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1) Scope:
Maximum no. of heald frame it can theoretically control is 48 .
Maximum no. of heald frame it can practically control is 36 for
long staple yarn.
For cotton yarn weaving the maximum number of heald it can
control is 24.
It is to produce medium size design only.
It can produce both square & rectangular size designs.
3. Figuring capacity:
12s,16s,20s48s.
4. Dobby mounting system:
a) Horizontal dobby
b) Vertical dobby
5. According to heald frame controlling mechanism:
a) Positive(Both lifting & lowering of the heald frames by
mechanical means )
b)
Lecture-7
Jacquard shedding mechanism:
1. Scope:
Normally the maximum number of warp threads it can control
is 1800.
Any design can produce by jacquard looms.
It can produce the most complex design.
It can produce any shape of any design.
Any number of warp thread can be lifted any shed.
No heald frame is used in jacquard shedding.
Lifting & lowering is done by harness cord.
Classification:
Jacquard loom can be classified different ways e.g.
1. Type of design it can produce:
a) Ordering jacquard
b) Special jacquard
2. Type of shed it can produce:
a) Bottom close
b) Centre close
c) Semi open
d) Open shed
3. Pitch Jacquard:
a) Coarse pitch
b) Medium pitch
4. Figuring capacity:
100s; 200s, 300s1800s
Lecture-8
Picking mechanism:
1. Function:
To propel the shuttle or any other weft inserting elementsprojecting, rapier, air jet, water jet.
At a predetermined velocity.
Along the correct flight path from one end of loom to the other
end.
With the object of laying weft yarn in the shed.
Classification:
Picking
Hand Picking
Throw shuttle
Power Picking
Fly shuttle
Over picking
Tortional bar
(projectile)
Conventional
Under picking
Airjet
(Compressed
air)
Side lever
Water jet
Side shaft
Rapier
Circular
Multi phase
Flat
Lecture-9
Comparison between over picking & under picking mechanism:
Serial
over picking
under picking
No:
01.
02.
03.
04.
shuttle box.
Higher loom speed.
For wide loom.
Suitable for heavy
05.
06.
07.
08.
09.
weight fabric.
Required less power.
Works less smoothly.
Less clean.
In direct.
Requires more frequent oiling.
fabric.
Required more power.
Works more smoothly.
More clean.
More direct.
Requires less frequent
oiling.
Difficult to adjust &
maintain.
Harsner in action
Less wear & tear
suitable for standardized
picking strap.
10.
11.
12.
13.
Some calculation:
mv 2
F
, v 2as ,
2s
where,
Where,
f force
and
f ma
of shuttle &
t=passage time for shuttle
Picking faults:
Beating-up
1. Objects:
To push the newly inserted weft yarn (last pick) to the fell of the cloth .
Classification:
Beating-up
Single
Double
Real\Fast
Loose\False
Cam
Fixed fell
Moving fell
Lecture-10
Lecture-11
Take-up mechanism:
1. Function:
To wind the already woven fabric on the cloth roller with the progress
of weaving.
2. Types:
Take-up mechanism
Intermittent or Discontinuous
Continues
Indirect
Direct
Positive
5
Wheel
6
Wheel
Negative
7
Wheel
Picanol
Sulzer
Tsudkoma
fabric.
2. There are five wheel in the gear
fabric
2. There are seven wheel in the gear
of three.
4. Fraction of a pick can be
controlled.
controlled.