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5937/FFR1501011S
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Review article
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ABSTRACT: In order to extend product shelf life while preserving the quality scientific attention
focused to biopolymers research that are base for edible films and coatings production. Another major
advantage of this kind of food packaging is their eco-friendly status because biopolymers do not cause
environmental problems as packaging materials derived from non-renewable energy sources do.
Objective of this work was to review recently studied edible films and coatings their sources,
properties and possible application. As sources for edible biopolymers were highlighted
polysaccharides, proteins and lipids. The most characteristic subgroups from each large group of
compounds were selected and described regarding possible physical and mechanical protection;
migration, permeation, and barrier functions. The most important biopolymers characteristic is
possibility to act as active substance carriers and to provide controlled release. In order to achieve
active packaging functions emulsifiers, antioxidants and antimicrobial agents can also be incorporated
into film-forming solutions in order to protect food products from oxidation and microbial spoilage,
resulting in quality improvement and enhanced safety. The specific application where edible films and
coatings have potential to replace some traditional polymer packaging are explained. It can be
concluded that edible films and coatings must be chosen for food packaging purpose according to
specific applications, the types of food products, and the major mechanisms of quality deterioration.
Key words: biopolymers, edible films and coatings, sources, properties, application
INTRODUCTION
The largest part of materials used in packaging industry are produced from fossil
fuels and are un-degradable. For this reason packaging materials represent a serious global environmental problem (Kirwan & Strawbridge, 2003). A big effort to
extend the shelf life and enhance food
quality while reducing packaging waste
has encouraged the exploration of new
bio-based packaging materials, such as
edible and biodegradable films from renewable resources (Tharanathan, 2003). The
use of these materials, due to their biodegradable nature, could at least to some
extent solve the waste problem. Biodegradable packaging materials are naturally
comprised of polymers that should be capable of being ultimately degraded by microorganisms through composting processes to produce natural breakdown compounds such as carbon dioxide, water,
methane and biomass. There are two types of biodegradable polymers; those
which are non-edible or edible (Nur Ha-
Danijela uput et al., Edible films and coatings sources, properties and application,
Food and Feed Research, 42 (1), 11-22, 2015
ption, ripening/aging, and microbial deterioration of food products. They also contribute to visual quality, surface smoothness, flavour carriage, edible color printing, and other marketing-related quality
factors.
5. Shelf-life extension and safety enhancement - An increased protective function
of food products extends shelf life and
reduces the possibility of contamination by
foreign matter.
6. Active substance carriers and controlled
release - Edible films and coatings can be
utilized for food ingredients, pharmaceuticals, nutraceuticals, and agrochemicals
in the form of capsules, microcapsules, soluble strips, flexible pouches, and coatings
on hard particles.
Biodegradable films can be produced by
using two basic techniques. The first technique uses wet solvent processing; commonly known as solution casting. Solution
casting was developed over one hundred
years ago. Using this method, solutions
are spread onto leveled plates like acrylic,
silicon or teflon plates, followed by a drying process at ambient conditions or under
a controlled conditions: controlled relative
humidity, hot air, infrared energy, microwave energy (Dangaran and Tomasula,
2009). After the 1950s, the use of extrusion was employed for the manufacture
of thermoplastic polymers and extrusion
became the dominant production method
used for plastics manufacture. Extrusion
uses elevated temperature and shear to
soften and melt the polymer (resins), thereby allowing a cohesive film matrix to
form (Dangaran and Tomasula, 2009).
SOURCES
Edible coatings and films are usually
classified according to their structural material (Falguera et al., 2011). Main
molecule groups as sources for EF and
EC are polysaccharides, proteins and lipids. Figure 1 shows possible sources for
EF and EC.
Biopolymers have multiple film-forming
mechanisms, including intermolecular forces such as covalent bonds (e.g., di-sulfide bonds and cross linking) and electrostatic, hydrophobic, or ionic interactions.
Danijela uput et al., Edible films and coatings sources, properties and application,
Food and Feed Research, 42 (1), 11-22, 2015
- Starch + PE
- Polyanhydrides
- Polyvinyl alcohol
- Poly-lactic acid (PLA)
Polysaccharides
Starch & modified starch
Chitin & chitosan
Pectins
Galactomannans
Kefiran
Cellulose & modified
cellulose
Alginate
Carrageenan
Gellan gum
Xanthan gum
Pullulan
NON-EDIBLE
BIOPOLYMERS
EDIBLE
Protein
Soy proteins
Pea proteins
Sunflower
Whey protein
Wheat gluten
Corn zein
Collagen & gelatins
Casein
Egg white protein
Fish miofibrilar protein
Peanut protein
Lipid
Oils
Free fatty acids
Bees wax
Carnauba wax
Paraffin
Shellac resin
Terpene resin
Acetoglycerides
Danijela uput et al., Edible films and coatings sources, properties and application,
Food and Feed Research, 42 (1), 11-22, 2015
PROPERTIES
1.3. Pectin
1. Polysaccharide films
Danijela uput et al., Edible films and coatings sources, properties and application,
Food and Feed Research, 42 (1), 11-22, 2015
1.5. Alginate
Alginate can form coatings with or without
gelation through evaporation of the solvent, electrolyte cross linking (calcium) or
injection of a water-miscible non-solvent
for alginate. It has been used mainly for
meat products, as a sacrificing agent to retard dehydration and as protection against
lipid oxidation (Varela and Fisz-man,
2011).
1.6. Carrageenan
Carragenan coatings can also act as sacrificing agents. They have little application
in multilayered foods and are mostly used
to retard microbial growth in gel matrices
containing antimicrobial agents and as
oxygen barriers to delay lipid oxidation in
meat and precooked meat products (Varela and Fiszman, 2011).
2. Protein films
Proteins are polymers containing more
than 100 amino acid residues (Nur Hanani
et al., 2014) and they must be denaturated
by heat, acid, alkali and/or solvent in order
to form the more extended structures
which are required for film formation
(Bourtoom, 2008). Compared with synthetic films, protein-based films exhibit
poor water resistance and lower mechanical strength. Yet, proteins are still generally superior to polysaccharides in their
ability to form films with greater mechanical and barrier properties (Cuq et al.,
1998). Physical and chemical properties of
protein films are influenced by amino acid
composition, electrostatic charge, amphyphylic properties, as well as secondary,
tertiary and quaternary structure changes
due to pressure, heat, irradiation, mechanical damage, acid, alkali, salt, metal ion,
enzyme action etc (Krochta et al., 1994).
Proteins are good film formers exhibiting
excellent gas and lipid barrier properties
(Popovi et al., 2012), particularly at low
relative humidity. Protein films are brittle
and susceptible to cracking due to the
strong cohesive energy density of the
polymer. The cross linking of proteins by
means of chemical (glutaraldehyde, formaldehyde, glyceraldehyde, glyoxal), enzymatic (transglutaminase), or physical
(heating, irradiation) treatment was re-
Danijela uput et al., Edible films and coatings sources, properties and application,
Food and Feed Research, 42 (1), 11-22, 2015
and aromas (Arrieta et al., 2013). Decreased film solubility in water and
improved mechanical properties were obtained through buffer treatments at the
isoelectric point of these films (Chen,
2002); by cross linking the protein using
irradiation (Vachon et al., 2000); through
the use of transglutaminase, Trametes
hirsute laccase, and Trichoderma reesei
tyrosinase enzyme (Patzsch et al., 2010);
or by the use of a chemical crosslinker
such as formaldehyde, DL-glyceraldehyde,
glutaraldehyde, or glyoxal (Audic and
Chaufer, 2010; Mendes de Souza et al.,
2010). Main disadvantage of casein is its
relatively high price.
2.4. Gluten
Wheat gluten is a mixture of two main
proteins differing in their solubility in
aqueous alcohols: soluble gliadins and insoluble glutenins (Wieser, 2007). Wheat
gluten films are homogenous, transparent,
strong and good water barriers. The development of edible coatings or films with
selective gas permeability is very promising for controlling respiratory exchange
and improving the conservation of fresh or
minimally processed fruits and vegetables
(Tanada-Palmu and Grosso, 2005). The
rheological properties of gluten films can
be altered from smooth to rubber like by
high pressure treatment (Koehler et al.,
2010).
2.5. Zein
Zein is a hydrophobic protein found in
maize, obtained as a by-product of the bioethanol and oil industry. It is traditionally
used as a coating material in the confectionary industry (Arcan, and Yemenicioglu, 2011). It consists of alcohol-soluble
proteins (Padua and Wang, 2002). Zein is
rich in nonpolar amino acids, which contribute to water insolubility and improve the
water vapor barrier of films (Dangaran et
al., 2009). Physico-chemical properties of
alcoholic zein solutions are highly influenced by a concentration of alcohol, which,
in turn, affects film properties. Interest is
growing in incorporating antioxidant and
antimicrobial agents into zein coatings or
films to produce functional films for food
application (Lungu and Johnson, 2005).
Danijela uput et al., Edible films and coatings sources, properties and application,
Food and Feed Research, 42 (1), 11-22, 2015
Table 1.
Application of Edible Films and Coatings
Materials for EF and EC
Foods
Fruits and vegetables
Cassava starch
Strawberry
Tangerine
Corn starch+beeswax
Raspberry
Chitosan
Asparagus
Pomegranate
Broccoli
Sliced apple
Pectin
Mellon
Peach
Mango
Caseinate
Dried pineapple
Alginate
Mushroom
Cherry
Gelatin
Persimmon
Meats, poultry, fish
Chitosan
Carp
Chitosan
Sausage
Gelatin
Chilled hake
WPI
Dried fish
WPC
Frozen salmon
Red algae
Bacon
Bakery, snacks and dairy
Pectin
Fried potato chips
WPI
Cheese
Red algae
Cheese
APPLICATION
Prior to the application of biopolymers,
some factors need to be considered such
as microbiological stability, solubility, transparency, wettability, oil and grease resistance, cohesion, mechanical properties,
sensory and permeability to water vapourand gases. Preparation of biodegradable
and/or edible films involves the use of at
least one film-forming agent (macromolecule), a solvent and a plasticizer. The
optimization of edible films composition is
in one of the most important steps of the
research in this field, since they must be
formulated according to the properties of
the food to which they have to be applied
(Rojas-Grau et al., 2009). Table 1 summarises numerous recent researches on
EF and EC applications.
References
Garcia et al., 2012
Silva et al., 2012
Prez-Gallardo et al., 2012
Qiu et al., 2012
Ghasemnezhad et al., 2013
Alvarez et al., 2013
de Britto and Assis, 2012
Ferrari et al., 2013
Ayala-Zavala et al., 2013
Moalemiyan et al., 2012
Talens et al., 2012
Jiang, 2013
Diaz-Mula et al., 2012
Neves et al., 2012
Zhang et al., 2012
Krki et al., 2012
Lopez de Lacey et al., 2012
Matan, 2012
Kim et al., 2012
Shin et al., 2012
Garmakhany et al., 2012
Ramos et al., 2012
Shin et al., 2012
slow down aerobic respiration, and improve appearance by providing gloss. Edible coatings for fresh fruits are useful for
controlling ripeness by reducing oxygen
penetration into the fruit, thus reducing
metabolic activity and softening changes
(Conforti and Zinck, 2002). In the literature, many reviews bring together the
effect of new edible emulsion coatings on
storability and postharvest quality of fresh
fruits and vegetables (Lin and Zhao, 2007;
Valencia-Chamorro et al., 2011). Similarly,
interest in the use of edible coatings in
fresh-cut fruits and vegetables has grown,
since these coatings can also act as carriers of food-grade antioxidants and antimicrobials that help reduce enzymatic browning and microbial growth (Rojas-Grau et
al., 2009).
2. Meat, poultry and fish products
Danijela uput et al., Edible films and coatings sources, properties and application,
Food and Feed Research, 42 (1), 11-22, 2015
their potential to reduce moisture loss, minimize lipid oxidation, prevent discoloration, and reduce dripping of muscle
foods (Gennadios et al., 1997). In addition,
incorporation of antimicrobials into edible
coatings, gels, or films can also help control the safety of meat products (Cutter,
2006). Edible coatings can be applied to
meat and fish products by dipping, spraying, casting, rolling, brushing, and foaming. Edible coatings can also be used to
reduce fat uptake during deep frying of
meat (Dragich and Krochta, 2010) and drip
loss during thawing of salmon (RodriguezTurienzo et al., 2011).
3. Cereals, bakery and dairy coatings
In this sense, edible coatings are used in
cereal products to prevent hydration and
improve quality (McHugh and AvenaBustillos, 2012). Rice fortified with vitamins
and minerals has been coated with zeinwood rosin mixtures to prevent vitamin
and mineral losses during washing in cold
water (Padua and Wang, 2002). Emulsified edible coatings composed of corn
starch, MC, and soybean oil extended the
shelf life of coated crackers stored at 65%,
75%, and 85% RH compared to uncoated
ones by reducing moisture uptake (Bravin
et al., 2006). Commercial confectionary
coatings made with a variety of vegetable
oils instead of cocoa butter were used for
enrobing wheat and soy cereal bars, thus
improving lightness and general acceptance of the product (Aramouni and AbuGhoush, 2010).
4. Oil-fried products
Deep fat fried products are very appealing
to consumers due to a soft, moist interior
covered with crispy crust, but can contain
up to 50% fat. Some edible coatings, particularly those based on hydrophilic polymers, are a good barrier to fats and oils.
This application has become increasingly
important in recent years, as oil uptake in
fried products has become a health concern, related to obesity and coronary disease (Garca et al., 2008). For example,
coating potato strips with MC and HPMC
edible coatings reduced oil uptake during
frying by 35 40% without a significant
influence on texture properties (Garcia et
al., 2002), and gellan gum and guar gum
CONCLUSION
The use of edible films and coatings as
suitable packaging for the food industry
has become a topic of great interest
because of their potential for increasing
shelf life of food products. These coatings
and films exhibit various functions when
used, such as inhibition of the migration of
moisture, oxygen, carbon dioxide, aromas,
lipids, and so forth; the ability to carry food
ingredients; and the ability to improve the
mechanical properties of the food. Many
functions of edible films and coatings are
similar to those of synthetic packaging
films; however, edible film and coating
materials must be chosen for food packaging purpose according to specific
applications, the types of food products,
and the major mechanisms of quality
deterioration. Biodegradable and/or edible
films have the potential to reduce some
traditional polymeric packaging materials
for specific applications. However, in order
to do so, bio-based packaging must perform like conventional packaging and
provide all of the necessary functions of
containment, protection, preservation, information, convenience ina legally and environmentally-compliant manner, costeffectively.
ACKNOWLEDGMENT
This work is part of project Osmotic
dehydration of food - energy and environmental aspects of sustainable production, project number TR-31055 (20112014) financed by Ministry of Education
and Science Republic of Serbia.
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