Manufacturing Processes II

Course code:
MEE 313 (2+1)

Pre requisites
MEE 312

Course Catalogue Description:

Material Removal: Mechanics of chips formation, types of chips
produced, forces and pressures involved, surface finishing and
integrity machinability. Calculation of material removal rate.
Cutting Tools: Single point tool geometry, mill cutters, factors
effecting tool life, tool life relationships, tool materials, types and
properties of cutting fluid.
Machine Processes for Producing Various Shapes: Milling
operation, milling machines, planning and shaping, broaching and
broaching machines, gear manufacturing by machining.
Abrasive Machining & Finishing Operations: Abrasive,
Bonded abrasive (grinding wheels), grinding processes, design
considerations for grinding, grinding fluids, ultrasonic machining.
Non Conventional Machining Process: Machining
electrochemical, electrical-discharge machining, wire EDM.
Control of Machine Tools: Machine tools control, numerical
control system, sequence control, PLC, servo copying,
computerized numerical control (CNC), adaptive control and
programming for numerical control.
Computer Integrated Manufacturing System: Manufacturing
system, Computer integrated Manufacturing (CIM) , Computer
Aided Manufacturing (CAM), computer simulation of
manufacturing process and system, group technology, Flexible
Manufacturing System (FMS), Artificial Intelligence (AI), Cellular
manufacturing.
Jigs and Fixtures: General design principle, elements of jig,
locating devices and clamping devices.
Metrology: Specification and standardization limit and fits
tolerances and allowances.

Precision Measurements: Standards, sources of errors, angular

measurement, measuring microscope, optical projection
straightness and flatness testing, and surface finish
measurement.

Text Book:
1. Manufacturing Processes for Engineering Materials,
5th Edition by Serope Kalpakjian, Steven R. Schmid Published
by Prentice Hall, 2002, ISBN 0130408719, 9780130408716

Reference books:
1. Process and materials of manufacture, 2nd edition by
R.A Lindberg.
2. Principle of Engineering Production, 2nd edition by A.J
Lissaman and S.J Martin.
3. Manufacturing Technology by Hazel Hurst.
4. Engineering Metallurgy by R.A Higgins.
5. Manufacturing Science by Gosh and Malik.

Course Learning Objectives:

1 Describe students about the importance of tools in
machining processes.
2 Develop
students
knowledge
about
fundamental
machining techniques.
3 Explain different recognized techniques of machining
operations.
4 Build students knowledge on the future trends in
machining.
5 Train students to distinguish between different machining
techniques
6 Prepare students to compare and decide the appropriate
machining operation based on work piece limitations and
service requirements.

Course Learning Outcomes:

After successful completion of the course, It is expected that the

students should be able to:
1. Demonstrate different machining operations and the
rationale of using machining operations.
2. Explain the material removal process during machining and
its various factors.
3. Review the most prominent advanced machining operations
used today.
4. Establish the concepts of Automation and Computer
Integrated Manufacturing.
5. Differentiate between different types of manufacturing
approaches to obtain the desired final product.
6. Student would be summarize different manufacturing
processes.
7. Students would be able to compare, analyze and plan a
manufacturing process.

Course Schedule:
2 Credit hours/week
One Laboratory session 3 hours/week (1 credit
hour/session)

Topics Covered:
1. Introduction to machining operations
(1 week)
2. Material selection, Tool materials, Tool life
(1 week)
3. Introduction to cutting
(1 week)
4. Material removal process and chip formation (1 week)
5. Milling process and milling terms and factors (1 week)
6. Material removal rates
(1 week)
7. Cutting fluids
(1 week)
8. Gear manufacturing techniques
(1 week)
9. Abrasive machining
(1 week)
10.
Advanced machining operations
(1 week)
11.
Automation of manufacturing systems
(1 week)
12.
Computer integrated manufacturing
(1
week)
13.
Group technology, Flexible Manufacturing System

Artificial Intelligence, Cellular manufacturing (1 week)

14.
Engineering Metrology
(1 week)
15.
Choice of machining operations
(1
week)

CLOs/
PLOs
CLO1
CLO2
CLO3
CLO4
CLO5
CLO6
CLO7

PL PL PL PL PL PL PL PL PL PLO PLO PLO

O1 O2 O3 O4 O5 O6 O7 O8 O9 10
11
12