracy
movement systems
data reliability
storage systems
companys knowledge
packaging
cost
life cycle length
cost of system
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352
353
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Bovine farm
CENTRAL
milk
DATABASE
Dairy
Tagged cheese whole
TAG
Seasoning warehouse
branded and aged cheese whole
Packaging factory
FINAL PACK
(with code)
portioned cheese
Table 1
Final nancial report of dierential costs for traceability system
Cost of whole
cheese (/pz)
Cost per
kilogram (/kg)a
a
Bovine farm
and dairy
Seasoning
warehouse
Packaging
factory
Total
1.91
0.25
0.23
2.39
0.0546
0.0071
0.0065
0.0682
7. Further developments
case traceability introduces a tolerable cost which the market can support.
It is worth stressing that this marginal increase in cost is
fundamentally due to two reasons: the high price of Parmigiano Reggiano and the link between TAG and whole
cheese.
Parmigiano Reggiano is a very expensive cheese and
there is only one TAG for each whole cheese. So in spite
of the high TAG cost, its impact is irrelevant.
In contrast, when a low-priced product requires an individual TAG (for example a box of pasta) the situation is
very dierent.
In conclusion, the complete supply chain of Parmigiano
Reggiano is traced by an RFID system integrating with an
alphanumerical code. Manufacturers can check the progress made in production at any time and if there are any
problems in the market place they can re-trace the development of the portion and introduce eective re-call strategies. Customers are guaranteed to nd appropriate
knowledge concerning the origins and production process
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8. Conclusions
The increasing demand from the nal consumer for
healthy safe food sets exacting requirements for a well
structured traceability system. This phenomena is accompanied by a growing body of international regulation;
including EU directive no. 178/2002 which has been in
force since 1 January 2005.
However, at the time of writing the situation is confusingly unclear, especially in technical elds, and a great
many very dierent proprietary solutions have been developed and are still being developed.
The new framework presented in this paper represents
the starting structure for an eective traceability system.
It is based on four pillars (product identication, data to
trace, product routing, and tools) and results in a systematic organic design of a traceability system for each food
supply chain.
Both alphanumerical codes, and above all bar codes and
RFID systems, are very promising technical resources.
The application of this framework to the Parmigiano
Reggiano supply chain has created a traceability system
that at the time of writing is working very well for both
manufacturers and for consumers.
By using the RFID system, cheese manufacturers are
able to trace the product along the chain with great precision and can apply possible re-call strategies very rapidly.
By inputting a code on an Internet web site, customers
can nd the history of the portion of cheese that they have
bought.
The economic impact of this system is negligible, being
approximately 0.5% of nal price of Parmigiano Reggiano.
Nevertheless, the cost of traceability is a very delicate
question, especially in the food sector because the value of
the product is normally very low and so the solutions adopted
for the tracking and tracing system must be very cheap.
For this reason alphanumerical codes and bar codes are
the most promising.
Radio frequency identication (RFID) has more potential and more advantages, but at the time of writing it can
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