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Sumatechnology:RIVETSANDRIVETEDJOINTS
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RIVETSANDRIVETEDJOINTS
Rivetedjoints:
In riveted joints were classified as one of the types of permanent fastenings. They are generally used to fasten
metal plates and steel section in structural works such as bridge and roof trusses and in the construction of pressure
vessels such as storage tanks boilers. The field of application of riveted joints has been considerably reduced by the
welded joints because of the simplified process of making the welded joint comparative strength and economy. However
riveted joints are very effective in designs subjected to pronounced vibration loads where welded joints are less reliable.
Rivetedjointsmayalsobeemployedtoconnectmetalswhicharedifficulttoweldtogetherandinthejointswhichpermitno
heatingweldedduetopossibletemperingorwarpingofthefinishedmachineparts.
Rivet:
Arivetisaroundrodofeithermildsteelor
nonferrousmaterialssuchascopperaluminum
withaheadofanyoneoftheshapesformedat
oneendduringitsmanufactureanditstailend
beingslightlytaperedasthelengthoftheshankof
therivetshouldaccommodatethethicknessofthe
connectingplatesandalsoprovidesufficient
materialforformingtheheadatthetailendin
generaltheeightofshankoftherivetwillbeequal
tosumofthethicknessoftheconnectingplates
plus105totimesthediameteroftherivet.
Ifl=lengthoftheshankoftherivet
d=diameterofrivet
r=thicknesseachoftheconnectingplatesthen
l=t+(1.5to1.7)d
Riveting:
Rivetingistheprocessofformingawellshapedconcentricheadfromtheprojecttingtailendoftheshankrivetsinsertedin
theholespreviouslydrilledintheplatestobefastened,withoutallowingittodevelopaninitialstresssothatitcantakeup
thedesignedworkingshearload.Theprocessofmakingtherivetedjointinvolvesmakingoftheholeintheplatesandthe
formationoftheheadoutoftheprojectingtailendoftheshankoftherivet.
Rivetedjointsmustbemadeairtightin
applicationssuchasboilersandotherpressure
vessels.Caulkingorfulleringisdonetomakethe
rivetedjointsairtight.
Caulking:
Theouteredgesoftheplatesusedinboilerand
otherpressurevesselsarebeveledToproduceair
tightrivetedjoints,thesebevelededgesofthe
platesarecaulked.Caulkingisanoperationin
whichtheouterbevellededgesoftheplatesare
hammeredanddriveninbyacaulkingtool.The
caulkingtoolisintheformofabluntedgedchisel.
Fullering:
Similartocaulking,fulleringisalsousedtoproduceairtightjoints.Unlikethecaulkingtool,thewidthofthefulleringtoolis
equaltothewidthofthebevelededgesoftheplatesCaulkingandfulleringoperationsarecarriedouteffectivelyby
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Sumatechnology:RIVETSANDRIVETEDJOINTS
applyingpneumaticpressure.
LapJoint:
Inalapjoint,theplatestoberiveted,overlapeachother.Theplatestobe
joinedarefirstbeveledattheedges,toanangleofabout80.Depending
uponthenumberofrowsofrivetsusedinthejoint,lapjointsarefurther
classifiedassinglerivetedlapjoint.
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ButtJoint:
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Inabuttjoint,theplatestobejoined,buttagainsteachother,with
acoverplateorstrap,eitherononeorbothsidesoftheplatesthe
latteronebeingpreferred.Inthisjoint,thebuttingedgesofthe
platestobejoinedaresquareandtheouteredgesofthecover
plate(s)is(are)beveledInasinglestrapbuttjoint,thethicknessof
thestrap(coverplate)isgivenby,t1=1.125tIftwostrapsare
used,thethicknessofeachcoverplateisgivenby,t2=0.75t.
EmpericalproportionsofRivetjoints:
Forthegiventhicknessoftheconnectingplatestheother
dimensionssuchasrivetdiameterpitchthedistancefromthe
centreoftherivettotheedgeoftheplatetransversepitch
thicknessofthecoverplatesincaseofbuttjointsthatare
requiredtomaketherivetedjointsareobtainedfromtheEmpericalproportions.ForgeneralusetheEmpericalproportions
giveninthemaybeused.InthedesignoftheboilerjointstheEmpericalproportionsspecifiedbytheIndianboiler
regulations.
Empericalproportionsforgeneraluse:
ThefollowingEmpericalproportionsmaybeusedforrivetedjointsingeneralclassofwork.
Diameterofrivet:d=6tmm
Wheret=thicknessoftheconnectingplatesinmm
Longitudinalpitch:p=3d
Centeroftherivettotheedgeoftheplates=1.5d
Transversepitch:pt=0.6p.Forzigzagriveting
Pt=0.8p.Forchainriveting
Thicknessofcoverplatesorbuttstraps:
Thicknessofsinglecoverplatet=1.125t
Thicknessofdoublecoverplatet=0.7tto0.8t.
EmpericalproportionsforBoilerjoints:
InthedesignofrivetedjointsforboilerworkthefollowingEmpericalproportionsasspecifiedbytheIndianboilerregulation
knownasI.B.R.shouldbeused.
Lapjoints:
Diameterofrivet:d=6tmm
Wheret=thicknessoftheconnectingplatesinmm
Longitudinalpitchp:
p=2t+4lmm..Forsingleriveted
p=2t+4lmm..Fordoubleriveted
p=2t+4lmm..Fortrebleriveted
p=2t+4lmm..Forquadrapleriveted
Centeroftherivettotheedgeoftheplates=1.5d
Transversepitchpt:
Pt=2d.Forchainriveting
Pt=0.33p+0.67d.Forzigzagriveting
Boilerjoints:
Diameterofrivet:d=6tmm
Wheret=thicknessoftheconnectingplatesinmm
Longitudinalpitchp:
p=1.53t+4lmm..Forsinglerivetedandsinglestrap
p=3.06t+4lmm..Fordoublerivetedandsinglestrap
p=4.05t+4lmm..Fortreblerivetedandsinglestrap
p=1.75t+4lmm..Forsinglerivetedanddoublestrap
p=3.5t+4lmm..Fordoublerivetedanddoublestrap
p=4.63t+4lmm..Fortreblerivetedanddoublestrap
p=5.52t+4lmm..Forquadraplerivetedanddoublestrap
Centeroftherivettotheedgeoftheplates=1.5d
Transversepitchpt:
Pt=2d.Forchainriveting
Pt=0.33p+0.67d.Forzigzagriveting
Thicknessofcoverplatesorbuttstraps:
Thicknessofsinglecoverplatet=1.125t
Thicknessofdoublecoverplatet=0.625t.
Nocomments:
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