LVSI 80 . MVSI 80 .

HVSI 80
Self-regulating brushless generators
There for youTM

Features

STANDARD FEATURES :
z Cast and welded construction optimising strength and
output to weight ratio.
z Modular construction chosen to minimise manufacturing
lead times.
z Winding designs available to give a wide range of voltages,
380-480 V, 690 V, 2400 V, 3300 V, 4160 V, 6600 V, 7200 V,
10 kV, 11 kV, 12.47 kV, 13.8 kV. Other voltages available by
request
z High quality Silicon electrical steel used for rotor and stator
construction.
z Rotors are constructed with fully interconnected damper
(amortisseur) windings.
z Controls and system monitoring devices are housed in a
separate machine mounted enclosure.
z AvK/ STAMFORD DM110 Digital AVR (by Basler)
z Power factor controller as standard.
z Manual voltage regulation as standard.

Standards
P80 Industrial Generators meet the requirements
of BSEN60034 and the relevant sections of other
international standards such as BS5000, VDE
0530, Nema MG1-32, IECEN60034, CSA C22.2100 and AS1359.
Marine generators may be certified to Lloyds, DNV,
Bureau Veritas, ABS, Germanischer-Lloyd or RINA.
Other standards and certifications can be
considered on request.
Quality Assurance
Generators are designed and manufactured to QA
Procedures conforming to ISO9001.

ELECTRICAL FEATURES :
AVR
The P80 range of generators are fitted with the AvK,
STAMFORD DM110 digital excitation system. This is an
electronic, solid-state, microprocessor based device developed
in conjunction with Basler and supplied exclusively for AvK
STAMFORD generators. The input power to the excitation
system is supplied by a multi-pole, high frequency, permanent
magnet generator (PMG). The DM110, with PMG, is fitted as
standard to the P80 range of generators. The PMG provides

power via the DM110 AVR to the main exciter, giving a source
of constant excitation power independent of generator output.
The exciter output is then fed to the main rotor, through a full
wave bridge rectifier, protected by surge suppressors.
The AVR has in-built protection against generator overvoltage,
loss of sensing voltage and field overvoltage (Overexcitation
shutdown). Overexcitation and underexcitation limiters are also
a feature of this AVR.
An engine relief load acceptance feature can enable full
load,in accordance with ISO8528, to be applied to the
generator in a single step.
Voltage Regulation
The 3 phase or single phase RMS voltage sensing in AVR
mode. Regulation of 0.5%, from no load to full load including
cold to hot variations for any power factor between 0.8 lagging
and unity, allowing for 4 % engine speed variations. It is
particularly suitable for non-linear load applications.
True RMS sensing
The PMG together with true r.m.s. sensing provides isolation
from distorted voltage waveforms associated with non linear
loads. No additional harmonic filtration is required.
Three phase sensing
Three phase sensing centres any voltage imbalance, caused
by load imbalance, on the nominal voltage, and helps to
ensure trouble free operation under the most demanding
loads.
Short circuit
Industrial machine will sustain a maximum short circuit of
300% rated current under a 3 phase L-L-L short circuit
condition. The AVR will support this condition for up to 10
seconds, at which point the AVR over-excitation protection
system will de-excite the machine. Sustained current levels
under 2 phase L-L or 1 phase L-Nshort circuit levels are much
higher than the above L-L-L levels and must be removed from
the generator, by breakers, within typically 5 seconds and 2
seconds respectively.

PMG
Stamford's most advanced Permanent Generator (PMG)
excitation system, for the ultimate in reliability, response and
stability, is fitted as standard. The DM110 digital automatic
voltage regulator (AVR), designed and produced specifically for
the P80 range of ac generators, is also fitted as standard.

Parallel Operation
All P80 generators are well suited for parallel operation with
the mains utility or other generators. For paralleling with the
utilities power factor correction or reactive power (var)
regulation are features of the DM110 AVR.
Our standard winding pitch is 2/3. However consideration
needs to be given to other conditions such as, pitch of sets
already on site and how neutrals are connected. An Excitation
Loss Module (ELM) will give protection against loss of
excitation from the excitation system. The ELM is housed in
the generator's separate low voltage control box, and may be
supplied either factory fitted or for after-market fitment.
Insulation/Impregnation
The impregnation materials and processes are specifically
selected to provide protection against harsh environments
encountered by generator applications. Resins are selected
and developed to provide the
high build required for static windings and the high mechanical
strength required for rotating components.
For High Voltage stators, (> 4400 V) Stamford has a Hybrid
System using the best features of Global VPI and Resin rich
Technology, to give a superior product, optimising insulation life
in the stator slot section,with the advantage of VPI epoxy in the
out-hangs for strength, electrical properties and optimum
protection. This insulation system has been selected to give
PROVEN results, with maximum benefit to the customer in
terms of DURABILITY and RELIABILITY. All HV machines
have Corona Protection tapes applied.
For Medium voltage machines (Up to 4400 V) Stamford has
developed a Class H insulation system, using mica and
Nomex technology for optimal results and performance.
All P80 stators and rotors are rotate cured to retain resin in the
slot section, to give a uniform resin coating overall for
protection, for uniform balance of rotating components and
most importantly on HV stators, to prevent the formation of
resin spikes, which can act as electrical stress points in the
winding.
Class F insulation system and Class F rating on HVSI
Class H insulation system and Class H rating on LVSI, LVSM
and MVSI.

Platinum resistance type temperature detectors (PT100) are

fitted, 2 per phase, as standard on MVSI and HVSI and are a
recommended option on LVSI / LVSM.
Winding and Electrical Performance
The stator winding in conjunction with carefully selected pole
and tooth designs ensures optimal performance and low
waveform distortion. A fully interconnected damper winding
stabilises the rotor during load changes.
Radio Interference
The absence of brushgear and the high quality AVR ensure
low levels of interference with radio transmissions. Additional
RFI suppression may be supplied if required.
Telephone Interference
THF (As defined by EN60034: Part 1) is better than 2%. TIF
(As defined by ASA C50.12) is better than 50.
Waveform distortion
Total Harmonic Distortion (THD) of the open circuit voltage
waveform is less than 1.5 %. Under 3 phase balanced, linear,
load conditions the THD is less than 3%.

MECHANICAL FEATURES :
Terminal Box
Instrument and control connections are in a separated
compartment, with external access for safety. The wiring
diagram for the machine is fitted within this compartment.
Heater connections, which remain live after generator
shutdown, are designed to prevent direct contact, for reasons
of safety. Terminal boxes are designed to be rugged and
internal components are designed for durability and reliability at
the high levels of imposed vibration from the prime mover. The
terminal box is designed with the provision for propriety CT's to
be field retrofitted, relatively easily, by skilled personnel.
Vibration Limits
All generator rotors are dynamically balanced to better than
BS6861: Part 1, Grade 2.5 for minimal vibration during
operation. Two bearing generators are balanced with a half
key.
Bearings
Stamford P80 generators use deep groove ball bearing
technology to satisfy the needs of industrial and marine

Features

markets. A high specification synthetic grease is used, with

suitable maintenance intervals, to give a designed L10 life of
40,000 hours. For continuous duty applications Bearing RTD's
are recommended as an option and can be retrofitted easily in
the field by skilled personnel. Other bearing designs are
available upon request.
Drawings
GA and customer connection box layout drawings are available
on request; refer to factory for details.
Torsional Approval
All generators are designed for torsional compatibility with
known available engines. Responsibility for ensuring this
compatibility, however, lies with the set manufacturer. Full
torsional data relating to the generator will be supplied on
request.

OPTIONS / ACCESSORIES :
z SAE 0 or 00 Flange adapters for 2 bearing machines
z SAE 0 or 00 adapter for 1 bearing machines
z 18, 21 and 24 drive discs available for single bearing
machines with matching SAE adapter
z Bearing RTD's (PT100, 3 wire)
z Insulated bearings (Subje ct to conditions)
z Winding RTD's (PT100, 3 wire) - Standard on MV
& HV
z Anti-condensation heaters (Standard on MV/HV).
Recommended option on LV

Construction
Modular in concept. The stator core is manufactured from
electrical steel laminations pressed between two thick end
plates. The core is welded to landing bars to form the main
structure of the generator. Cast SG Iron bearing end shields,
for strength and rigidity, are designed with bolt on feet to
provide alternative foot heights to suit the base frame. The
complete machine is modelled in 3D, for Finite Element
Analysis (FEA)
on components/assembly for fatigue, maximum stresses and
natural frequencies. The 3D model is available to customers for
set and bed frame design assistance.
Gas and Steam Turbines
Many of these applications require a hard mounting capability,
without resilient mounts. The two bearing rolling element
bearing design for R, S & T cores are suitable for hard
mounting, with factory specified bed minimum stiffness criteria.
For other applications, consult factory.
Direction of Rotation
P80 generators are configured for clockwise rotation (as seen
from the Drive End) as standard. Anticlockwise rotation is
available as an option.

z Excitation Loss Module (ELM)

z Diode Failure Detector (DFD)
z Industrial air inlet filters - stainless washable with
differential pressure switch
z Bearing Vibration Detector position - (Subject to
conditions)
z Terminal Box: Various options are available. (Subject
to conditions) Consult factory for
Construction/Design
z RFI/EMI Suppression on LV only
z De-excitation switch to protect exciter components
and rectifier bridge in the event of overvoltage
from AVR
z Marine Builds/Surveys
z Propriety Metering/Protection Current Transformers
are available to IEC 60044.1 and IEEE.C57.13. 3 for
mounting in the neutral end of the Terminal Box,
subject to specification
z Customer specified Tests, are available on request,
subject to requirements

Nominal Ratings

Power Factor

0,8

Connecting

3 Phase (6 Wire)
50 Hz (1500 RPM)
Class F

Rating/Ambient

Class B

Basic / 40C

Application/Temp. Rise
Voltage: Star

Continuous/105K
6000V

Winding No.

Peak / 40C

6300V

Basic / 40C

Standby/125K

6600V

6000V

6300V

Continuous/80K
6600V

6000V

6300V

6600V

71

61

61

71

61

61

71

61

61

2250

2148

2250

2400

2291

2400

1950

1861

1950

HVSI 804R

kVA
kW

1800

1718

1800

1920

1833

1920

1560

1489

1560

HVSI 804S

kVA

2520

2405

2520

2695

2573

2695

2200

2100

2200

kW

2016

1924

2016

2156

2058

2156

1760

1680

1760

HVSI 804T

kVA

2875

2744

2875

3075

2935

3075

2480

2368

2500

kW
HVSI 804W kVA
HVSI 804X

2300

2195

2300

2460

2348

2460

1984

1894

2000

3410

3255

3410

3640

3475

3640

2970

2835

2970

kW

2728

2604

2728

2912

2780

2912

2376

2268

2376

kVA

3875

3699

3875

4140

3952

4140

3370

3226

3380

kW

3100

2959

3100

3312

3162

3312

2696

2581

2704

Power Factor

0,8

Connecting

3 Phase (6 Wire)
50 Hz (1500 RPM)
Class F

Rating/Ambient
Application/Temp. Rise
Voltage: Star

HVSI 804S
HVSI 804T

Peak / 40C

Basic / 40C

Standby/125K

Continuous/80K

10500V

11000V

10000V

10500V

11000V

10000V

10500V

11000V

81

83

83

81

83

83

81

83

83

kVA

2270

2168

2270

2430

2320

2430

2000

1909

2000

kW

1816

1734

1816

1944

1856

1944

1600

1527

1600

kVA

2515

2401

2515

2690

2568

2690

2200

2100

2200

kW

2012

1921

2012

2152

2054

2152

1760

1680

1760

kVA

2840

2711

2840

3035

2897

3035

2500

2386

2500

kW

2272

2169

2272

2428

2318

2428

2000

1909

2000

HVSI 804W kVA

HVSI 804X

Basic / 40C
Continuous/105K
10000V

Winding No.
HVSI 804R

Class B

3259

3111

3259

3470

3312

3470

2830

2701

2830

kW

2607

2489

2607

2776

2650

2776

2264

2161

2264

kVA

3724

3555

3724

3960

3780

3960

3240

3093

3240

kW

2980

2844

2980

3168

3024

3168

2592

2474

2592

Nominal Ratings

Power Factor

0,8

Connecting

3 Phase (6 Wire)
60 Hz (1800 RPM)
Class F

Class B

Rating/Ambient

Basic / 40C

Peak / 40C

Basic / 40C

Application/Temp. Rise

Continuous/105K

Standby/125K

Continuous/80K

Voltage: Star

7200V

11400V

12470V

7200V

11400V

12470V

7200V

11400V

12470V

71

81

87

71

81

87

71

81

87

kVA

2875

2588

2650

3075

2770

2840

2510

2280

2312

kW

2300

2070

2120

2460

2216

2272

2008

1824

1850

Winding No.
HVSI 804R
HVSI 804S
HVSI 804T

kVA

3140

2868

2900

3360

3065

3090

2750

2505

2535

kW

2512

2294

2320

2688

2452

2472

2200

2004

2028

kVA

3530

3238

n/a

3775

3460

n/a

3080

2850

n/a

kW

2824

2590

n/a

3020

2768

n/a

2464

2280

n/a

HVSI 804W kVA

kW
HVSI 804X

4200

3715

n/a

4490

3950

n/a

3660

3226

n/a

3360

2970

n/a

3592

3160

n/a

2928

2581

n/a

kVA

4750

4245

n/a

5080

4510

n/a

4130

3694

n/a

kW

3800

3396

n/a

4064

3608

n/a

3304

2955

n/a

Power Factor

0,8

Connecting

3 Phase (6 Wire)
60 Hz (1800 RPM)
Class F

Class B

Rating/Ambient

Basic / 40C

Peak / 40C

Basic / 40C

Application/Temp. Rise

Continuous/105K

Standby/125K

Continuous/80K

Voltage: Star

12470V

13200V

13800V

12470V

13200V

13800V

12470V

13200V

13800V

91

91

91

91

91

91

91

91

91

kVA

2400

2535

2650

2570

2720

2840

2080

2200

2312

kW

1920

2030

2120

2056

2176

2272

1664

1760

1850

kVA

2710

2870

3000

2900

3070

3200

2355

2490

2625

kW

2168

2296

2400

2320

2456

2560

1884

1992

2100

kVA

2980

3155

3300

3185

3375

3530

2590

2740

2880

kW

2384

2524

2640

2548

2700

2824

2072

2192

2304

Winding No.
HVSI 804R
HVSI 804S
HVSI 804T

HVSI 804W kVA

HVSI 804X

3365

3560

3724

3580

3790

3960

2930

3100

3240

kW

2692

2848

2979

2864

3032

3168

2344

2488

2592

kVA

3810

4030

4214

4050

4295

4490

3300

3500

3660

kW

3048

3224

3371

3240

3436

3592

2640

2800

2928

Nominal Ratings

Power Factor

0,8

Connecting

3 Phase (6 Wire)
50 Hz (1500 RPM)
Class H

Class F

Class H

Class B

Rating/Ambient

Basic / 40C

Basic / 40C

Peak / 40C

Basic / 40C

Application/Temp. Rise

Continuous/125K

Continuous/105K

Standby/150K

Continuous/80K

Voltage: Star

3300-3450V

3300-3450V

3300-3450V

3300-3450V

51

51

51

51

kVA

2650

2400

2835

2100

kW

2120

1920

2268

1680

kVA

2900

2660

3100

2330

kW

2320

2128

2480

1864

Winding No.
MVSI 804R
MVSI 804S
MVSI 804T
MVSI 804W
MVSI 804X

kVA

3300

3020

3530

2650

kW

2640

2416

2824

2120

kVA

3718

3475

3960

3114

kW

2974

2780

3168

2491

kVA

4253

3975

4520

3562

kW

3402

3180

3616

2850

Power Factor

0,8

Connecting

3 Phase (6 Wire)
60 Hz (1800 RPM)
Class H

Class F

Class H

Class B

Rating/Ambient

Basic / 40C

Basic / 40C

Peak / 40C

Basic / 40C

Application/Temp. Rise

Continuous/125K

Continuous 105K

Standby/150K

Continuous/80K

Voltage: Star

4000-4160V

4000-4160V

4000-4160V

4000-4160V

51

51

51

51

kVA

3150

2880

3370

2520

kW

2520

2304

2696

2016

kVA

3530

3250

3775

2820

kW

2824

2600

3020

2256

Winding No.
MVSI 804R
MVSI 804S
MVSI 804T
MVSI 804W
MVSI 804X

kVA

4060

3725

4340

3250

kW

3248

2980

3472

2600

kVA

4494

4200

4780

3650

kW

3595

3360

3824

2920

kVA

5190

4850

5520

4215

kW

4152

3880

4416

3372

Nominal Ratings

Power Factor

0,8

Connecting

3 Phase (6 Wire), 4 Pole

50 Hz (1500 RPM)

Rating/Ambient
Application/Temp. Rise
Voltage : Star
LVSI 804R
LVSI 804S
LVSI 804T
LVSI 804W
LVSI 804X
LVSI 804Y

kVA

Class H
Peak / 40C

Continuous/125K
380V

Winding No.

Class H
Basic / 40C
400V

415V

Standby/150K

440V

660-690V

380V

400V

415V

440V

660-990V

12

12

12

12

65

12

12

12

12

65

2290

2410

2410

2265

2410

2445

2575

2575

2420

2575

kW

1832

1928

1928

1812

1928

1956

2060

2060

1936

2060

kVA

2650

2790

2790

2620

2790

2835

2985

2985

2805

2985

kW

2120

2232

2232

2096

2232

2268

2388

2388

2244

2388

kVA

2895

3050

3050

2865

3050

3095

3260

3260

3065

3260

kW

2316

2440

2440

2292

2440

2476

2608

2608

2452

2608

kVA

3375

3555

3555

3340

3555

3610

3800

3800

3570

3800

kW

2700

2844

2844

2672

2844

2888

3040

3040

2856

3040

kVA

3715

3911

3911

3675

n/a

3970

4180

4180

3970

n/a

kW

2972

3129

3129

2940

n/a

3176

3344

3344

3176

n/a

kVA

n/a

n/a

n/a

n/a

3800

n/a

n/a

n/a

n/a

4065

kW

n/a

n/a

n/a

n/a

3040

n/a

n/a

n/a

n/a

3252

Power Factor

0,8

Connecting

3 Phase (6 Wire), 4 Pole

50 Hz (1500 RPM)
Class F

Rating/Ambient

Class B

Basic / 40C

Application/Temp. Rise

Basic / 40C

Continuous/105K

Continuous/80K

Voltage : Star

380V

400V

415V

440V

660-690V

380V

400V

415V

440V

660-990V

Winding No.

12

12

12

12

65

12

12

12

12

65

kVA

2100

2210

2210

2075

2210

1830

1930

1930

1815

1930

kW

1680

1768

1768

1660

1768

1464

1544

1544

1452

1544

kVA

2430

2560

2560

2405

2560

2125

2240

2240

2105

2240

kW

1944

2048

2048

1924

2048

1700

1792

1792

1684

1792

LVSI 804R
LVSI 804S
LVSI 804T
LVSI 804W
LVSI 804X
LVSI 804Y

kVA

2660

2800

2800

2630

2800

2325

2450

2450

2300

2450

kW

2128

2240

2240

2104

2240

1860

1960

1960

1840

1960

kVA

3155

3322

3322

3122

3322

2740

2887

2887

2715

2887

kW

2524

2658

2658

2498

2658

2192

2310

2310

2172

2310

kVA

3470

3655

3655

3435

n/a

3015

3177

3177

2980

n/a

kW

2776

2924

2924

2748

n/a

2412

2542

2542

2384

n/a

kVA

n/a

n/a

n/a

n/a

3535

n/a

n/a

n/a

n/a

3080

kW

n/a

n/a

n/a

n/a

2828

n/a

n/a

n/a

n/a

2464

Nominal Ratings

Power Factor

0,8

Connecting

3 Phase (6 Wire), 4 Pole

60 Hz (1800 RPM)

Rating/Ambient
Application/Temp. Rise
Voltage: Star
LVSI 804R
LVSI 804S
LVSI 804T
LVSI 804W
LVSI 804X

kVA

Class H
Peak / 40C

Continuous/125K
380V

Winding No.

Class H
Basic / 40C
416V

440V

460V

Standby/150K
480V

600V

380V

416V

440V

460V

480V

600V

13

12

12

12

12

07

13

12

12

12

12

07

2825

2600

2750

2875

3000

3000

3015

2780

2940

3066

3200

3200

kW

2260

2080

2200

2300

2400

2400

2412

2224

2352

2453

2560

2560

kVA

3250

2900

3070

3210

3350

3350

3470

3105

3285

3436

3585

3585

kW

2600

2320

2456

2568

2680

2680

2776

2484

2628

2749

2868

2868

kVA

3400

3170

3355

3508

3660

3660

3630

3390

3590

3753

3915

3915

kW

2720

2536

2684

2806

2928

2928

2904

2712

2872

3002

3132

3132

kVA

3750

3590

3800

3969

4142

4142

4000

3841

4060

4245

4430

4430

kW

3000

2872

3040

3175

3314

3314

3200

3072

3248

3396

3544

3544

kVA

n/a

3870

4090

4278

4464

4464

n/a

4130

4370

4571

4770

4770

kW

n/a

3096

3272

3422

3571

3571

n/a

3304

3496

3657

3816

3816

Power Factor

0,8

Connecting

3 Phase (6 Wire), 4 Pole

60 Hz (1800 RPM)
Class F

Rating/Ambient

Basic / 40C

Application/Temp. Rise
Voltage: Star

LVSI 804S
LVSI 804T
LVSI 804W
LVSI 804X

Basic / 40C

Continuous/105K

Continuous/80K

380V

416V

440V

460V

480V

600V

380V

416V

440V

460V

480V

600V

13

12

12

12

12

07

13

12

12

12

12

07

kVA 2590

2385

2520

2635

2750

2750

2260

2080

2200

2300

2400

2400

kW

2072

1908

2016

2108

2200

2200

1808

1664

1760

1840

1920

1920

kVA 2975

2665

2820

2948

3075

3075

2630

2325

2455

2569

2680

2680

kW

2380

2132

2256

2358

2460

2460

2104

1860

1964

2055

2144

2144

kVA 3130

2910

3080

3220

3360

3360

2750

2600

2750

2875

3000

3000

kW

2504

2328

2464

2576

2688

2688

2200

2080

2200

2300

2400

2400

Winding No.
LVSI 804R

Class B

kVA 3450

3350

3550

3710

3871

3871

3030

2915

3085

3224

3364

3364

kW

2760

2680

2840

2968

3097

3097

2424

2332

2468

2579

2691

2691

kVA

n/a

3615

3820

3998

4172

4172

n/a

3140

3300

3474

3625

3625

kW

n/a

2892

3056

3198

3338

3338

n/a

2512

2624

2779

2900

2900

Design

R,S & T Two Bearing

R,S & T Single Bearing

Design
W,X & Y Two Bearing

Cummins Generator Technologies

Barnack Road
Stamford
Lincolnshire PE9 2NB
England
Tel: +44 (0) 1780 484000 Fax: +44 (0) 1780 484100
info@cumminsgeneratortechnologies.com
www.cumminsgeneratortechnologies.com