HY200 Rebar

Hilti HIT-HY 200 mortar
with rebar (as anchor)
Hilti HIT-HY 200 mortar with rebar (as anchor)

Injection mortar system
Benefits
Hilti HITHY 200-A
500 ml foil pack
(also available
as 330 ml)
Hilti HITHY 200-R

500 ml foil pack
(also available
as 330 ml)
Static mixer
rebar BSt 500 S
Concrete
Tensile
zone
European
Technical
Approval
CE
conformity
Seismic
ETA-C1
Small edge
distance
and spacing
Variable
embedment
depth
Approved
automatic
cleaning while
drilling
- SafeSet: drilling and borehole

cleaning in one step with Hilti
hollow drill bit
- suitable for cracked and noncracked concrete
C 20/25 to C 50/60
- ETA seismic approval C1
- high loading capacity, excellent
handling
- HY 200-R version with extended
curing time for rebar applications
- small edge distance and anchor
spacing possible
- large diameter applications
- in service temperature range up
to 120C short term/72C long
term
- manual cleaning for anchor size
8 to 16 and embedment depth
hef d 10d for non-cracked
concrete
- embedment depth range:
from 60 ... 160 mm for 8
to 128 ... 640 mm for 32
- two mortar (A and R) versions
available with different curing
times and same performance
Hilti SafeSet
with hollow
drill bit
PROFIS
Anchor design
software
Approvals / certificates
Description
No. / date of issue

ETA-11/0493 / 2015-04-15
(Hilti HIT-HY 200-A)
a)
European technical approval
DIBt, Berlin
ETA-12/0084 / 2015-04-14
(Hilti HIT-HY 200-R)
a) All data given in this section according ETA-11/0493 and ETA-12/0084
60
Authority / Laboratory
05 / 2015

Basic loading data (for a single anchor)

All data in this section applies to
For details see Simplified design method
- Correct setting (See setting instruction)
- No edge distance and spacing influence
- Steel failure
- Base material thickness, as specified in the table
- One typical embedment depth, as specified in the table
- One anchor material, as specified in the tables
- Concrete C 20/25, fck,cube = 25 N/mm
- Temperature range I
(min. base material temperature -40C, max. long term/short term base material temperature: +24C/40C)
- Installation temperature range +5C to +40C
Embedment depth a) and base material thickness for the basic loading data.
Mean ultimate resistance, characteristic resistance, design resistance, recommended loads.
Anchor size
8 10 12
Typical embedment depth [mm]
80
90
110
Base material thickness [mm]
110 120 145
a) The allowed range of embedment depth is shown in the
calculated according to the simplified design method.
14 16 20
125 145 170
165 185 220
setting details. The
25 26 28 30 32
210 230 270 285 300
275 295 340 360 380
corresponding load values can be
Mean ultimate resistance: concrete C 20/25 fck,cube = 25 N/mm, anchor rebar BSt 500S
Anchor size
Non cracked concrete
Tensile NRu,m BSt 500 S
Shear VRu,m
BSt 500 S
Cracked concrete
Tensile NRu,m BSt 500 S
Shear VRu,m
BSt 500 S
10
12
14
16
[kN]
[kN]
29,4
14,7
45,0
23,1
65,1
32,6
87,6 116,1 148,6 204,0 233,9 297,4 322,6 348,4

44,1 57,8 90,3 141,8 153,3 177,5 203,7 232,1
[kN]
[kN]
18,8
23,1
38,5
32,6
51,1
44,1
67,7
57,8
20
25
26
28
30
32
99,3 145,4 166,7 212,0 230,0 248,3

90,3 141,8 153,3 177,5 203,7 232,1
Characteristic resistance: concrete C 20/25 fck,cube = 25 N/mm, anchor rebar BSt 500 S
Anchor size
Tensile NRk
BSt 500 S
Shear VRk
BSt 500 S
Cracked concrete
Tensile NRk
BSt 500 S
Shear VRk
BSt 500 S
10
12
14
16
20
25
26
28
30
32
[kN]
[kN]
24,1
14,0
33,9
22,0
49,8
31,0
66,0
42,0
87,5 111,9 153,7 176,2 224,1 243,0 262,4

55,0 86,0 135,0 146,0 169,0 194,0 221,0
[kN]
[kN]
14,1
22,0
29,0
31,0
38,5
42,0
51,0
55,0
74,8 109,6 125,6 159,7 173,2 187,1

86,0 135,0 146,0 169,0 194,0 221,0
Design resistance: concrete C 20/25 fck,cube = 25 N/mm, anchor rebar BSt 500 S
Anchor size
Tensile NRd
BSt 500 S
Shear VRd
BSt 500 S
Cracked concrete
Tensile NRd
BSt 500 S
Shear VRd
BSt 500 S
05 / 2015
10
12
14
16
20
25
[kN]
[kN]
16,1
9,3
22,6
14,7
33,2
20,7
44,0
28,0
58,3
36,7
74,6 102,5 117,4 149,4 162,0 174,9

57,3 90,0 97,3 112,7 129,3 147,3
[kN]
[kN]
9,4
14,7
19,4
20,7
25,7
28,0
34,0
36,7
49,8
57,3
73,0
90,0
26
28
30
32
83,7 106,5 115,5 124,7

97,3 112,7 129,3 147,3
61

Recommended loads a): concrete C 20/25 fck,cube = 25 N/mm, anchor rebar BSt 500 S
Anchor size
8 10 12
Tensile Nrec
BSt 500 S
[kN] 11,5 16,2 23,7
Shear Vrec
BSt 500 S
[kN]
6,7 10,5 14,8
Cracked concrete
Tensile Nrec
BSt 500 S
[kN]
6,7 13,8
Shear Vrec
BSt 500 S
[kN]
10,5 14,8
a) With overall partial safety factor for action J = 1,4. The
loading and shall be taken from national regulations.
14
16
20
25
26
28
30
32
31,4
20,0
41,6
26,2
53,3
41,0
73,2
64,3
83,9 106,7 115,7 125,0

69,5 80,5 92,4 105,2
18,3 24,3 35,6 52,2 59,8 76,1 82,5 89,1

20,0 26,2 41,0 64,3 69,5 80,5 92,4 105,2
partial safety factors for action depend on the type of
Service temperature range

Hilti HIT-HY 200 injection mortar may be applied in the temperature ranges given below. An elevated base material
temperature may lead to a reduction of the design bond resistance.
Maximum long term
base material
temperature
+24 C
+50 C
+72 C
Base material
temperature
Temperature range
Temperature range I
Temperature range II
Temperature range III
-40 C to +40 C
-40 C to +80 C
-40 C to +120 C
Maximum short term

base material
temperature
+40 C
+80 C
+120 C
Max short term base material temperature

Short-term elevated base material temperatures are those that occur over brief intervals, e.g. as a result of
diurnal cycling.
Max long term base material temperature
Long-term elevated base material temperatures are roughly constant over significant periods of time.
Materials
Mechanical properties of rebar BSt 500S
Anchor size
Nominal
tensile
BSt 500 S
strength fuk
Yield
BSt 500 S
strength fyk
Stressed
crossBSt 500 S
section As
Moment of
BSt 500 S
resistance W
10
12
14
16
20
25
26
28
30
32
[N/mm]
550
550
550
550
550
550
550
550
550
550
550
[N/mm]
500
500
500
500
500
500
500
550
500
550
500
[mm]
50,3
78,5 113,1 153,9 201,1 314,2 490,9 530,9 615,8 706,9 804,2
[mm]
50,3
98,2 169,6 269,4 402,1 785,4 1534 1726 2155 2651 3217
Material quality
Part
rebar
BSt 500 S
62
Material
Geometry and mechanical properties according to DIN 488-2:1986 or
E DIN 488-2:2006
05 / 2015

Setting
Installation equipment
Anchor size
Rotary hammer
Other tools
10 12 14 16 20 25 26 28 30 32
TE 2(-A) TE 30(-A)
TE 40 TE 70
compressed air gun or blow out pump, set of cleaning brushes, dispenser
Setting instruction
Bore hole drilling
a) Hammer drilling
Drill Hole to the required embedment depth with a hammer drill set in
rotation-hammer mode using an appropriately sized carbide drill bit.
b) Hammer drilling with hollow drill bit

Drill hole to the required embedment depth with an appropriately sized
Hilti TE-CD or TE-YD hollow drill bit with Hilti vacuum attachment. This
drilling method properly cleans the borehole and removes dust while
drilling.
After drilling is complete, proceed to the injection preparation step in
the instructions for use.
Bore hole cleaning Just before setting an anchor, the bore hole must be free of dust and debris.
a) Manual Cleaning (MC) non-cracked concrete only
for bore hole diameters d0 20mm and bore hole depth h0 10d
The Hilti manual pump may be used for blowing out bore holes up to
diameters d0 20 mm and embedment depths up to hef 10d.
Blow out at least 4 times from the back of the bore hole until return air
stream is free of noticeable dust
Brush 4 times with the specified brush size by inserting the steel brush
Hilti HIT-RB to the back of the hole (if needed with extension) in a
twisting motion and removing it.
The brush must produce natural resistance as it enters the bore hole -- if
not the brush is too small and must be replaced with the proper brush
diameter.
Blow out again with manual pump at least 4 times until return air stream
is free of noticeable dust.
05 / 2015
63

b) Compressed air cleaning (CAC)

for all bore hole diameters d0 and all bore hole depth h0
Blow 2 times from the back of the hole (if needed with nozzle extension)
over the hole length with oil-free compressed air (min. 6 bar at 6 m/h)
until return air stream is free of noticeable dust. Bore hole diameter 32
mm the compressor must supply a minimum air flow of 140 m/hour.
Brush 2 times with the specified brush size by inserting the steel brush
Hilti HIT-RB to the back of the hole (if needed with extension) in a
twisting motion and removing it.
The brush must produce natural resistance as it enters the bore hole -- if
not the brush is too small and must be replaced with the proper brush
diameter.
Blow again with compressed air 2 times until return air stream is free of
noticeable dust.
Injection preparation
Tightly attach new Hilti mixing nozzle HIT-RE-M to foil pack manifold
(snug fit). Do not modify the mixing nozzle. Observe the instruction for
use of the dispenser. Check foil pack holder for proper function. Do not
use damaged foil packs / holders. Swing foil pack holder with foil pack
into HIT-dispenser.
Discard initial adhesive. The foil pack opens automatically as dispensing
is initiated. Depending on the size of the foil pack an initial amount of
adhesive has to be discarded.
Discard quantities are:
2 strokes for 330 ml foil pack,
3 strokes for 500 ml foil pack,
4 strokes for 500 ml foil pack 5C.
Inject adhesive from the back of the borehole without forming air voids
Inject the adhesive starting at the back of the hole, slowly withdrawing the
mixer with each trigger pull. Fill holes approximately 2/3 full, or as
required to ensure that the annular gap between the anchor and the
concrete is completely filled with adhesive along the embedment length.
After injection is completed, depressurize the dispenser by pressing the

release trigger. This will prevent further adhesive discharge from the
mixer.
Overhead installation and/or installation with embedment depth hef >

250mm. For overhead installation the injection is only possible with the
aid of extensions and piston plugs. Assemble HIT-RE-M mixer,
extension(s) and appropriately sized piston plug. Insert piston plug to
back of the hole and inject adhesive. During injection the piston plug will
be naturally extruded out of the bore hole by the adhesive pressure.
64
05 / 2015

Setting the element

Before use, verify that the element is dry and free of oil and other
contaminants.
Mark and set element to the required embedment depth untill working
time twork has elapsed.
For overhead installation use piston plugs and fix embedded parts with
e.g. wedges
Loading the anchor:

After required curing time tcure the anchor can be loaded.
The applied installation torque shall not exceed Tmax.
For detailed information on installation see instruction for use given with the package of the product.
05 / 2015
65

Working time, curing time

Temperature
of the
base material
-10 C to -5 C
> -5 C to 0 C
> 0 C to 5 C
> 5 C to 10 C
> 10 C to 20 C
> 20 C to 30 C
> 30 C to 40 C
Temperature
of the
base material
-10 C to -5 C
> -5 C to 0 C
> 0 C to 5 C
> 5 C to 10 C
> 10 C to 20 C
> 20 C to 30 C
> 30 C to 40 C
Hilti HIT-HY 200-R

Working time in which anchor
Curing time before anchor
can be inserted and adjusted twork
can be loaded tcure
3 hour
20 hour
2 hour
8 hour
1 hour
4 hour
40 min
2,5 hour
15 min
1,5 hour
9 min
1 hour
6 min
1 hour
Hilti HIT-HY 200-A
Working time in which anchor
Curing time before anchor
can be inserted and adjusted twork
can be loaded tcure
1,5 hour
7 hour
50 min
4 hour
25 min
2 hour
15 min
75 min
7 min
45 min
4 min
30 min
3 min
30 min
d0
Setting details
Bore hole depth h0 = embedment depth hef

Thickness of concrete member h
66
05 / 2015

Setting details
Anchor size
Nominal diameter of
drill bit
Effective anchorage
and drill hole depth
b)
range
Minimum base
material thickness
Minimum spacing
Minimum edge
distance
Critical spacing for
splitting failure
d0
8 10 12 14
12
14
16
[mm]
18
a)
a)
a)
(10) (12) (14)
hef,min
[mm]
60
60
70
75
80
90
100
104
112
120
128
hef,max
[mm]
160
200
240
280
320
400
500
520
560
600
640
hmin
[mm]
smin
[mm]
40
45
45
50
50
65
70
75
75
80
80
cmin
[mm]
40
50
60
70
80
100
125
130
140
150
160
25
26
28
30
32
20
25
32
32
35
37
40
hef + 2 d0
2 ccr,sp
scr,sp
ccr,sp
[mm] 4,6 hef - 1,8 h

2,26 hef
Critical spacing for

concrete cone failure
Critical edge distance
for concrete cone
d)
failure
20
hef + 30 mm
100 mm
1,0 hef
Critical edge distance
c)
for splitting failure
16
for h / hef 2,0

for 2,0 > h / hef > 1,3
for h / hef 1,3
scr,N
2 ccr,N
ccr,N
1,5 hef
For spacing (edge distance) smaller than critical spacing (critical edge distance) the design loads have to be
reduced.
a) both given values for drill bit diameter can be used
b) hef,min hef hef,max (hef: embedment depth)
c) h: base material thickness (h hmin)
d) The critical edge distance for concrete cone failure depends on the embedment depth h ef and the design bond
resistance. The simplified formula given in this table is on the save side.
05 / 2015
67

Simplified design method

Simplified version of the design method according ETAG 001, TR 029. Design resistance according data given in
ETA-11/0493 issued 2015-04-14 for HIT-HY 200-A and ETA-12/0084 issued 2015-04-15 for HIT-HY 200-R. Both
mortars possess identical technical load performance.
Influence of concrete strength
Influence of edge distance
Influence of spacing
Valid for a group of two anchors. (The method may also be applied for anchor groups with more than two
anchors or more than one edge distance. The influencing factors must then be considered for each edge
distance and spacing. The simplified calculated design loads take a conservative approach: They will be
lower than the exact values according to ETAG 001, TR 029. For an optimized design, anchor calculation
can be performed using PROFIS anchor design software.
The design method is based on the following simplification:
No different loads are acting on individual anchors (no eccentricity)
The values are valid for one anchor.
For more complex fastening applications please use the anchor design software PROFIS Anchor.
Tension loading
The design tensile resistance is the lower value of
- Steel resistance:
NRd,s
- Combined pull-out and concrete cone resistance:

0
NRd,p = N Rd,p fB,p f1,N f2,N f3,N fh,p fre,N
- Concrete cone resistance: NRd,c = N
-
0
Rd,c
fB f1,N f2,N f3,N fh,N fre,N
Concrete splitting resistance (only non-cracked concrete):

0
NRd,sp = N Rd,c fB f1,sp f2,sp f3,sp fh,N fre,N
Basic design tensile resistance

Design steel resistance NRd,s
Anchor size
NRd,s
68
BSt 500 S
[kN]
10
12
14
16
20
25
26
28
30
32
20,0
30,7
44,3
60,7
79,3 123,6 192,9 208,6 242,1 277,1 315,7
05 / 2015

Design combined pull-out and concrete cone resistance

NRd,p = N0Rd,p fB,p f1,N f2,N f3,N fh,p fre,N
Anchor size
Typical embedment depth
hef,typ [mm]
0
N Rd,p Temperature range I
0
N Rd,p Temperature range II
0
N Rd,p Temperature range III
Cracked concrete
0
N Rd,p Temperature range I
0
N Rd,p Temperature range II
0
N Rd,p Temperature range III
10
12
14
16
20
25
26
28
30
32
80
90
110
125
145
170
210
230
270
285
300
[kN]
[kN]
[kN]
16,1
13,4
11,4
22,6
18,9
16,0
33,2
27,6
23,5
44,0
36,7
31,2
58,3
48,6
41,3
85,5 131,9 150,3 190,0 214,9 241,3

71,2 110,0 125,2 158,3 179,1 201,1
60,5 93,5 106,5 134,6 152,2 170,9
[kN]
[kN]
[kN]
9,4
7,5
6,6
19,4
15,2
13,8
25,7
20,2
18,3
34,0
26,7
24,3
49,8
39,2
35,6
77,0
60,5
55,0
87,7 110,8 125,4 140,7

68,9 87,1 98,5 110,6
62,6 79,2 89,5 100,5
Design concrete cone resistance NRd,c = N0Rd,c fB f1,N f2,N f3,N fh,N fre,N
Design splitting resistance a) NRd,sp = N0Rd,c fB f1,sp f2,sp f3,sp f h,N fre,N
Anchor size
0
N Rd,c Non cracked concrete [kN]
0
N Rd,c Cracked concrete
[kN]
a)
8
24,1
-
10
28,7
20,5
12
38,8
27,7
14
47,1
33,5
16
58,8
41,9
20 25 26 28 30 32
74,6 102,5 117,4 149,4 162,0 174,9
53,2 73,0 83,7 106,5 115,5 124,7
Splitting resistance must only be considered for non-cracked concrete
Influencing factors
Influence of concrete strength on combined pull-out and concrete cone resistance
Concrete strength designation
(ENV 206)
C 20/25
C 25/30
C 30/37
C 35/45
C 40/50
0,11 a)
fB =
(fck,cube/25N/mm)
1,00
1,02
1,04
1,06
1,07
a) fck,cube = concrete compressive strength, measured on cubes with 150 mm side length
C 45/55
C 50/60
1,08
1,1
Influence of embedment depth on combined pull-out and concrete cone resistance

fh,p = hef/hef,typ
Influence of concrete strength on concrete cone resistance
(ENV 206)
1/2 a)
C 20/25
C 25/30
C 30/37
C 35/45
C 40/50
fB =
(fck,cube/25N/mm)
1
1,1
1,22
1,34
1,41
05 / 2015
C 45/55
C 50/60
1,48
1,55
69

Influence of edge distance a)
c/ccr,N
c/ccr,sp
f1,N =
0,7 + 0,3c/ccr,N
f1,sp = 0,7 + 0,3c/ccr,sp
0,1
0,2
0,3
0,4
0,5
0,6
0,7
0,8
0,9
0,73
0,76
0,79
0,82
0,85
0,88
0,91
0,94
0,97
f2,N =
0,5(1 + c/ccr,N)
0,55 0,60 0,65 0,70 0,75 0,80 0,85 0,90 0,95
1
f2,sp = 0,5(1 + c/ccr,sp)
a) The the edge distance shall not be smaller than the minimum edge distance c min given in the table with the
setting details. These influencing factors must be considered for every edge distance smaller than the critical
edge distance.
Influence of anchor spacing a)

s/scr,N
0,1
s/scr,sp
0,2
0,3
0,4
0,5
0,6
0,7
0,8
0,9
f3,N =
0,5(1 + s/scr,N)
0,55 0,60 0,65 0,70 0,75 0,80 0,85 0,90 0,95
1
f3,sp = 0,5(1 + s/scr,sp)
a) The anchor spacing shall not be smaller than the minimum anchor spacing s min given in the table with the
setting details. This influencing factor must be considered for every anchor spacing.
Influence of embedment depth on concrete cone resistance

fh,N = (hef/hef,typ)1,5
Influence of reinforcement
hef [mm]
60
70
a)
80
a)
a)
100
90
a)
0,8
0,85
0,9
0,95
1
fre,N = 0,5 + hef/200mm 1
a) This factor applies only for dense reinforcement. If in the area of anchorage there is reinforcement with a
spacing 150 mm (any diameter) or with a diameter 10 mm and a spacing 100 mm, then a factor fre = 1
may be applied.
Shear loading
The design shear resistance is the lower value of
- Steel resistance:
-
Concrete pryout resistance:
- Concrete edge resistance:
70
VRd,s
VRd,cp = k lower value of NRd,p and NRd,c
VRd,c = V
0
Rd,c
fB f f h f4 f hef fc
05 / 2015

Basic design shear resistance

Design steel resistance VRd,s
Anchor size
VRd,s BSt 500 S
[kN]
8
9,3
10
14,7
12
20,7
14
28,0
16
36,7
20
57,3
25
90,0
26
97,3
28 30 32
112,7 129,3 147,3
Design concrete pryout resistance VRd,cp = lower valuea) of k NRd,p and k NRd,c
k=2
a)
NRd,p: Design combined pull-out and concrete cone resistance

NRd,c: Design concrete cone resistance
= V0Rd,c fB f f h f4 f hef fc
Design concrete edge resistance VRd,c

Anchor size
Non-cracked concrete
0
V Rd,c
Cracked concrete
0
V Rd,c
10
12
14
16
20
25
26
28
30
32
[kN]
5,9
8,6
11,6
15,0
18,7
27,0
39,2
41,8
47,3
53,0
59,0
[kN]
6,1
8,2
10,6
13,2
19,2
27,7
29,6
33,5
37,5
41,8
Influencing factors
Influence of concrete strength
(ENV 206)
C 20/25
C 25/30
C 30/37
C 35/45
C 40/50
1/2 a)
fB =
(fck,cube/25N/mm)
1
1,1
1,22
1,34
1,41
C 45/55
C 50/60
1,48
1,55
Influence of angle between load applied and the direction perpendicular to the free edge
Angle
fE
10
20
30
40
50
60
70
80
90
1,01
1,05
1,13
1,24
1,40
1,64
1,97
2,32
2,50
0,15
0,3
0,45
0,6
0,75
0,9
1,05
1,2
1,35
1,5
0,32
0,45
0,55
0,63
0,71
0,77
0,84
0,89
0,95
1,00
cosD V
sin D V

2,5
Influence of base material thickness

h/c
fh =
05 / 2015
{h/(1,5 c)}
1/2
71

Influence of anchor spacing and edge distance a) for concrete edge resistance: f4
f4 = (c/hef)1,5 (1 + s / [3 c]) 0,5
Single
anchor 0,75 1,50
0,50
0,35
0,27 0,35
0,75
0,65
0,43 0,54
1,00
1,00
0,63 0,75
1,25
1,40
0,84 0,98
1,50
1,84
1,07 1,22
1,75
2,32
1,32 1,49
2,00
2,83
1,59 1,77
2,25
3,38
1,88 2,06
2,50
3,95
2,17 2,37
2,75
4,56
2,49 2,69
3,00
5,20
2,81 3,03
3,25
5,86
3,15 3,38
3,50
6,55
3,51 3,74
3,75
7,26
3,87 4,12
4,00
8,00
4,25 4,50
4,25
8,76
4,64 4,90
4,50
9,55
5,04 5,30
4,75
10,35 5,45 5,72
5,00
11,18 5,87 6,15
5,25
12,03 6,30 6,59
5,50
12,90 6,74 7,04
a) The anchor spacing and the
minimum edge distance cmin.
c/hef
Group of two anchors s/hef

2,25 3,00 3,75 4,50 5,25 6,00 6,75
0,35 0,35 0,35 0,35 0,35 0,35 0,35
0,65 0,65 0,65 0,65 0,65 0,65 0,65
0,88 1,00 1,00 1,00 1,00 1,00 1,00
1,12 1,26 1,40 1,40 1,40 1,40 1,40
1,38 1,53 1,68 1,84 1,84 1,84 1,84
1,65 1,82 1,98 2,15 2,32 2,32 2,32
1,94 2,12 2,30 2,47 2,65 2,83 2,83
2,25 2,44 2,63 2,81 3,00 3,19 3,38
2,57 2,77 2,96 3,16 3,36 3,56 3,76
2,90 3,11 3,32 3,52 3,73 3,94 4,15
3,25 3,46 3,68 3,90 4,11 4,33 4,55
3,61 3,83 4,06 4,28 4,51 4,73 4,96
3,98 4,21 4,44 4,68 4,91 5,14 5,38
4,36 4,60 4,84 5,08 5,33 5,57 5,81
4,75 5,00 5,25 5,50 5,75 6,00 6,25
5,15 5,41 5,67 5,93 6,18 6,44 6,70
5,57 5,83 6,10 6,36 6,63 6,89 7,16
5,99 6,27 6,54 6,81 7,08 7,36 7,63
6,43 6,71 6,99 7,27 7,55 7,83 8,11
6,87 7,16 7,45 7,73 8,02 8,31 8,59
7,33 7,62 7,92 8,21 8,50 8,79 9,09
edge distance shall not be smaller than the
7,50 8,25 9,00 9,75

0,35 0,35 0,35 0,35
0,65 0,65 0,65 0,65
1,00 1,00 1,00 1,00
1,40 1,40 1,40 1,40
1,84 1,84 1,84 1,84
2,32 2,32 2,32 2,32
2,83 2,83 2,83 2,83
3,38 3,38 3,38 3,38
3,95 3,95 3,95 3,95
4,35 4,56 4,56 4,56
4,76 4,98 5,20 5,20
5,18 5,41 5,63 5,86
5,61 5,85 6,08 6,31
6,05 6,29 6,54 6,78
6,50 6,75 7,00 7,25
6,96 7,22 7,47 7,73
7,42 7,69 7,95 8,22
7,90 8,17 8,45 8,72
8,39 8,66 8,94 9,22
8,88 9,17 9,45 9,74
9,38 9,67 9,97 10,26
minimum anchor spacing
10,50 11,25
0,35 0,35
0,65 0,65
1,00 1,00
1,40 1,40
1,84 1,84
2,32 2,32
2,83 2,83
3,38 3,38
3,95 3,95
4,56 4,56
5,20 5,20
5,86 5,86
6,55 6,55
7,02 7,26
7,50 7,75
7,99 8,25
8,49 8,75
8,99 9,26
9,50 9,78
10,02 10,31
10,55 10,85
s min and the
Influence of embedment depth

hef/d
f hef =
0,05 (hef / d)
1,68
0,05 (hef / d)
1,68
hef/d
f hef =
4,5
10
11
0,51
0,63
0,75
1,01
1,31
1,64
2,00
2,39
2,81
12
13
14
15
16
17
18
19
20
3,25
3,72
4,21
4,73
5,27
5,84
6,42
7,04
7,67
Influence of edge distance a)

c/d
0,19
10
15
0,77
0,71
0,67
0,65
0,60
fc =
(d / c)
a) The edge distance shall not be smaller than the minimum edge distance c min.
20
30
40
0,57
0,52
0,50
Combined tension and shear loading

For combined tension and shear loading see section Anchor Design.
Precalculated values
Recommended loads can be calculated by dividing the design resistance by an overall partial safety factor for
action J = 1,4. The partial safety factors for action depend on the type of loading and shall be taken from national
regulations.
72
05 / 2015

Design resistance: concrete C 20/25 fck,cube = 25 N/mm, Temperature range I
Anchor size
8 10 12 14 16 20 25
60
60
72
84
96
120 150
Embedment depth
hef,1 = [mm]
Base material thickness hmin= [mm] 100 100 102 120 136 170 214
Tensile NRd: single anchor, no edge effects
BSt 500 S
[kN] 12,1 15,1 20,6 25,9 31,7 44,3 61,8
Cracked concrete
BSt 500 S
[kN]
6,3 12,7 17,2 22,5 31,5 44,1
Shear VRd: single anchor, no edge effects, without lever arm
BSt 500 S
[kN]
9,3 14,7 20,7 28,0 36,7 57,3 90,0
Cracked concrete
BSt 500 S
[kN]
12,6 20,7 28,0 36,7 57,3 88,2
26
156
220
28
168
238
30
180
254
32
192
272
65,6
73,3
81,3
89,6
46,8
52,3
58,0
63,9
97,3 112,7 129,3 147,3

93,5 104,5 115,9 127,7

Anchor size
8 10 12 14 16 20 25 26
Embedment depth
hef,1 = [mm]
60
60
72
84
96
120 150 156
Base material thickness hmin= [mm] 100 100 102 120 136 170 214 220
40
45
45
50
50
65
70
75
Edge distance
c = cmin= [mm]
Tensile NRd: single anchor, min. edge distance (c = c min)
BSt 500 S
[kN]
7,3
9,6 10,6 13,2 15,4 21,8 29,2 31,1
Cracked concrete
BSt 500 S
[kN]
4,0
7,4
9,9 12,2 17,4 22,9 24,6
Shear VRd: single anchor, min. edge distance (c = c min) , without lever arm
BSt 500 S
[kN]
3,5
4,3
4,6
5,6
6,0
9,2 11,3 12,5
Cracked concrete
BSt 500 S
[kN]
3,0
3,3
4,0
4,2
6,5
8,0
8,9
28
168
238
75
30
180
254
80
32
192
272
80
34,2
37,8
41,0
26,8
29,6
32,0
13,0
14,6
15,2
9,2
10,3
10,7

(load values are valid for single anchor)
Anchor size
8 10 12 14 16 20 25 26 28 30
60
60
72
84
96
120 150 156 168 180
Embedment depth
hef,1 = [mm]
Base material thickness hmin= [mm] 100 100 102 120 136 170 214 220 238 254
40
50
60
70
80
100 125 130 140 150
Spacing
s = smin= [mm]
Tensile NRd: double anchor, no edge effects, min. spacing (s = smin)
BSt 500 S
[kN]
7,9
9,7 12,4 15,6 19,1 26,6 37,3 39,4 44,1 48,9
Cracked concrete
BSt 500 S
[kN]
4,5
8,4 11,2 14,4 20,2 28,2 29,9 33,4 37,0
Shear VRd: double anchor, no edge effects, min. spacing (s = smin) , without lever arm
BSt 500 S
[kN]
9,3 14,7 20,7 28,0 36,7 56,5 79,0 83,8 93,7 103,9
Cracked concrete
BSt 500 S
[kN]
8,0 16,2 22,0 28,8 40,3 56,3 59,8 66,8 74,1
05 / 2015
32
192
272
160
53,9
40,8
114,4
81,6
73

Anchor size
Embedment depth
8 10 12 14 16 20 25 26 28 30
hef,typ = [mm]
80
90
110 125 145 170 210 230 270 285
BSt 500 S
[kN] 16,1 22,6 33,2 44,0 58,3 74,6 102,5 117,4 149,4 162,0
Cracked concrete
BSt 500 S
[kN]
9,4 19,4 25,7 34,0 49,8 73,0 83,7 106,5 115,5
BSt 500 S
[kN]
9,3 14,7 20,7 28,0 36,7 57,3 90,0 97,3 112,7 129,3
cracked concrete
BSt 500 S
[kN]
14,7 20,7 28,0 36,7 57,3 90,0 97,3 112,7 129,3
Anchor size
8 10 12 14 16 20 25
Embedment depth
hef,typ = [mm]
80
90
110 125 145 170 210
Edge distance
c = cmin= [mm]
40
45
45
50
50
65
70
380
174,9
124,7
147,3
147,3
26
230
294
28
270
340
30
285
359
32
300
380
75
75
80
80
61,8
67,1
71,9
47,7
51,8
55,3
15,5
17,3
18,0
11,0
12,3
12,8

BSt 500 S
[kN]
9,2 12,4 17,0 20,9 25,3 32,8 43,8 49,9
Cracked concrete
BSt 500 S
[kN]
5,2
9,9 12,9 16,4 24,3 34,2 39,0
Shear VRd: single anchor, min. edge distance (c = cmin) , without lever arm
BSt 500 S
[kN]
3,7
4,7
5,1
6,2
6,7 10,2 12,6 14,3
Cracked concrete
BSt 500 S
[kN]
3,3
3,6
4,4
4,8
7,2
9,0 10,1
-

Anchor size
8 10 12 14 16 20 25 26 28 30
Embedment depth
hef,typ = [mm]
80
90
110 125 145 170 210 230 270 285
40
50
60
70
80
100 125 130 140 150
Spacing
s = smin= [mm]
Tensile NRd: double anchor, no edge effects, min. spacing (s = s min)
BSt 500 S
[kN] 10,6 14,5 20,8 26,4 33,0 42,2 58,0 66,1 83,2 90,4
Cracked concrete
BSt 500 S
[kN]
6,5 12,7 16,5 21,6 30,5 43,8 49,7 62,4 67,9
Shear VRd: double anchor, no edge effects, min. spacing (s = s min) , without lever arm
BSt 500 S
[kN]
9,3 14,7 20,7 28,0 36,7 57,3 90,0 97,3 112,7 129,3
Cracked concrete
BSt 500 S
[kN]
11,2 20,7 28,0 36,7 57,3 87,5 97,3 112,7 129,3
-
74
32
300
32
300
380
160
97,8
73,4
147,3
146,9
05 / 2015

Anchor size
8 10 12 14 16 20 25
96
120 144 168 192 240 300
Embedment depth
hef,2 = [mm]
BSt 500 S
[kN] 19,3 30,2 43,4 59,1 77,2 120,6 174,9
Cracked concrete
BSt 500 S
[kN]
12,6 25,3 34,5 45,0 70,4 110,0
Non cracked
BSt 500 S
[kN]
9,3 14,7 20,7 28,0 36,7 57,3 90,0
Cracked concrete
BSt 500 S
[kN]
14,7 20,7 28,0 36,7 57,3 90,0
26
312
376
28
336
406
30
360
434
185,5 207,4 230,0 253,3

118,9 137,9 158,3 180,2
97,3 112,7 129,3 147,3

97,3 112,7 129,3 147,3

Anchor size
8 10 12 14 16 20 25 26
Embedment depth
hef,2 = [mm]
96
120 144 168 192 240 300 312
Base material thickness hmin= [mm] 126 150 174 204 232 290 364 376
40
45
45
50
50
65
70
75
Edge distance
c = cmin= [mm]
BSt 500 S
[kN] 11,0 16,5 22,2 29,7 36,7 51,6 70,5 75,1
Cracked concrete
BSt 500 S
[kN]
6,9 13,0 17,3 21,7 34,4 51,5 56,1
Shear VRd: single anchor, min. edge distance (c = c min) , without lever arm
Non cracked and cracked concrete
BSt 500 S
[kN]
3,9
5,0
5,5
6,8
7,4 11,5 14,5 16,1
Cracked concrete
BSt 500 S
[kN]
3,6
3,9
4,8
5,2
8,1 10,3 11,4
28
336
406
75
30
360
434
80
83,1
92,1 100,7
63,2
70,1
76,3
17,0
19,1
20,1
12,0
13,5
14,2

Anchor size
8 10 12 14 16 20 25 26 28 30
96
120 144 168 192 240 300 312 336 360
Embedment depth
hef,2 = [mm]
40
50
60
70
80
100 125 130 140 150
Spacing
s = smin= [mm]
Tensile NRd: double anchor, no edge effects, min. spacing (s = smin)
BSt 500 S
[kN] 12,9 19,9 28,1 37,6 48,3 68,4 95,5 101,3 113,2 125,6
Cracked concrete
BSt 500 S
[kN]
8,8 17,0 22,9 29,5 45,1 68,5 73,7 84,2 93,4
Shear VRd: double anchor, no edge effects, min. spacing (s = smin) , without lever arm
BSt 500 S
[kN]
9,3 14,7 20,7 28,0 36,7 57,3 90,0 97,3 112,7 129,3
Cracked concrete
BSt 500 S
[kN]
14,3 20,7 28,0 36,7 57,3 90,0 97,3 112,7 129,3
05 / 2015
32
384
464
32
384
464
80
32
384
464
160
138,3
102,8
147,3
147,3
75

Seismic design C1
Basic loading data for concrete C20/25 C50/60
All data in this section applies to:
- Seismic design according to TR045
The following technical data are based on:
ETA-11/0493 and ETA-12/0084
Anchorage depth range

Anchor size
Effective anchorage
depth range
hef,min
hef,max
[mm]
[mm]
10 12 14 16 20 25 26 28 30 32
60
160
60
200
70
240
75
280
80
320
90
400
100
500
104
520
112
560
120
600
128
640
Tension resistance in case of seismic performance category C1

8
Anchor size
10 12 14 16 20 25 26 28 30 32
Characteristic tension resistance to steel failure

Rebar B500B
NRk,s,seis
[kN]
43
Acc. to DIN
488:2009-08
62
85
111
173
Characteristic bond resistance in cracked concrete C20/25 to C50/60

Temp. range I:
[N/mm]
4,4
WRk,seis
40C/24C
Temp. range II:
[N/mm]
3,5
WRk,seis
80C/50C
Temp. range III:
[N/mm]
3
WRk,seis
120C/72C
270
292
339
Displacement
a)
GN,seis
[mm]
442
6,1
4,8
4,4
Displacement under tension load in case of seismic performance category C1

Anchor size
388
a)
10
12
14
16
20
25
28
32
1,3
1,3
1,3
1,3
1,3
1,3
1,3
1,3
Maximum displacement during cycling (seismic event).
Shear resistance in case of seismic performance category C1

8
Anchor size
Characteristic shear resistance to steel failure

Rebar B500B
VRk,s,seis
[kN]
Acc. to DIN 488:2009-08
10
12
14
16
20
25
28
32
15
22
29
39
60
95
118
155
Displacement under shear load in case of seismic performance category C1 a)

Anchor size
Displacement
a)
GV,seis
[mm]
10
12
14
16
20
25
28
32
3,5
3,8
4,1
4,4
5,0
5,8
6,2
6,8
Maximum displacement during cycling (seismic event).
For seismic resistant fastening applications please use the anchor design software PROFIS Anchor.
76
05 / 2015

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Hilti HIT-HY 200 mortar

with rebar (as anchor)

Hilti HIT-HY 200 mortar with rebar (as anchor)

Hilti HITHY 200-R

rebar BSt 500 S

- SafeSet: drilling and borehole

No. / date of issue

Hilti HIT-HY 200 mortar

Basic loading data (for a single anchor)

87,6 116,1 148,6 204,0 233,9 297,4 322,6 348,4

99,3 145,4 166,7 212,0 230,0 248,3

87,5 111,9 153,7 176,2 224,1 243,0 262,4

74,8 109,6 125,6 159,7 173,2 187,1

74,6 102,5 117,4 149,4 162,0 174,9

83,7 106,5 115,5 124,7

Hilti HIT-HY 200 mortar

83,9 106,7 115,7 125,0

18,3 24,3 35,6 52,2 59,8 76,1 82,5 89,1

Service temperature range

Maximum short term

Max short term base material temperature

Hilti HIT-HY 200 mortar

b) Hammer drilling with hollow drill bit

Hilti HIT-HY 200 mortar

b) Compressed air cleaning (CAC)

After injection is completed, depressurize the dispenser by pressing the

Overhead installation and/or installation with embedment depth hef >

Hilti HIT-HY 200 mortar

Setting the element

Loading the anchor:

Hilti HIT-HY 200 mortar

Working time, curing time

Hilti HIT-HY 200-R

Bore hole depth h0 = embedment depth hef

Hilti HIT-HY 200 mortar

[mm] 4,6 hef - 1,8 h

Critical spacing for

for h / hef 2,0

Hilti HIT-HY 200 mortar

Simplified design method

- Combined pull-out and concrete cone resistance:

fB f1,N f2,N f3,N fh,N fre,N

Concrete splitting resistance (only non-cracked concrete):

Basic design tensile resistance

79,3 123,6 192,9 208,6 242,1 277,1 315,7

Hilti HIT-HY 200 mortar

Design combined pull-out and concrete cone resistance

85,5 131,9 150,3 190,0 214,9 241,3

87,7 110,8 125,4 140,7

Splitting resistance must only be considered for non-cracked concrete

Influence of embedment depth on combined pull-out and concrete cone resistance

Hilti HIT-HY 200 mortar

f1,sp = 0,7 + 0,3c/ccr,sp

Influence of anchor spacing a)

Influence of embedment depth on concrete cone resistance

Concrete pryout resistance:

- Concrete edge resistance:

Hilti HIT-HY 200 mortar

Basic design shear resistance

NRd,p: Design combined pull-out and concrete cone resistance

Design concrete edge resistance VRd,c

Influence of base material thickness

Hilti HIT-HY 200 mortar

Group of two anchors s/hef