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The job of a refrigeration plant is to cool articles or substances down to, and
maintain them at a temperature lower than the ambient temperature.
Refrigeration can be defined as a process that removes heat. The oldest and
most well-known among refrigerants are ice, water, and water. In the beginning,
the sole purpose was to conserve food. The Chinese were the first to find out
that ice increased the life and improved the taste of drinks and for centuries
Eskimos have conserved food by freezing it. All we are using Refrigeration
system now a days because of this high heat as well as global warming.
Refrigeration is a process in which work is done to move heat from one location
to another. Refrigeration has many applications, including, but not limited to:
household refrigerators, industrial freezers, cryogenics, and water conditioning.
Introduction
Refrigeration is a process of producing low temperatures as
compared to the surrounding temperatures. It will be possible
only if heat is transferred from the low temperature region to a
high temperature region. Obviously it is not possible in the
natural manner because heat flows from high temperature to
low temperature like fluid flows from high pressure to low
pressure/ current flows from high voltage to low voltage/ gas
flows from high concentration to the region of low
concentration. It means in refrigeration one is trying to go
against the natural process as well as against the second law of
thermodynamics which states that heat cannot flow from low
temperature region to a high temperature region without the
use of an external agent. The external agent in refrigeration is
the compressor which introduces the most common method of
refrigeration.
The most commonly used closed vapour compression
refrigeration system consists of six main parts namely
compressor, condenser, expansion device, evaporator, piping
and circulating working substance called the refrigerant.
Objectives
1.4 Methodology:
Collection of data and technical information from the manuals
of SAMSUNG,
PHILIPS, WALTON .
PRINCIPLE OF REFRIGERATION
Pressure is the force on an object that is spread over a surface area. The
equation for pressure is P = F/A. Pressure can be measured for a solid is pushing
on a solid, but the case of a solid pushing on a liquid or gas requires that the fluid
be confined in a container. The force can also be created by the weight of an
object. So that,
P=F/A Where,
P=Pressure is new tons per square meter (N/m) or Pascals (Pa).
F=The force in new tons (N).
A=The area in square meters (m).
Another common unit of pressure measure is the bar.
One bar is equal to 100000 pa or N/m.
2 Pascals Law:
To honour the scientist Pascal, the SI metric system uses the
term "Pascal" as a unit of pressure. A Pascal is a Newton per
square meter (N/ m).A Newton is the metric unit offorce. One
Newton is equal to the mass of 1 kilogram being accelerated at
rate of 1 meterper second per second. Pascal low states that
pressure applied upon a confined fluid is transmitted equally in
all directions. It is the basis of operation of most hydraulic and
pneumatic system.
Pressure gage:
A pressure gage is an instrument, which used to measure fluid
(Gaseous or liquid) pressure in a closed vessel. Pressure gages
forms
of
energy
can
be
converted
in
to
heat.
Sensible heat:
Sensible heat is the heat absorbed or given off by a substance
that is not in the process of changing its physical state.
Sensible heat can be sensed or measured with a thermometer
and the addition or removal of sensible heat will always cause a
change in the temperature of the substance.
Latent heat:
Latent heat is the heat absorbed or given off by a substance
while it is changing its physical state. The heat absorbed or
given off does not cause a temperature change in the
substance the heat is latent or hidden. In other words, sensible
heat is the heat that affects the temperature of things latent
heat is the heat that affects the physical state of things.
Superheat:
Once a liquid has been vaporized, the temperature of the
resulting vapour can be further increased by the additional of
heat. The heat added to a vapour after vaporization is the
sensible heat of the vapour, more commonly called super heat.
Temperature:
Temperature is a measurement of the average kinetic energy of
the molecules in an object or system and can be measured with
a thermometer or a calorimeter. It is a means of determining
the internal energy contained within the system.
Absolute temperature:
cold
source,
that
would
render
100%
efficient.
Saturation temperature:
13Saturation temperature means boiling point. The saturation
temperature is the temperature for a corresponding saturation
pressure at which a liquid boils into its vapour phase. The liquid
can be said to be saturated with thermal energy. Any addition
of thermal energy results in a phase transition.
Thermometer:
An instrument for measuring and indicating temperature
typically one consisting of a narrow hermetically sealed glass
tube marked with graduations and having at one end a bulb
containing mercury or alcohol that expands and contracts in
the tube with heating and cooling.
Work:
Work is the transfer of energy. Otherwise work is defined (in
calculus terms) as the integral of the force over a distance of
displacement. The SI units for work are the joule (J) or Newtonmeter (N m), from the function.
through the
So that, H = U + p V
Where, H = Is the enthalpy of the system. U = Is the internal
energy of the system. p = Is
the
pressure
at
the
boundary
of
the
system
and
its
environment.
V = Is the volume of the system.
Entropy:
A thermodynamic quantity representing the unavailability of a
system's thermal energy for conversion into mechanical work
often interpreted as the degree of disorder or randomness in
the system.
Refrigeration history:
In Prehistoric times, man found that his game would last during
times when food was not available if stored in the coolness of a
cave or packed in snow. In China, before the first millennium,
ice was harvested and stored. Hebrews, Greeks, and Romans
placed largeamounts of snow into storage pits dug into the
ground and insulated with wood and straw. The ancient
Egyptians filled earthen jars with boiled water and put them on
their roofs, thus exposing the jars to the nights cool water. In
India, evapourative cooling was employed. When a liquid
vapourizes rapidly, it expands quickly. The rising molecules of
vapour abruptly increase their kinetic energy and this increase
is drawn from the immediate surroundings of the vapour. These
surroundings are therefore cooled. The intermediate stage in
the history of cooling foods was to add chemicals like sodium
gas,
cooling
it
by
sending
it
through
his
medical
practice
to
engage
in
time
refrigeration
to
the
brewing
and
to
processes
utilizing
oxygen
(e.g.,
in
steel
than
the
breweries,
they
ultimately
used
all
American
packing
plants
was
the
ammonia
90,000
tons/day.
Despite
the
inherent
advantages,
substitution of two chlorine and two fluorine atoms for the four
hydrogen
atoms
in
methane
(CH4)
the
result,
toward the
compressor.
REFRIGERATION SYSTEM
We can classification seven types of refrigeration systen from principle and
operation.
1) Dry-ICE Refrigeration system.
2) Steam-Jet Refrigeration system.
3) Water cycle refrigeration system.
4) Vapour compression refrigeration system.
5) Vapour absorption refrigeration system.
6) Thermo-Electric Refrigeration system.
7) Cryogenics refrigeration system.
the dry ice gets converted into vapour state it keeps the food
frozen. The process of dry ice refrigeration is now a days being
used for freezing the food in watercraft transportation.
Dry-Ice refrigeration system.
This methods of refrigeration system can be used only in places
where small amount of refrigeration is required in places like
laboratories, workshops, water coolers, small old drink shops,
small hotels etc. In fact the ordinary ice and dry ice used for the
refrigeration purposed have to be manufactured by the cyclic
methods of refrigeration which we shall see in the next article.
However, in the earlier days the ice used for the cooling
purposes was usually harvested during the winter seasons from
the ponds and lakes and stored in large insulated ice houses for
the use throughout the year.
is
temperature
5.6
of
to
7.4kPa
35-45oC.
corresponding
The
motive
to
vapour
condenser
and
the
provide
cooling
for
their
food
stores.
However,
the
heat
exchangers
employed.
Originally
slow
speed
in
summer
or
personal
comfort
(water
etc.
responsible
for
Industrial
the
water
growth
conditioning
of
modern
is
largely
electronic,
water
conditioning
systems
use
either
vapour
extracted
by
the
vapourization
of
refrigerant
in
the
heat
temperature
sink.
Hence
refrigerant
when
flows
the
high
through
pressure
the
high
condenser,
Vapour-Compression Refrigeration
Condenser
Compressor
Evaporator
A diagram of a typical vapour-compression refrigeration cycle
can be superimposed on a pressure-enthalpy (P-h) chart to
demonstrate the function of each component in the system.
refrigerant
pressure
(vertical
axis)
versus
Water-Cooled Condensers
or
liquid/vapour
separator
to
increase
this
refrigeration effect.
Evapourative Condensers
A
modification
of
the
water-cooled
condenser
is
the
the
coil,
causing
the
Condenser Control
Condenser capacity is influenced by:
Condenser Control
The heat rejection capacity of a condenser is influenced by (1) the temperature
difference between the refrigerant and the cooling media (water, water, or other
fluid), (2) the flow rate of the cooling media through the condenser, and (3) the flow
rate of the refrigerant through the condenser.
To balance the rate of heat rejection (in the condenser) with the changing system
load, at least one of these variables may be controlled.
Evapourators:
The second major component to be discussed is the evapourator. The evapourator
is a heat exchanger that transfers heat from water, water, or some other fluid to the
cool liquid refrigerant.
Condenser Control
Condenser capacity is influenced by:
Temperature difference between refrigerant and cooling
media
Flow rate of cooling media through condenser
Flow rate of refrigerant through condenser
Condenser Control
Evaporators:
The
second
major
component
to
be
discussed
is
the
Finned-Tube Evapourators
heat.
When
the
liquid
refrigerant
has
completely
refrigeration
system
consists
of
several
basic
by
industries
specializing
in
individual
Classification of compressors:
Compressors used in refrigeration systems can be classified in
several ways:
A. Based on the working principle:
1. Positive displacement type.
2. Rotor dynamic type.
In positive displacement type compressors compression is
achieved by trapping a refrigerant vapour into an enclosed
space and then reducing its volume. Since a fixed amount of
Depending
upon
the
construction
rotor
dynamic
type
flexibility
better
compressor
cooling
and
G. Crank throw.
H. Compressor shell.
. Glass sealed electrical connection.
The suction is drawing into the compressor shell then to and
through the electric motor that provides power to the
crankshaft. The crankshaft revolves in its bearings, driving the
piston or pistons in the cylinder or cylinders. The crankshaft is
designed to carry oil from the oil pump in the bottom of the
compressor to all bearing surfaces. Refrigerant gas surrounds
the compressor crankcase and the motor as it is drawn through
the compressor shell and into the cylinder or cylinders through
the suction muffler and suction valves. The gas is compressed
by the moving piston and is released through the discharge
valves discharge muffler and compressor discharge tube. The
hermetically compressors can be moved easily from one place
to the other place they are highly portable. One does not have
to disassemble the compressor from the motor and no coupling,
belt and pulley arrangement is involved. The whole condenser
unit of the refrigeration or the water conditioning unit
comprising of the condenser and the compressor can be moved
easily from one place to the other. Its location can be changed
easily. Since no coupling, belt or pulley is involved, the
maintenance
is
lesser.
The
lubrication
system
of
the
An expansion
device
difference between the high-pressure (condenser) and lowpressure (evapourator) sides of the system established by the
compressor. This pressure difference allows the evapourator
temperature to be low enough to absorb heat from the water or
water to be cooled, while also allowing the refrigerant to be at a
high enough temperature in the condenser to reject heat to
water or water at normally available temperatures. There are
several types of expansion devices, including expansion valves
(thermostatic or electronic), capillary tubes, and orifices. This
clinic will limit its discussion to thermostatic expansion valves
(TXVs). Other expansion devices perform essentially the same
function.
In
addition
to
maintaining
pressure
difference,
the
will
be
completely
vapourized
within
the
unconditioned.
The
two
water
streams
mix
introduced
during
the
installation
process,
from
Access Port
An access port is used to add refrigerant to the system or for
measurement. One access port is typically installed in the liquid
line in a convenient location and is used to charge the system
with liquid refrigerant. It is also used to measure the amount of
sub cooling in the system.
The suction line typically includes two access ports. One is
installed near the compressor and is used to measure suction
pressure. The other is located near the external equalizer line
connection for the expansion valve, and is used to measure
superheat when checking or adjusting the expansion valve
setting.
vapour
(B)
is
drawn
to
the
compressor.The
of the
removed
in
the
flash
tank.
In
addition
the
high-stage
can
be
reduced
substantially,
especially
with