Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Charpersn orTfi^^^mpftt^e
Accepted
Dn of the Graduate/School
August, 1999
ACKNOWLEDGMENTS
The author wishes to express her appreciation to her committee chair,
Professor Elizabeth Louden, for her unfailing support, guidance, and
encouragement. The author also wishes to express thanks to Dr. JoAnn
Shroyer and Professor Phillip Mead. They have both provided excellent
direction and support for the author. Thanks also to Dr. Michael Jones who
provided the idea for this thesis.
Sincere gratitude is also extended to the author's husband, Thomas, for
his loving encoiu:*agement and help in editing this thesis; without him, this
thesis woxild not have been completed. This thesis is therefore lovingly
dedicated to Dr. Thomas W. Hainze, Jr.
11
TABLE OF CONTENTS
ACKNOWLEDGEMENTS
ii
ABSTRACT
vi
LISTOFTABLES
vii
LIST OF FIGURES
viii
LISTOFACRONYMS
xiv
PREFACE
XV
CHAPTER
L INTRODUCTION
Purpose of Study
Research Objectives
Research Questions
Cotton Harvesting
History of Cotton
11
12
12
13
15
25
Agricultural Policies
25
Building Materials
30
31
33
35
Summary
36
III. METHODS
76
Methodology
76
DesignofStudy
77
UseofData
78
IV. RESULTS
81
Findings
Research Question 1
Research Question 2
81
82
83
Research Question 3
83
V. SUMMARY
114
Summary
114
Conclusions
115
Imphcations
Recommendations
115
116
IV
BIBLIOGRAPHY
WORKSCITED
118
WORKS CONSULTED
122
APPENDIK
AJGLOSSARY
127
B:VISUALVOCABULARY
133
C:COTTONGINS
140
ABSTRACT
VI
LIST OF TABLES
2.1
37
2.2
38
2.3
39
2.4
40
3.1
Research methods
80
4.1
85
4.2
86
4.3
91
B.l
Visual Vocabulary
134
vu
LIST OF FIGURES
2.1
44
2.2
44
2.3
45
2.4
45
2.5
Cotton seedlings
46
2.6
46
2.7
Cotton flowers
47
2.8
48
2.9
48
2.10
Cottonlocks
49
2.11
49
2.12
50
2.13
50
2.14
51
2.15
Stripper harvesting
52
2.16
52
2.17
Churka ginfromlndia
53
2.18
53
2.19
54
2.20
54
2.21
55
2.22
55
2.23
56
56
2.25
57
2.26
58
2.27
58
2.28
59
2.29
2.24
gin andpress
60
2.30
60
2.31
61
2.32
62
2.33
63
2.34
64
2.35
64
2.36
65
2.37
66
2.38
A 1994 gin plant floor plan for a 10-bale/hr. roUer gin system
67
IX
2.39
68
68
2.41
69
2.42
70
2.43
70
2.44
71
2.45
71
2.46
72
2.47
72
2.48
73
2.49
73
2.50
NewDealGinCo
74
2.51
74
2.52
75
2.53
75
4.1
94
4.2
95
4.3
96
4.4
97
2.40
4.5
98
4.6
99
4.7
NorthemviewofACGGin
99
4.8
100
4.9
101
4.10
102
4.11
102
4.12
103
4.13
104
4.14
105
4.15
105
4.16
106
4.17
107
4.18
108
4.19
108
4.20
109
4.21
110
4.22
111
4.23
111
4.24
112
4.25
113
xi
C.l
141
C.2
142
C.3
143
C.4
144
C.5
145
C.6
146
C.7
147
C.8
148
C.9
Abemathy Gin Co
149
C.IO
150
C.ll
Farmer's Co-op G i n # l
151
C.12
Farmer'sCo-opGin#2
152
C.13
153
C.14
154
C.15
155
C.16
HaleCenterCo-opGin#2
156
C.17
157
C.18
158
C.19
159
C.20
160
C.21
161
xu
C.22
162
C.23
163
C.24
164
C.25
165
C.26
GoodmanGin
166
C.27
Idalou Co-op G i n # l
167
C.28
IdalouCo-opGin#2
168
C.29
KitalouGin
169
C.30
NewDealGinCo
170
C.31
Posey Gin Co
171
C.32
172
C.33
173
C.34
174
C.35
175
C.36
176
C.37
177
C.38
Ave.A&13thSt.:Lubbock, TX#1
178
C.39
179
C.40
180
C.41
181
xm
LISTOFACRONYMS
AAA: American Automobile Association
ACG: Associated Cotton Growers
BACT: Best Available Control Technology
BC: Before Christ.
BCE: Before Common Era
CCC: Commodity Credit Corporation
CE: Common Era
EPA: Environmental Protection Agency
FCAA: Federal Clean Air Act
GNP: Gross National Product
NCA: National Cotton Association
NCC: National Cotton Council
NFER: Natural Fibers Economic Research
OSHA: Occupational Safety & Health Agency
TABC: Texas Air Control Board
TTU: Texas Tech University
UNRC: Ultra Narrow Row Cotton
US: UnitedStates
USDA: United States Department of Agriculture
XIV
PREFACE
XV
CHAPTERI
INTRODUCTION
Cotton is a major industry and contributor to the economy of Lubbock
and its siurounding region. Given the importance of cotton, the dominance of
gin buildings in the region, and the ephemeral nature of industrial buildings;
documentation and analysis of these historic structures is needed to inform
future generations about their cultural history. To enable recognition of types
and styles of these buildings, an understanding of their features and defining
elements must also be gained, thus the existing structures need to be located
and documented photographically.
"Cotton is King" has been the unofficial motto of the South Plains and
considering its long history it is hkely to remain so in the foreseeable future.
Since antiqxiity, cotton has been present on this continent. According to Karen
G. Britton (1992), the definitive authority on the history of cotton in Texas,
'*WiId cotton grows in tropical and subtropical regions of the United States,
Mexico, [and] South America . . ." (p. 3). There is evidence that cotton has been
grown since 5,000 BC in the Tehaucan Valley of Mexico. The cultivation of
cotton is thought to have ranged as far north as New Mexico by 500 BC
(Natural Fibers Economic Research [NFER], 1975, p. 1).
Cotton was among the earhest crops grown by English colonists in the
New World, although their efforts were not successful imtil the South was
colonized (Britton, 1975, p. 9). Cotton was an important part of the domestic
1
economy, but was too costly to export for profit until Eh Whiney invented the
mechanical cotton gin in 1793 (Britton, 1975, p. 13). This invention would
forever change the culture and economy of the South.
Cotton and cotton ginning came to Texas along with Stephen F. Austin
in the 1820's. By 1828, Austin's Colony had five plantation gins in operation
and more were in service in East Texas (Britton, 1975, p. 23). Only small
amounts of cotton were grown on the South Plains until the twentieth centuiy.
In 1901, only 26 bales of cotton were produced in Colorado City, Texas, 100
miles southeast of Lubbock. However, by 1905, a gin built in Lubbock
produced 700 bales of cotton. This first cotton gin in the Lubbock area was
built of wood covered with corrugated metal and was powered by a steam
engine (Britton, 1975, p. 62).
Purpose of the Studv
Cotton gin buildings are common sights on the South Plains of West
Texas. They have become a cultural icon because cotton is the major crop in
this agricultural region and a primary reason the high plains was settled.
However, because these bxiildings represent a vemacular response to
necessity, they are ephemeral, lasting only so long as they provide a benefit to
the owner or the beneficial economics of removal exceeds the cost of recychng
the materials. This study is in response to the gradual, but continual
disappearance of this cultxural icon, the rural cotton gin.
Every generation has the need and the obhgation to study the past, not
only to develop an understanding of theix culture, but also to understand the
qualities and experiences of the past. We need to identify the remaining cotton
gin structures and develop an understanding of what makes a cotton gin
building unique vemacular architecture. Prepared with this data,
preservationists will be able to inform the pubhc, making people more aware of
the architectural and cultural importance of these historic structures and to
explain why representative prototypes should be preserved (Schuster, 1997, p.
102).
An analysis of predominate features was prepared as a basis for
understanding what makes each building imique, including the source and
purpose of component massing. This thesis presents gin building information
in the form of an architectural visual vocabulary of important features, and
photographs of important components of the structures. A Visual vocabulary'
consists of visual images and written definitions of the featxires necessary to
analyze an architectural subject and to estabhsh its prototype.
Research Obiectives
This study wiU provide information useful to present and future historic
preservationists and historians conceming cotton gins on the South Plains of
Texas, To reach that objective the foUowing items have been prepared:
A visual vocabulary that defines the predominate features that identify the
building type 'cotton gin.'
CHAPTERII
REVIEW OF LITERATURE
Purpose of the Cotton Gin
The purpose of a cotton gin is to separate cotton hnt, or fibers, from the
seeds embedded within the lint. Originally, cotton was harvested and the
seeds were removed by hand, which left clean hnt that was ready for
processing by spinning miUs. Today, cotton is mechanicaUy harvested and
ginned. Lint produced today is fuU of debris and must be extensivefy cleaned
at the gin site before the hnt is ready to be sent to spinning mUls.
Before cotton can be ginned, it must be planted, tended, and eventuaUy
harvested. Cultivation was traditionaUy hard, labor intensive work. In the
southem part of the United States (US), it was performed by slaves before the
CivU War. Affcer the CivU War, cotton was planted and harvested, and ginned,
by fi-eed slaves (Brooks, 1911, p. 224). By 1910, mechanical planters and
steam-powered gins had been invented (Figures 2.1-2.2). These inventions
resulted in creating a market for a vast pool of migrant workers between
September to October (Brooks, 1911, p. 244). Racial prejudice and fear of this
seasonal influx of African-Americans and Mexicans was at least partiaUy
responsible for the drive to invent a mechanical harvester (Brooks, 1911, pp.
224-5).
any longer. In the days of slavery, this period of about a month, from August
xmtU harvest, was considered a hohday and a welcome rehef from hard outdoor
work in hot weather (Brooks, 1911, pp. 163-4).
About a month after the cotton boUs appear, the cotton plant reaches a
height of two to four feet. During that time, the boUs change in color, from
bright green to dark brown and they become dry and hard. The boU cracks
open with an audible sound and the cotton bursts out into four or five
segments caUed locks (Brooks, 1911, p. 316; Britton, 1992, p. 24) (Figures 2.82.10). From a distance, the open cotton looks like a field of white roses
(Brooks, 1911, p. 75) (Figure 2.11).
When the leaves of the plant faU off, the cotton is harvested (Figure
2.11). In the nineteenth century, leaves were aUowed to faU off naturalfy when
the first freeze hit at the end of October (Brooks, 1911, p. 76). Today, farmers
spray the cotton crop with defohants to harvest the crop before the first freeze
of the season (National Cotton Association, 1999).
Before the CivU War, a typical acre produced about one bale, or 500
pounds of cotton hnt (Brooks, 1911, p. 76). By 1909, cotton land had become so
overworked, that only 168 poimds per acre were produced (Brooks, 1911, p.
296). According to the United States Department of AgriciUture's (USDA)
Annual Report of Cotton Ginnings, May 1998, the average yield of cotton lint
per acre was a record breaking 680 pounds in 1997.
Cotton Harvestinfr
Before the invention of mechanical strippers and harvesters in 1917,
cotton was harvested by hand. Men, women, and chUdren walked down the
rows of cotton dragging long sacks behind them. They woxUd puU the cotton
lint from the hard, dried hidls and stuff it into sacks which hung from their
shoiUders (Figures 2.12-2.13). These sacks were about ten feet long and
weighed about 50 pounds when fuU (Britton, 1992, p. 24). The typical worker
would pick about 150 to 200 pounds of cotton per day (Brooks, 1911, p. 164),
Mechanical harvesting made a major difference in productivity and
profitabihty for the cotton farmer (Figure 2.14). Earfy mechanical strippers
utihzed two people, a man to drive the harvester, and a boy riding on back to
keep the cotton flowing smoothly through the mechanism. A man and a boy
could harvest five acres a day. This resiUt compares favorabfy to 10 to 20
people picking five acres of cotton by hand (Britton, 1992, p. 101; Brooks, 1911,
p. 164). Because mechanical strippers were costfy when first introduced,
cotton growers with small farms could not afford them. Therefore, they did not
become popiUar until after World War II (Britton, 1992, p. 101) (Figures 2.152.16). Although migrant labor is stiU used to keep young cotton plants weedfree.
Historv of Cotton
Cotton grows wUd throughout the Southem Hemisphere. Scientist's
beheve that earfy varieties of cotton dispersed through flotation over the ocean
8
and by wind or in the fur of smaU animals. It adapted itself to local chmates
untU nearly 100 wUd varieties developed (Britton, 1992, p. 1).
Researchers do not know how people first discovered cotton's usefulness.
However, there is evidence that cotton was bemg cultivated in Pakistan by
3,000 BCE; since bits of string and woven cloth have been found in excavations
in the Indus River Valley. The Roman Empire imported cotton products fix)m
Pakistan and India as luxury goods. The presence of cotton and cotton cloth in
the Bahamas was one of the factors that convinced Columbus that he had
found a route to India in 1492 (NFER, 1975, pp. 1-2).
Remains of Indian cotton have also been found at archeological sites in
ancient Nubia on the eastem coast of Afiica. This site, dating back to 2,500
BCE, indicates that cottonseeds were used for animal fodder rather than for its
fibers to make cloth. These sites indicate widespread knowledge and
cultivation of cotton in ancient times (Britton, 1992, p. 1).
The Arab traders who brought Indian cottons and Chinese silks to the
Roman Empire apparentfy brought cotton cultivation to Egypt and other parts
of North Afirica. The foUowers of Muhammad, obeying their command to
spread the rehgion, brought cotton cultivation to Spain. By 950 CE, Cordoba
had become the European center of cotton cultivation and trade. According to
Britton (1992), "The word cotton comes from the Old Spanish cotn which in
t u m is derived from the Arabic qutun or qutn' (p. 4).
10
The demand of Northem yam and textUe miUs was greater than the
Southem planters could satisfy given the hmitations of hand labor m the
production of cotton hnt. The time was ripe for the invention of the cotton gin.
Eh Whitney's revolutionary cotton engine was invented at the right time and
place to forever change the South.
Historv of Cotton in Texas
WUd cotton was found growing in Texas by Cabeza de Vaca in 1530. He
reported seeing Indians weaving cotton for clothing. By 1745, Spanish
missionaries in San Antonio were ciUtivating wUd cotton or "flax wool," as they
referred to it. This cotton was of inferior quahty with a very short staple of
only hs to ''' in length (NFER, 1973, p. 8).
Colonel J. E. Groce, a member of Stephan F. Austin's "original three
hundred," introduced Hybrid varieties of cotton to Texas. In 1822, Groce
planted 100 acres in cotton near the present town of Hempstead in Southeast
Texas. Colonel Groce is considered the "father of the Texas cotton industry."
In 1833, three years before his death, he produced a 9,000 bale crop. He buUt
one of the first cotton gins in Texas and started the first Cotton Exchange in
Texas. In 1836, his son, Leonard, buUt the first cotton oU press in Texas near
Brenham. The oU was used for lamps, soap, paints, and lubricants (NFER,
1973, p. 9).
In 1849, 58,073 bales of cotton were produced in Texas, and by 1859,
production had increased to 431,465 bales. Thirty years later, in 1889,
11
production exceeded one milhon bales. By 1920, Texas produced 19.4% of the
worId*s cotton, whUe the entire United States production was 62% of the
world's cotton. After 1920, Texas cotton production steadUy dropped xmtil by
1960, Texas produced only 9.3% of the world's cotton. This dechne in
percentage was caused by a decrease in acreage aUotments by the U.S.
govemment, and an increase in production by foreign countries.
13
blacks slaves for life and children inherited their mother's status (Britton,
1992, p. 7).
Slaves were not immediatefy put to work in cotton fields, they were first
placed on tobacco plantations, where high profits cotUd be made. Cotton was
not yet an important export crop. Slaves were preferred over indentured
servants because although the slave cost more, the indentured servant woiUd
leave after four to seven years and the slave remained for hfe, aUowing for a
longer amortization of cost. Other factors the planters cited to justify slavery
included: black women woiUd work in the fields, but white women would not,
blacks would accept lower hving standards, and blacks could not move up into
white society. EventuaUy, most planters came to reahze that they were in
financial bondage to their slaves. There was a tremendous financial obhgation
to feed, clothe, and house the people needed to work the soU. Consequentfy,
planters were always hovering near bankruptcy in the last decade of the
eighteenth century (Britton, 1992, p. 7);
Planting, tending, and picking cotton was backbreaking work, and slave
labor was the obvious solution. Sorting cotton hnt from seeds was also
laborious. A slave coiUd hand sort only about one pound of lint per day, thus
cotton production was a year-round endeavor. Even with the improved churka
gin, only five pounds of hnt per day was produced. Improved ginning
techniques, from 1800 onward, made cotton a profitable export crop. The
14
importance of slave labor was revived and the future of the Southem economy
was doomed to revolve aroxmd the institution of slavery.
Eh Whitnev and the First Successful Mechanical Cotton Gin
In 1793, Eh Whitney, a schoolteacher from Massachusetts invented the
first successful modem cotton engine. The Whitney gin was the first to
incorporate the concept of carding into the ginning process. Whitney claimed
that his gin coiUd produce ten times as much cotton as before, fifty times as
much if a horse was used to power the gin (Britton, 1992, p. 13) (Figure 2.18).
Whitney's new gin machine had five major parts: the Frame, the
Cylinder, the Breastwork, the Clearer, and the Hopper:
The Cyhnder was wood, six to nine inches in diameter and two to
five feet long. The surface of the Cyhnder was filled with teeth made
of common wire, set in annular rows and spaced far enough apart to
aUow seeds to pass through them.
The Breastwork was moimted above and paraUel to the roUer. The
breastwork had grooves for the teeth of the roUer to pass through.
The purpose of the grooves was to separate the cotton lint from the
cottonseed.
15
Seed cotton was fed into the gin through the Hopper, which had a
moveable side that aUowed the operator to adjust the flow of seed cotton into
the gin for optimal performance. The cotton was put into the Hopper, carried
through the Breastwork by the teeth of the Cyhnder, bmshed from the teeth
by the Clearer and sent flying through the Clearer by centrifugal force
(Britton, 1992, pp. 13-14). According to Britton (1992); "Legend states that
Whitney saw a cat clawing at a chicken through a slatted coop and thus
determined to draw the fibers by means of teeth through a series of metal ribs"
(p. 15).
The Whitney cotton engine was so successful that the entire history of
the South was forever altered. In 1792, only 138,000 poimds of the two miUion
poimds harvested was cleaned and sold to spinning miUs and in 1793, only
63,000 cotton bales were sent to market. By 1796, 200,000 cotton bales were
produced for marketing to spinning mUls. The addition of carding had made
the entire cotton crop highly profitable (Britton, 1992, p. 15). In 1819, the year
of the Missouri Compromise, the success of cotton led inevitabfy to the
entrenchment of slaveiy; which in 1793 had seemed to face extinction.
Although Mr. Whitney's new cotton engine was not large, it was too
expensive for many smaU planters to have their own gin. Therefore,
16
independent ginners, operating on shares, hke flour miUers and lumber miUers
had for centuries, sprang up ovemight. These new businesses needed a new
buUding form to house the cotton engine (gin). Bams, that had comfortabfy
housed stored cotton and workers removing cottonseeds by hand, did not
accommodate the production flow of the new mechanical cotton ginning
machines. The new machines needed to be raised above the area seeds and
lint were separatefy deposited. According to Britton (1992): "The earhest gins
were housed in single-story buUdings with the hand-cranked gins placed on
the main floor, above or adjacent to the hnt blow room (which had access to the
outside), and the basement used for packing the cotton into sacks" (p. 18).
Ginning Methods and BuUding Requirements from 1800 to 1900
According to Britton (1992), modem gin plant technology faUs "into four
stages: [1] the invention of the mechanical gin stand in 1793, [2] pneumatic
handling of bulk seed cotton through a mechanized system (the 1880s), [3] the
shift from manual to machine harvesting (the 1950s), and [4] the development
of modules (the 1970s)" (p. xui). AU of these innovations had an impact on the
design of the cotton gin bmlding.
Prior to the 1880s, the typical gin buUding was either l-Y^ or two stories
taU. Cotton was brought to the gin in horse drawn wagons. The wagon was
driven under an overhimg wagon shed where the cotton was emptied manualfy
and hfted onto the second floor. Seedcotton was fed by hand into the gin. The
gin dumped seeds into containers imdemeath it on the first floor and dumped
17
lint mto a separate two story hnt room for packaging and balhng. EventuaUy,
cotton bales were shifted onto a loading dock and placed onto flatbed wagons
for delivery to market (Britton, 1992, p 70). (Figures 2.19-2.20) Cottonbale
size and weight were not standardized to the current size and weight of 27 by
54 inches and 500 pounds, untU the 1930's. Bale size and shape varied fix)m
round, to square shapes, and weights of 200 to 750 pounds, depending upon
the personal preference of the bale press manxifacturer (Britton, 1992, p. 73).
artificial drying equipment, (4) saw shaft gin stands, (5) seed elevators and
conveyors, (6) seed scales, (7) water proof hoppers to drop seeds into wagons,
and (8) mechanical means for disposmg of gin trash (Bennett, 1938, p. 2). AU
steel gin stands first appeared in 1930 and were recommended as a fire
preventative measure (Bennett, 1938, pp. 13-14).
Ginning equipment changed dramaticalfy after World War 11. The size
of ginning equipment had increased such that in 1956 the USDA
recommended that aU gin bilding interior heights be increased to at least 24
feet from floor plate to ceihng plate to provide adequate headroom for safety.
The USDA did not change their 1938 recommendations for lot layouts of
ginning buildings, but they did provide new suggested gin buUding designs,
this time omitting the two story gin bilding tjrpe (USDA, 1956, pp. 1-3)
(Figure 2.28). New floorplans were provided to facUitate the layout of
contemporary gin equipment (Figures 2.29-2.30).
Modemization suggestions included the addition of: (1) conditioning
apparatus, to add or remove moisture, as needed, (2) redesigned cleaners and
extractors, (3) modem aU metal conveyor systems, (4) new style feeders, (5)
new gin stands, (6) hnt cleaners (considered new and revolutionary), (7) seed
and trash handlers, and (8) newfy developed trash coUectors and incinerators.
Trash incineration was recommended in recognition of the groxmd poUution
caused by dumping gin trash and helped to reduce the spreading of pink boU
worm (USDA, 1956, p. 14) (Figure 2.31).
21
The 1970s brought a new concem to cotton ginners, the Federal Clean
Air Act of 1970 was apphed to cotton ginning. Cyclone coUection equipment for
gin trash had already become standard gin equipment, however, since trash
incinerators were no longer aUowed after 1975, in-hne filters (to control hnt
and dust emissions) were added to cyclones (Figures 2.32-2.33). Cyclones swirl
the cotton around in a "cyclone" pattem, aUowing heavier objects to faU, whUe
hghter objects remain in the air stream, to continue on in the ginning system.
Gin trash was then coUected in burr hoppers for proper disposal, which
included its use as a compost material, cattle feed, or top dressing for fields
(USDA, 1977, pp. 80-88) (Figures 2,34-2.35).
The USDA recommended the foUowing gin machinery in 1977: (1) green
boU trap, (2) air-hne cleaner, (3) feed controUer, (4) tower dryer, (5) cyhnder
cleaner, (6) stick machine, (7) feeder, (8) saw type gin stand, (9) saw-cyhnder
lint cleaner, and (10) bale press (USDA, 1977, p. 101). Additional safety
equipment and features recommended included: automatic sprinkler systems
(water or chemical), non-combustible burr hoppers and cyclones, no smoking
signs, aU metal machinery, and non-combustible buUding materials (steel,
brick, or concrete) (USDA, 1977, p. 107).
USDA Cotton Ginners Handbook No. 503, (1994) states that most
modem gins now use two stages of seed cotton drying and three or four seed
cotton cleaners and two lint cleaners to improve hnt quality (p. 4). This
redundancy is needed because 99% of US cotton is now mechanicaUy
22
harvested, which results in a product that is fuU of trash and other foreign
matter. The ginning industry underwent two major changes in the years
between 1977 and 1994. The high volume gin stands introduced in the 1950s
have become standard and over half (78% in 1998) of cotton gins have
converted to the modxUar system of handling seed cotton. The modiUar system
was first introduced in 1972, but due to its initial cost, it was slow to replace
the, by now, traditional pneumatic feeder. The first commercial module-feeder
was instaUed in Seminole, Texas (Southwest of Lubbock, Texas) in 1975
(USDA, 1994, p. 4, 48; National Cotton CouncU [NCC], 2/14/99) (Table 2.3 and
Figure 2.36). ModtUes can vary in size and length, depending upon the module
manufacturer, but the approximate size is eight feet high by eight feet wide by
32 feet long, weighing about 15,000 poimds of seed cotton (Britton, 1992, p.
112).
As a resiUt of the changes in ginning technology, the USDA changed its
recommendation for the layout of a gin yard (Figure 2.37). The USDA also
changed its floorplan layout of a cotton gin to include the use of modtUe feeders
(Figure 2,38). AIso, trash coUection houses underwent changes. Some states
now require that they be enclosed to prevent wind from blowing trash around
during unloading operations (Figure 2.39). Seed houses tmderwent changes
also, becoming larger and more rodent proof (Figure 2.40).
The high costs of buUding constmction and equipage of cotton gins along
with increasing production capacity, has resulted in a steady decline in the
23
number of cotton gins aU over the US, especiaUy in Texas. In 1900 there were
29, 214 active gins in the US; in 1997, there were onfy 1,153 active gins
(USDA, 1994, p. 5; USDA Annual Report, 1997) (Table 2.4).
Todays cotton gins are computer controUed modem factories. Clean,
weU ht, spacious, and highly productive woiUd describe the typical gin bxiUt
today. At the Texas Cotton Ginners' Association 92"^ Annual Meeting and
Cotton Trade Show, held m Lubbock, Texas, April 8 and 9, 1999, the theme
was "Ginning Into the MUIennium." The exhibitors included software
companies and electronics manufacturers making products to scientificalfy
control the ginning process, to improve productivity and hnt quahty.
The modem gin plant has many parts: (1) suction command, (2) module
feeder, (3) feed control, (4) tower drier, (5) inclined cleaner, (6) vacuum feeder,
(7) stripper, (8) stick machine, (9) vacuum feeder, (10) tower drier, (11) inclined
cleaner, (12) vacuum feeder, (13) impact cleaner, (14) conveyer distributor, (15)
extractor feeder, (16) gin stand, (17) centrifugal hnt cleaner, (18) 2"*^
centrifugal lint cleaner, (19) battery condenser, (20) covered hnt shde, (21) uppackingpress, (22) bale bagging and conveying system, (23) down packing
press, (24) 2"^ down packing press, and (25) bale tying system. In addition, the
gin facUity reqtdres auxihary systems for seed storage, cotton storage, and
trash processing (Figure 2.41).
24
25
restrictions on production,
restrictions on marketing,
benefits payments
26
27
By 1993, the Texas Air Control Board [TACB] was implementing the
FCAA in Texas. Cotton gins emit suspended particulate matter that is not
considered a health risk, therefore they are regulated imder a nuisance
standard. However, the cost to institute poUution controls in gin plants by
using the Best AvaUable Control Technology [BACT] is considered by many too
costfy for older gm plants to implement (FuUer et al., 1997, p. 2).
Occupational Standards and Health Agency [OSHA], standard 1928.57
regarding safety in cotton gins, sets guarding requirements for gin equipment
and clearance distances for safe gin operation. This requirement has resxUted
in larger and more spacious gin facihties that are safer for gin workers
(Becker,1999). This regiUation is considered necessary because of the high
number and cost of gin accidents resiUting from the use of old gin equipment
and open machinery. The Lubbock area has a high percentage of older cotton
gins and has the highest gin accident rate in the US, according to the USDA
(USDA, 1994, pp. 259-261). Texas Tech University Professor Dr. Lloyd Urban,
reminiscing about his own childhood playing in the old gin in Veribest, Texas,
stated that "it was a wonder he stUl had aU his body parts" (Urban, Personal
Communication, March 1999).
The influence of Govemment pohcies and practices in the cotton
industry is aU pervasive. It includes every aspect of the process, from
development of seed varieties through the production of the final product, and
into the marketing and sales of cotton worldwide. Table 2.4 hsts some of the
29
more important Policies and Practices that have affected the cotton industry in
Texas and the US.
BuUding Materials
Cotton gin buUdings in the earfy twentieth century were usuaUy of
timber frame constmction, clad with galvanized sheet metal. By the 1920's
galvanized metal was accepted as the ideal fireproof, low cost buUding material
for gin house (Lewis, 1987, p. 17). Earher buUdings generaUy have both
cormgated metal waUs and roofs. As time went by, steel framing replaced
timber framing (in the 1950's) and powder coated steel siding replaced
galvanized cormgated metal (in the 1980's). However, the basic formula of
economical constmction remained unchanged: cheap, functional, and low
maintenance.
Floors were generally made of wood at the tum of the centuiy, but with
the urging of the USDA, most new gins buUt after 1925 had concrete floors.
This was the resxUt of the USDA's 1925 recommendation that packed earth or
concrete woxUd be more fire resistant (Meloy, 1925, p. 5). Concrete remains the
choice of flooring today because of its low cost and ease of maintenance.
Brick was not used very often as a buUding material because of its
initial cost and relative permanence, which made modemizing and
reconfiguring eqmpment difficult. When a gin was bvdlt of brick, it bespoke of
a very prosperous farming commxmity that wanted to make a pubhc statement
conceming its prominence in the larger commimity (Lewis, 1987, p. 18).
30
Since gin plants were frequently located in the center of a smaU town
and served as the central focus of smaU farming communities, the USDA gave
advice on how to make gin plants look more presentable. In 1956, the USDA's
advice included the type and color of paint to use on gin bidldings, For the
metal buUdings that were common in the Southwest, they recommended zinc
or aluminum paints to cool the bidlding. For wooden buUdings, which were
stUI in use in the Southeast, they recommended metaUic oxide paints in reds,
browns, and greens to preserve the wood. The USDA also recommended the
use of color coordinated composition shingles for wooden stmctures (USDA,
1956, p. 37).
Manufacturers of Gin Components
After Eh Whitney patented his mechanical gin, there was an explosion
of gin stand manufacturers. Many made improvements on Whitney's initial
design, but many manufacturers made unauthorized copies and soon were
forced out of business by the rightful patent owners (Britton, 1992, p. 19).
There were just 14 gin manufacturers left by 1890 and they soon
consohdated into only seven companies. According to Britton (1992, pp. 76),
among the 14 were:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
In 1899, the first six manufactures hsted above merged to form the
Continental Gin Co. At first they continued to manufacture under their old
names, but by 1911, they had consohdated their effbrts under the Pratt and
Munger company names (Britton, 1992, p. 76). Chatham bumed down in
1899 and was not rebuUt (Britton, 1992, p. 57). GiUlet continued operations
xmtU 1927 (Britton, 1992, p. 94). Lummus changed its name to the Lummus
Cotton Gin Co. and moved to DaUas, TX in 1910. Lummus issued patent
licenses to the Stephen D. Murray Co. of DaUas, TX in the same year.
Today there are only three cotton gin manufacturers left; Continental
Eagle Corp. of PrattviUe, AL (the largest in the world), Lummus Industries of
Columbus, GA, and Consohdated Cotton Gin Co. of Lubbock, TX. Alongthe
way, the Hardwicke-Etter Co. of Sherman, TX and the John E. MitcheU Co. of
St. Louis, MO went out of business. Hardwicke-Etter began manufacturing
cotton gins in the 1920's (Vandergriff, 1997, p. 13). Continental Eagle absorbed
32
the Moss-Gordin Co.and Murray Co both Texas based companies that were
popular manufacturers m the 1940's (Britton, 1992).
Cotton Gins in Texas
Cotton ginning and cottonseed crushing were important industries in
Texas by the t u m of the century. By 1890, Texas led all other states in the
production of cotton. In 1900, Texas produced 1/3 of the Nation's cotton crop
and Galveston was the Nation's top cotton port (NFER, 1989, p. 5). Only the
1901 discovery of oU at Spindletop, near Beaumont, TX, managed to
overshadow cotton's importance to the state.
Texas also led the Nation in the mechanization of the cotton industry.
Most manual labor in cotton production was gone by the 1880's. Only weeding
and harvesting chores remained after the invention of the mechanical stalk
cutter and the mechanical planter (NFER, 1989, p. 5).
There is some dispute over the who buUt the first cotton gin in Texas.
The NFER center says the first gin was built in 1822 by John Cartwright at
Patroon, in Shelby County (NFER, 1989, p. 13). Britton says the first cotton
gin was built in 1822 by Colonel J. E. Groce on his plantation, located between
the Brazos and Colorado rivers, near Hempstead in WaUer county (Britton,
1992, p. 22), The one certain thing is that the Groce famify was more
influential than the Cartwright famUy, the Groce plantation encompassed
67,000 acres and used over 100 slaves to grow and process cotton (NFER, 1989,
33
p. 2). In 1836, Leonard Groce, son of Col, J. E. Groce, buUt the first cottonseed
oU miU m Texas (NFER, 1989, p. 25).
Cotton gins were often the center of social hfe in nu:al Texas, along with
the general store, local church and pubhc school. One extreme example can be
seen in Figure 2.42, where what appears to be the entire town is gathered for a
community baptism (Britton, 1992, p. 53). In the past, it took nearfy aU year
to process a single season's harvest. Modem gins only run about two months
out of the year. To maintain a steady income today, local gins seU fertihzer,
insecticides, herbicides, hvestock feed, and fuel for machines. The local cotton
gin is stUI a major center of activity for farming communities, serving as a
clearing house for crop conditions, Government program information and other
agriciUtural concems (NFER, 1989, p. 13).
Gin biUIdings in Texas bmlt before 1900 tended to be wood frame
constmction with metal roofs (Figures 2.43-2.45). After 1900, most new gins
added galvanized cormgated metal siding (Figure 2.46). Most of the original
gins in Texas have been lost to neglect and modemization. One of the oldest
gins left in Texas, the Burton Farmers Gin Association gin, was restored and
tumed into a cotton museum in 1986 (Britton, 1992, pp. 85, 124). The Burton
gin is a two-story gin, constmcted of cormgated galvanized iron, buUt in 1914,
and most of its eqmpment came from the Lummus Cotton Gin Co. (Figure
2.47).
34
36
Process
Diagram of Process
Harvesfing
HARVESTING
Hand
picked
Machlne
ptckcd
^.---''^
Damp
^f^
, ^
Machine
dried
Ory
Eitracti
tingj
Cleaning
[^
Oryng'
^^"'"^--^
D i r e c t -to g n
Oamp
Dry
PRECLEANING
Sledded
Conditioning
S+ored
CONDITIONING
Snapped
A i r - l ne ctea n
ng
Separator
^
PREFEEDING
Speciai processes o f - ^ y
Dryn
I
Cleanng
Cxtractlng |
Mechaoical distrbu-top
Pneumat c d s t r b u t o r
Smalt-drum Front or
Bi^-drum Muit*drum Smll-drum feeder with inclined
frontorrear
apron
feeder
feeder
feeder
attachment f e e d e r
Plain or
snge
rlbs
Unit
ejrtractor
clcaner
feeder
Aip-biast gins
Brush gins
GINNING
Flat or
basket
fedr
Plan or
sin^la
ribs
Lint
^''N.
HulUrw th Huller w th
sin^le
double
ribs
ribs
flue
Condenser
DISPOSAL
Tramper
6ale
press
37
Period
Development
Inventor(s)
B. C.
Churka gin
India
1794
Mechanical gin
Eli Whitney
1796
Continuous-flow gin
1800-1820
Screw presses
1834
Mechanical feeder
1884-1900
1914
Mechanical sled
harvester
1900-1950
1931
Charles A. Bennett
1947-1951
Lnt cleaners
Eugene Brooks,
Victor Stedronsky, and
Charles Shaw
1972
Alex Jones
38
Active Gins
Year
US
(Ref.)
Texas
(Ref.)
1919/20
18,440
4,113
1940
11,650
2,995
1960
5,395
1,450
1970
3,750
1,065
1980
2,254
900
1997
1,153
360
39
Year
Policy/Practice
Source
1897
(2) p. 78
1909
(2) p. 90
1914
(5) p. 11
1918
(2) p. 90
1930
(2) p. 95
1932
(2) p. 95
1933
(5) p. 31
1936
(2) p. 95
1939
(5) p. 14
Year
Policy/Practice
Source
1942
(2) p. 97
1942
(2) p. 99
1950's
(2) p. 106
1954
(5) p. 31-2
1958
(2) p. 90
1963
(5) p. 15
1963
(4) p. 1
1965
(5) p. 3
41
fineness)
Year
Policy/Practice
Source
1966
(5) p. 16
1968
(5) p. 16
1970
(7) p. 172
& p. 192.
1977
1983
1985
(5) p. 33
1990
(3) abs
1993
(4) p. 2
(2)
(3)
(4)
(5)
(6)
(7)
43
Figure 2.1. Plow type cotton planter, ca. 1880. This planter aUowed one
man to plant eight acres a day, work that would have taken 10 to
15 people before the Civil War.
Source: Brooks, The Story of Cotton, 1911.
Figure 2.2. Riding cotton planter, ca. 1900. This single row planter was
puUed by a horse.
Source: Britton, Bale o^Cotton, 1992.
44
4 \
"
t %
47
Figure 2.13. Workers weighing in their cotton "pickings" for the day.
Source: Brooks, The Story of Cotton, 1911.
50
F i g u r e 2 . 1 5 . Stripper harvesting.
Source: Smith, "Cotton Production With a Twist," Cotton Farming
Management. Nov/Dec 1998.
Figure 2.19. Complete gin system by Eagle Cotton Gin Co., 1893.
Source: K. G. Britton, Bale o'Cotton, 1992. OriginaUy from C. A. Bennett, Saw
and Toothed Cotton Ginning Developments.
Figure 2.20. Older style single gin stand with press in the yard, powered by a
steam tractor.
Source: K. G. Britton, Bale o'Cotton, 1992. OriginaUy from C. A. Bennett, Saw
and Toothed Cotton Ginning Developments.
54
Figure 2,21. From view of system gin by F. H. Lummus Sons Co., 1909.
Source: K. G. Britton, Bale o'Cotton. 1992. OriginaUy fi-om Lummus
Industries, Inc.
Figure 2.22. Rear view of system gin by F. H. Lummus Sons Co., 1909.
Source: K. G. Britton, Bale o'Cotton, 1992. OriginaUy fi'om Lummus
55
Figure 2.23. One story gin, showing four gin stands on the ground floor, 1925.
Source: Meloy, USDA Farmer's Bulletin NO. 1465. 1925.
6 0 * - D"
12'-0
Goverfifnenl dcsign
<>r-m
tnxT
^
. /bclt drU*-^
- ^
Ds+r! bulor-.
hp. molor
<-(]
[}
Revorv ng
\7
3C'^<cn separiTOf"
Scl p llar
^Valve^
VVdgon scais
V/agon shed
-30'-0"-
Figure 2.24. Plan for a one stoiy cotton gin, designed by the Department of
Agxicultui'e, 1935.
Source: Bennett, USDA Farmer^s BuUetin No. 1748, 1935.
56
Wagon
seedbin.
~~
Wagon j
ronway'
Overhead-s^
auctton pipa
Scales,
COTTON CIN
L-_
Ovflphead'
conveyor
fr^T
Bale plalform
\ r'"
SE0
H0U5E
COTTON HOUSE.
]omcE
Unloading shcd
A
j Unloading ahd
"^
COTTON HOUSE
Opl o n a K
,'(^24'
-20
-^
llZtoW'h-T
. Vjriablc -
DD
m D
I I I
M -
H3Maods,70to80-4itand$,801o90'-5stands,90'lpllOH l?ol4 H
n
D 0 D D m,g,r
Pres floor
^ 20'ro24'
Coltonj
dock
..a.
Tl,Otoio'
-f=Wagonihed 40'or m o r e ri(5or Iine
rv-^ooi-Q-o
Coton
dock
ri22'fo27'h-14i
Figure 2.28. Government suggested gin building dimensions in 1956. (A) One
story gin building; and (B) 1 2 story gin building.
Source: USDA Agricultural Handbook No. 99: Modernizing Cotton Gins.
1956.
59
Separaf'or,
Powerll Dusf house
Overhead cleaners
Drier and exlracl'or
Fans
I Bale dock.
Distribui-or
Pres
-A
Z =EI]t E 3 t :
Gin stands
Truck
W:
.__ 1
!Sc_al^sjl
Figure 2.29. Floor plan of old-style cotton gin, with power drive between gin
and press.
Source: USDA Agricultural Handbook No. 99: Modernizing Cotton Gins.
1956.
Driers
Ground floor cleaners Dusthouse
V^
and extractors
T 'y Bale dock
^:^^ ^
A
. ^
_^
^
Power,
fans and
heaters
eaner
f\ -Separator
Overflow,
P^^s^lPuf^P
Scajes
shed
1
,1
Figure 2.30. Floor plan of 1956 style cotton gin. With reverse setting so that
overflow and seed scales are between stands and press, while
power, heaters, and fans are in closed compartment at the far end.
Source: USDA Agricultural Handbook No. 99: Modernizing Cotton Gins.
1956.
60
Minimunn
'Sl-ack
Musf be 1 0 0
or more
2 tol6
Steel shell
/
Firebrick/,''
8 pipe
Note:
For pink boiworm
c o n f r o l , trash fan
should puli from
dropper.
-A
>/Firepot-.
Hles
Push or
pull fan
Pressure
blower
./^P'>^.
^^4^~^ oTi^lv
."i^^v//
/^w^/'
yy/A^/^'^/^'^/e
TOP
VIEW
FRONT VIEW
1.
2.
FILTERING SCREEN
CLEANING BRUSH
Figure 2.33. Schematic diagram of in-line filters, from the 1970's. (A)
Stationary screen type, (B) revolving drum type, and (C) round air
filter.
Source: USDA Agricultural Handbook No. 503: Cotton Ginners Handbook.
1977.
63
Figure 2.34. Burr hopper with many cyclone coUectors mounted on top. This
was common in the 1960's.
Source: USDA Agricultural Handbook No. 503: Cotton Ginners Handbook.
1977.
Figure 2.35. Government recommended gin trash collection system. The main
cyclone bank is located near ground with one pair of cyclones
loading the burr hopper.
Source: USDA Agricultural Handbook No. 503: Cotton Ginners Handbook.
1977.
64
Houstt
Prvaillng
Wlnd
Cofe
Store
\
Povod pubilc rood
ModuU f<dr
Empty
trolUr
storog*
Suct on shd
GJn building
Trosh --6888888
'^y*^'^"*'
Trcsh
i<
hous*
I
Figure 2.37. Government recommended gin yard layout in 1994. The dotted
lines represent transportation pathways.
Source: USDA Agricultural Handbook No. 503: Cotton Ginners Handbook.
1994.
66
Module feeder
Sucton shed
oi
t__L_L_l__t_J_,J_
DN
1
0
a f e c E ^ a f l a ^ cg? cgf
P8888888
Figure 2.38. A 1994 gin plant floor plan for a 10-bale/hr. roUer gin system.
The component parts of this modern cotton gin are: (A) airline
separator over a feed control, (B) dryers, (C) cylinder cleaners, (D)
stick extractor, (E) hot-air push fans, (F) overflow separators, (G)
roUer gin stands, (H) live overflow, (I) battery condenser, (J) bale
press, (K) bale handHng equipment, (L) long-staple lint cleaners,
(M) press pump, (N) air compressor, (O) fan room, (P) trash
cyclones, and (Q) seed reclaimer.
Source: USDA Agricultural Handbook No. 503: Cotton Ginners Handbook,
1994.
67
00
HD
0) .S
C3
-
m
;-^
cu^
-4-> ,0^
ni
o tS
^
t
t-i
CN C5
Q;
I
- ^ bC
"'^ *" d
^ ;i .5
S? - H r ^
(D
*-"
OH
hn
S > 13 S;J ^
^ s ^" ^ ^
03
-4_
-s^^
TO
d
<D
CD rt
fi
o
t
P. o
!H
Q)
<-
cn N
o
.o
T3
O
o
o
o
.
t^
b)
CJ:
- C? QJ O - 5
St T3 ^
S - 3
(/)
>.
CD
'bD
txc
^.-^
l ,^% h i!
^ '^ ^ 7^ C, >
>i
-t->
"d
C3
W
13
o
03
^ s
; ^ ' "5 T 3 o
O o o ;^ -M
O
o
(D
05
jo
2 SS? ^
os
CD
>
o
rH
o ^
>
y
o
"^ .-V
^
- " "r:'
^ct co S? C t >
fiq w s_.
t -S .2 2 +^ '^
t^ - 5 g a g
^t
s= ^3 ^ a
H
(M
O
5H
bc
69
o ."
2 Cfi
'^
b)
S -
> i
tn
cfl pi
cc S a) o 13 o ?
o
O
o
r-f
03
(D
2 5 _g co
>.
o
O
o
P-i
o
o
-l
o
Figure 2.42. Community baptism behind a gin plant in Cego, TX, ca. 1885.
Source: Britton, Bale o'Cotton, 1992.
.^Mfc^.c.-
70
Figure 2.45. Gin at Trickham, TX, Coleman County, ca. 1890. Note the lack
of a pneumatic unloading system.
Source: Britton, Bale o'Cotton, 1992.
71
Figure 2.46. South Plains gin in Coleman County, TX, ca, 1910. Note the
corrugated metal siding.
Source: Britton, Bale o'Cotton, 1992,
Figure 2.47. Farmers Gin Association gin plant at Burton, TX. Built in 1914,
restored in 1986.
Source: Britton, Bale o'Cotton, 1992.
72
Figure 2.50. New Deal Gin Co. Brick and metal gin in New Deal, TX.
Currently in use as a cotton gin. The left half of the building is
bi'ick. The right half, from the center overhang, is metal, painted
red.
Source: Author's photograph, 1999.
m
f i
Figure 2.52. Modern cotton gin plant in Crosbyton, TX. Associated Cotton
Growers gin plant built in 1987.
Source: Author's photograph, 1999,
Figure 2.53. Inside a modern gin plant with Continental Eagle ginning
equipment.
Source: Britton, Bale o'Cotton. 1992.
75
CHAPTERIII
METHODS
In order to analyze, deJBne, and interpret the building type peculiar to
cotton gins, historical research methods were employed. Photography, a field
inventory, personal interviews, an extensive review of literatvu-e, and the
development of a visual vocabulary were the primary methods utilized.
Methodologv
Historical research is a "process of systematically searching for data to
answer questions about a past phenomenon for the pvupose of gaining a better
imderstanding of present institutions, practices, trends, and issues. .." (Gall,
Borg, & Gall, 1996, p. 644), According to Barzun and Graff (1977), "The
historical method ascertains the truth by means of common sense" (p. 129).
Historical research methods and case study methods are preferred in dealing
with the past because history has no laws of science that can be relied upon to
produce repeatable resvJts (Yin, 1984).
Because of the nature of historical research, large amounts of disparate
data must be collected dxiring the early phases of research in order to develop a
preliminary thesis which is usually modified by subsequent data coUected
(Gall et al., 1996, pp. 648-649). Therefore, an abbreviated case/field study
method was selected. The case/field study method allows the researcher to
focus data collection on a broad area of interest within the natiiral context of a
phenomenon (Gall et al., 1996, pp. 545-547).
76
relationship between the buUding form and the type of machinery housed in
the buUding.
FoUowing the initial study, extensive field research was conducted,
consisting of interviews and photography of cotton gin buUdings in the
Lubbock region. The researcher estimated that 25 structures would be
sufficient to form a data base from which to analyze the cotton gin buUding
type. The number 25 was chosen based upon judgmental sampling techniques
used by Certified PubUc Accoxmtants to audit data for accuracy (Meigs, Larsen,
& Meigs, 1977, pp. 246-8). Simxdtaneously, an extensive Uterature review was
conducted to complement the fieid research activities in the development of a
'visual glossary' with which to analyze and interpret the data coUected in the
field. A 'visual vocabulary' consists of visual images and written definitions of
the features necessary to analyze an architectural subject. The methods used
in this study, their purposes and their advantages are described in Table 3.1.
A checkUst composed of signifcant features, construction materials,
condition of structure, remaining equipment, degree of remodeling, and
current usage was devised to assure that consistent information was collected
on aU the cotton gins examined. The checkUst used was adapted from a
checkUst used to inventory and analyze Victorian residential structures
(Jenkins, 1985, p. 150). AdditionaUy, since many cotton gins are in rural areas
without specific addresses, a locator map was created for each structmre.
78
Useof Data
In the development of research questions, certain assumptions were
made: (1) that the form and function of cotton ginning machinery had evolved
over time, (2) that the evolution of cotton ginning machinery coxild be dated,
and (3) that economic considerations were more important than aesthetics in
the development of the cotton gin buUding form. The researcher anticipated
that the data coUected woiold reveal that the form of cotton gin buUdings is
directly related to economic influences. SpecificaUy, that the buUding form
would directly reflect the form of the ginning equipment housed within the
structiu-e. The researcher also anticipated that cotton gin buUdings could be
approximately dated, even after the equipment had been removed, by the form
of the structuje.
Because two of the major goals of historic preservationists is to use
information as a tool of intervention, and to "make the pubUc more aware of
the existence and importance of historic structures," the data coUected should
be invaluable to preservation efforts relating to industrial buUdings (Schuster,
1997, p.102).
79
Method
Purpose
Advantages
(1) Orientation
reading
Provide an understanding
of the nature and scope of
the subject to be studied.
(2) Review of
Uterature
(3) Field
research
To examine physical
remains and to classify
them.
Provided an accurate,
concise method for storing
data on each structure.
To consistently record
data pertinent to cotton
and cotton gin buUdings.
a) CheckUst
To accurately document
the significant features of
cotton gins and cotton gin
buUdings. And to get
the local perspective
and user vocabulary.
c) Photos
Provides a record of
structxires objectively,
rapidly, and with great
detail. It also stores
information for future
analysis.
To photograph existing
cotton gin buildings
and their remaining
equipment.
80
CHAPTERIV
RESULTS
This study was conducted in four coimties in Texas: (1) Crosby Coimty,
(2) Hale Coxmty, (3) Hockley County, and (4) Lubbock Coomty. These coxmties
were chosen because of their proxiroity to Lubbock, TX and because they have
historicaUy housed a large number of cotton gins, as seen in Table 4.1. There
were 360 active cotton gins in Texas in 1997, down 65%fi-omthe 1,021 active
cotton gins in 1972 (Table 4.1). The number of cotton gins has been steadUy
decUnmg from its aU time high of 4,694 gins m 1914 (NFER, 1973). The
distribution of active cotton gins in Texas in 1997 is graphicaUy iUustrated in
Figure 4.1.
Five out of the 41 cotton gins examined were selected for further
analysis because of their physical characteristics and potential for preservation
efbrts (Pigures 4.2-4.5). Research findings conceming defining buUding forms
are shown graphicaUy in Appendi B; Visual VocabxUary, pp. 132-3. AU 41
examples of cotton gin buUdings located were photographed for buUding form
analysis and they are shown in Appendix C.
Findings
This study has been concemed with the research needed to answer
three basic questions:
1. What are the predominate physical characteristics and features that
define a cotton gin building?
81
clearances needed for safe operation of cotton gins. This intervention has
resulted in modem gin bxdldings taking the form of large warehouses that
aUow ample room around and above gin machinery for safe operation. As
cotton gins are modemized, some of the features that make them distinctive
have disappeared. This evolution is shown in the photographs presented in
Figures 4.6 through 4.25. AU gins located are shown in Appendix C.
Research Question 3
What elements are determinants in the selection of a prototjrpe
historical buUding?
What should we save and what shaU we let be lost? This is a dUemma
for preservationists everjwhere. In the nineteenth centxiry, most
preservationists were concemed with saving sites of heroic deeds and
inspirational values (Lindgren, 1995, p. 154). In the twentieth century, many
people have come to beUeve that artifacts of everyday Ufe should be preserved
to help present and future generations understand how their forebears reaUy
Uved and thought (lindgren, 1995, p. 154). According to Barzun and Graff,
1977, "For a whole society to lose its sense of history woiUd be tantamoimt to
giving up its civiUzation" (p. 9). It is the spirit of the twentieth century that
gives impetus to Research Question 3.
Some of the characteristics or elements to consider are: (1) the age of the
bxdlding, (2) the uniqueness or rarity of the bidlding, (3) special events and
people connected to the buUding, (4) location, and (5) how typical the buUding
83
84
1972 (1)
1985 (2)
1997 (3)
106
280
158
8
183
26
39
14
73
58
9
67
95
272
150
7
157
23
33
13
56
39
9
62
49
119
68
9
22
8
10
8
22
19
3
23
1,021
916
360
19
33
33
39
18
32
31
37
7
17
11
14
85
12
o"
o"
o"
co
53
t(
cl
o
o
o
Basic Building
Water Tower
Bale Dock
Power Shed
Pneumatic Feeder
Dryer Tower
Cyclone Seed Hopper
Burr Burner
Cyclone Trash Hopper
Module Feeder
Material: W=Wood
B=Brick, M=Metal
o
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Table4.2. Continued.
(D
iH
Building Forms
Basic Building
Water Tower
Bale Dock
Power Shed
Pneumatic Feeder
Dryer Tower
Cyclone Seed Hopper
Burr Bumer
Cyclone Trash Hopper
Module Feeder
Material: W=Wood
B=Brick, M=Metal
a;
co
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rt
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Material: W=Wood
B=Brick, M=Metal
(D
#
#
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88
<n
13
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Table4.2. Continued.
(>
iz;
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Material: W=Wood
B=Brick, M=MetaI
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Table4.2. Contmued.
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Counties
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Water Tower
Bale Dock
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Cyclone Trash Hopper
Module Feeder
Material: W=Wood
B=Brick, M=Metal
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Name/Location of Gin
Associated Cotton
Growers Gin
Crosb^rton, TX
Crosby County
Built: 1973
Uniqueness: Early example of twenty-first
century building forms.
Special Events: The fastest gin ever
built in the region.
Largest gin in the world in 1973
Location:
Typical Features: Extreme building size.
Clean, uncluttered architecture.
Integrated module feeder.
Cotton house
Separate office
Drive-on Scales
Built: 1959
Uniqueness: Metal burr bumer.
Good example of 1950's gin
that has evolved with new
technological developments,
Special Events:
Location:
Typical Features: Main building
Suction feeder
Cyclone seed hopper
Cyclone trash hopper
Module feeder
Cotton house
Separate office
Drive-on Scales
91
Table4.3. Continued.
Name/Location of Gin
Crossland Independent
Gin, Inc.
Built: 1940
Uniqueness: Good example of 1940's gin
that has evolved with new
technological developments.
Special Events:
Location: Main Street
Typical Features: Basic building
Suction Feeder
Bale docks
Dryer tower
Brick burr bumers
Cyclone seed hopper
Cydone trash hopper
Module feeder
Integrated office
Drive-on Scales
RaUs, TX
Crosby County
Built: 1875
Goodman Gin
Uniqueness: Wooden
Lubbock, TX
StiU has original equipment and
Lubbock County
other related paraphemalia
Moved from:
Special Events: Dedicated as a Memorial
Tyler, TX
to Ennis Moss, Sr. in 1977 and
Smith County
the builder is an historic
figure in Tyler, TX.
Location: TTU campus, between the
Ranching Heritage Center and
the Texas Tech Museum
Typical Features: Basic building
Two-story building with partiaUy
enclosed lower floor
Mxxle powered gin stand
Mule powered indoor bale press
92
Name/Location of Gin
Built: 1945
Uniqueness: Half brick. The brick half
was built as a cotton house and
converted to a gin house in 1960.
Lubbock County Special Events:
Location: Main Street
On rail line
On the site of a demohshed
pre-1931 gin building.
Typical Features: Basic building
Suction Feeder
Power shed
Cyclone seed hopper
Cyclone trash hopper
Cotton house
Integrated Module feeder
Integrated office
Diive-on Scales
93
District
1-N
1-S
2
3
4
5
6
7
8
9
10-N
10-S
State
Number
of erins
49
119
68
9
22
8
10
8
22
19
3
23
Hale
17
Hockley
11
Lubbock
14
Crosby
7
360
WAY
L CJ e 3 Q' c
SfLVEf^
Cotton Gins
7 " ^ ^ ^ '^^^
UNrRSTY
A LUBBOCKLAKE STATE
^
HSTORICAL PARK
A MACKENZIE PRK
2 4 6 8
MILES
iRANSOM CANrON
Figure 4.6. Western view of Associated Cotton Growers Gin (ACG Gin).
Crosbyton, TX; Crosby County.
Source: Author's photograph, 1999.
1 Crosbytn
1
icn
40
;51
'.CaDRock
R:mr...
Figure 4.8. Locator map for ACG Gin. The location of the gin is marked by a
red dot inside a five pointed star.
Source: Adapted from AAA map of Texas, 1992.
100
i^^f:n''^'^J'7.^'-
i^rfB i K i Tr-
pSK" ^
r- ^L&S^tt..
^^- .x, Ji
Figure 4.10, Western view of City Gin, Inc. Abemathy, TX; Hale County,
Source: Author's photograph, 1999.
11 ^
-r
102
Figure 4.12. Locator map for City Gin, Inc. The location of the gin is marked
by a red dot inside a fve pointed star.
Source: Adapted from a map in the 1999 Feist Phone Directory.
103
'W^.
Figure 4.14. Northern view of Crossland Independent Gin, Inc. Ralls, TX;
Crosby County.
Source: Author s photograph, 1999,
105
' T.
i
J'4 iJ.
i - 'rif^-^Jl
ST
k
\
f
Figure 4.16. l-iocator map for Crossland Independent Gin, Inc. The location of
the gin is marked by a red dot inside a five pointed star.
Source: Adapted from a map in the 1999 Feist Telephone Direcetorv.
106
Figure 4,19. Westera view of frst floor drive mechanism for Goodman Gin.
Source: Authofs photograph, 1999.
108
.1
'^'
1. -
.p
TfCH
UfllVEBSIY
s^^
J
^^%titsaftitsmmt!m
TS-t-
^ ^ w^wwi^""^' "''t^t
Figure 4.20. Locator map for the Goodman Gin. The location of the gin is
marked with a red dot inside a flve pointed star.
Source: Adapt^d from a map in the 1999 Feist Telephone Directorv.
109
Figure 4.22. Southwestem view of New Dea Gin Co. New Deal, TX;
Lubbock County.
Source: Author s photograph, 1999.
aUunY
ilm
Figure 4.24. Locator map for New Deal Gin Co. The location of the gin is
marked by a red dot inside a five pointed star.
Source: Adapted from a AAA map of Texas, 1992.
112
CHAPTER V
SUMMARY
Summarv
This study was undertaken to determine what elements define a cotton
gin building as a building tjrpe. The primary reason for the selection of cotton
gin bxiildings for this study is two fold; (1) the cotton industry is such an
important part of the culture of the South Plains region, and (2) twentieth
centmry cotton gin buildings are rapidly disappearing. Cotton gin buildings
have evolved over the last 200 years to meet the pragmatic needs of the cotton
ginning industry, leaving only vestiges of the past to be seen in today^s
structures.
This study does not pretend to be comprehensive, much additional
research is needed to locate examples of cotton gin structures bilt earher than
the 1940's. However, this study does provide a good basis from which to
laxmch a thorough search for older structures. This s t u d / s purpose is to help
create an awareness of the uniqueness of cotton gin bu dings and to
emphasize the need to save prototype buildings before they completely
disappear from the South Plains landscape, leaving our culture poorer for their
demise.
114
Conclusions
The foUowing conclusions have been derived from the findings of this
research project:
1. Cotton gin buildings first appeared in Texas m 1822, but did not
appear in the Lubbock region until 1904.
2. The number of active cotton gins in Texas reached its peak of 4,694
in 1914, and that number has declined steadily to 360 active gins in
1997.
3. Distinctive bmlding forms define the cotton gin stmctinre as a
bmlding type.
4. The majority of the remaining cotton gin buildings in the South
Plains region were built after 1940.
5. The information in this study contributes to the body of knowledge
conceming mral industrial buildings on the South Plains of West
Texas.
6. This study provides a sound basis for future research relating to
cotton gin bu dings such as the Goodman gin on the TTU campus.
Imnhcations
The primary imphcations of this study are:
1. The information in this study provides a basis for identifying cotton
gin stmctures by both lay people and professionals.
115
117
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1999. Available:
http://www,nass.usda.gov/census/census97/highIights/tx/txcl52.txt
.Research on Machinerv Management of Cotton Gins. United States
Department of Agriculture. Onhne. Intemet. Dec. 5, 1998. AvaUable:
http://www.csrl.ars.usda.gov/cppru/machine.htm
Vandergriff, A(rvel) L(oyd). Giiming Cotton: An Entrepreneur's Storv.
Lubbock, TX: Texas Tech University Press, 1997.
125
126
APPENDKA
GLOSSARY
Air blast gin: A gin that dofs the ginned lint firom the saws by a blast of air.
Air line cleaner: A machine in which the cotton is cleaned and conveyed whUe
in the gin suction piping, or air line.
Automatic feed control: Apparatus for automaticaUy controUing the volume of
seed cotton flow to the ginning system.
Bale of cotton: A large bundle of hnt, bagged and tied. The weight has varied
over time, however, modern bales weigh 500 pounds.
BoU: The pod of a cotton plant, which is shaped hke a rounded capsule. It
contains the seeds and fiber of the cotton plant. Each boU contains
three to five locks of cotton; each lock siurounds five to eleven
cottonseeds.
BoU separating device: A device on the stripper-type harvester to separate the
immature and unopened boUs from the open, mature boUs.
BoUie: A cotton boU that is dry but not open because of bad weather, insect, or
disease damage,
Boot: The flexible canvas at the upper end or beU of the telescope. It may also
be made of metal.
Breast: Front of a gin stand.
Brush gin: One that doffs the ginned hnt from the saws by a bmsh,
Burr: The huU or waUs of a cotton boU,
Burr bumer: A device to incinerate gin trash,
Cleaner: A Machine for removing dirt and smaU trash from seed cotton, It
does not do extracting.
Cleaning feeder: A cleaner and feeder combined.
127
Module tmck: A tmck equipped with a cham bed that loads, transports, and
imloads seed cotton modules/
Mote: Immature seed with short, immature fiber attached.
Mote board: A partition in the gin stand, usuaUy movable, to deflect motes,
Moting: The throwiag out of motes, It may be done by gravity or by centrifugal
force.
MiUtipath dryer: A dryer with several paths to provide various exposure times
so that cotton of various moisture contents can be dried properly.
Naps: Large entanglements of cotton fiber.
Neps: SmaU pinhead size entanglements of fibers in cotton that show up in
ginned hnt, card web, yams, and cloth. Neps are objectionable in the
textUe industry because they cause yarn breakages and improper
dyeing.
Overflow: Excess cotton that is fed into the ginning system and that
accumulates at a designated point.
Overhead cleaners: A general term usuaUy including aU the machinery in the
seed cotton cleaning system.
ParaUel flow dryer: The type of dryer in which both the hot air and the
material to be dried enter the same end of the dryer and move in the
same direction, Also caUed concurrent flow dryer.
Picker roU: A special beating or extracting roUer in the front, or breast, of a
cotton gin.
Picker-t5T)e harvester (or spindle picker): A harvesting machine that removes
cotton from the burrs with rotating spindles, leaving unopened boUs on
the plant; also described as a selective harvester.
Pneumatic elevator: The upper part of a pneumatic gin.
Pneumatic gin: A gin that uses air to send seed cotton throughout the gin
processing system.
Press: A bale press.
130
132
APPENDIX B
VISUAL VOCABULARY
133
Building Form
Date First
Appeared
1800
References
Britton, 1992,
p. 18
Schematic
diagram
Author's
drawing, 1999
Example:
Idalou Co-op Gin
Author's photo,
1999
(2) WaterTower
ISoO's
Britton, 1992.
p. 62.
Schematic
daigram
Author's
drawing, 1999
Example:
Farmer's Gin
Association,
Burton, TX.
Britton, 1992,
P-84.
134
Date Firsi
Appeared
Building Form
(3) BaleDock
(highlighted in grey)
1857
References
Britton, 1992,
p. 43-4
Schematic
diagram
U ' j * '
Author's
drawing, 1999
Example:
Lorenzo Cotton
Gin Co-op.
Author's photo,
1999
1880's
Used to house
power engines
Schematic
diagram
Author's
drawing, 1999
Example:
New Deal Gin Co.
Author's photo,
1999
135
TableB.l. Continued
Building Form
Date Firsi
Appeared
189^
References
Britton, 1992,
p.71
Schematic
diagram
Author's
drawing, 1999
Example:
Slaton Co-op. .
Gin. Inc
Author's photo.
1999
(6) DryerTower
(highlighted in grey)
1930
Bennett, 1935,
p.6
Schematic
diagram
Author's
drawing, 1999
Example:
Idalou Co-opGin
Author's photo,
1999
136
Building Form
Date First
Appeared
1940
References
Britton, 1992,
p. 105
Schematic
diagram
Author's
drawing, 1999
Example:
Crossland Indep.
Gin, Inc.
Author's photo,
1999
(8) Burr Burner
1950's
Britton, 1992,
p. 106
Schematic
diagram
Author's
drawdng, 1999
Exampie:
Ropes Farmer's .
Co-op
Author*s photo,
1999
137
Building Form
Date First
Appeared
1950's
References
Britton, 1992,
p. 105
Schematic
diagram
Author's
drawing, 1999
Example:
Gin in Ralls, TX
Author's photo,
1999
(10) Module Feeder
(highlighted in grey)
1970^s
Britton, 1992,
p. 113
Schematic
diagram
Author's
drawing, 1999
Example:
Lorenzo Cotton
Gin Co-op
Author's photo,
1999
138
TableB.l. Continued
Roof Slope:
Roof slope was observed to vary from a very low slope of
3% to a steep slope of approximately 45%. Roof slope
varies from building to building and within a building from
one addition to another. It appears that roof slope is not
a defining building characteristic other than that flat roofs
were not observed in this survey.
Materials:
From 1900 to the present, 1999, the most common building
material was metal. Metal was preferred because of its low
costand lack of flamabUity. Metal was initiaUy used over
timber frame construction. Gradually, metal framing became
the normal structural system. In the 1970's, powdercoated
metal siding began to replace galvanized iron for both the
sides and the roof of new cotton gins. Concrete floors were
used from 1900 to 1999.
139
APPENDIX C
COTTON GINS
This Appendix is a compendium of cotton gins the author found in the
South Plains region while researching. Each cotton gin is represented by a
photograph and information gathered by the author. The data in Appendix C
is presented in the same order it appears in Table 4.2.
The foUowing definitions were used to describe the current condition of
each cotton gin:
Good: The building is in good repair, but shows signs of wear and
tear. Windows and doors are intact, but rust spots and/or nonmatching patches are present.
Average: The body of the building is intact. There are some broken
windows and the buUding has rust spots. The buUding is beginning
to deteriorate from neglect.
Poor: The body of the buUding needs repair. The buUding is rusty
and has broken windows and/or doors. The buUding appears
abandoned.
140
F i g u r e C . 1 2 . F a r m e r s Co-op Gin #2
Location:
Abernathy, TX
Hale County
I 27 & Main Street
Condition: Average
Equipment: Missing
Signage:
Murray Gins
Moss Lint Cleaner
Usage:
Storage for Farmer's Co-op
Materials: Corrugated metal sides and roof
Building Forms:
(1) Basic Building
(3) Bale Dock
(4) Power Shed, not in view
(5) Pneumatic Feeder
(6) Dryer Tower
(7) Seed Hopper, not in view
(8) Burr B u m e r , not in view
(9) Trash Hopper, not in view
Source: Author's photograph, 1999.
152
176
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