GAMBANG 3 BOOSTER PUMP HOUSE AND SUCTION TANK

A. Design of Pumping main from Suction Tank to Gambang 3 Res

Proposed Service Res. Cap (Gambang 3 Res.) =
9.0
Storage Time =
24

ML
hr

Gambang 3 Reservoir

TWL =
BWL =

82.4
75.0

m
m

Gambang Suction tank

TWL =
BWL =

71.0
66.0

m
m

2525.0

Length of Pipeline, L =
Static Head, h1 =

- Based on water demand up to year 2010 = 9.872 Mld (with NRW 30%)

TWL of
Gambang 3 Res
=
82.4
=
15.4
m

Proposed
Pumping
Duration,
(hr)
12
14
16
16
16

Pumping
Rate, Qpumping
(m3/s)
0.2083
0.1786
0.1563
0.1563
0.1563

Pipe Dia.
Actual
ND
Velocity, v Static Head,
(mm)
(m/s)
h1 (m)
550
500
500
450
350

0.877
0.909
0.796
0.982
1.624

BWL of
- Depth to
Suct. Tank
IL of pipe
66.0
- 1.0

Frict. Losses
(with +5%
minor losses), h2
(m)

15.4
15.4
15.4
15.4

In-Plant Total Pumping Input Power

Losses, h3 Lift, H
Required, HP
(m)
(m)
(kW)
(m/km)

5.643
6.746
5.269
8.797

2.23
2.67
2.09
3.48

1.0
1.0
1.0
1.0

22.043
23.146
21.669
25.197

60.796
54.718
44.824
52.122

efficincy, n pump =
efficincy, n motor =
B. Sizing of Suction Tank
i.Sizing based on Ave. Daily Flow
Proposed Res.Cap (Gambang 3 Res.) =
Storage Time =
Ave. Daily Flow =

9.0
24
0.1042

ML
hr
m3/s

Proposed Storage Time for Suction Tank =

Min. Capacity of Suction Tank Req. =
=
Water Depth =
Internal Diameter =
Actual Capacity of Suction tank =
Actual Storage time =

3
0.1042
1125
5.0
17.84
1250
3.33

hr
x
m3
m
m
m3
hr

ii) Check against Pumping Rate

Q pumping =

0.1563

m3/s (to refer table above)

3 hr

3600 s

Selected - for Pumping Main

Selected - for Check Valve
78%
95%

Actual Capacity of Suction tank =

Actual Storage Time Req. =

1250
2.22

m3
hr

<3.33 hr - Less than Actual Storage Time (based on Ave. Daily Flow)OK

C. Proposed Floor Level at Pump House

Length of Suction Main
Pipe Diameter
Q pumping
Velocity, v
C (Hazen William)
Headloss through Suction Main
Height of Pump + Plinth

=
=
=
=
=
=
=

Gambang Suction tank

TWL =
BWL =
Say Pump Start at Level =

Proposed Floor Level at Pump House =

=
=

50
450
0.1563
0.983
100
0.20
1.2
71.0
66.0
68.0

m
mm
m/s (to refer table above)

m
m

m
m
m (+2m above BWL)

Pump
Start Level

68.0
66.6

(with +20% for fittings, etc)

Headloss
through Suction
Main
0.20

1.2

Height of
Pump + Plinth

Total head loss for Loji Air Mempaga

A. Total Pumping Lift Calculation
i. Mempaga reservoir

ii. Loji Air Mempaga CWT

Cap =
TWL =
BWL =

800 m3
118 m
114 m

Cap =
TWL =
BWL =

115 m3
85 m
84 m

Length of Pipeline, L

2200

Static Head, h1 =
=
=

Proposed
Pumping
Duration,
(hr)
16

Pumping Rate, Pipe Dia.

Qpumping
ND
(m3/s)
(mm)
0.0139

250

Actual
Velocity, v
(m/s)

Static
Head, h1
(m)

0.283

33.0

TWL of J10
Res
118 m
33.0 m

Frict. Losses
(with
+5% minor losses), h2
(m)

(m/km)

1.520

0.69

BWL of
Suct. Tank
84.0

Depth to IL
of pipe
1.0
Total head for loji air mempaga

In-Plant
Total Pumping
Losses, h3 Lift, H
(m)
(m)
1.0

35.520

Input Power
Required, HP
(kW)
6.531
for Pumping Main
Selected - for Check Valve

efficincy, n pump = 78%

efficincy, n motor = 95%
C (Hazen William) = 100

B. Sizing of Suction Tank

i.Sizing based on Ave. Daily Flow
Existing Res.Cap (J10 Res.) =
Storage Time =
Ave. Daily Flow =

0.0
24
0.0000

m3
hr
m3/s

Proposed Storage Time for Suction Tank =

Min. Capacity of Suction Tank Req. =
=
Length of cylinder =
Internal Diameter =
Actual Capacity of Suction tank (cylinder horizontal type) =
Actual Storage time =

4
0.0000
0
5.8
6.00
164
#DIV/0!

hr
x
m3
m
m
m3
hr

#REF!
164
36,078
#REF!

m3/s (to refer table above)

m3
gallon
hr
min 2 hrs storage

4 hr x

3600

ii) Check against Pumping Rate

Q pumping =
Actual Capacity of Suction tank =
=
Actual Storage Time Req. =

iii) Based on 1/3 of serv.reservoir

J10 Serv. Res cap =
1/3 of serv tres =
=
Length of cylinder =
Internal Diameter =
Actual Capacity of Suction tank (cylind ervertl type) =

0
0
0
11.5
5.00
226

0
0
gallon
m
m
m3

=
=

#REF! m3/hr
#REF! m3/hr

#REF! m3/min

JENGKA 10 BOOSTER PUMP HOUSE AND SUCTION TANK

A. Total Pumping Lift Calculation
i. J10 Service Tank

Cap =

ii. J10 Suction Tank

680 m3

TWL =

113.38 m

BWL =

109.5 m

Cap =

115 m3

TWL =

88.01 m

BWL =

84.36 m

Length of Pipeline, L

2800

Static Head, h1

=
TWL of J10 Res

Proposed Pumping
Duration,
(hr)

Pumping Rate,
Qpumping
(m3/s)

Pipe Dia.
ND
(mm)

Actual
Velocity, v
(m/s)

Static Head,
h1 (m)

113.38 m

28.0 m

Frict. Losses
minor losses), h2

(with +5%

BWL of Suct.
Tank

84.4

(m)

(m/km)

In-Plant
Losses, h3
(m)

16

0.0118

200

0.376

28.0

4.240

1.51

1.0

12

0.0157

200

0.501

28.0

7.220

2.58

1.0

12

0.0157

150

0.891

B. Sizing of Suction Tank

i.Sizing based on Ave. Daily Flow
Existing Res.Cap (J10 Res.) =
Storage Time =
Ave. Daily Flow =
Proposed Storage Time for Suction Tank =
Min. Capacity of Suction Tank Req. =

680.0

m3

24

hr

0.0079

m3/s

hr

0.0079

113

m3

Length of cylinder =

5.8

Internal Diameter =

6.00

Actual Capacity of Suction tank (cylinder horizontal type) =

164

m3

Actual Storage time =

5.79

hr

4 hr

ii) Check against Pumping Rate

Q pumping =
Actual Capacity of Suction tank =
=
Actual Storage Time Req. =

0.0157
164
36,078
2.89

m3/s (to refer table above)

m3
gallon
hr

min 2 hrs storage

iii) Based on 1/3 of serv.reservoir

J10 Serv. Res cap =

680

m3

1/3 of serv tres =

227

m3

49,861

gallon

Length of cylinder =

11.5

Internal Diameter =

5.00

Actual Capacity of Suction tank (cylind ervertl type) =

226

m3

BWL of Suct.
Tank

Depth to IL of
pipe

84.4

1.0

Total Pumping
Lift, H
(m)

Input Power Required, HP

(kW)

33.260

5.198

36.240

7.552

for Pumping Main

Selected - for Check Valve

3600

(to refer table above)

min 2 hrs storage

efficincy, n pump

78%

efficincy, n motor

95%

C (Hazen William)

100

56.66667 m3/hr

0.944444 m3/hr

0.9444444444

m3/min