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Microactuators

Microactuators are required to:

drive the resonant sensors, above, to oscillate at their resonant frequency.

produce the mechanical output required of particular microsystems:

moving micromirrors to scan laser beams,

to switch them from one fibre to another

to drive cutting tools for microsurgical applications

to drive micropumps and valves for microanalysis or microfluidic systems

to stimulate nervous tissue in neural prosthesis applications using microelectrodes

A variety of methods for achieving microactuation are briefly outlined:

electrostatic,

magnetic,

piezoelectric,

hydraulic, and

thermal.

Piezoelectric and hydraulic actuators currently look most promising, although the others have their place.

Electrostatic actuation runs a close third, and is possibly the most common and well developed method, but it does suffer a little from wear and sticking problems.

Magnetic actuators usually require relatively high currents (and high power), and on the microscopic scale, electrostatic actuation methods usually offer better output per unit volume (the limit is somewhere in the region of going from 1cm cubed devices to a few mm cubed - depending on the application).

Thermal actuators also require relatively large amounts of electrical energy, and the heat generated also has to be dissipated.

When dealing with very smooth surfaces, typical of micromachined devices, sticking or cold welding of one part to another can be a problem. These effects can increase friction to such a degree that all the output power of the device is required just to overcome it, and they can prevent some devices from operating at all.

Careful design and selection of materials can be used to overcome these problems; but they still cause trouble with many micromotor designs.

Another point to be aware of is that when removing micromachined devices from wet etch baths, the surface tension in the liquid can be strong enough to stick parts together.

ELECTROSTATIC ACTUATORS

For a parallel plate capacitor, the energy stored, U, is given in equation 1 (where C is the capacitance, and V is the voltage across the capacitor).

U

1

2

CV

2

(1).

When the plates of the capacitor move towards each other, the work done by the attractive force between them can be computed as the change in U with distance (x). The force can be computed by equation 2.

F x

V

2

C

2 x

(2)

.

Note that only attractive forces can be generated in this instance. Also, to generate large forces (which will do the useful work of the device), a large change of capacitance with distance is required. This has lead to the development of electrostatic comb drives (figure 1-a).

Comb Drives:

These are particularly popular with surface micromachined devices. They consist of many interdigitated fingers (figure 1-a). When a voltage is applied an attractive force is developed between the fingers, which move together (figure 1-b). The increase in capacitance is proportional to the number of fingers; so to generate large forces, large numbers of fingers are required. One potential problem with this device is that if the lateral gaps between the fingers are not the same on both sides (or if the device is jogged), then it is possible for the fingers to move at right angles to the intended direction of motion and stick together until the voltage is switched off (and in the worst scenario, they will remain stuck even then).

together until the voltage is switched off (and in the worst scenario, they will remain stuck

Figure 1

Wobble motors:

are so called because of the rolling action by which they operate. Figure 13a,b shows a surface micromachined wobble motor design. The rotor is a circular disk. In operation

the electrodes beneath it are switched on and off one after another. The disk is attracted

to each electrode in turn; the edge of the disk contacting the insulator over the electrode.

In this manner it rolls slowly around in a circle; making one revolution to many revolutions of the stator voltage. Problems can arise if the insulating materials on the stator electrodes wear rapidly, or stick to the rotor. Also, if the rotor and bearing aren't circular (this is possible since many CAD packages draw circles as many sided polygons), then the rotor can get stuck on its first revolution.

then the rotor can get stuck on its first revolution. Figure 2 A problem with surface

Figure 2

A problem with surface micromachined motors is that they have very small vertical

dimensions, so it is difficult to achieve large changes of capacitance with motion of the rotor.

LIGA techniques can be used to overcome this problem - for instance the wobble motor shown in figure 2-c,2 and 2-d, where the cylindrical rotor rolls around the stator.

Magnetic actuators

Microstructures are often fabricated by electroplating techniques, using nickel. This is particularly common with LIGA. Nickel is a (weakly) ferromagnetic material, so lends itself to use in magnetic microactuators. An example of a magnetic microactuator is the linear motor shown in figure 3. The magnet resting in the channel is levitated and driven back and forth by switching current into the various coils either side of the channel at the appropriate time.

coils either side of the channel at the appropriate time. Figure 3 From figure 3, one

Figure 3

From figure 3, one common problem with magnetic actuators is clear: the coils are two dimensional (three dimensional coils are very difficult to microfabricate). Also, the choice of magnetic materials is limited to those that can be easily micromachined, so the material of the magnet is not always optimum. This tends to lead to rather high power consumption and heat dissipation for magnetic actuators. In addition, with microscopic components (up to about mm dimensions), electrostatic devices are typically stronger than magnetic devices for equivalent volumes; whereas magnetic devices excel for larger dimensions.

Piezoelectric actuators

The piezoelectric effect mentioned previously for use in force sensors also works in reverse. If a voltage is applied across a film of piezoelectric material, a force is generated. Examples of how this may be used are given in figure 4. In figure 4-a, a layer of piezoelectric material is deposited on a beam. When a voltage is applied, the stress generated causes the beam to bend (figure 3-b).

the stress generated causes the beam to bend (figure 3-b). Figure 4 The same principle can

Figure 4

The same principle can be applied to thin silicon membranes (figure 4-c). When a voltage is applied, the membrane deforms (figure 4-d). This, when combined with microvalves, can be used to pump fluids through a microfluidic system.

One problem with piezoelectric devices is making the films thick enough that high enough voltages can be applied without dielectric breakdown (sparks / short circuits across the film).

Thermal actuators

Thermal microactuators are commonly either of the "bimetallic" type, or rely on the expansion of a liquid or gas.

In figure 5-a, a beam is machined from one material (e.g. silicon), and a layer of material with a different coefficient of thermal expansivity (e.g. aluminium). When the two are heated, one material expands faster than the other, and the beam bends (figure 5-b). Heating may be accomplished by passing a current through the device; heating it electrically.

a current through the device; heating it electrically. Figure 5 Figure 5-c shows a cavity containing

Figure 5

Figure 5-c shows a cavity containing a volume of fluid, with a thin membrane as one wall. Current passed through a heating resistor causes the liquid in the cavity to expand, deforming the membrane (figure 5-d).

Whilst thermally actuated devices can develop relatively large forces, the heating elements consume quite large amounts of power. Also, the heated material has to cool down to return the actuator to its original position; so the heat has to be dissipated into the surrounding structure. This will take a finite amount of time, and may affect the speed at which such actuators can be operated.

Hydraulic actuators

Despite problems associated with leaky valves and seals (a problem in many microfluidic systems), hydraulic actuators have considerable potential as quite a lot of power can be delivered from an external source along very narrow diameter tubes. This has potential in areas such as catheter tip mounted microsurgical tools.

LIGA techniques can be used to fabricate turbines (as in figure 6), which can deliver power to cutting tools.

LIGA techniques can be used to fabricate tu rbines (as in figure 6), which can deliver

Figure 6

Microstimulators

One further method of actuation is illustrated by the use of microelectrode devices to electrically stimulate activity of nerves and muscles. Common designs for these devices have already been discussed in the section on chemical sensors (see figure 9 on the chemical sensors page). The use of microelectrode devices facilitates highly specific stimulation of individual nerve fibres compared to other methods of stimulation; this would allow finer control of the stimulation provided enough electrode sites can be inserted into the tissue.

As relatively large stimulating currents have to be passed through the electrode sites, microelectrodes for stimulation generally have geometrically larger electrode sites than those for recording (500um.sq up, c.f. 16um.sq up). This is necessary otherwise the currents involved will damage the electrode sites.

One area in which silicon microengineering is being applied in the hope that it will result in a considerable improvement over more conventional electrodes is the area of visual prosthesis - providing rudimentary vision for the blind. One project currently in early stages of research involves a "forest" of silicon needles which will be inserted in the visual cortex.

Early visual prosthetic devices involved an array of electrodes placed on the surface of the visual cortex (brain). When activated, blind volunteers could see points of light (phosphenes). These devices required relatively high currents to operate, however, and the image was distorted by afterdischarges and interactions between groups of neurons. This lead to the suggestion that a method for more selective stimulation of neurons within the visual cortex was required to provide any functional form of vision. So this is an area where microengineering technology has recently begun to be applied.

References and further reading

Introductory

Joe McEntee. Start Making Microsensors, Physics World, December 1993, pp 33-37.

J Bryzek, K Petersen, W McCulley. Micromachines on the March, IEEE Spectrum, 31 (5), May 1994, pp 20-31.

A Heuberger. Silicon Microsystems, Microelectronic Engineering, 21, 1993, pp 445-458.

Introductory technical

IEE Colloquium on: Microengineering - the Future, held at the IEE, Savoy Place, London, 13 October

1993. Digest No: 1993/182.

IEE Colloquium on: Microengineering in Instrumentation, held at the IEE, Savoy Place, London, 16

November 1993. Digest No: 1993/218.

IEE Colloquium on: Medical Applications of Microengineering, held at the IEE, Savoy Place, London,

31 January 1996. Ref: 96/019

P Horowitz, W Hill. The Art of Electronics, 2nd edn., Cambridge University Press, 1989.

EA

Parr (ed.). Newnes Electronics Pocket Book, 5th edn., Heinemann - Newnes, 1986.

JW

Gardner. Microsensors: Principles and Applications, John Wiley & Sons, 1994.

Technical

DV Morgan, K Board. An Introduction to Semiconductor Microtechnology, John Wiley & Sons, 1985.

Notes from a two day short course on: Micromachining of Materials, held at the University of Southampton, 25 & 26 March 1992. University of Southampton Institute of Transducer Technology.

L Ristic (ed.). Sensor Technology and Devices, Artech House, 1994. AEG Cass (ed.). Biosensors: A

Practical Approach, IRL Press at Oxford University Press, 1990. EAH Hall. Biosensors, Open University Press, 1990. RS Muller, RT Howe, SD Senturia, RL Smith, RM White (eds.). Microsensors, IEEE Press, 1991.