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Hema Group
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CAD related activities:
Legacy Data transfer.
2D to 3D & 3D to 2D data conversion work.
History Generation / Data migration/ Re-modeling.
Drafting & Detailing with Geometrical Dimensions & Tolerances.
Engineering production drawings/ Assembly layout drawings.
Dimensional tolerances & surface finishes/ Bill of Materials.
Hema Group
Infrastructure
CAE Setup and infrastructure :
4 CPU dual core processor
Pre/Post and linear analysis
o Hyper Mesh 9.0/ 10
o Hyper Works 9.0/10
Crash Calculation
o LS DYNA R3/ 4
o Radioss
Structural (static) Analysis
o Optistruct
Security Measures:
Data Security Firewalls (Sophisticated & latest hardware & software firewall systems)
Anti-virus protection
Dedicated & independent secured FTP server for data transfer
Secured data storage (NAS Server)
Dedicated back-up system.
Access control over external media and internet connectivity as regards engineers interfaces
Restricted access points for maintaining data confidentiality.
5/11/2011
www.hemaengineering.com
Hema Group
me : Gearbox
Transmission Case
Inputs provided
2D drawings for study and estimation purpose.
Templates.
Important Parameters
Photographs of the components
(for visualization purpose).
Physical component for understanding
purpose
Outputs to be delivered:
3D CAD model of the component
Hema Group
Engine sub-assembly
components
Hema Group
IMP POINTS:
- MODELING OF CYLINDER HEAD COVER USING
EXISTING DESIGN.
- THE EXISTING DESIGN HAS A OPENING ON
SINGLE/ONE SIDE
- MODIFICATION WAS DONE TO MAKE THE
OPENING ON BOTH SIDES CONSIDERING
Ease of Maintenance
- DURING THE MODIIFCATION PROCESS IT WAS
ENSURED THAT THE MOVING COMPONENTS
SHOULD NOT OVERLAP
- NO INTERFERENCE SHOULD OCCUR.
NEW CONCEPT OF
CYLINDER HEAD COVER
Hema Group
Inputs provided
Scanned/ CMM point cloud data
Important Parameters
Photographs/ Images of the components
(for visualization purpose).
Physical component for understanding
purpose (for actual physical measurements
of some dimensions)
Reverse Engineering
Hema Group
Inputs provided
2D drawings for study and estimation purpose.
Templates.
Properties such as density & weight.
Important Parameters
Photographs of the components
(for visualization purpose).
Physical component for understanding
purpose (actual physical measurements
of some dimensions were taken during modeling).
Major Constraint
The maximum deviation expected as regards actual component
weight and the weight as seen in the mass properties
after modeling was not to exceed 4%
Exact Scope of Work
2D to 3D conversion to generate 3D CAD model
and then also to create associative 2D drawings.
Duration of the project:
This task was executed by 1 engineer in 35 hours.
Outputs to be delivered:
3D CAD model of the individual components
Exact weight, density of the components as seen from the
mass properties in comparison to physical weights given (with max allowable deviation of 4%)
Associative 2D drawings.
5/11/2011
Hema Group
Gear Case
Inputs provided
2D drawings for study and estimation purpose.
Templates.
Properties such as density & weight.
Important Parameters
Photographs of the components
(for visualization purpose).
Physical component for understanding
purpose (actual physical measurements
of some dimensions were taken during modeling).
Major Constraint
The maximum deviation expected as regards
actual component weight and the weight as
seen in the mass properties after modeling
was not to exceed 4%
Exact Scope of Work
2D to 3D conversion to generate 3D CAD model
and then also to create associative 2D drawings.
Duration of the project:
This task was executed by 1 engineer in 55 hours.
Outputs to be delivered:
3D CAD model of the individual components
Exact weight, density of the components as seen from
the mass properties in comparison to physical weights given (with max allowable deviation of 4%)
Associative 2D drawings.
Hema Group
Inputs provided
2D drawings for study and estimation purpose.
Templates.
Properties such as density & weight.
Important Parameters
Photographs of the components
(for visualization purpose).
Physical component for understanding
purpose (actual physical measurements
of some dimensions were taken during modeling).
Outputs to be delivered:
3D CAD model of the housing.
Associative 2D drawings.
Error report creation in excel sheet format of the
deviation between (input )2D drws and the
(output) associative 2D drawings.
Hema Group
Objective:
Work Executed:
Key Outcome:
Hema Group
Sheet-metal parts
Scope :
Alternative design for current arm rest (sheet metal).
VA/VE to focus on framework, foams and insert
Reduction of 20% material Reduction of 20% labor cost.
Output from Hema :
VA/VE activity conducted at Hema gave the following results:
Current design modified from sheet metal to plastic
injection molding eliminating the need for external foam.
Percentage reduction 15 %
Scope :
Design modification of current arm rest to
incorporate aluminum insert into mould.
5/11/2011
www.hemaengineering.com
Hema Group
Digital Image of
physical sample
Processed Point
cloud data
Front Console
Surface from
point cloud data
using Imageware
Redesigned Console
and Bezel assembly
Re-Engineering: Console
5/11/2011
www.hemaengineering.com
Prototype
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Hema Group
Foam Components
5/11/2011
www.hemaengineering.com
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Hema Group
Air vents
Output:
Feasible concept generation and styling changes
Design CAD data in required format
FEA results and reports, compare physical test data
with CAE results
RPT
Visor Mechanism
5/11/2011
www.hemaengineering.com
After changes
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Hema Group
Original position
Compressed position
5/11/2011
www.hemaengineering.com
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Hema Group
CAD Capabilities
Rear Cover
Box
Support Channel
Cab Roof
Manifold
Manifold
Fuel Tank
5/11/2011
Feeder Cup
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SPM
Hema Group
Rail
Input : Inventor CAD models
Output : 3D Cad models and
2D drawings
Hema Group
Hema Engineering-Offers
Concept Development
Benchmarking activities
Program support activities
Packaging feasibility study
Virtual validation
Tolerance stackups and GD & T
Detailing and drawing generation
Tooling feasibility study
BOM, DFMEA
3D modeling changes
2D to 3D generation
Data migration
2D drawing generation of
components and assemblies
Reverse Engineering
Product
Design
CAD
Tool
Design
CAE
5/11/2011
www.hemaengineering.com
Crash Analysis
Occupant Safety
Linear and Non-linear
analysis
Static and Dynamic
Modal analysis
Random frequency
response
Metal forming simulation
Meshing
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Hema Group
THANK YOU
5/11/2011
www.hemaengineering.com
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