Sei sulla pagina 1di 43

CHEELTOK (ELECTROSTATICS) LIMITED

OVERHAUL MANUAL

P u b l i c a t i o n No 7-AS182-1

LOGIC UNIT
TYPE 7-AS182-1

This Manual complies with British


Civil Airworthiness Requirements,
Section A. Chapters A6-2. The
technical accuracy of this manual
has been verified and certified
correct

Date
C.4A

5th June 1991

D e s i g n Approval No DAI/2613/48

C H E LTO N
Fieldhouse Lane

(ELECTROSTATICS) LIMITED
Marlow Buckinghamshire SL? 1LR England

Teiephone: 0628 472072

Telex: 849363

Fax. 0628 482255

CHELTON (ELECTROSTATICS) LIMITED


OVERHAUL MANUAL

Publication No 7-AS182-1

RECORD OF PERMANENT REVISIONS


I n c o r p o r a t e d c n d e r C A A Design Approval No. DAI/2613/48

Record o f Permanent R e v i s i o n s
Page 1
Jun 5 / 9 1

23-17m25

CP-ELTr3N (ELECTROSTATICS) LIMITED


OVERIIAUL MANUAL
Publication No 7-AS182-1

RECORD OF TEMPORARY REVISIONS

Incorporated under C A A Design Approval No. DAI/2613/48

applicable to the initial certification must be recorded on separate record sheets.


3

Temporary Revision
Numb er

Insertion
Date

Cancelled

BY

Date

Record o f Temporary Revisions

CHELTCN (ELECTROSTATICS) LIMITED

OVERHAUL MANUAL
P u b l i c a t i o n No 7 - k S 1 8 2 - 1

L I S T OF EFFECTIVE PAGES

SUBJECT
Title Page
Record of Permanent Revisions
Record of Temporary Revisions
L i s t of Effective Pages ( t h i s page)
Service Bulletin List
Table of Contents

Page
Page
Page
Page
Page
Page

Text and Illustrations

Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page

Illustrated Parts List

Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page

1
1
1
1

1
1
1
2

3
4
5

6
7
8
9
10
11
12

13
14

15
16
17
18
19
20

21
22

23
24
25
26

Jun
Jun
Jun
Jun
Jun
Jun

5/91
5/91
5/91
5/91

5/91
5/91

Jun 5 / 9 1
Jun 5 / 9 1
Jun 5 / 9 1
Jun 5 / 9 1
Jun 5 / 9 1
Jun 5 / 9 1
Jun 5 / 9 1
Jun 5 / 9 1
Jun 5 / 9 1
Jun 5 / 9 1
Jun 5 / 9 1
Jun 5 / 9 1
Jun 5 / 9 1
Jun 5 / 9 1
Jun 5 / 9 1
Jun 5 / 9 1
Jun 5/91
Jun 5 / 9 1
Jun 5 / 9 1
Jun 5 / 9 1
Jun 5 / 9 1
Jun 5 / 9 1
Jun 5 / 9 1
Jun 5 / 9 1
Jun 5 / 9 1
Jun 5 / 9 1

l0Cl

Jun 5 / 9 1
1002 Jun 5 / 9 1
1003 Jun 5 / 9 1
1004 Jun 5 / 9 1
1005 Jun 5 / 9 1
1006 Jun 5 / 9 1
1007 Jun 5 / 9 1
1 0 0 8 Jun 5 / 9 1
1 0 0 9 Jun 5 / 9 1
1010 Jun 5 / 9 1
1 0 1 1 Jun 5 / 9 1

List of Effective Pages


Page 1
Jun 5 / 9 1

23-17-%5

CHELTON (ELECTROSTATICS) LIMITED


OVERHA'JL MANGAL
P u b l i c a t i o n No 7-AS182-1

SERVICE BULLETIN LIST

Service
Bulletin
Number

Revision
Numb e I:

Date
Incorporated
i n Manual

In.co r p o r at ed

BY

Service Bulletin L i s t

2 3 ~ 1 7 ~ 2 5j u n

Page 1
5/91

CHELTON (ELECTROSTATICS) LIMITED


OVERHAEL MANUAL
P u b l i c a t i o n No 7-AS182-1

TABLE OF CONTENTS

Paragraph

Page

DESCRIPTION OPERATION AND DATA


Description
Operation
Logic Board Assembly
Power Supply Board Assembly
Data
Maximum Dimensions and Mass
Power Supply
Logic Board Assembly
Interfaces

3
8

10

EQUIPMENT OVERHAUL
Disassembly
Access to Components
Removal of Connector J1
Removal o f Connector 5 2
Removal of Connector 53
Removal of Logic Board Assembly
Removal of Power Supply Board Assembly
Removal of Separator Plate Assembly
Cleaning
Inspection
Repair
Ass embly
Replacing Separator Plate Assembly
Replacing Power Supply Board Assembly
Replacing Logic Board Assembly
Replacing Connector 53
Replacing Connector 5 2
Replacing Connector J 1
Replacing Mounting Base
Fits and Clearances
Storage

A
A (1)
A (2)
A (3)
A (4)
A (5)
A (6)
.4 ( 7 )

12
12
12
12
13
13
13
13

B
C

14

I?

14
15

E
E (1)
E (2)
E (3)
E (4)
E (5)
E (6)
E (7)

14

15
15
17
1:

18
18
18

F
G

19

A
B
C
D

20
20

19

TESTING
Test Equipment
Test Procedure
Internal Power Supply Faults
Trouble Shooting
ILLUSTRATED PARTS LIST
Table
Table
Table
Table
Table

5 1
2
3
4

Logic Unit 7 - A S 1 8 2 - 1
Separator Plate and PCB Assembly
Separator Plate Assembly
Logic Board Assembly
Power Supply Board Assembly

23

23
1001

1003
1005
1007
1009
iOll

Table of Contents

CfIELTGN (ELECTROSTATICS1 LIMITED


OVERHAUL MANUAL
P u b l i c a t i o n No 7-AS182-I

CESCRIPTION. OPERATION AND DATA


A . General Description

Logic Control Unit 7-AS182-1 is designed to operate as a tuning controller


for the 1 2 - 1 2 6 and 12-190-11 antennas. when used in conjunction with the
ARC182 Radio.
The Logic Control Units terminate and monitor the radios CLOCK and DATA
control lines. both of which are twisted-pair balanced-lines. The
transmitted data is captured and validated before its frequency content is
translated into a parallel line, antenna tuning word. The antenna tuning
word is amplified to provide each line with either, a positive 28 V dc
level. or a negative 5 V dc level. A positive 28 V dc level causes the
associated antenna tuning coil to be in circuit - PIN diode reverse biased.
A negative 5 V dc level causes the associated PIN diode t o be out of
circuit - PIN diode forward biased.
B. Mechanical Description

The unit comprises two printed circuit board assemblies that are separated
These are contained in a machined aluminium box which
provides both environmental and EMC screening. The electronic circuitry is
all solid state and the unit can be mounted, remote from the antenna it is
designed to serve, in any attitude.Figure 1 shows the unit general
assembly.

by a metal plate.

The logic conversion circuits are all contained on a single printed circuit
board. Three multipin connectors provide input connections from the
aircraft power supply and the transceiver. and output dc iines t3 the
antenna. A l l connections to and from the Logic Board Assembly pass via
filtercons through an isolating plate to the respective connector pin or
power supply terminal.Figure 2 shows the unit schematic diagram.
The Logic Control Unit has three external interfaces made via miniature
circular connectors:
a> Control inputs - serial clock and data. differential pairs from the
controlling radio and address decode. block selection signals made by
wire links at the cable end connector.
b) Control outputs - eight control lines, plus zero volts return, to the
antenna. Each control line is associated with an antenna tuning segment
and is capable of delivering +28 V dc o r -5 V dc (r,ominal)

c) Power input +28 V dc plus earth return, from the aircrafts power
supply

23m17m25

Page 1
Jun 5/91

CKELTON (ELECTROSTATICS) LIMITEO


OVERHAUL MANUAL

P u b l i c a t i o n No 7-AS182-1

FIGURE 1: Logic Control U n i t 7 - A S 1 8 2 - 1 General Assembly

(28V)

J2

A
R

N
T

1
8

53 E

J1

N
A

2
LOGIC CONTROL BOARD

FILTERCON

FIGURE 2 : Logic C o n t r o l U n i t Schematic X a g r a m

23117-25

Page 2
Jm 5 / 9 1

CHELTON (ELECTROSTATICS) LIMITED


OVERHAUL MANUAL
Publication No 7-AS182-1

C. Dperation
(1) Logic Board Assembly (ref. Fig.3)
The Logic Board Assembly utilises a microprocessor with external
program and data memory as the controlling element for data reception.
validation. translation and antenna drive output. Data and clock
signals are input to the board as differential signals which are
terminated and level translated by differential amplifiers. The
processor monitors the clock signal, captures and stores data.
awaiting the end of the message before validating the message content.
Validation consists of testing the frequency content of the message
data to ensure the hundreds, tens, units and decimal MHz values are
true binary coded values. In the 7-AS182-1 Logic Unit the command word
is checked for validity.
The DATA and CLOCK inputs from the radio are fed via 22 kl;z resistors
R1. R2. R3 and R4 to differential amplifiers IC1-C and IC1-D. The
lines are held at 0 volts by resistors R5, R6. R7 and R8.

The output from IC1-C is fed direct to IC2, pin 10, and the output
from IC1-D is fed to IC2. pins 11 and 12. The output lines are held
at +5 volts via resistors R18 and R19 and are decoupled by capacitors
C7 and C8.
fC2. pins 14. 15. 16 and 17 are connected via filtercons to f l pins L.

K, J and S respectively, where they may be wire linked to ground or


left open circuit to select the required decode table to be used in a
particular installation - see Fig. 6A and 6B.
IC2. an eight-bit microprocessor. obtains its program and tuning data
from an 8K x 8 memory, IC4. An eight-bit address latch, IC3, is
interfaced between IC2 and IC4. the address latch enable being taken
to IC2. pin 30. The clock signal at IC2, pins 18 and 19, is from
crystal XTALl and is decoupled by C 9 and C10.
The antenna output drive function is implemented by eight identical
circuits using operational amplifiers to perform level translation and
transistor amplifiers to deliver the required levels to the antenna.
Each of the eight outputs from IC2. pins 1 to 8 inclusive. is fed to
one input of an operational amplifier in either IC5 or IC6. The
second input of each amplifier is held at approximately +2.5 volts by
resistors R23 and R24 and is decoupled by C16. The output of each
operational amplifier is then taken via a current limiting resistor t o
the base of a transistor, the collector of which is taken via a
filtercon to the appropriate pin of connector 53. The emitter of each
transistor is taken direct to - 5 volt while the collector is held a-t
+28 volts via a 10 kohm resistor. In each case logic 0 at the pin of
IC2 results in the associated pin of connector 53 being held at LO
volts. Conversely, logic 1 at I C 2 results in the pin being held HI.

CHELTON (ELECTROSTATICS) LIMITED


OVERHAUL MANUAL
P u b l i c a t i o n No 7-AS182-1

Further circuitry provides +5 volt monitoring and ensures that the


processor receives a reset of correct level and duration if this
supply voltage deviates from its toleranced level.
The reset voltage at IC2. pin 9 , is applied from the +5 volts supply
via a power monitor circuit, IC1-A. IC1-B and transistor TR1. On
switching on the junction of C13, R20 and R21 will be held high until
C13 becomes charged through R21. This long time-constant ensures that
IC2 will become fully conditioned. Providing the +5 volts supply does
not vary by more than approximately k0.5 volts, transistor TR1 is nonconducting and IC2, ping, is held in the low condition. If the +5
volts varies outside those limits the ouput from either IC1-A or IC1-B
will change causing TR1 to switch on. Under this condition C 1 3 is
discharged through TR1 and IC2 pin 9 is held h i g h . Decoupling cf the
various ICs is provided by capacitors C1 to C 6 , C11, C 1 2 , C14 and C15.

23-17-25

Page 4
Jun 5 / 9 1

R3
22K

CLKHI p3 e
CLKLO

IC2
MD3OC31

PI434
Z?K

P224
P230-J
RFFLECT

Psg

R12
IOK

T T

I I

I ^___ ._

II

ov

+28V

t26

PO

CJ

ov

+SV

TR7
2MolO

1
ov

-0P17
Iooo

IOK

-sv

P7
PI0
PB

LM (E,

OS (?

Ful

+sv PB

OPl6
R40
10K

0
0

PlS

CHELTON (ELECTROSTATICS) LIMITED


OVERHAUL MANUAL
Publication No 7 - A S 1 8 2 - 1

(2) Power Supply Board Assembly.

(ref. Fig.4)

The power supply for the logic unit is a flyback, switched-mode power
converter (SMPC) system fed fron; the aircraft's 28 volt supply. The
input is taken via diode Dl. which provides reverse polarity
protection, and inductor L1 to regulator IC2. pin 1.
Inductor L1 and
capacitor C1 form an RFI filter and supply interuption reservoir, with
diode D8 as a transient suppressor. The output from IC2. pin 3 . is 12
volts set by resistors R 1 and R2 and decoupled by capacitor C2. This
is fed as Vcc to IC1. an SMPC controller, whose output at pin 11 is
taken v i a resistor R8 to TR1. The drain of TR1 is taken to the +28
volt input through the primary of transformer T1. T R 1 operates as an
OWOFF switch whose mark/space ratio is controlled by the output
waveform of IC1. Resistors R10 and R11, decoupled by capacitor C5,
form a current limiter in the emitter of TR1. The clock frequency for
IC1 is set by R9 and C 4 while the combination of R 3 , R4 and R5 acts as
a short-circuit current-limiter for the IC1 circuitry.
The secondary windings of transformer T1 provide outputs of +5 volts
for the logic circuits. with +28 volts and -5 volts supplied to switch
the PIN diodes in the associated antenna. In each circuit, diode D4,
D5 or D6 in conjunction with capacitor C7. C8 or C9 form rectifier
circuits to provide a dc output. To ensure a smooth accurate +5 volt
supply for the logic circuits, the +5 volts from D4/C7 is taken
through regulator IC3 before being applied to the logic circuits.
Note that the 0 volt line for these supplies is kept isolated from the
28 volt supply return line to help provide good EMC performance.
The output voltages are determined by the ON/OFF ratio of current
through transformer TR1 primary, this ratio being developed by the
switching of TR1 by IC1. The voltage developed across the fourth,
flyback, winding of transformer T1 and rectified by diode D7 and
capacitor C10, is fed back to IC1 as a control voltage. Any variation
of the marklspace ratio of I C 1 output. alters the time current flows
through the primary of transformer T 1 . to keep the output voltages
within limits. The initial value of the output voltages is pre-set by
adjustment of VR1. The combination of resistors R 1 5 , R14 and R6 and
capacitors C12 and C3 defines the loop stability and response time.

23-17-25

Page 6
Jun 5/91

TERMINALS

Rl.

lK5
TERMINALS

FE
12K

--

C6
100

B
ov--

--I
1ov

R15. !OK
-~----e

$12
IWIn

u----l
R14.470

R13
220
-I-

+6V

CmLTON (ELECTROSTATICS) LIMITED


OVERHAUL MANUAL
P u b l i c a t i o n No 7-ASl82-1

T e c h n i c a l Data

(1) Maximum Dimensions and Mass


Length 59.8 mm. width 90.9 mm. depth 59.5 mm, mass 0.8 kg
( 2 ) Power Supply

(a) Input voltage 16 to 32 volts dc


( b ) Reverse polarity and transient voltage protected

V k 10% at 100 mA
-5 V nominal at 1 A
+28 V nominal at 5 mA

( c ) Isolated outputs:

+5

- continuity of operation f o r interrupts in prime


supply of 28 volts for up to 50 ms.

( d ) Power Interrupt

(e) Maximum current required from aircraft supply - not greater than
850 mA at 16 V.
(3) L o g i c Board Assembly

(a)

Data B u s :

Data (+) +5 V o r
Data ( - 1
0 V or
Clock (+) +5 V o r
C l o c k ( - 1 0 V or

0 V
+5 V
0 V
+5 V

The active state is l o g i c a l l y zero,


i.e. signal HI at 0 V ar.d signal LO at +5 V.
( b ) Message Length:(ref.Fig 5 )

Five words.first word of seven bits.then four words of eight bits.


( c ) Data rate:

10 kHz

(d) Driver outputs each line:


(e) Power monitor: 4.5 V

<

V ok

HI
LO

<

>
<

+22 V at 0.5 mA
- 4 V at 115 mA

5.5 V with tolerance k 5 %

COMMAND

DATA

+2.5 V (MN)

SEVEN CLOCK PULSES

SIX CLOCK PULSES

COMMND

CLOCK

DATA

+p

A--

1U

+0.75 V (MAX)

PART OF CLOCK + EXPANDED

TO SHOW THE FORMAT OF THE CLOCK DURING COMMAND

I
I

WORD AND DURING DATA WORD

-4

llllllln llllll .llIUlll (IllUlll


CLOCK

m
TRANSFER
PULSE

TRANSFER
PULSE

Ill llllllln

1
1

niiiiiin ~iiiiiin yuun llllllln jllulln n


1

llllllu u,
ullllllu 1 11111111
lllllllll
IIIIIIU llllllu JIIIIIIU
;I ~llllllu
111111~
~llllnu
~IIIIIIU
I
t
1
I
I
I
I
I
1
1
I
I
i
II
1I
III
II---l 1 I
,llru 1I I pl

DATA + :

COhMAND
WORD

II
I *
DATA - :
1
1

DATA
WORD

DATA
WORD

DATA
WORD

DATA
WORD

1
bJw
COMP;ETi

PRIMARY MESSAGE

ULI

COMMAND
WORD

COMMAND
WORD

DATA
WORD

CONFIRMATION

DATA
VUIRD

DATA
WORD

DATA
WORD

MESSAGE

uu

s
d g ::
+
2
r::
2-4 2
5

Lo-.
c $i?

&

I
I
I
+
I

MESSAGE

tl
1

rQ
h,
:.

::

rz

I?
z
::
k?

CHELTON (ELECTROSTATICS) LIMITED


OVERHAUL N f A L
P u b l i c a t i o n Na 7 - A S 1 8 2 - 1

( 4 ) Interfaces:

(a) J 1 Input Connector


PIN

SIGNAL

DESCRIPTION

A
B
C
D
E
H

DATA +
DATA CLOCK +
CLOCK GROUND
GROUND
SELECT 3
SELECT 2
SELECT 1
GROUND
SELECT 4
GROUND
GROUND

differential pair with DATA differential pair with DATA +


differential pair with CLOCK differential pair with CLOCK +
OUTPUT ground link for pin S
INPUT Airframe ground
INPUT decode select link to pin T'
INPUT decode select link to pin U'
INPUT decode select link to pin M'
OUTPUT ground link for pin L
INPUT decode select link to pin E'
OUTPUT ground link for pin J
OUTPUT ground link for pin K

K
L
M
S
T
U

Input
Input
Input
Input

Clock and data line input impedances 22 k!2

* Pins L. K. J and S are wire linked to ground or left open circuit


select the required decode table to be used in a particular
installation - see Fig.6A and 6 B .

to

( b ) 52 Power Input Connector

PIN

SIGNAL

+28
0

B
C

DESCRIPTION

INPUT Aircraft dc supply


INPUT Aircraft supply 0 V return
INPUT Airframe

GROUND

(c) 53 Output Connector


PIN

SIGNAL

DESCRIPTION

A
B
C
D
E
F

SEG.
SEG.
SEG.
SEG.
SEG.
SEG.

G
H
J
K

GROUND
SEG. J
SEG. K

OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
SCREEN
OUTPUT
OUTPUT

A
B

C
D
E
F

ov

Antenna segment
Antenna segment
Antenna segment
Antenna segment
Antenna segment
Antenna segment
Earth Return

A drive
B drive
C drive
D drive
E drive
F drive

antenna segment J drive


Antenna segment K drive

Segment drive impedances, positive 10 kn. negative 6 0 !2

23117125

Page 10
Jun 5/91

C KELTON (ELECTRO STAT 1C S LIMITED


OVERHAUL MANUAL
P u b l i c a t i o n No 7 - A S 1 8 2 - 1

-0

-4

-0

J3 4
-4
4
-0

7-AS182-1

---.-

I nGlC

I:sl X I

(21

CONTROL
UNIIT

FIGURE 6 A
System Interconnect: ARC182 Radio, 7-AS182-1 Logic Unit and 12-126 Antenna

--

rl

B
C

D
E
OVEFULL SCREEN
-----------------

J1
7-AS182-1

F
G
H
J
K

--

ICI

FIGURE 6B:
System Interconnect: ARC182 Rad io , 7-AS182-? Logic Unit and 1 2 - 1 9 0 - 1 1 Antenna

23'17125

Page 11
Jun 5/91

CHELTON (ELECTROSTATICS) LIMITED

OVERHAUL MANUAL
P u b l i c a t i o n No 7-AS182-1

EQUIPMENT OVERHAiiL
CAUTION :
THIS UNIT CONTAINS ELECTROSTATIC DICHARGE SENSATIVE (ESDS) DEVICES.
ESDS HANDLING PRECAUTIONS MUST BE OBSERVED DURING ITS DISASSEMBLY AND
ASSEMBLY.
A

Disassemblv
Note 1:
The following procedures are to be carried out only as necessary to
rectify any defect established by making the functional test detailed in
Section 3 of this manual.
Note 2 : No special tools are required for disassembly.
Note 3: Except where stated retain all items for reassembly.
(1) Access to Components - refer to IPL Fig. 1.
( a ) Remove four screws ( 2 5 ) .

( b ) Remove Mounting Base (5) taking care not to damage '0'ring (20)

(c) Lift Separator Plate and PCB Assembly ( 1 0 ) c l e a r of Box (15) taking
care not to strain the wiring connections to Connectors J1 ( 3 5 ) and
5 3 ( 9 0 ) and to Filtercons FC22 and FC23.
Note: Ensure ' 0 ' rings ( 2 0 ) are retained in recesses in Mounting
Base ( 5 ) and Box (15) and are not liable to damage.
( 2 ) Removal of Connector J1
( a ) Carry out operations detailed in paragraph A ( 1 )

( b ) On Separator Plate unsolder wires from connector J1 (35) at


Filtercons FClO to FC13 inclusive and FC17 to FC20 inclusive -

refer to IPL Fig.3 for filtercon positions.


(c) Remove screw (115) to free solder tag (110)

( d ) Remove four screws ( 4 5 ) and washers ( 5 0 ) .


(e)

Remove Connector J1 ( 3 5 ) with gasket ( 4 0 ) from Box (15).


gasket.

Discard

(3) Removal of Connector 52


(a) Carry o u t operations detailed in paragraph A ( 1 )
( b ) Remove three screws (65). one screw (75). one nut ( 8 5 ) and four

washers (70).

23-17-25

Page 12
Jun 5/91

CEELTON (ELECTROSTATICS)LIMITED
OVERHAUL MANUAL
Publication No 7-AS182-1

(c) In centre recess of Box (15) unsolder red and black wires from
Filtercons FC22 and FC23.

(d) Remove Connector 32 (55) and gasket (60) from Box (15).

Discard

gasket.
( 4 ) Removal of Connector 53.

(a) Carry out operations detailed in paragraph AIl).


(b) On Separator Plate unsolder wires from Connector 3 3 (90) at
Filtercons FC1 to FC9 inclusive and FC21.
(c) Remove screw (115) to free solder tag (110).

(d) Remove and retain four screws (110) and washers

(105).

(e) Remove Connector 53 (90) and gasket (95) from Box (15).
gasket.
(5) Removal of Logic Board Assembly

Discard

refer to IPL Figs. 2 and 4 .

(a) Carry out operations detailed in paragraph A(1).


(b) Carefully unsolder wires from twenty one terminal assembies.

(c) Supporting Separator Plate and PCB Assembly, IPL Fig. 1 ( 1 0 ) . to


avoid strain on wiring connections. remove six screws ( 1 5 1 ,
crinkle washers (20) and spacers (25) securing Logic Board
Assembly (10) t o Separator Plate Assembly ( 5 ) .

(d) Remove Logic Board Assembly.


( 6 ) Removal of Power Supply Board Assembly - refer to IPL Fig. 2.

(a) Carry out operations detailed in paragraph A ( 1 ) .


(b) Supporting Separator Plate and PCB Assembly, IPL Fig. 1 (101, to
avoid strain on wiring connections. remove four screws (35).
crinkle washers ( 4 0 ) and spacers ( 4 5 ) securing Power Supply Board
Assembly (10) to Separator Plate Assembly (5).

(c) Refer to IPL Fig. 5 , carefully unsolder wires from six terminal
assemblies.

Id) Remove Power Supply Board Assembly ( 3 0 ) .


(7)

Removal of Separator Plate Assembly

refer to IPL Fig. 2 .

(a) Carry out operations detailed in paragraph 2A.


(b) Remove six screws (15). crinkle washers ( 2 0 ) and spacers ( 2 5 )
securing Logic Board Assembly ( 3 0 ) to Separator Plate Assembly ( 5 ) .

CKELTON (ELECTROSTATICS) LIMITED


OVERHAUL W J A L
Publication No 7 - A S 1 8 2 - 1

(c) Remove four screws (351, crinkle washers ( 4 0 ) and spacers (45)
securing Power Supply Board Assembly (30) to Separator Plate
Assembly ( 5 ) .

(d) Refer to IPL Fig. 3 , on Separator Plate Assembly carefully


unsolder wiring connections from eighteen filtercons and solder
tag.
(e) Remove Separator Plate Assembly.
Cleaning
Clean all metallic parts with industrial methylated spirits or any
alcohol-based cleaning solvent.
Use only a recognised printed-circuit-board cleaning agent to clean
printed-circuit-boards. Do not use corrosive cleaning agents.
Where there is evidence of moisture within the unit carefully dry the
interior sub-assemblies with a hot air blower.
InsDection
(1) Inspect all metallic parts for:
(a) Cleanliness

(b) Corrosion
Distortion
( d ) Denting
(e) Cracks
(f) Serviceabilty of screw threads
( g ) Security of sub-assemblies or components not dismantled.
(c)

(2)

Inspect all non-metallic parts for:


(a) Cracks, cuts or abrasions
(b) Perishing or other deterioration
( c ) Security of mounting.

( 3 ) Make a detailed inspection of:


( a ) Printed-circuit-boards - tracking for continuity

- boards for

distortion or cracking - security of components.

( b ) Security of interconnecting wiring - soldered connections onto


printed-circuit-boards - all sleeving for correct fit and for
deterioration - deterioration of wiring insulation.
Repair
Repair is by replacement of defective parts and electric leads. All
screws and n u r s with defective threads must be renewed. Assemble ail
screws and nuts with Loctite grade CV. Soldered connections are made
using solder BS441. grade K 6 0 / 4 0 tin/lead.
Page 14

23-17-25 J u n 5 / 9 1

CHELTON (ELECTROSTATICS) LIMITED

OVEMAUL MANUAL
P u b l i c a t i o n No 7-AS182-1

Assembly
Note 1: Apply Loctite to the threads of all screws during assembly.
Note 2 : After soldering replace conformal coating over j o i n t and cure, in
accordance with manufacturer's instructions.
N.B.The coating has a minimum curing time of 2 4 hours at nominal
temperature and humidity respectively.
Note 3 : No special tools are required for assembly.
Materials required:

Loctite Grade CV
Resin-cored solder RS441 grade K, 6 0 / 4 0 tin/lead
Conformal coating. Dow Corning 1-2577 (or equivalent)

(1) Replacing Separator Plate Assembly

(a) Refer to Fig. 8 . Solder wiring connections from Connectors J1 and


5 3 , Logic Board and Power Supply Board to filtercons and solder tag.
CAUTION:
IN OPERATIONS (b) AND (c). ENSURE SPACERS ( 4 5 ) AND ( 2 5 ) ARE
POSITIONED WITH THEIR TAPERED ENDS AGAINST THE TRACK SIDE OF
THE POWER SUPPLY BOARD ( 3 0 ) AND THE LOGIC BOARD ( 1 0 )
RESPECTIVELY. ENSURE WIRES FROM BOARD ASSEMBLIES CAXNOT BE
TRAPPED.
(b) Position Power Supply Board ( 3 0 ) on same side of Separator Plate
( 5 ) as wiring from Connectors J1 and 5 3 , with four spacers between
Separator Plate and Power Supply Board. Secure Power Supply Board
Assembly and spacers to Separator Plete Assembly using four screws
( 3 5 ) and crinkle washers ( 4 0 ) .
(c) Position Logic Board ( 1 0 ) on opposite side of Separator Plate ( 5 )
with six spacers ( 2 5 ) between Separator Plate and Logic Board.
Secure Logic Board and spacers to Separator Plate using six S C K ~ W S
( 1 5 ) and crinkle washers ( 2 0 ) .
( 2 ) Replacing Power Supply Board Assembly

Ascertain issue standard of Power Supply Board to be fitted by


reference to the pcb assy outlines shown in IPC Figs. 5A and 5B.
Carry out operations (a) or ( b ) as appropriate.
(a) Power Supply Boards, Part No 19133, prior to issue F
(i)

Refer to IPL Fig. 5 . Feed wiring connections from Filtercohs


FC14. FC15. and FC16 through hole X in Power Supply Board.

CAUTION :
IN OPERATION (ii) ENSURE SPACERS ( 4 5 ) ARE POSITIONED WITH
TAPERED END AGAINST TRACK SIDE OF POWER SUPPLY BOARD.

CHELTON (ELECTROSTATICS) LIMITED


OVERHAUL MANUAL
P u b l i c a t i o n No 7-AS182-1

LOGIC BOARD ASSEMBLY

I C+
P3

C- D+ D- L3 L2 L1 L4 4j +S +28
P4

Pl

P2

pp P21 PM PZ3

I
t

w> oz yu ;

PE

FE

P9

OV
m

P l U P 1 3 8 P14CPlSD P16E P17F PlBK P I I J P19H

t
!j

g z g z

>

J1

--FClO-

FC16
FC15
FCl4
FC 7

FC11FC12

!o

FC13

YELLOW

E
SEPARATOR
PLATE
ASSEMBLY

FC2
FE3

FC1

53

H
ORANGE
J

L TEwJHl-p

F C D E
POWER SUPPLY BOARD
ASSEM ELY

t
J

RED

FM2

BLACK

FC23

VIOLET

BLACK

GREEN-

Figure 7
Internal Wiring Diagram

23617125

Page 16
J u n 5/91

CHELTON (ELECTROSTATICS) LIMITED


OVERHAUL W A L
P u b l i c a t i o n No 7-AS182-3

(ii)

Refer to IPL Fig. 2. Taking care not to trap wiring. position


Power Supply Board (30) on Separatar Plate ( 5 ) with four
spacers ( 4 5 ) between board and Separator Plate. Secure with
four screws ( 3 5 ) and crinkle washers (40)

(iii) Refer to Fig.8 and IPL Fig. 5 A . Solder wiring connections from
Filtercons FC22 and FC23 in Box, to terminal posts A and B on
Power Supply Board.
(iv) Solder wiring connections from Filtercons FC14. FC15 and FC16
on Separator Plate to terminal posts F. C and D on Power Supply
Board and black lead from solder tag to terminal post E.
( b ) Power Supply Boards, Part No 19133. issue F onwards

(1)

Refer to Fig. 8 and IPL Fig 5B. Solder wiring from Filtercons
FC22 and FC23 on Box and from FC 14. FC15. and FC16 on
Separator Plate, to terminal posts A. 13, C, D and F. Solder
black lead from solder tag to terminal post E on track side of
Power Supply Board.
CAUTION :
IN OPERATION (ii) ENSURE SPACERS ( 4 5 ) ARE POSITIONED WITH
TAPERED END AGAINST TRACK SIDE OF POWER SUPPLY BOARD.

(ii) Refer to IPL Fig. 2 . Taking care not to trap wiring, position
Power Supply Board ( 3 0 ) on Separator Plate ( 5 ) with four
spacers ( 4 5 ) between board and Separator Plate. Secure with
four screws ( 3 5 ) and crinkle washers ( 4 0 )
( 3 ) Replacing Logic Board Assembly

(a) Refer to IPL Fig. 3 and position wiring connections on Separator


Plate, from Filtercons FC1 to FC8 inclusive, FClO to FC21 inclusive
and solder tag, in direction of eventual connection on Logic Board.
CAUTION:
ENSURE WIRING POSITIONED AS IN ( A ) CANNOT BE TRAPPED AND
DAMAGED WHEN CARRYING OUT OPERATION (B) AND THAT SPACERS ( 2 5 )
ARE POSITIONED WITH THE TAPERED END AGAINST THE TRACK SIDE OF
THE LOGIC BOARD.
(b) Refer to IPL Fig. 2 . Position Logic Board Assembly (10) on Separator
Plate ( 5 ) with six spacers (25) between plate and board. Secure
board and spacers to Separator Plate with six screws (15) and crinkle
washers (20).
(c) Refer to Fig. 8 and IPL Fig. 4. Solder wiring connections
in (a) to terminal posts on Logic Board.

positioned

(e) Using one screw (115) secure solder tag (110) on green lead to Box
(15).

23-17-25

Page 17
Jun 5/91

CHELTON (ELECTROSTATICS) LIMITED


OVERHAUL MANUAL
P u b l i c a t i o n No 7 - A S 1 8 2 - 1

( 4 ) Replacing Connector 53

refer to IPL Fig. 1.

(a) Obtain new gasket (95) and place on confiector assembly (901

(b) Feed wiring loom through hole in front of Box ( 1 5 ) .


(c) Ensure single locating groove in connector is to top o f box ( 1 5 ) and
secure connector and gasket with four screws (100) and shakeproof
washers (105).

(d) Refer to Fig. 8. and IPL Fig. 3 .

Carefully position wiring loom and


solder wiring connections to Filtercons FC1 t o FC9 inclusive and FC21
on Separator Plate ( 5 )

( 5 ) Replacing Connector 52

refer to I P L Fig. 1.

(a) Obtain new gasket (60) and place on connector assembly ( 5 5 ) .


( b ) Feed wiring loom through centre hole in Box (15).

(c) Ensure single locating groove in connector is towards top of Box


( 1 5 ) and locate using three screws (65) and shakeproof washers ( 7 0 )
into tapped holes in Box face.

(d) Insert one screw


face.
(e)

(75)

with washer ( 7 0 ) through remaining hole in Box

Fully tighten a l l screws.

(f) Place solder tag ( 8 0 ) inside Box on screw ( 7 5 ) and secure using nut
(85 1
solder red and black leads to Filtercons (120)
FC22, FC23 respectively and green lead to solder tag (80)

( g ) Refer to Fig. 8 .

( 6 ) Replacing Connector J1 - refer to IPL Figure 1.

(a) Obtain new gasket ( 4 0 ) and place on connector assembly (35).


(b) Feed wiring loom through hole in Box (15).

(c) Ensure single locating groove in connector is to top of box ( 1 5 ) and


secure connector and gasket with four screws ( 4 5 ) and shakeproof
washers (50).

(d) Refer to Fig. 8. and IPL Fig. 3. Carefully position wiring loom and
solder wiring connections to Filtercons FClO to FC13 inclusive and
FC17 to FC20 inclusive on Separator Plate ( 5 )
(e) Using one screw ( 1 1 5 ) secure solder tag (110) on green lead to Box
(15).

23117125

Page 18
J u n 5/91

CHELTON (ELECTROSTATICS) LIMITED


OVERHAUL MANUAL

P u b l i c a t i o n No 7 - A S 1 8 2 - 1

( 7 ) Replacing Mounting Base

- refer to IPL Fig. 1.

(a> Ensure '0' rings ( 2 0 ) are correctly positioned in recesses in Box


( 1 5 ) and Mounting Base ( 5 ) .
(b) Taking care not to strain or trap wiring, position Separator and PCB
Assembly ( 1 0 ) on open face of Box ( 1 5 ) . Align holes in Separator
Plate with captive fixing screws ( 2 5 ) .
( c ) Carefully position Mounting Base (5) on Separator and PCB Assembly
( 1 0 ) . hold in position and secure with fixing screws ( 2 5 ) .

F Fits and Clearances


On the Power Supply Board Assembly it is essential that there is a minimum
of 2.0mm clearance between the circumference of Capacitor C1 and the edge
of the board. Refer to IPL Figs.5A or 5 B .

Pack the unit using the manufacturers packing materials.


available pack the unit as follows:

If these are not

(1) Fit protective caps over all connectors.


(2)

Place the unit in a suitable moisture resistant pack and seal.

( 3 ) Attach a label to the package providing the following information:

(a) Unit type and serial number


( b ) Date of last maintenance/overhaul check o r receipt from manufacturer

(c) Note of specific actions taken during maintenance/overhaul.


Storage life is unlimited when packed as above. It is recommended that a
unit in store be removed and tested at a period not exceeding 2 years.

CHELTON (ELECTROSTATICS) LIMITED


OVERHAUL MANUAL
P u b l i c a t i a n No 7-AS182-i

TESTING
A

Test EauiDment
The functional test procedure in Section A and the procedure for checking
the internal power supply in Section B , require the use of the following
test equipment:
(1) Logic Unit Test Set QB10/8.
( 2 ) Power supply, variable between 16

V and 30 V dc, at 1 A .

( 3 ) Digital voltmeter, ranges +30 V and -5 V, accuracy


resistance 1 K!.

1% , input

To carry out trouble shooting as detailed in Section D , requires the use


of the following test equipment:
(1) Logic Unit Test Set Type QB10/8
( 2 ) Digital Voltmeter,
resistance 1 MQ.

ranges +30 V and - 5 v dc. accuracy 1%, input

( 3 ) Logic Analyser

( 4 ) Frequency Counter, range greater than 5 . 7 MHz.

B Test Procedure
(1) Connect test set to unit under test using the cables provided.
( 2 ) Set QB10/8 switches:

NORMAL/CONTINUOUS to NORMAL
LEVEL/SENSE to LEVEL
VALID/INVALID to VALID
FREQUENCY to 30 MHz
ON/OFF to ON
( 3 ) Refer to the relevant Code Conversion Chart, Tables 1 o c 2. Check

that illumination of output code lamps is in accordance with output


code shown f o r 30 MHz.
( 4 ) Repeat operation ( c ) at all frequencies and output codes shown on

chart.
( 5 ) Switch off power and disconnect unit under test.

23117-25

Page 20
Juii 5 / 9 1

CHELTQN (ELECTROSTATICS ) L I M I T E D
OVERHAUL MANUAL

Publication No 7-AS182-1

Table 1

Code Conversion Chart, 7-AS182-1 for 12-126 Antenna.

RED LEDs ILLUMINATED

FREQUENCY MHz

30.0
30.2
30.4
30.8
31.0
32.0
34.0
36.4

J
J

140.0
180.0
200.0
215.0
227.0
i

C
C
C

B
B

C
C

D
D
D
D
D

E
E
E
E
E
E

D
D

F
F
F
F
F
F
i:

76.0
80.0
84.0
100.0
120.0

J
J
J

A
A
A
A

B
B

J
J

F
F

K
K

249.0

~~

302.0
324.0
345.0
391.0

J
J
J

K
K

D
B

E
E

CIIP.LTON (ELECTROSTATICS) LIMITED


OVERHAUL MANUAL
P u b l i c a t i o n No 7-AS182-1

Table 2 -

Code Conversion Chart. 7-AS182-1 f o r 12-190-11 Antenna,


Note: Ensure link connections in external connector to J1 a r e :
J to T ; K to U ; L to M.

FREQUENCY MHz

RED LEDs ILLUMINATED

30.8
'

31.0
32.0

E
E

F
F
F

K
K
K
K

B
B

180.0

282.0

324.0

345.0
386.0
181.0
182.0
183.0

C
C

192.0
194.0
195.0

197.0
198.0

D
D

I<

F
F
F

A
B

185.0
186.0
187.0
188.0
189.0
190.0
191.0

_.-

110.0
120.0
140.0

C
C

34.0
40.0
80.0

E
F

A
A

B
B

C
C

D
D
D
D

E
B

C
C

C
C

D
D

A
A

J
J

E
E
E
E
E

E
E

F
F
F
F
F

K
K
K
K
K

K
K

F
F

Note: When the red LED is extinguished the equivalent g r e e n LED must be
illuminated. Non-illumination of b o t h c o l o u r s constitutes a f a i l u r e . as
does illumination of both colours.

23-17125

Page 22
Jun 5 / 9 1

CHELTON (ELECTROSTATICS)LIMITED
OV?IRHAUL MANUAL

P u b l i c a t i o n No 7 - A S 1 8 2 - 1

Internal Power Supplp Faults


If an internal power supply fault is suspected carry out operations (1)
to (8) below. For test point locations see IPL Fig.5.
(1) Obtain access to components as detailed in Section 2, A . (1).
(2)

Using the DVM switched to 2 M Qrange. measure the resistance between


Unit Under Test(UUT) pins Pins B and E. The resistance measured
s h o u l d be greater than 1 MQ.

( 3 ) Connect the loads as below,

6 Qbetween -5V, Pin F and OV, Pin E.


7 0 Q between +5V. Pin C and OV, Pin E.
6,800 Qbetween +28V. Pin D and OV Pin E.
( 4 ) Connect the bench power supply set to provide 28 V dc to UUT
Ensure that +28V is connected to Pin A and OV to Pin B o f the UUT

Set the current limit of the power supply to 1A.


Switch on the bench power supply.
( 5 ) Using DVM set t o appropriate range, measure the following voltage.

+ve terminal of C7 and Pin E.

8 k 0 . 3 Volts

N.B.If the voltage is outside the limit. then adjust VR1 on the UUT
to give 8 2 0 . 1 Volts
( 6 ) Using DVM set to appropriate range, measure the following voltages.

Pin C
Pin F
Pin D
( 7 ) Adjust input voltage to 16

5 2 0 . 2 5 Volts
- 4 . 5 20.3 Volts

+27 24 Volts

V. Repeat Para 6.

(8) Adjust input voltage to 3 2 V. Repeat Para 6.

D Trouble Shooting,
Proceed as suggested in Figs. 8 and 9. The sequence o f tests is not
mandatory and operators may find it advantageous to alter this sequence.

CHELTON (ELECTROSTATICS) LIMITED


OVERHAUL MANUAL
P u b l i c a t i o n No 7 - A S 1 8 2 - 1

a
START

CHECK E.C8 S
R16. CHANGE AS

CHECK WIRING,
ACROSS A T 0 B 7

GO TO 0

GO TO E

1
CHECK 01, L1.08 8
C1. CORRECT AS
NECESSARY

GOTOF

CHECK ~6 a cs.
CHANGE AS
NECESSARY
GO TO D

IS 12 V CORRECT
GO TO G

CHECK WIRING TO
LOGIC BOARD 8
FCW. F C I ~a F C I ~
CHECK R9.0). R8. C3.
MENCHANGE ICI.

GO TO D
CORRECT AT Cl

GO TO H

CHECK Re
CORRECTATTRl

GO TO J

I
PINS 5 8 8 7
GO TO K

CHANGE Tl

GO TO L

FIGURE 8:

Power S u p p l y Fault D i a g n o s i s

23117125

Page 2 4
Jun 5 / 9 1

CHELTGN (ELECTROSTATICS) LIMITED


OVERHAUL MANUAL
Pubiication No 7 - A S 1 8 2 - 1

a
START

CHECK SWITCHING
AND WIRING
GO TO A

SET INPUT
FREQUENCY
TO 38.0 MHZ

GO TO
POWER
SUPPLY
FAULT
DIAGNOSIS

AVAILABLE

CHECK WlRlNG
FCI-B. FCZI AND 52

GO TO C

NOTE WHICH LED8


ARE INCORRECT

IC6 PINS 1 . 7 , B & 14

To Figure 9 B

GO TO J

PINS 1 8
CORRECT 7

CHANGE ICS OR IC 6
AS NECESSARY
GO TO E

THEN CHANGE TR
GO TO F
I

G O TO F

FIGURE 9 A : Logic Board F a u l t D i a g n o s i s

C E L T O N (ELECTROSTATICS) LIMITED
oVERIIAUL MANUAL
Publication No 7-AS182-i

From Figure 9A

THEN CHANGE XTAL 1

FRECIUENCY
CORRECT?

T
CHECK WRINQ.
J1. FC1D. -11.
FE126 FC13
GOTOJ

CHECK R l , R2.
THEN CHANGE IC1

IS DATA

IC2 PIN 10 ?

CHECK R3. R4. R7.


RE. R19 a ca
THEN CHANGE IC1

p20.P21. F22 & P23

SUPPLY

CORRECTATICZ PINS

ARE C13.916,
R20,R21B TRl
SERVICEABLE ?

CHECK R9 17
THEN CHANGE IC1

CHANQE 1C2

GOT00

GOTON

CHANQE lC3
L

ARECl-6EC11
SERVICABLE?

CHANQE AS

WTOP
I

1-1

POW?SPLY
FAULT DIAQNOSIS

FIGURE 9B: L o g i c B o a r d Fault D i a g n o s i s

23117125

Page 26
Jun 5/91

CHELTON (ELECTPLY STAT IC S 1 LIMITED

OVERHAUL MANUAL
P u b l i c a t i o n No 7-AS182-1

ILLUSTRATED PARTS LIST

LOGIC UNIT
TYPES 7 - A S 1 8 2

CHELTON (ELECTROSTATICS) LIMITED


OVERHAUL MANUAL
P u b l i c a t i o n No 7-ASlR2

FIGURE 1: L o g i c U n i t Type 7-AS182 Exploded V i e w

CHELTON (ELECTROSTATICS) LIMITED


OVXRHAIYL MANUAL
Publication No 7 - A S 1 8 2 - 1

12 DETAILED PARTS LIST


TABLE 1
LOGIC UNIT 7-AS182-1

NOMENCLATURE
1234567

7-AS182-1

LOGIC UNIT

19126

.MOUNTING BASE

10

20840

.SEPARATOR & PCB ASSY

15

19125
8018-109
BS4168

.BOX

RING CONDUCTIVE
.SCREW SKT CAP HD M5 x 35mm
.WASHER PLAIN ST ST M5

.CONNECTOR ASSY J1
.GASKET
.SCREW PAN HD M3 x 8mm
.WASHER PLAIN 4-40 UNC

4
4

CTEM
L-

EFF JNITS

PART
NUMBER

20
25
30

35
40

45
50

55
60
65

70
75
80
85

12996
19081
A262-3008
SP126A
19139
19121
A262-3008
SP126A
A262-3012
8012- 12

.'O'

.CONNECTOR ASSY 52

.GASKET
.SCREW PAN HD M3 x 12mm
.WASHER PLAIN 4-40 UNC
.SCREW PAN HD M3 x 12mm
.SOLDER TAG M3
.NUT M3

CODE IASSY
A

RF

2
4
1

1
1
3

4
1
1
1

20793
19082
A262-3008
SP126A

.CONNECTOR ASSY 53
.GASKET
.SCREW PAN HD M3 x 12mm
.WASHER PLAIN 4 - 4 0 UNC

1
1
4
4

115

RC201002
A262-2005

.SOLDER TAG M2
.SCREW PAN HD M2 x 5mm

2
2

120

8019 -65

.FILTERCON FC22 FC23

125

8015-203-01
8015-203-03

.WIRE 7/0.2mm PTFE BLACK


.WIRE 7/0.2mm PTFE RED

AR

8021-40-7AS182-1O S
8021-40-7AS186-1

.LABEL IDENT

90

95
100
105
110

130
135

AR

CHELTON (ELECTROOSTAT I C S) LIKITED


OVERHAUL MANUAL
Publication No 7-AS182

De
\65

+90

5'\lOS

POWER BOARD ASSEMBLY (COMPONENT SlOEl

FIGURE 2: Separator Plate and PCB Assembly

'
60

CHELTON (ELECTROSTATICS) LIMITED


OVERHAUL MANUAL
Publication No 7-AS282-1

12 DETAILED PARTS L I S T
TABLE 2
SEPARATOR PLATE AND PCB ASSEMBLY, PART No 20840

2-

12345 67

20840

SEPARATOR AND PSB ASSY

12994

.SEPARATOR PLATE ASSY

10
15
20

20838
A260 3014

.BOARD ASSY

1
6

25

13081-070

30
35
40
45

A260 3014
SPI39A

50
55
60
65
70
75
80
85
90
95
100
105
110

SPI39A

NOMENCLATURE

EFF JNITS
CODE /ASSY
-

PART
NUMBER

FIG
ITEM

.SCREW PAN HD M3 x 14mm


.WASHER CRINKLE M3
. SPACER

RF

6
1
4

13081-060

.POWER SUPPLY BOARD ASSY


.SCREW PAN HD M3 x 14mm
.WASHER CRINKLE M3
SPACER

8015-203-25
8015 -203-24
8015 -203-29
8015-203-23
8015-203-11
8015-203-10
8015-203-09
8015-203-08
8015-203-07
8015-203-06
8015-203-04
8015-203-01
8015-203-03

.WIRE
.WIRE
.WIRE
.WIRE
.WIRE
.WIRE
.WIRE
.WIRE
.WIRE
,WIRE
.WIRE
.WIRE
.WIRE

AR
AR
AR
AK
AR

19133

7/0.2mm
7/0.2mm
7/0.2mm
7/0.2mm
7/0.2mm
7/0.2mm
7/0.2mm
7/0.2mm
7/0.2mm
7/0.2mm
7/0.2mm
7/0.2mm
7/0.2mm

PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE

GREY/YELLOW
BLUE/YELLOW
BLACI?/GREY
BLACK/WHITE
WHITE
GREY
VIOLET
BLUE
GREEN
YELLOW
PINK
BLACK
RED

4
4

AR
AR

AR
AR

AR
AR
AR
AR
--

CHELTON (ELECTROSTATICS) LIMITED


OVERHAUL MAWAL
Publication No 7-AS182

10

FC17 FCl8 FC19 FC20


I / /

FC10 FCil FCl2 FCi3

7
15

10

FIGURE 3 : Separator Plate Assenibly

CHELTON (ELECTROSTATICS) LIMITED


OVERHAUL MANUAL
P u b l i c a t i o n No 7-AS182-1

12 DETAILED PARTS LIST

TABLE 3
SPARATOR PLATE ASSEMBLY. PART No 12994
FIG
ITEM
3-

1
5
10
15
20
25
30
35

PART
NUMBER

NOMENCLATURE
12345 67

12994

SEPARATOR PLATE ASSY


.SEPARATOR PLATE
.FILTERCON FC1-FC9. FC14-FC21,
.FILTERCON FC10-FC13
.SOLDER TAG M3
.SCREW PAN HD M3 x 6mm
.WASHER. CRINKLE, M3
.NUT M3

12993

8019-63
8019-64
8021-229

A262 3006
-

EFF

UNITS

CODE /ASSY

RF
1
17
4
2
1

1
1

CXELTON (ELECTROSTATICS) LIMITED


OVERHAUL MANUAL
P u b l i c a t i o n No 7-AS182-1

10

1c2

20

35

25

(8Positions)

FIGURE 4 : Logic Board Assembly

35
/

CHELTON (ELECTROSTATICS) LIMITED


OVERHAUL MANUAL
P u b l i c a t i o n No 7-AS.182-1

12 DETAILED PARTS LIST

TABLE 4
LOGIC BOARD ASSEMBLY, PART No. 20838

NOMENCLATURE

CIRCUIT
REFERENCE

'NITS
AS SY
-

?IG
ITEM

PART
NUMBER

c-

20838
20300M

LOGIC BOARD ASSY


.CONTROL PCB M/CD

RF
1

8021-283
8021-247
8021-5
8021- 6
8021-268
8021-134

.IC SOCKET 28-WAY


.TERMINAL ASSY, SMALL
.TRANSISTOR MOUNTING PAD TO5
.TRANSISTOR MOUNTING PAD TO18
.TRANSISTOR MOUNTING PAD TO18
.LACING CORD

1
23

RF11 -BA- 156


RFll-BA-168
RFll-BA-172
RFll-BA-178
RFll-BA-184
RFll-BA-186
RF11 -BA- 188
RFll-BA-194
RFll-BA-196

.RESISTOR, 0.25 W,
.RESISTOR, 0.25 W ,
.RESISTOR. 0.25 W ,
.RES ISTOR , 0.25 W.
.RESISTOR. 0.25 W,
.RESISTOR. 0.25 W ,
.RESISTOR, 0.25 W.
.RESISTOR, 0 . 2 5 W.
.RESISTOR. 0 . 2 5 W,

1
5
10
15

20
25
30

35

CF11-BR-191

AR
320
35 -R8

1
4

X16

1
1
1

10K

29 .R12,R 1 5 . R2:

.CAPACITOR, CERAMIC, 33p


.CAPACITOR, CERAMIC, l o o p
.CAPACITOR, CERAMIC, 10n
.CAPACITOR, CERAMIC. lOOn
.CAPACITOR. ELECTROLITIC.lp0.35V
.CAPACITOR, ELECTROLITIC,lQ~.25V

.DIODE, LM113H
.TRANSISTOR, 2N2906
.TRANSISTOR, 2N3019
.INTEGRATED CIRCUIT. LM139J
.INTEGRATED CIRCUIT. MD80C31
.INTEGRATED CIRCUIT, 54HCT373
.PROGRAMMED EPROM
8 0 1 2 - 1 0 0 - 0 0 6 .INTEGRATED CIRCUIT, LM124J
.CRYSTAL, 6MHz. CR64/U
8010-66
8011-35
8011-33
8012-100-007
8012-161
8012-100-004
20794

1
1

220R
680R
1K
1K8
3K3
3K9
4K7
8K2

RFll-BA-204 .RESISTOR, 0.25 W, 22K


RFll-BA-206 .RESISTOR. 0.25 W. 27K
RFll-BA-216 .RESISTOR, 0.25 W, 68K
CF11-BR-118
CFll-BR-124
CFll-BR-148
CF11-BR-160
CFll-BR-236

332
314
311, R25-R31
317-Rl9. R22
32 1

324. R34-R41
21 -R4
113
x10

8
4
1

13
4
1

z 9 , c10
2 7 , C8

2
2

:l-C6,C14,C15

:16
211, c12
213

11

1
1
8
1
1
1
1
2
1

ri
r2 - ~ 9

[Cl
[C 2

rc3
TC4

rC5.IC6
3TAL1

2
1

01

CHZLTON (ELECTROSTAT ICSI L I H I T S D


OVELYAUL MANUAL
Z u b l i c a t i o n No 7 - A S 1 8 2 - 1

1 2 DETAILED 5ABTS LIST

TABLE 5
PO'H'ER S U P P L Y BOARD A S S E Y ? L Y . ?AKT No. 1 3 1 3 3
~

5-

1
5

1 2 3 4 56 7

13133
19134M
2 f5

POGjER SUPDLY BOARD ASSY


. P U N T E D C I R C U I T BOARD
.T'ULNSFORMER

_I

8Gi1-29

10
15

NOMENCLATURZ

?AXT
NUMBEX

5032-116
5012- 115
8021-5
8021- 134
8012-1 2 9
8010-59
8010 - 5 7

. TRWS ISTO3
.LYTEGUTED C I S C U I T

. INTEGRATED C I R C U I T
.MOUNTING PAD

.D I O D E

04. D7
D6
31
D8
D5

.D I O D E
.D I O D E

.D i Q D E

i
-

.?.Z.SiSTOR
.RESISTOR
.RSSISTOR
7. RZSISTOR2
.R Z S I S T O R
.?.Z:SISTGR

OR33
220R
470f2

1KQ

1K5
lK5
. aEsrsTQa 8 K 2
. XESISTOR i 3 K
. R E S I S T 6 R 12X
. XESISTOR i 8 K

. C A P A C I T 3 R 0.G01p
C Z 1 1- BR - 0 3 5
CPLl-BR-16G .SAPACIT3R 0 . 1 ~ 5

8004-155

.CXPACITC)R
.CAPACITQR
.CA?ACITOR
.CAPACITOR
.C?I?ACITOR
.CAPACI TOR
.CA? ACI TOR

5001-53
8006-53
8021-247
8 0 2 1- 2 4 5

.RESISTOR
.I NDUCTOR
. TEXMINAL
.TERMINAL

8003-323cm-z3-172
CF24-14-060
CF24-13-000
C F 2 4 - I R - O L2
CF24-12.-004

20
25

IC3

I C1

8013-55
a002 - 8

LC2

.INTZGWTED CIRCUIT

.i):ODE

31711 - 3 X - 15 5
?.?li -BA-164
~ z 1 ~ - 3 ~ - 1
R711-BA-176
XzLl-zA-190
33'11-BA-194
?211- 3.4 - i 9 5
W I l -BA- i 96
R F 1~- B A - 2 6 2

TEI 1

. LACING CORD

8010 - 53

8010 - 5 3

TL

2n2
1 . OJLF
2p.Z
47pF
i00pF

x11
R 8 , P.1 3
R14

R10
R1
R1

R4
R6, ill5

R2
E29

c5

C3.Cll.CL2.C6'
c4
c2
C8
c10

470pF

C7
c9

2200p.F

C1

VARI ABL E lOOn


220pH
ASS':'
ASSY

VR1 L1

i s s u e -E o n l y
n o t issue F

23-

Potrebbero piacerti anche