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Introduction
About New Project
Advantages of CLC Bricks
Application of CLC Bricks
Market Potential
Basis and Presumption
Technical Aspect
About Relative Comparisons of Alternative Walling Material
Financial Aspects.
G/1505 GIDC, Opp. Tlephone Exchange, At. Metoda. Dist. Rajkot. Gujrat (India).
Email: hemcare@gmail.com www.greenstone-clc.com
Phone: +91 9426996888, +91 9426201058
INTRODUCTION
This world is changing day by day. Technologies are also changed with time.
Technological advancement leads business process in all new different dimensions.
Country like India is growing rapidly. Infrastructure Development is in big bane.
Development forms and methods are also changed due to change in technology.
In case of a conventional construction of a building or any structure, the main source
of raw material is Sand bricks or Stones or wooden sheets as a wall. The new concept
for making wall has been developed that is Cellular Lightweight Concrete (CLC) Bricks.
It is a light weight, water resistant, fire- proof, sound proof and environment friendly.
The main feature of this bricks is light in weight. Cellular Lightweight Concrete bricks
are made of fly ash, cement, and foaming agent. These can be extensively used in all
building constructional activities similar to that of common burnt clay bricks.
The CLC bricks are comparatively lighter in weight and stronger than common clay bricks.
Since fly ash is being accumulated as waste material in large quantity near thermal power
plants and creating serious environmental pollution problems, its utilization as main raw
material in the manufacture of bricks will not only create ample opportunities for its
proper and useful disposal but also help in environmental pollution control to a greater
extent in the surrounding areas of power plants. In view of superior quality and
eco-friendly nature, and government support the demand for CLC Bricks has picked up.
G/1505 GIDC, Opp. Tlephone Exchange, At. Metoda. Dist. Rajkot. Gujrat (India).
Email: hemcare@gmail.com www.greenstone-clc.com
Phone: +91 9426996888, +91 9426201058
Thermal Performances 5 times better than clay bricks & 10 times better than RCC
Interiors remain cool in summer and warm in cold wintry days.
Savings in recurring energy costs in air-conditioning.
Ideal material for applications in cold storage rooms.
It is possible to achieve even higher values depending upon the thickness and the plaster.
Fire Protection
CLC Bricks offer great fire protection. With a just 100mm. thickness of wall 1000 kg/m3,
CLC block offers fire endurance for heat transmission for 4 hours without releasing any
toxic fumes during.
Enhances Carpet Area
An engineered block, it can be offered in any thickness as per the construction design.
By using 150 mm thick Bricks in place of 9 inch brick, the customer gets an additional
2% to 3% carpet area. The savings on account of additional carpet area gained is more
than the cost of Bricks
Other Advantages of CLC Bricks:
-
G/1505 GIDC, Opp. Tlephone Exchange, At. Metoda. Dist. Rajkot. Gujrat (India).
Email: hemcare@gmail.com www.greenstone-clc.com
Phone: +91 9426996888, +91 9426201058
TECHNICAL ASPECTS
Manufacturing Process:
1. Pour water into the mixer according to mix design
2. Add Fly-ash & Cement afterwards
3 Mix this slurry as per proper mixed desire ratio.
4. Add network former and stabilizer (Optional)
5. After final mixture is poured into material trolley.
6. From Material trolley mixture is poured into mould.
7. After 6 - 8 hours moulds is released then put blocks in to stake.
8. 6-7 day the stake are water cured.
9. After 6-7 day atmospheric curing material can be transported for dispatch.
G/1505 GIDC, Opp. Tlephone Exchange, At. Metoda. Dist. Rajkot. Gujrat (India).
Email: hemcare@gmail.com www.greenstone-clc.com
Phone: +91 9426996888, +91 9426201058
FINANCIAL ASPECTS
A. Fixed Capital
Land and Building
Item
Integrated CLC Unit
which Includes Mixer (1.2m3),
Foam Generator,
Compressor
Control Panel
Conveyor belt
Moulds
Raw-material and Transport trolley
Kgs
Rate
Cement
250.00
5.00
Water
200.00
0.05
Fly Ash
450.00
0.50
Foam Generator
1.50
140.00
Power Fuel
Labour
Mis. Exp.
All Exp. Like Intrest, Office, Fuel,etc
Total Cost
1250.00
10.00
225.00
210.00
10.00
200.00
5.00
50.00
1960.00
G/1505 GIDC, Opp. Tlephone Exchange, At. Metoda. Dist. Rajkot. Gujrat (India).
Email: hemcare@gmail.com www.greenstone-clc.com
Phone: +91 9426996888, +91 9426201058
G/1505 GIDC, Opp. Tlephone Exchange, At. Metoda. Dist. Rajkot. Gujrat (India).
Email: hemcare@gmail.com www.greenstone-clc.com
Phone: +91 9426996888, +91 9426201058
Main Features Of CLC Blocks, Prefab Elements & In-Situ Moulded Housing:CLC Blocks are very light in weight Density ranging from 400 to 1800 Kg/m3 can be produced
as required.
CLC Blocks are excellent for Earthquake Resistant Housing due to light weight reducing dead
weight by more than 50% of the normal concrete. Multi-Storey high rise towers constructed has
saved cement and steel to large extent, which can be verified on STAAD-III Computer Programme.
CLC Blocks are excellent for Thermal and Sound insulation which keeps the house cool in
Summer and warm in Winter saving energy/electricity for cooling and heating.
CLC Blocks are Environment-friendly using more than 30% of Fly Ash from Thermal Power
Stations and converting directly into valuable Building Materials. CLC Blocks will also replace
Clay Bricks which is destroying Agricultural top soil. Our Technology will save Environment
and Ecology from the hazardous & polluting material Fly Ash and prevent destruction of
Valuable Agricultural Land.
CLC Blocks Production Plant can be Stationary or Mobile Unit to be mounted on truck to
manufacture CLC Blocks, Prefab reinforced Building Elements, and In-Situ Moulded Housing at
site, will save breakage, transport charges and delay, etc.
Cellular Lightweight Concrete is a self flowing concrete with ball bearing action to avoid
Honeycomb and Voids in the Blocks, Prefab Building Elements and In-Situ Moulded Housed walls.
CLC Blocks being light weight the handling and transportation is easy. The construction
speed is 2 times more than the Clay Bricks construction.
In-Situ Moulded Housing is excellent technology to Produce 5 to 20 houses per day by using
simple machinery and moulds. The fast construction speed is a first necessity for quick
Rehabilitation of Earthquake affected villages and towns or for the Rehabilitation of the villages
displaced due to the major Dam Projects besides the Rehabilitation programme for the Slums
in the Metro Politan Cities.
In-Situ Moulded Houses have no joints and hence it will not damage by high intensity Earthquake
or Cyclone. The doors, windows, sanitary and water pipes are inserted in the Moulds before pouring
CLC in the Moulds resulting into a compact house without any maintenance cost for a long period.
In-Situ Moulded Housing, Prefab reinforced Building Elements and CLC Blocks are used regularly
in more than 40 countries and more particularly by the Developing Countries.
Micro Air Cells of CLC are intact, not interconnected as it is produced by Stable Foaming Agent.
Therefore our product has very low Water Absorption avoiding any leakage, seepage or dampness
in the walls and ceiling.
House built with CLC Blocks or Prefab Building Elements or In-Situ Moulds do not require inside
or outside plaster but if insisted only 6 mm thick plaster is sufficient for internal and external surface.
Steel reinforcement is not required for the Ground Floor Housing with Sheet Roofing or
CLC Panel Roofing. Any shrinkage can be avoided by using Synthetic Fibers, which adds to the
strength of the concrete.
CLC has basic raw material of Cement for the appropriate strength and hence the strength is
increasing every year on Aging of the Concrete.
G/1505 GIDC, Opp. Tlephone Exchange, At. Metoda. Dist. Rajkot. Gujrat (India).
Email: hemcare@gmail.com www.greenstone-clc.com
Phone: +91 9426996888, +91 9426201058
CLC Blocks Production Plant, Machinery and Equipment besides critical raw-material-Foaming
Agent is manufactured in India and hence no imports are involved.
CLC do not require stone aggregates and the Slurry of Cement, Sand, Fly Ash, Foam and
Water can be pumped easily in length and height.
CLC is excellent for Snow bound Cold Regions/Zones and also for Hot climate Desert Zones
for the comfortable living. CLC Blocks can be produced in the remote Snow bound areas by
our Mobile Production Unit. CLC Blocks can be transported by Mules to difficult terrains since
the material is light weight.
CLC is excellent Fire Retardant and can be used for fire fighting operations in Coal Mines,
Forests, etc.
CLC is excellent for Roofing Thermal Insulation and sound Insulation for Floor Slabs.
CLC is best for Trench Reinstatement, Void filling, Bridge Abutment, Tunnel work and
Floor Construction.
CLC is also suitable for Soil Stabilization, Road Foundation, Land Reclamation and
Harbour Fills.
CLC is excellent for Fire Breaks in the Buildings.
CLC is most suitable to construct Sound Barriers at the Air Port to prevent Noise Pollution
while landing and Take-off.
G/1505 GIDC, Opp. Tlephone Exchange, At. Metoda. Dist. Rajkot. Gujrat (India).
Email: hemcare@gmail.com www.greenstone-clc.com
Phone: +91 9426996888, +91 9426201058