Atrita Pulverizer Products and Services

POWER SERVICE
Alstom Power Inc. (Alstom) is recognized

around the world as a leader in the design,
manufacturing and servicing of power
generation equipment. While our heritage
dates to the late 1800s, our capabilities
continue to expand and point us to the future.
At Alstom, we combine our capabilities and

experience to enhance the productivity and
performance of your boilers, pulverizers,
feeders, air pollution control systems, ash
handling systems and auxiliary equipment.
We are an organization that focuses on
customer service and understand the
challenges faced by plant owners, operators,
maintenance personnel and management.
Whether it is a replacement part, a rebuilt
assembly, a custom fabrication or inventory
management program, Alstom provides value
and service to the customer.
Table of Contents
Introduction to the ATRITA Mill ................................................................................................3
ATRITA Mill Capacities ................................................................................................................4
The Alstom Advantage ................................................................................................................5
Technical Services ......................................................................................................................6
Inventory Management Programs..............................................................................................8
Outage Kits ................................................................................................................................9
Alstom Service and Distribution Centers ..................................................................................10
Rebuild/Repair Services ............................................................................................................11
R3 Component Rotation Programs ............................................................................................11
ATRITA Rebuild and Repair Services ..........................................................................................12
Complete Rotor Assemblies and Rebuilds ................................................................................12
Performance and Availability Upgrades for ATRITA Mills ........................................................13
Robotic Double Weld Overlay Hammers ................................................................................13
CT4 White Iron Alloy Castings ..................................................................................................14
Star-Tip Tungsten Carbide Products ......................................................................................15
Ship Lapped First Effect Wear Plates ......................................................................................16
Vacuum Bonded Ceramic Lined Fan Blades ............................................................................17
Vacuum Bonded Ceramic Lined Fan Housing Side Liners........................................................18
Reaction Bonded Silicon Carbide Periphery Fan Liners ............................................................19
Bolt Head Protectors ................................................................................................................20
Replacement Parts for ATRITA Mills ..........................................................................................21
Hammer, Peg and Clip Quantities ..........................................................................................22
Crusher Section Parts List ........................................................................................................23
Grinding Section Parts List........................................................................................................25
Fan Section Parts List ..............................................................................................................27
Rotor Assembly Section Parts List ............................................................................................29
Asset Planning and Life Cycle Worksheet ................................................................................31
Rotor Assembly Rebuild Customer Information Sheet..............................................................33
Notes Page ..................................................................................................................................34
Introduction to the ATRITA Mill

ATRITA pulverizers are manufactured by
Riley Power Inc. They are high-speed mills
that operate from 900 rpm for the larger
machines to 1800 rpm for the smallest
machines. They are designed to pulverize a
wide range of fuels such as bituminous,
sub-bituminous, lignite, coke, and some
industrial by-products.
Introduction to the ATRITA Mill
There are two standard ATRITA pulverizer

arrangements. A single type consists of a
crusher, a pulverizer, an internally
adjustable classifier and a fan section. A
duplex mill combines two single ATRITA
mills to form a duplex machine. The
capacity ratings for the duplex are double
those of a single ATRITA mill of the same
size. ATRITA capacity ranges from 7000
lb/hr for a 350 single mill to 70,000 lb/hr
for the 558 Duplex mill. Duplex ATRITA
pulverizers began with the 550 single and
larger mills. Smaller sized pulverizers were
not designed as duplex mills.
The majority of the existing ATRITA
pulverizers consist of three sections:
1) crusher section
2) grinding section
3) classifier and fan section
Each is mounted on the same
horizontal shaft.
ATRITA is a registered trademark of Riley Power Inc.
Each section is designed for a specific task

during the pulverization process. All sizes
feature the same pulverizer component
sections that perform the same function,
just varying in size and throughput. The
ATRITA mill is driven with a single motor
that is coupled to the shaft either with
a direct drive high torque motor or
through a clutch. For most units, this is
a centrifugal style clutch that allows for
a slower start up.
ATRITA mills provide the advantage of
having a complete pulverizer mounted on
one shaft all driven by a single motor.
While the frequency of required
maintenance is greater than other
pulverizer designs, the overall out of service
time is less and doesnt require specialized
tooling or rigging. For some ATRITA sizes,
many of the wear parts are
interchangeable. Utility boilers were
often supplied with a spare mill to
maintain boiler output during a mill outage.
ATRITA mills have a relatively small
rotating mass that enables shorter start
up times. They can also be brought on line
and removed from service quickly because
of the no coal reservoir design. Overall,
the simple design and operational logic
make the ATRITA pulverizer easy to operate
and maintain.
ATRITA Mill Capacities
550S-E
550D
550D-E
552S
554D
556S
556D
558S
558D
FAN
SIZE
63
70
77
84
63
70
77
84
63
70
77
70
77
84
70
77
84
70
77
84
70
77
84
70
77
84
COAL
CAPACITY
(LB/HR)
12900
14500
16000
16000
25800
29000
32000
32000
13270
17200
19000
44000
44000
44000
27000
27000
27000
54000
54000
54000
30000
30000
30000
60000
60000
60000
AIRFLOW
CAPACITY
(A/F 1.1)
14190
15950
17600
17600
28380
31900
35200
35200
17250
18920
20900
48400
48400
48400
29700
29700
29700
59400
59400
59400
33000
33000
33000
66000
66000
66000
AIRFLOW
CAPACITY
(A/F 1/3)
16770
18850
20800
20800
33540
37700
41600
41600
19900
22360
24700
57200
57200
57200
35100
35100
35100
70200
70200
70200
39000
39000
39000
78000
78000
78000
Introduction to the ATRITA Mill Capacities
MILL
550S
FAN
SETTINGS
A
B
C
E
A
B
C
E
A
B
C
A
B
C,F
A
B
C,F
A
B
C,F
A
B
C,F
A
B
C,F
A=MINIMUM FAN BLADE SETTING / B= MIDDLE FAN BLADE SETTING

C=MAXIMUM FAN BLADE SETTING / F=FORWARD CURVE FAN BLADE
The Alstom Advantage

100 Years of Experience
+
Solution-based Products & Services
+
Commitment to Customer Service
=
Alstom provides reliable delivery of products
and services to meet the demands of the
power industry. We are a dedicated customer
service organization that delivers the
responsiveness our customers require.
Alstom provides the quality and resources

of an OEM while backing our products
with comprehensive support. Our products
are designed to help our customers meet
the performance, availability and
reliability requirements for their power
plant equipment.
Markets Served
Our experience and customer base include:
utility companies
regional electric cooperatives
federal, municipal power producers
independent power producers
pulp and paper companies
industrials such as chemical plants,
steel mills and refineries
In other words, if you generate steam
to produce power or to support your
manufacturing processes, Alstom is
ready to provide the products and
services you need.
Equipment Supported
In addition to Alstom equipment, we serve
the following brands:
Steam Generators
ABB, Combustion Engineering,
Babcock & Wilcox, Riley, and Foster Wheeler
Coal Pulverizers
Babcock & Wilcox, Riley ATRITA,
Foster Wheeler
Air Pollution Control
ABB, Combustion Engineering, Flkt,
Walther, Carborundum, Hamon ResearchCottrell, Wheelabrator, Peabody, Rockwell
Ash Handling Systems
Allen-Sherman-Hoff, United Conveyor, Flkt
Stokers
ABB, Combustion Engineering, Detroit Stoker,
Riley, Westinghouse, Hoffman, Taylor
Coal Feeders
Stock Equipment, Merrick Industries
Firing Systems
ABB, ICL, NEI, Clark Chapmun, CSL
Alstoms Technical Services capabilities cover

major plant equipment and systems and
include:
outage planning
equipment inspections
condition assessments
operational support
We are a global provider of products and
services to the power industry. We maintain
a local presence to help ensure that our
customers equipment and systems run
reliably and efficiently with the availability
they demand. We are:
A team of over 100 field-based engineers
and technicians
Problem solvers
Equipment inspectors, testers,
and evaluators
Performance specialists
Field Technical Service Engineers

Alstom has extensive capabilities in the
form of Field Technical Service Engineers to
assist with your outage inspection and
maintenance needs.
They are backed by our engineering

groups with years of experience in
designing new units as well as upgrading
existing equipment.
Outage Planning
Effective outages require effective planning,
a continuous process that begins well in
advance of the scheduled event. Alstom
stands ready to participate in this process to
help ensure timely decisions, problem
avoidance, and achieved goals.
The services Alstom provides include:
Setting overall outage objectives
Work scope determination
Prioritization of outage tasks
Identification of material and parts needs
Expediting delivery of required material
and parts
The Alstom Advantage Technical Services
Technical Services
Inspection Service
To help ensure an effective outage, we offer
our Inspection Service that includes:
Pre-outage logistics and work
scope definition
Pre-outage unit walk-downs
Detailed inspections during the outage
Daily punch lists and definition of items
requiring immediate attention
Coordination with repair labor personnel
Initial report with critical findings
and recommendations
Final detailed inspection report complete
with photos, recommendations and findings
On-line retrieval (via our website) of
our final report for convenient viewing
and downloading
Our field service engineers are located near

our customers to provide the response they
need. This full time force of professionally
trained engineers and technicians receives
constant training to help ensure they are
knowledgeable in the latest trends and
available technology.
The Alstom Advantage Technical Services

7
Maintenance Support Service
Dedicated Engineer Program
To help ensure your equipment performs to

your expectations, we offer our Maintenance
Support Service whereby we:
Determine equipment condition and need
for repairs
Compare components to original
specifications and help make adjustments
Participate in developing work scope and
associated tasks
Direct maintenance personnel in proper
disassembly and assembly procedures
Coordinate execution of the work scope
Develop a daily punch list prioritizing
work tasks
Provide a final report documenting work
performed and recommendations
We provide an experienced Alstom Technical

Services Engineer for exclusive use for a
specific time period.
The Dedicated Engineer becomes an on-site
member of the plant team spearheading the
Alstom support. The result is responsive
service in determining root causes to
problems and timely development and
implementation of solutions to help reach and
exceed station goals.
Inventory Management Programs
Advantages
After hours response team
Guaranteed parts availability
Eliminates exposure to obsolete inventory
Applicable to most plant equipment
Programs can be expanded to include other
plants within the customers system
One week standard shipment after
receipt of order
Minimizes exposure to raw materials
price fluctuations
Benefits to User
Reduces carrying costs
Defers cash outlay
Increases cash flow by delivering products
when needed
Simplifies purchasing
Improves cash flow

and guarantees
parts availability
The Alstom Advantage Inventory Management Programs
With our proven inventory management

expertise, purchasing strength and
strategically located regional service centers,
participation in an Alstom Inventory
Management Program can offer customers
significant benefits from guaranteed
shipments to improved cash flow.
Outage Kits
Outage Kits are pre-packaged supplies of
equipment-specific replacement parts that
support planned or unexpected unit outages
and rebuilds. Emergencies cost money!
Outage Kits can help minimize costly delays
in making repairs.
Outage Kits are the perfect solution when
emergencies strike, or to have available as
part of a planned preventative maintenance
cycle or Inventory Management Program.
Advantages
The Alstom Advantage Outage Kits
Custom or standard kits

Reduces maintenance costs
Convenient and organized
A cost-effective way
to manage planned
and unplanned unit
outage repairs
Benefits to User
Right parts available when you need them
Pay for the parts that are used
Instant part availability
Save time and money
Simplifies purchasing
How Alstoms Outage Kit Program works:

[The customer
and Alstom
develop a list
of parts to be
included in
each kit.
[Alstom then
ships these
parts in
pre-packaged
kit form to the
customer two
weeks prior to
the planned
outage or
rebuild.
[Customer
withdraws
parts from the
kit, as needed.
[Items not
needed from
any given kit
are shipped
back to
Alstom for
re-stocking.
[The customer
then issues a
purchase
order to
Alstom for
any parts
consumed.
Alstom Service and Distribution Centers

Alstoms Service Center network, strategically
located across the country, provides
emergency component repairs, parts,
complete component overhauls, custom
fabrications, and cost saving inventory

management programs to meet our
customers needs.
The Alstom Advantage Alstom Service and Distribution Centers
Windsor, CT
Harrisburg, PA
Denver, CO
Erlanger, KY
Chattanooga, TN
Suwanee, GA
Tyler, TX
US Headquarters
Service Centers
Locations
Suwanee, Georgia
Erlanger, Kentucky
Tyler, Texas
Harrisburg, Pennsylvania
Denver, Colorado
Chattanooga, Tennessee
(Tubing Distribution Center)
Strategically located
to serve our customers
10
Rebuild/Repair Services
The Alstom Advantage Rebuild / Repair Services R 3 Component Rotation Programs
As a leading supplier of quality power

plant equipment and replacement parts,
Alstom offers one of the industrys most
complete and cost-effective rebuild and
repair services.
11
Alstoms rebuild/repair services include

component inspections and maintenance,
replacement of worn parts and design
upgrades. These offerings, which include
extended warrantees, can reduce inventory
costs by 25-35% and result in longer lasting
products that save power producers money.
Advantages
All work is done in a controlled environment
using the latest technology
All work is done to engineering
specifications
R3 Component Rotation Programs are
available to fit your outage schedule
Extensive parts inventory to support
rebuilds/repairs
OEM inspection, rebuilding, and testing
procedures are used
Component upgrades available
Benefits to User
Customer inventory reduction
All work backed by Alstoms
engineering experience, quality
and reliability
Shorter lead times
Save up to 50% versus

purchasing new
R3 Component
Rotation Programs
Alstom offers customers a systematic method
for rebuilding boiler related equipment and
returning this equipment to service. Alstoms
Regional Service Centers are the focus of this
program combining our extensive experience,
inventory, rebuild portfolio and proven
processes to provide a unique service.
The R3 program is based on Rebuilding,
Restocking and Replacing components.
Rebuild
Complete disassembly and inspection of a
component. Worn out parts are replaced and
components repaired. The components are
rebuilt to strict procedures and tolerances.
Upgrades to components can be included.
Restock
Once a rebuild is completed, the component
is placed in the customers exclusive stock
inventory at the Regional Service Center
nearest the plant.
Replace
Rebuilt components are returned to a
customer when needed to replace a similar
component requiring service. The replaced
component is sent back to the Service Center
for rebuilding and restocking.
R3=
Rebuild+Restock+Replace
~
Improving availability
while reducing cost
ATRITA Rebuild and Repair Services

Alstom can supply new Rotor Assemblies or
rebuild existing assemblies incorporating
upgrades to address operational or
performance issues.
Additionally, Alstom stands ready to work

with owners of ATRITA Pulverizers to
design a rotor spares program that meets
their specific goals.
Alstom understands the demands placed on

plant operators to keep their pulverizers
operating at peak performance. Coupled
with the reality of greater spans between
outages and shorter outages, efficient and
timely equipment maintenance programs
are vital.
Rebuild Scope
Disassemble
Visual inspection
A check of the shaft run out and shaft
critical dimensions
Magnetic particle inspection of shaft,
grinding rotor hubs and fan hubs
A detailed inspection report and
rebuild quotation
Replacement or repair of all worn
components
Assembly of the rotating parts to the shaft
Dynamic balancing per ISO 1940/1 G2.5
Packaging and shipment of complete
assembly
Alstoms Rotor Rebuild Programs, tailored

to customer requirements, follow a proven
process that includes disassembly and a
thorough inspection of all components.
Worn out parts are replaced or repaired as
appropriate, and upgrades included when
specified. All repairs, reassembly and
dynamic balancing are performed to
strict tolerances and procedures.
The result is a piece of equipment returned
to as-new condition and backed by a
comprehensive warranty.
ATRITA Rebuild and Repair Services Complete Rotor Assemblies and Rebuilds
Complete Rotor Assemblies and Rebuilds
Benefits to User
Reduced cost versus new equipment
Shorter lead time
Immediate availability of rotor
components
Reduced outage time associated with
rotor assembly failure
12
Performance and Availability

Upgrades for ATRITA Mills
Performance and Availability Upgrades for ATRITA Mills Robotic Double Weld Overlay Hammers
Alstom continues to design and develop

products for ATRITA mills that will meet the
changing needs of our customers. Our
performance and availability upgrades can
help when looking at fuel switching and the
changing environmental regulations. Alstom
provides solutions to improve fineness,
provide longer wear life, reduce
maintenance costs, eliminate a number of
mechanical problems and improve the
overall reliability of your mill.
Robotic Double Weld

Overlay Hammers
The Alstom weld overlay is a chromium
carbide base electrode applied to the
standard swing hammers that significantly
increases wear life. This corrosion and
erosion resistant overlay contains a
chromium carbide content greater
than 18%, resulting in 60-62 Rockwell C
hardness that makes it capable of handling
severe impact applications.
Advantages
Significantly more erosion resistant than
the standard hand-applied overlay
Weld can be applied to standard
manganese hammers
(existing customer inventory)
Robotic application ensures
part uniformity
Benefits to User
Up to double the operational wear life
longer periods between hammer
replacements
Less component wear downstream
Longer component service life throughout
the mill
Improved fineness resulting in less
unburned carbon
Double the life and improved coal fineness
13
CT4 White Iron Alloy Castings
CT4 is engineered to resist abrasion and

erosion in high wear areas of the mill.
Proprietary heat treating results in superior
hardness and toughness, and produces a
part that is less brittle, thus reducing the
risk of cracking during installation. In
addition, longer wear means better grinding
capacity and fineness for longer periods of
time resulting in an overall improvement in
mill operation and performance.
Advantages
Superior wear
Superior toughness
Less brittle resulting in less cracking
during installation
Performance and Availability Upgrades for ATRITA Mills CT4 White Alloy Casting
CT4 is a white iron alloy with a high

chromium content used in:
Wear plates
Crusher blocks
Breaker plates
Periphery liners
Fan blades
Fan bolt guards
Wear Plates
Crusher Block
Benefits to User
Extended operational life
Longer periods between
part replacements
Better coal fineness resulting in less
unburned carbon
Breaker Plate
Improved coal fineness and capacity

over a longer period
14
Star-Tip Tungsten Carbide Products
Performance and Availability Upgrades for ATRITA Mills Star-Tip Tungsten Carbide Products
Star-Tip Products, consisting of stationary

pegs, grinding clips and rejector arms,
provide thicker tungsten carbide tiles on the
component face plus additional tiles
installed on the impact side of the
component. The tungsten carbide tile
used in Star-Tip Products is a mixture of
fine and course grains producing an
excellent combination of toughness
and wear resistance.
Features
Tungsten carbide tiles brazed on the
impact side
Advantages
Significantly extends the operational wear
life of the components
Improves fuel grindability on both the
first and second effect side of the
grinding section
Benefits to User
Longer component service life throughout
the mill
Improved fineness resulting in less
unburned carbon
Additional tiles brazed on the impact side

prevents wear
Erosion patterns on parts made from

standard materials
15
Now standard for:

Impeller clips
Grinding clips
Stationary pegs
Rejector arms
Ship Lapped First Effect Wear Plates
Performance and Availability Upgrades for ATRITA Mills Ship Lapped First Effect Wear Plates
Alstom has redesigned the standard first

effect wear plates to an overlap or ship
lapped design. This design eliminates the
gap between the wear plates and redirects
the wear from the rotor disc to the wear
plate itself.
Advantages
Direct replacement for the original design
first effect wear plates
Cast from CT4 abrasive resistant material
to extend component life
Eliminates wear between the wear plates
that occurs with the original design
Benefits to User
Eliminates costly weld repair to the
rotor disc
Eliminates costly shaft out maintenance
needed to replace the rotor disc
Eliminates costly repair

and maintenance
of the rotor disc
16
Vacuum Bonded Ceramic Lined Fan Blades

Ceramic lining is the best wear solution for
high erosion, low impact locations.
Alstoms DYNAWEAR Products provide
this solution.
Performance and Availability Upgrades for ATRITA Mills Vacuum Bonded Ceramic Lined Fan Blades
Features
Abrasion resistant ceramics
(DYNAWEAR II Product) affixed to a
fabricated fan blade
Tungsten carbide on leading and trailing
edges available
High wear areas (webs and corners)
reinforced with ceramic tile
Advantages
Significantly outlast traditional castings
Direct replacements for cast fan blades
Benefits to User
Extended operational life of fan blades
Reduced maintenance costs
Extending fan blade life

while reducing maintenance costs
17
Vacuum Bonded Ceramic Fan Housing Side Liners
Features
Abrasion resistant ceramics
(DYNAWEAR II Product) bonded to a
fabricated steel plate
Liners can be installed along side
conventional castings
Advantages
Significantly outlast traditional castings
Direct replacements for existing castings
Design enables customer to mix ceramic
fan liners with castings in the same
fan section
Performance and Availability Upgrades for ATRITA Mills Vacuum Bonded Ceramic Fan Housing Side Liners
Alstom provides high wear fabricated fan

housing side liners with ceramic tiles
bonded to a steel fabrication. Liners
fabricated in this manner will significantly
outwear conventional cast liners.
Benefits to User
Extended operational life
Reduced maintenance costs
Direct replacement with longer life
18
Reaction Bonded Silicone Carbide Periphery Fan Liners
Performance and Availability Upgrades for ATRITA Mills Reaction Bonded Silicone Carbide Periphery Fan Liners
Reaction bonded silicon carbide ceramic

offers excellent wear resistance while
exhibiting increased fracture toughness.
This material is recommended for
applications at temperatures below
450 F and is well suited for applications
that experience erosion due to high
velocity impingement such as coal and
ash handling components.
Advantages
Excellent fracture toughness
Resistant to high velocity
erosive impingement
Direct replacement for cast liners
Benefits to User
Greatly reduces fan section
maintenance and costs
Greater than double the operational wear
life of standard cast liners
More than twice the life of standard cast liners
19
Bolt Head Protectors

Bolt head protectors designed by Alstom are
easily installed to protect the crusher rotor
assembly fasteners during operation.
Benefit to User
Prevents costly mill crashes due to
bolt head erosion
Performance and Availability Upgrades for ATRITA Mills Bolt Head Protectors
Advantages
Provides fastener protection in the
crusher section
Easily installed
Prevents bolt head wear during operation
Simplest way to prevent costly mill crashes
20
Replacement Parts for ATRITA Mills
All part numbers in this section are for reference only.

Please verify with your Alstom representative before ordering.
21
MILL
IMPELLER
CLIPS
CLIP
ROWS
GRINDING
CLIPS
STATIONARY
PEGS
PEG
FILLERS
HAMMER
ROWS
550S
18 or 36
1 or 2
36 or 72
36 or 72
550S-E
18 or 36
1 or 2
36 or 72
36 or 72
550D
36 or 72
2 or 4
72 or 144
72 or 144
550D-E
36 or 72
2 or 4
72 or 144
72 or 144
552S
18
72
54 or 72
18 or 0
554D
36
144
144
556S
42
42
48
556D
84
84
96
558S
84
84
96
558D
168
168
192
Hammer, Peg and Clip Quantities
22
Replacement Parts for ATRITA Mills Crusher Section
Crusher Section Parts List
23
FeedInletSideLiner-RH
550
550E
552
GP-12564
GP-13204
GP-12327
FeedInletSideLiner-LH
GP-12564
GP-13205
GP-12326
TrampMetalImpactPlate
GP-12563
GP-12563
UponRequest
TrampMetalGuidePlate
UponRequest
UponRequest
GP-10727
HousingSideLinerforCrusher
GP-11643
GP-11643
GP-11643
HammerPin
GP-10292
GP-10292
GP-10292-A
HammerCotterPin
MD8-00039-NH
MD8-00039-NH
MD8-00039-NH
HousingSideLiner-BreakerPlate-RH
GP-12565-A
GP-12565-A
GP-13433
HousingSideLiner-BreakerPlate-LH
GP-12600
GP-12600
GP-13432
SwingHammer-Standard
GP-10291
GP-10291
GP-10291
GP-10291-2RWELD
GP-10291-2RWELD
GP-10291-2RWELD
GP-10840-A
GP-10840-A
N/A
N/A
N/A
GP-12067-A
SwingHammer-RoboticDoubleWeldOverlay
BreakerPlate
BreakerPlate-HalfSection
GP-101
GP-101
GP-101
GridFillerBlock-Front
GP-10730-A
GP-10730-A
GP-11445-A
GridFillerBlock-Rear
GP-10731-A
GP-10731-A
GP-11443-A
GP-10671
GP-10671
GP-10671
GridSegmentSlotted
GP-10825-B
GP-10825-B
GP-11444-B
GridSegmentSolid
GP-10826-B
GP-10826-B
GP-11446-B
GP-11642
GP-11642
GP-11642
UponRequest
UponRequest
UponRequest
CrusherBlock
GP-10503-X
GP-10503-X
GP-10503-A
CrusherBlockSideSupport-RH
GP-11634-A
GP-11634-A
GP-11634-A
CrusherBlockSideSupport-LH
GP-11635-A
GP-11635-A
GP-11635-A
AdjustingScrewforCrusherBlock
GridSupport
SideLiner-LowerHousing-CrusherChamber
FrontAccessDoor-CrusherChamber,LowerHousing
554D
556
558
GP-12327
GP-13204
UponRequest
FeedInletSideLiner-LH
GP-12326
GP-13205
UponRequest
TrampMetalImpactPlate
UponRequest
GP-12563
UponRequest
TrampMetalGuidePlate
UponRequest
GP-10727
UponRequest
GP-11643
GP-11643
GP-11643
GP-10292-A
GP-10292-A
GP-10292-A
FeedInletSideLiner-RH
HousingSideLinerforCrusher
HammerPin
HammerCotterPin
MD8-00039-NH
MD8-00039-NH
MD8-00039-NH
HousingSideLiner-BreakerPlate-RH
GP-13433
GP-13433
GP-13433
HousingSideLiner-BreakerPlate-LH
GP-13432
GP-13432
GP-13432
SwingHammer-Standard
GP-10291
GP-10291
GP-10291
GP-10291-2RWELD
GP-10291-2RWELD
GP-10291-2RWELD
GP-12067-A
GP-12067-A
GP-12067-A
GP-101
GP-101
GP-101
GridFillerBlock-Front
GP-11445-A
GP-11445-A
GP-11445-A
GridFillerBlock-Rear
GP-11443-A
GP-11443-A
GP-11443-A
GP-10671
GP-10671
GP-10671
GridSegmentSlotted
GP-11444-B
GP-11444-B
GP-11444-B
GridSegmentSolid
GP-11446-B
GP-11446-B
GP-11446-B
GP-11642
GP-11642
GP-11642
UponRequest
UponRequest
UponRequest
CrusherBlock
GP-10503-A
GP-10503-A
GP-10503-A
CrusherBlockSideSupport-RH
GP-11634-A
GP-11634-A
GP-11634-A
CrusherBlockSideSupport-LH
GP-11635-A
GP-11635-A
GP-11635-A
SwingHammer-RoboticDoubleWeldOverlay
BreakerPlate-HalfSection
AdjustingScrewforCrusherBlock
GridSupport
SideLiner-LowerHousing-CrusherChamber
FrontAccessDoor-CrusherChamber,LowerHousing
Replacement Parts for ATRITA Mills Crusher Section
Crusher Section Parts List
24
Replacement Parts for ATRITA Mills Grinding Section
Grinding Section Parts List
25
Grinding Section Parts List

550 (LH)
GP-11508-A
550 (RH)
GP-10729-A
550E-D (LH)
GP-11508-A
GP-10817
GP-12440
GP-10817
GP-12439
GP-10817
GP-12440
GP-12070-A
GP-12071-A
GP-12070-A
GP-10819
GP-12439-A
GP-10819
GP-12440-A
GP-10819
GP-12439-A
PeripheralLinerLockingPlate
ImpellerClip
GP-13935
GP-10302-T
GP-13935
GP-10302-T
GP-13935
GP-10795-T
1st EffectWearPlate-Outer
1stEffectWearPlatew/ext.
1st EffectWearPlateInner
GP-12777-A
GP-12776-A
GP-12777-A
GP-12778-A
GP-11637-A
GP-12779-A
GP-11637-A
GP-12778-A
GP-11637-A
PeripheryLinerInsert
Liner&InsertsAssembled
PeripheryLockingLiner
LockingLinerInsert
LockingLiner&InsertsAssembled
2ndEffectWearPlate-Outer
2ndEffectWearPlateInner
GrindingClip
StationaryPeg
RejectorArm(ChecklengthofArm)
RejectorArmGuard
CheekPlate(Check#ofPegs)
PeripheryLiner
GP-10793-C
GP-10792-C
GP-10793-C
GP-11638
GP-11638
GP-11638
GP-10303-LH
GP-10501-LH
GP-10303-RH
GP-10501-RH
GP-10303-LH
GP-10501-LH
GP-10502-LHGP-10796-LH
GP-10502-RHGP-10796-RH
GP-10502-LHGP-10796-LH
GP-10477
GP-10477
GP-10477
GP-10806-XGP-10806-AGP-10806-AA
GP-10806-XGP-10806-AGP-10806-AA
GP-10806-XGP-10806-AGP-10806-AA
550E-D (RH)
GP-10729-A
GP-10817
552 (LH)
GP-11508-A
GP-10817
552 (RH)
GP-10729-A
GP-10817
GP-12439
GP-12440
GP-12439
LockingLinerInsert
GP-12071-A
GP-10819
GP-12070-A
GP-10819
GP-12071-A
GP-10819
GP-12440-A
GP-12439-A
GP-12440-A
GP-13935
GP-13935
GP-13935
ImpellerClip
1st EffectWearPlate-Outer
GP-10302-T
GP-12776-A
GP-10302-T
GP-12777-A
GP-10302-T
GP-12776-A
GP-12779-A
GP-11637-A
GP-10792-C
N/A
GP-11638
GP-10303-RH
GP-10501-RH
GP-10502-RHGP-10796-RH
GP-10477
GP-12778-A
GP-11637-A
GP-10793-C
GP-13631-A*
GP-11638
GP-10303-LH
GP-10501-LH
GP-10502-LHGP-10796-LH
GP-10477
GP-12779-A
GP-11637-A
GP-10792-C
GP-13629-A*
GP-11638
GP-10303-RH
GP-10501-RH
GP-10502-RHGP-10796-RH
GP-10477
GP-10806-XGP-10806-AGP-10806-AA
GP-10806-XGP-10806-AGP-10806-AA
GP-10806-XGP-10806-AGP-10806-AA
1st EffectWearPlateInner
GrindingClip
StationaryPeg
RejectorArmGuard
* SingleClipWearPlate
PeripheryLiner
LockingLinerInsert
ImpellerClip
1stEffectWearPlate-Outer
554 (LH)
GP-11508-A
GP-10817
GP-12440
GP-12070-A
GP-10819
GP-12439-A
554 (RH)
GP-10729-A
GP-10817
GP-12439
GP-12071-A
GP-10819
GP-12440-A
556 (LH)
GP-12772-A
GP-10817
UponRequest
GP-12802
GP-10819
UponRequest
GP-13935
GP-10302-T
GP-12777-A
GP-12778-A
GP-13935
GP-10302-T
GP-12776-A
GP-12779-A
UponRequest
GP-10795-T
GP-12942-A
N/A
1stEffectWearPlateInner
GP-11637-A
GP-10793-C
GP-11637-A
GP-10792-C
GP-12805
GP-11323-A
GP-11638
GP-10303-LH
GP-10501-LH
GP-10502-LHGP-10796-LH
GP-11638
GP-10303-RH
GP-10501-RH
GP-10502-RHGP-10796-RH
GP-12804
GP-10303-LH
GP-10501-LH
GP-10519-LHGP-10673-LH
GrindingClip
StationaryPeg
RejectorArmGuard
GP-10477
GP-10477
GP-10520
GP-10806-XGP-10806-AGP-10806-AA
GP-10806-XGP-10806-AGP-10806-AA
GP-12976GP-12976-A
556 (RH)
GP-12773-A
558 (LH)
GP-12772-A
558 (RH)
GP-12773-A
GP-10817
UponRequest
GP-10817
UponRequest
GP-10817
UponRequest
LockingLinerInsert
GP-12803
GP-10819
UponRequest
GP-12802
GP-10819
UponRequest
GP-12803
GP-10819
UponRequest
UponRequest
UponRequest
UponRequest
ImpellerClip
1stEffectWearPlate-Outer
GP-10795-T
GP-12941-A
N/A
GP-10795-T
GP-12942-A
N/A
GP-10795-T
GP-12941-A
N/A
PeripheryLiner
1stEffectWearPlateInner
GrindingClip
StationaryPeg
RejectorArmGuard
GP-12805
GP-12805
GP-12805
GP-11324-A
GP-12804
GP-10303-RH
GP-12758-A
GP-12804
GP-10303-LH
GP-12909-A
GP-12804
GP-10303-RH
GP-10501-RH
GP-10519-RHGP-10673-RH
GP-10501-LH
GP-10519-LHGP-10673-LH
GP-10501-RH
GP-10519-RHGP-10673-RH
GP-10520
GP-12976GP-12976-A
GP-10520
GP-12976GP-12976-A
GP-10520
GP-12976GP-12976-A
Replacement Parts for ATRITA Mills Grinding Section
PeripheryLiner
26
Replacement Parts for ATRITA Mills Fan Section
Fan Section Parts List
27
Fan Section Parts List

550 (LH)
550(RH)
550E (LH)
NozzleCutOffSection
GP-12055
GP-12055
GP-12055
GP-12055
NosePieceforDischargeNozzle
GP-13087
GP-13087
GP-13087
GP-13087
UponRequest UponRequest UponRequest
UponRequest
FanHousingLinerTransformationPiece
GP-13053
GP-13053
GP-12054
FanHousingPeripheralLiner-Upper&Lower
GP-13052
GP-13052
GP-11761
GP-11761
GP-11761-A
GP-11761-A
GP-11640
GP-11640
FanHousingPeripheralLinerSpacer
RejectorRingSegment60Deg.
UponRequest UponRequest
GP-11641
GP-11641
RejectorRingSupport
FanBlade-ForwardCurved-Cast
GP-11365
GP-12054
GP-11365
UponRequest
FanBlade-Cast-ShroudedFan
GP-11390-A
GP-11507-A
GP-11390-A
GP-11507-A
FanBladeAngle
GP-10827-A
GP-10827-A
GP-10827-A
GP-10827-A
FanBladeProtector
UponRequest
FanBladeFiller
UponRequest
UponRequest
FanBlade-Cast
FanBladeCeramicLined-Unshrouded
FanBlade-CeramicLined-Shrouded
GP-10297-A
GP-10296-A
GP-10297-A
GP-10296-A
GP-10300
GP-10301
UponRequest
UponRequest
GP-10800-A
GP-10809-A
UponRequest
UponRequest
BoltHeadProtectors
UponRequest
FanBladeInner
UponRequest
FanBladeForwardCurved-Shrouded
UponRequest
552 (LH)
552 (RH)
554D (LH)
NozzleCutOffSection
GP-12055
GP-12055
GP-12055
GP-12055
GP-13087
GP-13087
GP-13087
GP-13087
FanHousingLiner@Discharge
GP-13053
GP-13053
GP-13052
GP-13052
GP-11640
GP-11640
554D (RH)
GP-12274
GP-12274
GP-12054
GP-12054
GP-11761
GP-11761
GP-11761-A
GP-11761-A
GP-11640
GP-11640
RejectorRingSupport
GP-11365
GP-11365
UponRequest
GP-12448-A
GP-12451-A
GP-11390-A
GP-11507-A
FanBladeAngle
GP-10827-A
GP-10827-A
GP-10827-A
GP-10827-A
FanBladeProtector
GP-12449-A
GP-12452-A
GP-12391-A
GP-12392-A
FanBladeFiller
GP-12450-A
GP-12453-A
GP-12450-A
GP-12453-A
UponRequest
FanBlade-Cast
UponRequest
UponRequest
UponRequest UponRequest GP-11507-CER GP-11390-CER
BoltHeadProtectors
FanBladeInner
UponRequest
UponRequest
GP-10803-A
GP-10803-A
556 (LH)
556 (RH)
558 (LH)
558 (RH)
NozzleCutOffSection
GP-12055
GP-12055
GP-12055
GP-12055
GP-13087
GP-13087
GP-13087
GP-13087
GP-12274
GP-12274
GP-12274
GP-12274
GP-12054
GP-12054
GP-12054
GP-12054
GP-11761
GP-11761
GP-11761
GP-11761
GP-11761-A
GP-11761-A
GP-11761-A
GP-11761-A
UponRequest
RejectorRingSupport
UponRequest
GP-11760-A
GP-11759-A
GP-11760-A
Replacement Parts for ATRITA Mills Fan Section
550E (RH)
GP-11759-A
UponRequest
FanBladeAngle
GP-13005-A
GP-13005-A
UponRequest
UponRequest
FanBladeAngle
GP-10827-A
GP-10827-A
UponRequest
UponRequest
FanBladeProtector
UponRequest
FanBladeFiller
UponRequest
UponRequest
FanBlade-Cast
UponRequest
UponRequest
GP-10800-A
GP-10809-A
UponRequest
GP-10799
GP-10807
UponRequest
UponRequest
UponRequest
BoltHeadProtectors
GP-10803-A
GP-10803-A
UponRequest
UponRequest
FanBladeInner
GP-13004-A
GP-13003-A
UponRequest
UponRequest
GP-12380-A
GP-12380-A
UponRequest
UponRequest
28
Replacement Parts for ATRITA Mills Rotor Assembly Section
Rotor Assembly Section Parts List
ADJUSTABLE REJECTOR ARM FLANGE
GRINDING ROTOR DISC
EXPANSION
HUB
CENTER
CRUSHER
ROTOR
FAN WHEEL
FAN WHEEL HUB
FAN HUB LINER
CRUSHER ROTOR
SECOND EFFECT INNER LINER PLATE
CRUSHER ROTOR SPACER
GRINDING CHAMBER
ROTOR HUB
ROTOR HUB LOCKNUT
29
FAN WHEEL SHROUD
Rotor Assembly Section Parts List

MainShaft
MainShaft
MainShaft
MainShaft
CrusherRotor
CenterCrusherRotor
CrusherRotorSpacer
ExpansionHub
GrindingRotorDisc-RH
GrindingRotorDisc-LH
GrindingChamberRotorHub
RotorHubLocknut
2ndEffectInnerLinerPlate
AdjustableRejectorArmFlange
FanWheel
FanWheelShroud
FanWheelHub
550D
GP-14209*
GP-14210*
GP-13353
GP-13089
GP-13395
GP-13392
GP-13393
UponRequest
GP-13394
UponRequest
UponRequest
GP-13350
MP-3391
UponRequest
UponRequest
UponRequest
UponRequest
UponRequest
UponRequest
UponRequest
GP-12401
GP-12400
UponRequest
UponRequest
GP-11743-A
GP-13351
550E-D
552S
554
GP-12415
GP-14209*
GP-14210*
GP-14210*
GP-13241
GP-12930
GP-13392
GP-13243
GP-12889
UponRequest GP-13243-A
GP-12889-A
UponRequest
GP-13238
GP-12892
UponRequest
GP-13242
GP-12893
GP-12401
GP-12401
GP-12401
UponRequest
GP-12400
GP-12400
UponRequest
GP-13244
GP-12896
UponRequest
MP-3391
GP-12895
GP-11743-A UponRequest
GP-11743-A
GP-13239
GP-11743-A
GP-12890
GP-13246
GP-12912
GP-13247
UponRequest
GP-13344
UponRequest
GP-12953
GP-13240
FanHubLiner
GP-12894
UponRequest
GP-12894
GP-12894
ShippingFrame(shownonpg.12)
GP-TL-00002 GP-TL-00001 GP-TL-00001 GP-TL-00002
* Generic,Forged,Stepped,PremachinedShaft
Replacement Parts for ATRITA Mills Rotor Assembly Section
550S
GP-12888
GP-12894
GP-TL-00001
Therearemanyvariationsofrotorassemblies.Verificationofaplantspecificdesignisrequiredpriortofabricationandassembly.
(RefertoRotorAssemblyRebuildInformationSheet).
MainShaft
MainShaft
CrusherRotor
CenterCrusherRotor
CrusherRotorSpacer
ExpansionHub
ExpansionHub
GrindingRotorDisc-RH
GrindingRotorDisc-LH
GrindingChamberRotorHub
RotorHubLocknut
2ndEffectInnerLinerPlate
AdjustableRejectorArmFlange
FanWheel
FanWheelShroud
FanWheelHub
556S
556D
558 S
558D
GP-14209*
GP-13642
GP-13243
GP-14210*
GP-12974
GP-12947
GP-13522
GP-14209*
GP-13243
GP-13460
GP-14210*
GP-12947
GP-13243-A
GP-13238
GP-13242
UponRequest
GP-12955
GP-12954
GP_13344
GP-12947-A
GP-12949
GP-12948
GP-13771
GP-12955
GP-12954
GP-12951
MP-3391
GP-12891
GP-13351
GP-13796
GP-13797
GP-13240
GP-12956
GP-12891
GP-12952
GP-12957
GP-12958
GP-12953
GP-13243-A GP-12947-A
GP-13238
GP-12949
GP-13242
GP-12948
GP-12955
GP-12955
GP-12954
GP-12954
GP-13244
GP-12951
MP-3391
GP-12891
GP-13239
GP-12956-A
GP-12958
GP-13240
GP-12956
GP-12891
GP-12952
GP-13427
GP-13428
GP-12953
FanHubLiner
GP-12894
GP-12894
GP-12894
GP-12894
ShippingFrame(shownonpg.12)
GP-TL-00002 GP-TL-00001 GP-TL-00002 GP-TL-00001
* Generic,Forged,Stepped,PremachinedShaft
30
Asset Planning and Life Cycle Worksheet: ATRITA Pulverizer
31
Contact Alstom to arrange

an ATRITA planning workshop.
Note: This worksheet is available in larger sizes for planning purposes.
32
ROTOR ASSEMBLY REBUILD

CUSTOMER INFORMATION SHEET
Company:_______________________________________________
ATRITA Rebuild and Repair Services Rotor Assembly Rebuild Customer Information Sheet
Plant:_________________________________________________
Contact:________________________________________________
Phone:__________________ Email:_________________________
Address:____________________________________________________
____________________________________________________
____________________________________________________
Model and Size of Mill _____________________________________
(Single Mill) Motor On:
Crusher Side
Designation:
RH
(Duplex) Feed:
Center Feed or Outside Feed
Rotation from Drive End (Circle one):
or
or
Fan Side
LH
CW CCW
Fan Blade Type and P/N ___________________________________

Fan Wheel P/Ns:
Fan Shroud P/N:
Fan Hub P/N:
Fan Hub Liner P/N:
_______________
_______________
_______________
_______________
_______________
Number of Hammers in
Crusher Section (Circle one)
20
Number of Stationary Pegs:
______________________
Number of Grinding Clips:
______________________
Rejector Arm P/N:
______________________
30
Signature
Date
______________________________________________________
Return to: Customer Services
Phone: 866.257.8664 Fax: 860.285.3101
Email: windsorparts@power.alstom.com
33
Worlds Leading Supplier of Coal Pulverizer Parts and Services

Specializing in:
Extended time between overhauls
Increased machine performance
Improved fineness
Increased flow
Reduced pressure drop
Reduced power consumption
Alstom The Worlds Leading Supplier of Coal Pulverizer Parts and Services
NOTES:
34
Alstom Power Inc.

2000 Day Hill Road
Windsor, CT 06095-0500
Tel: 860.285.5400
Fax: 860.285.9611
www.service.power.alstom.com
ATRITA is a registered trademark of Riley Power Inc

PSE/BPROS/TRTPVZ09/eng/PS1/04.09/US/6875
2009 Alstom Power Inc. 06095. Alstom, the Alstom logo and any alternative version thereof are trademarks and service marks of Alstom. The other names mentioned, registered or not, are the property of their respective companies. This
document is submitted in confidence and is to be used solely for the purpose for which it is furnished. Any technical and other data contained in this document is provided for information only. Neither Alstom nor its officers or employees accept
responsibility for or should be taken as making any representation, warranty or guarantee (whether expressed or implied) as to the accuracy or completeness of such data or the achievement of any projected performance criteria where these are
indicated. Alstom reserves the right to revise or change this data at any time without further notice. .

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POWER SERVICE

Alstom Power Inc. (Alstom) is recognized

At Alstom, we combine our capabilities and

Introduction to the ATRITA Mill

Introduction to the ATRITA Mill

There are two standard ATRITA pulverizer

ATRITA is a registered trademark of Riley Power Inc.

Each section is designed for a specific task

ATRITA Mill Capacities

Introduction to the ATRITA Mill Capacities

A=MINIMUM FAN BLADE SETTING / B= MIDDLE FAN BLADE SETTING

The Alstom Advantage

The Alstom Advantage

Alstom provides the quality and resources

Alstoms Technical Services capabilities cover

Field Technical Service Engineers

They are backed by our engineering

The Alstom Advantage Technical Services

Our field service engineers are located near

The Alstom Advantage Technical Services

Maintenance Support Service

Dedicated Engineer Program

To help ensure your equipment performs to

We provide an experienced Alstom Technical

Inventory Management Programs

Improves cash flow

The Alstom Advantage Inventory Management Programs

With our proven inventory management

The Alstom Advantage Outage Kits

Custom or standard kits

How Alstoms Outage Kit Program works:

Alstom Service and Distribution Centers

fabrications, and cost saving inventory

The Alstom Advantage Alstom Service and Distribution Centers

The Alstom Advantage Rebuild / Repair Services R 3 Component Rotation Programs

As a leading supplier of quality power

Alstoms rebuild/repair services include

Save up to 50% versus

ATRITA Rebuild and Repair Services

Additionally, Alstom stands ready to work

Alstom understands the demands placed on

Alstoms Rotor Rebuild Programs, tailored

Complete Rotor Assemblies and Rebuilds

Performance and Availability

Alstom continues to design and develop

Robotic Double Weld

Double the life and improved coal fineness

CT4 White Iron Alloy Castings

CT4 is engineered to resist abrasion and

CT4 is a white iron alloy with a high

Improved coal fineness and capacity

Star-Tip Tungsten Carbide Products

Star-Tip Products, consisting of stationary

Additional tiles brazed on the impact side

Erosion patterns on parts made from

Now standard for:

Ship Lapped First Effect Wear Plates

Alstom has redesigned the standard first

Eliminates costly repair

Vacuum Bonded Ceramic Lined Fan Blades

Extending fan blade life

Vacuum Bonded Ceramic Fan Housing Side Liners

Alstom provides high wear fabricated fan

Direct replacement with longer life