PP10CC 00 6LBB Yr Abc 001 PDF

1
ISSUED FOR INFORMATION
JAP
JSI
CGP
30.01.13
ISSUED FOR INFORMATION
JAP
JSI
CGP
03.10.12
REV
DESCRIPTION
PREP
CHKD
APPD
DATE
PROJECT:
PP10 CCGT POWER STATION

CONTRACT NO: 31121111/00
CLIENT
CONSULTANT:
CONTRACTOR:
DOCUMENT TITLE:
LP STEAM & BYPASS SYSTEM FUNCTIONAL DESCRIPTION

COMPANY/ORIGINATOR:
PROJECT DOCUMENT NUMBER:
ARABIAN BEMCO
CONTRACTING COMPANY
DISTRIBUTION CODE:
PP10CC-00-6LBB-YR-ABC-001
SHEET NO.
I&C
1 OF 24
SIZE
REV.
SCALE:
A4
N.T.S
FILE NAME:
PP10CC-00-6LBB-YR-ABC-001-REV 1-LP STEAM & BYPASS SYSTEM FUNCTIONAL

DESCRIPTION
PP10CC Combined Cycle
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INDEX OF CONTENTS
1. INTRODUCTION............................................................................................................... 3
1.1.OBJECTIVE OF THE DOCUMENT .................................................................................. 3
1.2.SCOPE OF THE DOCUMENT.......................................................................................... 3
1.3.REFERENCE DOCUMENTATION ................................................................................... 3
2. SYSTEM DESCRIPTION .................................................................................................. 5
2.1.MAIN EQUIPMENT, PERMISSIVES AND INTERLOCKS ................................................ 5
2.2.MECHANICAL BATTERY LIMITS .................................................................................... 7
2.3.FUNCTIONALITY.............................................................................................................. 8
2.4.CONTROL INTERFACES WITH OTHER SYSTEMS ....................................................... 8
2.5.SIGNALS MONITORING .................................................................................................. 9
2.5.1. Measuring instrument....................................................................................... 9
2.5.2. Selection logic architecture ........................................................................... 10
2.5.3. Bad quality concept ........................................................................................ 11
2.6.PROCESS DRIVES/ACTUATORS ................................................................................. 11
2.6.1. Process drives/actuators ............................................................................... 11
2.6.2. Drives/Actuators Fault Tolerance .................................................................. 13
2.7.FUNCTIONAL GROUPS................................................................................................. 13
2.7.1. Number of Functional Groups ....................................................................... 13
2.7.2. Functional Groups Operation Modes ............................................................ 14
2.8.SYSTEM CONTROL LOCATION ................................................................................... 14
3. SYSTEM OPERATION MODES ..................................................................................... 15
3.1.POSITION IN THE PLANT GENERAL START-UP SEQUENCE ................................... 15
3.2.CRITERION FOR SYSTEM START-UP ......................................................................... 15
3.3.START-UP SEQUENCE ................................................................................................. 15
3.3.1. Start-up sequence with first HRSG (By-Pass not available) ....................... 16
3.3.2. Start-up sequence with second, third or fourth HRSG (By-Pass available)17
3.4.NORMAL OPERATION................................................................................................... 18
3.5.POSITION IN THE PLANT GENERAL SHUTDOWN SEQUENCE ................................ 19
3.6.SHUTDOWN SEQUENCE .............................................................................................. 19
3.6.1. Shutdown sequence ....................................................................................... 19
3.7.EMERGENCY SHUTDOWN SEQUENCE ...................................................................... 20
4. LOGIC LOOPS/CONTROL DESCRIPTION ................................................................... 21
4.1.LOGIC LOOPS................................................................................................................ 21
4.2.CONTROL DESCRIPTION ............................................................................................. 23
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1.
INTRODUCTION
1.1. OBJECTIVE OF THE DOCUMENT

The objective of the document is to provide the functional description of the LOW
PRESSURE STEAM & BYPASS SYSTEM of the project.
For design information on the system, as well as details and functions of each item, refer to
PP10CC-00-LBB-MR-ABC-001 LP STEAM & BYPASS SYSTEM DESCRIPTION
1.2. SCOPE OF THE DOCUMENT

The scope of the document is to describe the followings topics:
System description
System operation
Control loops
1.3. REFERENCE DOCUMENTATION

PP10CC-00-LBB-MDD-ABC-001 P&ID LP STEAM & BY-PASS
PP10CC-00-6LBB-YDY-ABC-001 LP STEAM & BYPASS LOGIC DIAGRAMS
PP10CC-00-6Y-YR-ABC-001 CCPP OPERATION PHILOSOPHY
PP10CC-0009-6Y-YDZ-ABC-001 CONTROL TYPICAL DEVICES
PP10CC-0009-6Y-YLI-ABC-002 DEVICE DEFINITION CONCEPT
PP10CC-0009-6Y-YDY-ABC-001 MASTER LOGIC DIAGRAMS
PP10CC-00-2MAG-GDD-RCD-002 ACC PID STEAM & CONDENSATE SYSTEMS
PP10CC-00-2MAG-GID-RCD-001 ACC FUNCTIONAL DESCRIPTION
PP10CC-0009-6Y-YDY-ABC-004
PERMANENT
STANDBY
PREPARATION
SEQUENCE
1
PP10CC-0009-6Y-YDY-ABC-002 CC SIMULTANEOUS START UP SEQUENCE

PP10CC-0009-6Y-YDY-ABC-005 CC SEQUENTIAL START UP SEQUENCE
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PP10CC-0009-6Y-YDY-ABC-003 NORMAL SHUT DOWN SEQUENCE
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2.
SYSTEM DESCRIPTION
2.1. MAIN EQUIPMENT, PERMISSIVES AND INTERLOCKS

The main equipment which belongs to this system is one (1) by-pass valve. Each HRSG
LP-steam supply line is connected via a common steam header which has one by-pass line
with a combined pressure reducing and steam desuperheating valve (by-pass valve)
connected to the exhaust steam duct. The TAG of this by-pass valve is the following:
A115-MAP10-AA101.
For further information see system description PP10CC-00-LBB-MR-ABC-001 LP STEAM
& BYPASS SYSTEM DESCRIPTION
The LP system has the following permissive (start condition) and interlocks:
For HRSG-1
Instrument
Service
A111-LBB10-
HRSG-1 LP Steam
CP003
Pressure
A111-LBB10-
HRSG-1 LP Steam
CP004
Pressure
A111-LBB10-
HRSG-1 LP Steam
CT003
Temperature
A111-LBB10-
HRSG-1 LP Steam
CT004
Temperature
A111-LBB10-
HRSG-1 LP Steam
CT005
Drain Temperature
Setting
Level
Consequences/Actions
13 barg
HH
Alarm
13 barg
HH
Alarm
LL
Alarm
LL
Alarm
LL
Alarm
T < Tsat + BIAS

(10% of Tsat)
(for 1 minute)
T < Tsat + BIAS
(10% of Tsat)
(for 1 minute)
T < Tsat + BIAS
(10% of Tsat)
(for 1 minute)
For HRSG-2, HRSG-3 and HRSG-4 there are the same permissive/interlocks.
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For LP Steam Header
Instrument
A115-LBB10CP001
1
A115-LBB10CP002
Service
Setting
Level
LP Steam Pressure
13 barg
HH
Alarm
LP Steam Pressure
13 barg
HH
Alarm
LL
Alarm
LL
Alarm
LL
Alarm
LL
Alarm
HH
Alarm
LL
Alarm
P > 6 bara
HH
Alarm
P > 6 bara
HH
Alarm
T > 86 C
HH
Alarm
T > 86 C
HH
Alarm
A115-LBB10-
LP Steam
CT002
Temperature
A115-LBB10-
LP Steam
CT003
Temperature
A115-LBB10-
LP Steam Drain
CT001
Temperature
A115-LBB10-
LP Steam Drain
CT005
Temperature
A115-LCE20CP003
Strainer Differential
CT001
Drain Temperature
A115-MAP11CP002
A115-MAP11CT001
A115-MAP11-
(for 1 minute)
T < Tsat + BIAS
(10% of Tsat)
(for 1 minute)
T < Tsat + BIAS
(10% of Tsat)
(for 1 minute)
T < Tsat + BIAS
(10% of Tsat)
(for 1 minute)
DP > 0,2 bar
Pressure
LP Steam By-Pass
CP001
(10% of Tsat)
Condensate Water
A115-LBB30-
A115-MAP11-
T < Tsat + BIAS
T < Tsat + BIAS

(10% of Tsat)
(for 1 minute)
Steam from LP ByPass Station to ACC

Pressure
Pressure
Temperature
Steam from LP By-
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Instrument
Service
CT002
Pass Station to ACC
Setting
Level
Temperature
A115-LCE20-
Condensate Water
CF001
Flow
A115-LCE20-
Condensate Water
CF002
Flow
A115-LCE20-
Condensate Water
CP001
Pressure
A115-LCE20-
Condensate Water
CP002
Pressure
A115-LCE20-
Condensate Water
CT001
Temperature
A115-LCE20-
Condensate Water
CT002
Temperature
2.2. MECHANICAL BATTERY LIMITS
Terminal
Service
System From / To
Ref. Document.
Point
TP-0801
LP Steam from HRSG-1
TP-0801
TP-0801
TP-0801
From HRSG to LP Steam &

By-pass System
By-pass System
By-pass System
By-pass System
From LP Steam & By-pass
LP Steam drains
System to Steam Turbine

Vents & Drains System
LP Steam from Steam
From ST Seals system to
PP10CC-00-H-MDD-NEM-008
PP10CC-0009-3MAL-MDDABC-001
PP10CC-0009-0MAW-MDD-
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Terminal
Service
System From / To
Ref. Document.
Turbine Seals System
LP Steam & By-pass
ABC-001
Point
System
TP-AD310
TP-AD320

LP Steam to Steam Turbine
System to Steam Turbine
102T7896
System
From Condensate System
Condensate
PP10CC-00-LCA-MDD-ABC-
to LP Steam & By-pass
001
System
-
LP Steam to Air Cooled

Condenser

System to Air Cooled
RCD-002
Condenser System
LP Steam sampling
System to Sampling
System
PP10CC-00-2MAG-GDD-
PP10CC-0009-1QU-MDDABC-001
2.3. FUNCTIONALITY
The LP Steam & By-Pass system functionality is described in the system description. See:
2.4. CONTROL INTERFACES WITH OTHER SYSTEMS

System control interfaces with other systems are:
From (Origin of the signal)
ACC System
Signal Description
Air Cooled Condenser pressure
(A115-MAG01CP001/2/3)
To (Destination of the signal)

LP Steam & By-pass System
Air Cooled Condenser

ACC System
temperature
(A115-MAG01CT001/2/3)
ST System
1
IPC In
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2.5. SIGNALS MONITORING
2.5.1.
Measuring instrument
The measuring instruments which belong to this system are the followings:
For HRSG-1
Equipment/Line
A111-LBB10-BR001-2003A2-HC
A111-LBB10-BR001-2003A2-HC
Service
Instrument
PIT
HRSG-1 LP Steam
A111-LBB10-CP003
A111-LBB10-CP004
TIT
HRSG-1 LP Steam
A111-LBB10-CT003
A111-LBB10-CT004
A111-LBB10-BR402-50-
HRSG-1 LP Steam
TIT
3A2-HC
Drain
A111-LBB10-CT005
Selection
Logic
Notes
DUAL
SELECT
DUAL
SELECT
-
For HRSG-2, HRSG-3 and HRSG-4 there are the same measurement instruments.
For LP Steam Header

Equipment/Line
A115-LBB10-BR001-3503A1-HC
A115-LBB10-BR001-3503A1-HC
A115-LBB10-BR402-503A1-HC
A115-LBB10-BR405-503A1-HC
A115-LBB30-BR401-50-
Service
Instrument
PIT
LP Steam
A115-LBB10-CP001
A115-LBB10-CP002
TIT
LP Steam
A115-LBB10CT002
A115-LBB10CT003
LP Steam Drain
LP Steam Drain
LP Steam By-Pass
TIT
A115-LBB10CT001
TIT
A115-LBB10CT005
TIT
Selection
Logic
DUAL
SELECT
DUAL
SELECT
-
Notes
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Equipment/Line
Service
Instrument
3A1-HC
Drain
A115-LBB30-CT001
A115-MAP11-BR001-
Steam from LP By-Pass
350-1A1-PP
Station to ACC
A115-MAP11-BR001-
Steam from LP By-Pass
350-1A1-PP
Station to ACC
PIT
A115-MAP11-CP001
A115-MAP11-CP002
TIT
A115-MAP11-CT001
A115-MAP11-CT002
Selection
Logic
Notes
DUAL
SELECT
DUAL
SELECT
For Condensate Header

Equipment/Line
A115-LCE20-BR001-403A3-HC
Service
PIT
Condensate Water
A115-LCE20-CP001
A115-LCE20-CP002
A115-LCE20-BR001-403A3-HC
Instrument
TIT
Condensate Water
A115-LCE20-CT001
A115-LCE20-CT002
A115-LCE20-BR001-403A3-HC
FIT
Condensate Water
A115-LCE20-CF001
A115-LCE20-CF002
A115-LCE20-BR001-403A3-HC
2.5.2.
Condensate Water
PDIT
A115-LCE20-CP003
Selection
Logic
Notes
DUAL
SELECT
DUAL
SELECT
DUAL
SELECT
-
Selection logic architecture
As a general rule, if a signal is out of configured range, an alarm shall be generated in the
control system.
When two or more measurements are available for the same process value, the value used
for interlocking will depend on the selected logic architecture.
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In a DUAL SELECT logic architecture, two measures are available, if both are healthy the
average of the two measurements is used. In case of bad quality of one of the
measurements, automatic change-over to the healthy measurement takes place and an
alarm is generated.
In a MEDIAN SELECT logic architecture, three measures are available if all of them are
healthy the average of the three measurements is used. In case of bad quality of one of the
measurements, automatic change-over to the other healthy measurements takes place and
an alarm is generated.
The selected logic architecture of each instrument has been identified in the previous table
(see section 2.5.1).
2.5.3.
Bad quality concept
In case of bad quality of one of the redundant measurements, automatic change-over to

the healthy measurement will take place and an alarm will be generated. Bad quality
means that the signal is out of range < 4 or > 20 mA.
2.6. PROCESS DRIVES/ACTUATORS
2.6.1.
Process drives/actuators
The process drives/actuators which belong to this system are the followings:
For HRSG-1
Line/Equipment
Service
Drive/Actuator
Fail Safe
Notes
Position
A111-LBB10-BR402-50-
HRSG-1 LP Steam
3A2-HC
Drain Valve
A111-LBB10-BR001-200-
HRSG-1 - Header LP
3A2-HC
Steam Shut-off Valve
A111-LBB11-BR001-50-
HRSG-1 - Header LP
A111-LBB10-AA051
FS
A111-LBA20-AA001
FS
A111-LBA20-AA011
FS
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Line/Equipment
Service
Drive/Actuator
Fail Safe
Notes
Position
3A2-HC
Steam Shut-off
bypass Valve
Notes:
1.- Valve electrically actuated. Not fail safe position. Fail Steady (in position).
For HRSG-2, HRSG-3 and HRSG-4 there are the same actuators.
For LP Steam Header

Line/Equipment
Service
Drive/Actuator
Fail Safe
Notes
Position
A115-LBB10-BR402-50-
LP Steam Header
3A1-HC
Drain Valve
A115-LBB10-BR405-50-
LP Steam Header
3A1-HC
Drain Valve
A115-LCE20-BR001-40-
Condensate Water
3A3-HC
Shut-off Valve
A115-LCE20-BR001-40-
Condensate Water
3A3-HC
Control Valve
A115-LBB30-BR401-50-
LP Steam By-Pass
3A1-HC
Drain Valve
A115-LBB30-BR001-350-
LP Steam By-Pass
3A1-HC
Shut-off Valve
A115-MAP11-BR001-
LP Steam By-Pass
350-1A1-PP
Valve
A115-LBB10-AA051
FS
A115-LBB10-AA053
FS
A115-LCE20-AA081
Close
A115-LCE20-AA101
Close
A115-LBB30-AA052
FS
A115-LBB30-AA051
FS
A115-MAP10-AA101
Close
Notes:
1.- Valve electrically actuated. Not fail safe position. Fail Steady (in position).
2.- Valve pneumatically actuated
3.- Valve hydraulically actuated.
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2.6.2.
Drives/Actuators Fault Tolerance
When redundant drives/actuators are available, at least one of the followings strategies
shall be configured:
Maximum waiting time

When it is required to start a drive/actuator or to change its position, the control system
shall monitor the maximum admitted time to finish its maneuver. If this time is exceeded,
the control system will generate an alarm.
Fail safe position

It will be considered the Fail Safe Position the one that the device will go to in case of
control signal or air supply failure.
The fail safe position of each actuator has been identified in the previous table (see 2.6.1).
2.7. FUNCTIONAL GROUPS
2.7.1.
Number of Functional Groups
There will be the following functional groups:

For HRSG-1
HRSG-1 LP Steam Drain Valves: LP-HRSG-1-DV
1
For HRSG-2, HRSG-3 and HRSG-4 there are the same functional groups.
For LP Steam Header

LP Steam Header Drain Valves: LP-HPSH-DV
LP By-Pass Valves 1: LP-HRSG-BP1
LP By-Pass Valves 2: LP-HRSG-BP2
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2.7.2.
Functional Groups Operation Modes
As a general rule, the system will operate in automatic mode, following not only required
sequences and settings, also taking into account required protections over the operation in
the control system. All functional groups could operate in one of the following modes:
Automatic mode
In auto mode the functional group will follow the control strategies configured in the control
system.
Manual mode
In manual mode the functional group will check required sequences, settings and
protections for system operation depending on control strategy, but in this case some
process actuators could be selected to be operated according to operators decision.
2.8. SYSTEM CONTROL LOCATION

The DCS controller location for this system is the STG Control Compartment.
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3.
SYSTEM OPERATION MODES

The system operation modes are the followings:
Cold start-up: cover the initial filling and the initial preparation (system ready to start).
Hot start-up: cover all required sequences up to the moment the system is in operation.
Normal operation.
Shutdown: cover all required sequences up to the moment the system has been
stopped.
Emergency shutdown.
3.1. POSITION IN THE PLANT GENERAL START-UP SEQUENCE

This system belongs to operation systems and it will be set in operation following the steps
described in one of the following start-up sequences:
1
Combined Cycle Simultaneous Start-Up Sequence: PP10CC-0009-6Y-YDY-ABC-002

Combined Cycle Sequential Start-Up Sequence: PP10CC-0009-6Y-YDY-ABC-005
3.2. CRITERION FOR SYSTEM START-UP

From the plant general start-up sequence it will be required to start-up this system under
the following requirements:
Condensate system in Operation
3.3. START-UP SEQUENCE

The start-up sequence will be in accordance with PP10CC-00-6Y-YR-ABC-001 CCPP
Operation Philosophy. However, for further detail see PP10CC-0009-6Y-YDY-ABC-002CC
1
Simultaneous Start-Up Sequence or PP10CC-0009-6Y-YDY-ABC-005 CC Sequential

Start-Up Sequence.
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3.3.1.
Start-up sequence with first HRSG (By-Pass not available)
Note: it has been decided to use HRSG-1 for system start-up sequence as an example but
it could be selected any other HRSG.
The start-up sequence of the system with first HRSG will follow the following steps:
During the first HRSG start-up and because the ACC isnt in operation, the pressure in
HRSG-1 LP Steam line and LP Steam Header will be controlled by LP start-up vent valve
(A111- LBA20-AA101) until the ACC is in operation, ensuring a minimum steam flow.
Step 01: HRSG-1 LP Steam drain valve (A111-LBB10-AA051) to AUTO MODE.
Step 02: HRSG-1 LP Steam Shut-Off valve (A111-LBA20-AA001) and LP Steam ShutOff Bypass valve (A111-LBA20-AA011) to AUTO MODE.
Step 03: LP Steam Header drain valves (A115-LBB10-AA051, A115-LBB10-AA053 and
A115-LBB30-AA052) to AUTO MODE.
Step 04: LP Steam By-Pass Shut-Off valve (A115-LBB30-AA051) and Condensate
water Shut-Off valve (A115-LCE20-AA081) to AUTO MODE.
Step 05: Condensate water control valve (A115-LCE20-AA101) and By-Pass control
valve (A115-MAP10-AA101) to AUTO MODE
Step 06: HRSG-1 LP Steam drain valve (A111-LBB10-AA051) OPEN. This valve will
remain open (force open) until the HRSG-1 LP Steam reached the value of 6 barg. From
this moment the valves will be released to AUTO CONTROL MODE, so they will open if
it is necessary.
1
Step 07: LP Steam Shut-Off Bypass valve (A111-LBA20-AA011) will OPEN.

Step 08: Because the differential pressure upstream/downstream HRSG-1 LP Steam
Shut-Off valve (A111-LBA20-AA001) is less than 0,5 bar and the differential
temperature is less than 30C, the valve will OPEN.
Step 09: LP Steam Shut-Off Bypass valve (A111-LBA20-AA011) will CLOSE.
Step 10: LP Steam Header drain valves (A115-LBB10-AA051, A115-LBB10-AA053 and
A115-LBB30-AA052) OPEN. These valves will remain open (force open) until the LP
Steam Header reached the value of 6 barg. From this moment the valve will be released
to AUTO CONTROL MODE, so it will open if it is necessary.
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Once the ACC system is in operation and the HRSG is soaked, the By-Pass valve is
released to be opened. Then LP Steam By-Pass Shut-Off valve (A115-LBB30-AA051) and
Condensate water Shut-Off valve (A115-LCE20-AA081) will OPEN.
From this moment the HP header pressure control will be transferred from HP start-up vent
valve to By-Pass control valve.
These steps are done by operation systems: see CC Simultaneous Start-Up Sequence and
CC Sequential Start-Up Sequence for further information.
3.3.2.
Start-up sequence with second, third or fourth HRSG (By-Pass available)
It has been decided to use HRSG-2 for system start-up sequence as an example but it
could be selected any other HRSG. The start-up sequence of the system with first, third or
fourth HRSG will follow the following steps:
Step 01: HRSG-2 LP Steam drain valve (A112-LBB10-AA051) to AUTO MODE.
Step 02: HRSG-2 LP Steam Shut-Off valve (A112-LBA20-AA001) and LP Steam ShutOff Bypass valve (A112-LBA20-AA011) to AUTO MODE.
Step 03: HRSG-2 LP Steam drain valve (A112-LBB10-AA051) OPEN. This valve will
remain open (force open) until the HRSG-1 LP Steam reached the value of 6 barg. From
this moment the valves will be released to AUTO CONTROL MODE, so they will open if it
is necessary.
1
Step 04: When the HRSG-2 Steam pressure reaches the required value according to
the start-up sequence, LP Steam Shut-Off Bypass valve (A112-LBA20-AA011) will
OPEN.
Step 05: When the differential pressure upstream/downstream HRSG-2 LP Steam ShutOff valve (A112-LBA20-AA001) is less than 0,5 bar and the differential temperature is
less than 30C, the valve will OPEN.
Step 06: LP Steam Shut-Off Bypass valve (A112-LBA20-AA011) will CLOSE.
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3.4. NORMAL OPERATION

In a normal operation, four HRSG supply LP Steam to the Steam Turbine through the LP
Steam Header.
By-Pass Station normal operation

There will be two normal operation modes: IPC (Inlet Pressure Control) Control Mode or ST
Load Control Mode
When the ST is in IPC Control Mode, the by-pass valve will control that the header
1
pressure variation rate is less than 3,5 bar/min.

When the ST is not in IPC Control Mode (in Load Control Mode or STG not running), the
by-pass valve will control that the header pressure is constant.
In case of emergency trip of the STG the by-pass system will open to by-pass the LP
superheated steam to the Air Cooling Condenser after reducing temperature and pressure
to the required levels.
In the event of an Air Cooled Condenser (ACC) duct high pressure or temperature, the
bypass valve will be forced closed to protect the ACC. This will result in an increase in the
LP Steam header pressure and (if not corrected) will cause the safety valves to open.
The By-Pass system has been designed using a Feed-Forward control strategy where the
amount of spray water required to achieve the desired outlet steam enthalpy is calculated
based on the inlet steam and spray water enthalpies and the outlet steam flow. Steam flow
is determined using the pressure drop across the downstream dump tube. The process
value flow rate of spray water is measured with an ultrasonic flow meter.
For more information see section 4.1 where each control loop has been identified.
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Drain Valves normal operation

These drain valves are used to remove condensate from the drip legs located in steam
lines. In normal operation they are controlled based on drip leg temperature measurement.
When the corresponding drip leg temperature is near saturation the valve will be opened.
When the drip leg temperature is sufficiently superheated the valve will be closed.
The saturation temperature is calculated with the pressures transmitters located in the
main steam line where the drip leg is located. For more information see section 4.1 where
each control loop has been identified.
Interlock
For process interlocks see section 2.1.
Alarms
For process alarms see section 2.1.
3.5. POSITION IN THE PLANT GENERAL SHUTDOWN SEQUENCE

This system belongs to operation systems and it will be set out of operation following the
1
steps described in the normal shut down sequence PP10CC-0009-6Y-YDY-ABC-003
3.6. SHUTDOWN SEQUENCE

The shutdown sequence will be in accordance with PP10CC-00-6Y-YR-ABC-001 CCPP
1
Operation Philosophy. However, for further detail see PP10CC-0009-6Y-YDY-ABC-003

CC normal shut down sequence.
3.6.1.
Shutdown sequence
During the combined cycle shutdown sequence, all the HRSGs will be shutdown
sequentially. During this shutdown sequence, each by-pass valve will keep each HP HRSG
1
header pressure at the same value than the HP Main header pressure.
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For further detail see PP10CC-0009-6Y-YDY-ABC-003 CC normal shut down sequence.
3.7. EMERGENCY SHUTDOWN SEQUENCE

There is not an emergency shutdown sequence for this system.
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4.
LOGIC LOOPS/CONTROL DESCRIPTION
4.1. LOGIC LOOPS

In this system there are the following logic loops:
For HRSG-1
Loop
PV
HRSG-1 LP Steam Drain Valve

Temperature Control
Temperature
Open if T < Tsat + BIAS (10% of Tsat)
SP
Close if T > Tsat + BIAS (10% of Tsat)

Tsat = Steam saturated temperature calculated via
steam pressure measurement.
Permissives
Override
- Start-up sequence force open until the HRSG-1

LP Steam reached the value of 6 barg.
Actuator
Motorized valve
Instrument TAG:
A111-LBB10CT005
Instrument TAG:
A111-LBB10-CP003
A111-LBB10-CP004
A111-LBB10-AA051
For HRSG-2, HRSG-3 and HRSG-4 there are the same control loops.
For LP Steam Header

Loop
PV
LP Steam Header Drain

Temperature Control
Temperature
SP

Permissives
Override
- Start-up sequence force open until the LP Steam

Header reached the value of 6 barg.
Actuator
Motorized valve
Instrument TAG:
A115-LBB10CT001
Instrument TAG:
A115-LBB10-CP001
A115-LBB10-CP002
A115-LBB10-AA051
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Rev.: 1
Loop
PV
LP Steam Header Drain

Temperature Control
Temperature
SP

Permissives
Override

Actuator
Loop
PV
Motorized valve
LP Steam By-Pass Drain

Temperature Control
Temperature
SP

Permissives
Override

Actuator
Loop
Motorized valve
Condensate Water Flow Control Valve
Instrument TAG:
A115-LBB10CT005
Instrument TAG:
A115-LBB10-CP001
A115-LBB10-CP002
A115-LBB10-AA053
Instrument TAG:
A115-LBB30CT001
Instrument TAG:
A115-LBB10-CP001
A115-LBB10-CP002
A115-LBB30-AA052
Instrument TAG:
PV
Flow
A115-LCE20CF001
A115-LCE20CF002
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Rev.: 1
Loop
SP
Permissives
Override
Condensate Water Flow Control Valve

Calculated SP (SPRAY WATER FLOW CONTROL
ALGORITHM)
Actuator
Loop
Force to Close if valve position demand 6%
Force Open (Quick Open)
Control valve
LP Steam By-Pass Pressure Control Valve
ST Trip
A115-LCE20-AA101
Instrument TAG:
PV
Pressure
A115-LBB10-CP001
A115-LBB10-CP002
In Load Control or STG not running:

SP = Existing header pressure
1
SP
In IPC Control:
Header pressure variation 3,5bar/min or

0bar/min
Permissives
Override
To open if LP Steam has a +5C of superheating

Force to close if:
From ACC system
- ACC Trip (HHH) Pressure
A115-MAG01CP001/2/3
- ACC Trip (HHT) Temperature
A115-MAG01CT001/2/3
- Valve position demand 6%

Force Open (Quick Open)
Actuator
Control valve
ST Trip
A115-MAP10-AA101
4.2. CONTROL DESCRIPTION

The Master Sequence Following Controller (M.S.F.C) will send an automatic command to
HRSG-1 LP Steam Drain Valves Functional Group (LP-HRSG-1-DV) in order to set in
AUTO MODE HRSG-1 Drain Valves.
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The same it will be done for LP Steam Header Drain Valves through LP Steam Header
Drain Valves Functional Group (LP-HRSG-DV), for LP By-Pass Valves 1 Functional
Group (LP-HRSG-BP1) and for LP By-Pass Valves 2 Functional Group (LP-HRSGBP2).
During system start-up the M.S.F.C will force drain valves to open in order to drain and
1
warm-up the HRSGs LP-steam lines.

When according to the established sequence a HRSG is required to be connected to LP
steam header, first the M.S.F.C will send an automatic command to HRSG-1 LP Steam
Shut-Off Valves. The shut-off valves will open according to the sequence explained in
chapter 3.3.
In normal operation, the LP by-pass will be controlling the pressure in the LP-steam header
supply line. The pressure set point for opening of the bypass station will be adjusted
according to the required operation conditions.
Because a feed-forward control algorithm is being used, the amount of spray water
required to achieve the desired outlet steam enthalpy is calculated based on the inlet
steam STM_ENTH and spray water WTR_ENTH enthalpies and the outlet steam flow.
The enthalpies are based on measured pressures and temperatures, and the steam flow
can be determined using the pressure drop across the downstream dump tube.
During the combined cycle shutdown sequence, all the HRSGs will be shutdown
sequentially.
For further detail see: PP10CC-00-6Y-YR-ABC-001 CCPP Operation Philosophy and

PP10CC-0009-6Y-YDY-ABC-003 CC normal shut down sequence
See attached sketch for better understanding of above explanation.
AUTO / MANUAL
AUTO / MANUAL
AUTO / MANUAL
M.S.F.C
TO LP BYPASS
9
SH: 2/2
GROUP
LP-HRSG-DV
FORCE OPEN
FORCE OPEN
AUTO / MANUAL
FORCE OPEN
SH: 2/2
TO LP BYPASS
HRSG-2 STEAM & BYPASS

AUTO / MANUAL
OPEN / CLOSE
AUTO / MANUAL
TO LP BYPASS
6
TO LP BYPASS
SH: 2/2
SH: 2/2
SH: 2/2
TO LP BYPASS
2
SH: 2/2
STM_ENTH
TO LP BYPASS
SAT_TEMP
SH: 2/2
TO LP BYPASS
SAT_TEMP
FT
FT
DUALSEL
DUALSEL
DUALSEL
DUALSEL
ST SEALS
MV-08
PT
TT
PT
TT
PT
TT
PT
SH: 2/2
TT
STEAM TURBINE
HRSG-1
STEAM TURBINE
TT
MV-08
MV-01
GROUP
LP-HRSG-1-DV AUTO / MANUAL
FORCE OPEN
DRAIN
SYSTEM
TT
TT
MV-01
MV-01
M
DRAIN
SYSTEM
DRAIN
SYSTEM
SH: 1/2
HRSG-1 LP STEAM & BYPASS SYSTEM
FROM LP STEAM
CONDENSATE
SYSTEM
FROM LP STEAM
9
GROUP
LP-HRSG-BP2
SH: 1/2
SH: 1/2
LP STEAM
STM_ENTH
PT
AUTO / MANUAL
DUALSEL
WTR_ENTH
PT
FT
CALCULATED SP /
SPRAY WATER
DUALSEL
FT
XV-01
TT
CV-01
SPRAY WATER
FLOW
CONTROL ALGORITHM
STEAM FLOW
CALCULATION
CONDENSER
PRESSURE
FROM
ACC SYSTEM
CONDENSER
PRESSURE
DUMP-TUBE
PRESSURE
PDT
DUALSEL
TT
FILTER
ACC TRIP
FROM
ACC SYSTEM
BY-PASS TRIP
DUALSEL
FROM LP STEAM
3
DUALSEL
SH: 1/2
MV-01
CV-20
PT
PT
TT
TT
FROM LP STEAM
1
EXHAUST DUCT
SH: 1/2
DUMP-TUBE
FROM LP STEAM
5
SH: 2/2
DRAIN
SYSTEM
HP STEAM
SAT_TEMP
TT
FORCE OPEN
7
MV-01
AUTO / MANUAL
2
SH: 1/2
SH: 1/2
M
DRAIN
SYSTEM
OPEN / CLOSE
AUTO / MANUAL
FROM LP STEAM
8
SH: 1/2
AUTO / MANUAL
GROUP
LP-HRSG-BP1
SH: 2/2
HRSG-1 LP STEAM & BYPASS SYSTEM

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ISSUED FOR INFORMATION

ISSUED FOR INFORMATION

PP10 CCGT POWER STATION

LP STEAM & BYPASS SYSTEM FUNCTIONAL DESCRIPTION

PROJECT DOCUMENT NUMBER:

PP10CC-00-6LBB-YR-ABC-001-REV 1-LP STEAM & BYPASS SYSTEM FUNCTIONAL

PP10CC Combined Cycle

LP STEAM & BYPASS SYSTEM FUNCTIONAL DESCRIPTION

PP10CC Combined Cycle

LP STEAM & BYPASS SYSTEM FUNCTIONAL DESCRIPTION

1.1. OBJECTIVE OF THE DOCUMENT

1.2. SCOPE OF THE DOCUMENT

1.3. REFERENCE DOCUMENTATION

PP10CC-0009-6Y-YDY-ABC-002 CC SIMULTANEOUS START UP SEQUENCE

PP10CC Combined Cycle

LP STEAM & BYPASS SYSTEM FUNCTIONAL DESCRIPTION

PP10CC-0009-6Y-YDY-ABC-003 NORMAL SHUT DOWN SEQUENCE

PP10CC Combined Cycle

LP STEAM & BYPASS SYSTEM FUNCTIONAL DESCRIPTION

2.1. MAIN EQUIPMENT, PERMISSIVES AND INTERLOCKS

T < Tsat + BIAS

PP10CC Combined Cycle

LP STEAM & BYPASS SYSTEM FUNCTIONAL DESCRIPTION

For LP Steam Header

T < Tsat + BIAS

T < Tsat + BIAS

Steam from LP ByPass Station to ACC

PP10CC Combined Cycle

LP STEAM & BYPASS SYSTEM FUNCTIONAL DESCRIPTION

Pass Station to ACC

2.2. MECHANICAL BATTERY LIMITS

LP Steam from HRSG-1

LP Steam from HRSG-2

LP Steam from HRSG-3

LP Steam from HRSG-4

From HRSG to LP Steam &

System to Steam Turbine

LP Steam from Steam

From ST Seals system to

PP10CC Combined Cycle

LP STEAM & BYPASS SYSTEM FUNCTIONAL DESCRIPTION

Turbine Seals System

LP Steam & By-pass

From LP Steam & By-pass

System to Steam Turbine

to LP Steam & By-pass

LP Steam to Air Cooled

From LP Steam & By-pass

2.4. CONTROL INTERFACES WITH OTHER SYSTEMS

To (Destination of the signal)

Air Cooled Condenser

LP Steam & By-pass System

LP Steam & By-pass System

PP10CC Combined Cycle

LP STEAM & BYPASS SYSTEM FUNCTIONAL DESCRIPTION

2.5. SIGNALS MONITORING

For LP Steam Header

PP10CC Combined Cycle

LP STEAM & BYPASS SYSTEM FUNCTIONAL DESCRIPTION

Steam from LP By-Pass

Steam from LP By-Pass