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Flow Diagram
Equipment identification numbering system
Process control and measurement identification numbers and symbols
Instruction Manual
Doc. No.
3997102-2.3
39971-02-2.3
List of contents:
Page:
1
10
1.1
1.2
2
2.1
2.2
2.3
2.4
2.5
3
3.1
3.2
3.3
4
4.1
4.2
4.3
4.4
5
5.1
5.2
5.3
5.4
5.5
5.6
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And may not be duplicated, disclosed or utilized without written consent from FLSmidth.
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General information
1.1
Reference to standard:
This instruction manual is based on the principles outlined in IEC 61346 with
respect to structure and reference.
1.2
General notes:
In order to plan, build, operate and maintain a cement plant or a part hereof,
it is important to be able to decompose the cement plant into process areas,
process areas into plant departments, plant departments into equipment, etc.
and then designate these plant parts in a structured and unambiguous
manner for the purpose of identification and references.
A flow diagram is a diagram using symbols to illustrate the process sequence
in a process area or a part hereof.
The flow diagram indicates the instrumentation and the control loops with
sufficient information to enable qualified personnel to understand the means
of measurement and control of the process.
The present instruction manual describes the structure and meaning of the
relevant numbers used for designation of departments, equipment, tags,
units, signals and signal functions.
The information transmitted by this document is the proprietary and confidential property of FLSmidth
And may not be duplicated, disclosed or utilized without written consent from FLSmidth.
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Equipment Number
Plant
No. No.
Plantdepartment
departm ent
5 3 1
1
Process area
Process area
Function
Function
Production
Production
unitunit
The first character represents the process area. The following digits are used:
0. General
1. Raw material handling
2. Additive and coal handling
3. Raw meal production
4. Clinker production
5. Cement grinding
6. Cement storing and dispatch
7. Utilities
8. Electrical equipment departments
9. Service departments
The second character represents the designation or function within each process
area (Crushing, storage, transport, etc.).
The third character represents the production unit. Example: Cement mill 1 and
cement mill 2 will have plant department nos. 531 and 532 (5 for Cement grinding,
3 for Mill and, respectively, 1 and 2 for Mill 1 and Mill 2).
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And may not be duplicated, disclosed or utilized without written consent from FLSmidth.
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2.2
Equipment number
1 R M 1 0
Plant
department
No.No.
Plant
departm ent
Equipment
Equipm ent
Equipment
Equipm entcode
code
Equipm
ent sequence
sequenceNo.
No.
Equipment
2.4
2.5
Package of equipment
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And may not be duplicated, disclosed or utilized without written consent from FLSmidth.
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39971-02-2.3
Bold inside one of the corners of the surrounding box. This equipment number is used
as reference to other documentation.
The information transmitted by this document is the proprietary and confidential property of FLSmidth
And may not be duplicated, disclosed or utilized without written consent from FLSmidth.
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3
3.1
Tag Number
Tag number
The tag No. is made up of two sections, the equipment No. and a unit code with
sequence number, as illustrated below .
Tag No.
Tag
No.
3 2 1 R
1
0 0
0 1
10 11
Equipment
Equipm
ent No.
No.
Unit code
Unit
code
Unit
Unit
Unit
Unitsequence
sequence No.
No.
Normally, the tag number is not shown in its entirety on the flow diagram.
The equipment No. is indicated next to or inside the relevant equipment. The unit
code with sequence number is normally indicated in the lower half of the measuring
circle or next to the unit.
To obtain the entire tag number from the flow diagram, it will be necessary to
combine the sub-parts (equipment No. & unit code with sequence number).
The information transmitted by this document is the proprietary and confidential property of FLSmidth
And may not be duplicated, disclosed or utilized without written consent from FLSmidth.
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Signal Number
4.1
Signal number
The signal No. is built up of two sections, the tag No. and a signal code with a
sequence number, as illustrated below.
Signal No.
Signal No.
3
1
2
2
1 R M 1
3 4 5 6
0
7
0 N 0 1 T 0 1
8 9 10 11 12 13 14
Tag
Tag No.
No.
Type of measurement
Type of measurement
Signal
Signalcode
code
Type of
of signal
signal
Type
Signalsequence
sequencenumber
number
Signal
The first 11 characters (1 st to 11 th ) represent the tag number
The last 3 characters (12 th to 14 th ) represent the signal code, the type of
measurement, and the type of signal with sequence number.
12 th character: Type of measurement.
A letter designates the type of measurement. See section 8 - Signal
identification letters.
For example, letter T indicates that the measurement is a temperature
measurement.
13 th character: Type of signal.
The digit indicates the type of signal used for the particular measurement.
See section 9: Signal type.
The information transmitted by this document is the proprietary and confidential property of FLSmidth
And may not be duplicated, disclosed or utilized without written consent from FLSmidth.
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Section 10: explaining Signal codes for motor control. Note: Motor control signals
are not shown on flow diagram, but in signal list only.
14 th character: Signal sequence number.
The sequence number indicates the signal sequence for several identical types of
measurements on the same unit.
4.3
Example
3 2 1 R M 1 0 0 N 0 1 T 0 1
1
9 10 11 12 13 14
department
RawRaw
millmill
department
Raw
RawMill
Mill
Section
Section 6
6
RawRaw
Mill,
sequence
100
Mill,
sequence no,
no, 100
First
transmitter
(Unit)
First
transmitter
related
the RawtoMill
(Unit)torelated
the
Raw Mill
Transmitter, section
section 7 7
Transmitter,
Sequence number
Sequence
number0101
Temperature measurement,
sec.
8 8
Temperature
measurement,
sec.
Analog
input, input,
Section 9
Analog
section
Signal
sequence
number
1
Signal
sequence
number
4.4
The unit code with sequence number, and type of measurement/signal with
sequence number, is indicated in the lower half of the instrumentation circle on the
flow diagram. In case the equipment number and unit number are already defined
on the flow diagram, they will be individually represented; if not, the equipment
number will precede the circle.
In case of identical units on equipment, indication is provided only in the first
circle, which is preceded by the numbers of the identical units.
The unit sequence number will then be sequential from 1 to the last numbers.
See section 5.6 for examples.
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And may not be duplicated, disclosed or utilized without written consent from FLSmidth.
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5.1
On a Flow diagram the measuring points are marked with at least one circle.
A horizontal line through the centre of the circle indicates the accessibility of
the measurement/function.
The information transmitted by this document is the proprietary and confidential property of FLSmidth
And may not be duplicated, disclosed or utilized without written consent from FLSmidth.
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5.2
Instrumentation Level
5.3
Instrument lines
The following instrument lines are used in connection with the circles:
1) From process to circle and mechanical connection.
2) Electrical connection.
5.4
In the upper half of each circle there are a number of letters indicating the type of
measurement (pressure, temperature, etc.) and the function (indication, alarm,
etc.).For explanatory key to letters, see section 8. If the number of letters
required to describe a measurement exceeds 6, two (or more) circles abutting one
another will be used or they are inter-connected by a solid line. The signal code of
the measuring point is indicated only in the lower half of the first circle.
5.5
Control loops
When a measurement is used in a control loop, the controlling part (the controller)
is indicated by an independent circle. This circle normally abuts the circle for the
measuring point. From the controller circle there is a dashed line, with an arrow
pointing at the unit to be controlled.
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And may not be duplicated, disclosed or utilized without written consent from FLSmidth.
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5.6
Examples
Temperature, Indication
TI
N01T01
TR
N01T01
TAH
D01T41
Temperature, Alarm, Low, High
TALH
N01T01
Current, Indication
II
M01I01
LAL
D01L41
Temperature, Controller,
TR
N01T01
TC
Current, Indication
II
M01I01
TI
N01T01
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And may not be duplicated, disclosed or utilized without written consent from FLSmidth.
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Code
Designation
AC
Apron conveyor
AD
Auxiliary drive
AE
AF
Apron feeder
AG
Agitator
AL
AM
Gas analyser
Dust Analyser
AN
Neutron analyser
XR - X-Ray Analyser
AR
Air receiver
AS
AT
AU
AV
Alleviator
AW
BA
BB
BC
BD
BE
BF
BI
Bin activator
Barge
Belt conveyor
Bag deflector
Bucket elevator
Bag filter / fabric filter
Bin / hopper
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And may not be duplicated, disclosed or utilized without written consent from FLSmidth.
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BK
BL
BM
BN
BQ
BR
BU
BV
BX
CA
CB
CC
CE
CG
CH
CI
CK
CL
CM
CN
CP
CQ
CR
CS
CT
CU
CV
DA
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And may not be duplicated, disclosed or utilized without written consent from FLSmidth.
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DB
DC
DE
DG
DI
DM
DQ
DR
DU
DV
EC
EE
EG
EH
EI
EJ
EL
EP
ER
ES
EV
EW
EX
FA
FB
FC
FD
FE
FF
SD - Shut-off Damper
TV - Throttle Valve
Deep-bucket conveyor
Drier crusher
Dedusting equipment - General
BF - Bag filter
EP - Electrostatic precipitator
GF - Gravel bed filter
Distribution-, Dividing-, Splitter-, Bottom-, Change over-gate
Air distributor
Dome
Dosing equipment - General
FG - Flow control gate
FM - Flowmeter for bulk material
WF - Weigh belt feeder
Drier
Ducting
Disc valve
Evaporation cooler
Electronic ear / Folaphone
Emergency diesel-generator
GE - Generator with internal combustion engine
Electric hoist
Electrical Installation equipment
Expansion joint
Elevator (person / goods)
Electrostatic precipitator
Electric room
Expert Control equipment
Explosion vent
Extraction wheel
Explosion gate
Flowmeter for gas
Feed bin
Field control equipment
Feeder - General
AF
FW
KF
RF
TF
SF
VF
WF
Fire extinguisher
Fuel filter
Apron Feeder
Wobbler feeder
Kiln Feeder
Rotary feeder / Air sluice
Table feeder
Screw feeder
Vibrating feeder
Weigh belt feeder
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And may not be duplicated, disclosed or utilized without written consent from FLSmidth.
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FG
FH
FI
FM
FN
FP
FS
FT
FU
FV
FW
FY
GA
GC
GE
GF
GM
GN
GP
GQ
GR
GS
GX
HC
HD
HE
HG
HI
HP
HR
HT
HV
HY
Hammer crusher
Hydraulic drive
Heat exchanger
Hot gas generator / heat generator
Hoist
Hopper - General
FY - Feed hopper
Hot disc reactor
Hydraulic thrust unit / hydraulic jack
High Voltage system
Hydraulic system
IG
IJ
IM
IN
IP
Industrial gun
Injection system
Impact crusher
Insulation
Instrumentation equipment
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And may not be duplicated, disclosed or utilized without written consent from FLSmidth.
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IS
IT
Inlet seal
Injector tee
JC
JB
Jaw crusher
Junction box / mixing vessel
KB
KF
KH
KL
KR
KS
Kiln
Kiln
Kiln
Kiln
Kiln
Kiln
LB
LD
LG
LM
LN
LQ
LS
LV
MC
MD
MI
ML
Lump breaker
Louvre damper
Lighting System
Loading machine
Lightning equipment
Lubrication equipment
Load spout
Low Voltage equipment
Multi cyclone
Main drive
Management Information system
Mill - General
BM - Ball mill
RM - Roller mill
Moisting and mixing machine
Mobile crusher
Magnetic separator / Magnet
Medium Voltage equipment
Material deflector
Mixer - General
PW - Paddle wheel
SB - Silo blending equipment
MM
MQ
MS
MV
MW
MX
Base
feeder
Hood
riser
scanner equipment
NG
NR
Needle gate
Noise reducer / silencer
PA
Palletizer
PB
PC
PD
PE
PG
PH
PI
PL
PM
PN
PP
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And may not be duplicated, disclosed or utilized without written consent from FLSmidth.
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PQ
PR
PT
PU
PW
QC
RB
RC
RE
RF
RG
RI
RK
RL
RM
RS
RT
RP
Roller breaker
Roller crusher
Reclaimer - General
Rotary feeder / air sluice
Rod gate
Rotary indicator
Rotary cooler
Rotary Scale
Roller mill / vertical mill
Rotary screen
Lining, refractory
Roller press
SA
SB
SC
SD
SE
SF
SG
SH
SI
SJ
SK
SL
SM
SN
Slurry agitator
Strike bar crusher
Screw conveyor
Shut-off-, Hoisting- or slide- damper
Sector gate
Screw feeder
Shut-off gate
Ship
Silo
Sump pump
Stack
Scale - General
Sampler
Screen - General
RS - Rotary screen
VS - Vibrating screen
Slurry pump
Silo discharge equipment
Separator
Steel structures (for maintenance)
Stacker - General
Sluice - General
FV - Flap valve
RF - Rotary feeder / air sluice
Steam boiler
SP
SQ
SR
SS
ST
SU
SV
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And may not be duplicated, disclosed or utilized without written consent from FLSmidth.
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SX
SY
SZ
Spillage conveyor
Scrubber
Sizer for mill balls
TA
TC
TE
TF
TH
TI
TK
TR
TV
Transformer
Telescopic chute
Television equipment
Table feeder
Thruster
Tipper
Tank
Tripper
Throttle valve
UP
US
VA
BV
DV
FV
TV
VB
VM
VV
VX
VB
VC
VE
VF
VI
VL
VM
VN
VR
VS
VV
VU
VX
Valve - General
- Butterfly Valve
- Disc valve
- Flap valve / Tipping Valve
- Throttle valve
- Non-return valve
- Valve Motorised
- Valve 2 or 3-way
- Valve - Magnetically operated
Non-return valve
Vibrating conveyor
Ventury
Vibrating feeder
Vibrator
Vacuum filter for slurry
Valve, Motorised
Vacuum cleaner
Valve rack
Vibrating screen
Valve, 2 or 3-way
Ventilation unit
Valve, Magnetically operated
WB
WC
WF
WI
WP
WS
WT
Weigh bridge
After-cooler
Weigh belt feeder
Water injection
Water pump
Micromist lubricator
Water treatment installation
XA
Auxiliary equipment
CH - Chutes
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And may not be duplicated, disclosed or utilized without written consent from FLSmidth.
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-
XC
XF
XG
XK
XM
XR
XS
XW
Foundation bolts
Heat shields
Bypass mixing chamber
Pipes, gas
Pipes, water
Pipes, compressed air
Pipes, oil
Pipes
IN - Insulation
- Tools
- Supports
- Platforms
- Quarry equipment
EJ - Expansion joints
RT - Lining, Refractory
- Container
Compressor system
Fuel system
General services (Turn key)
Laboratory
Furniture
Work shop
Main store
Service buildings
Kiln Feed
Mechanical accessories
- Lubricants
- Hydraulic oil
- Guards
- Shims
- Repair paint
- Welding materials
- Bolts
- Safety signs
- Auxiliary steel
X-ray Analyser
Scrubber system
Water system
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And may not be duplicated, disclosed or utilized without written consent from FLSmidth.
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Meaning
A
Assembled units
Example
Sub control systems, local
control panels
Sensor / Transducers
Capacitors
Binary elements
Miscellaneous
Heating element/lighting
Protective units
Generator
Signal equipment
Internal
Relay/contactor
Reactor
Motor
Transmitters
Free
Measuring/test
Power switch
Resistor
Switch, manually
Transformer
Modulator
Semi-conductor
Transmission unit
X
Y
Terminal
Electrically-operated
actuators
Adapting equipment
Coaxial connection
Instrument/recorder
Busbar
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And may not be duplicated, disclosed or utilized without written consent from FLSmidth.
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First letter
type of measurement
A
Following letters
addition
Analysis
Flame control
Free
Voltage
Flow
output
function
addition
alarm
reading
function
controller
differential
(V)
3
(t/h, m /h etc.)
prim. element
ratio
G
H
Manual operation
Current
Power
Time
Level
Metal detection
(A)
indication
(kW)
(s)
(%, m)
Folaphone, noise
Free
high
low
indication
mean
Pressure
(kp/cm 2 , bar, mm H 2 O)
Quantity
(m 3 , t, number)
Radiation
Speed
Temperature
Multi-variable
Vibration
Weight
Miscellaneous
Event
Position
summation
recording
(m/s, r/min)
safety
switch
(C)
transmitter
multi-function
valve,
damper
(t), force
calculation
(%)
controller
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And may not be duplicated, disclosed or utilized without written consent from FLSmidth.
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Signal type
The signal type is character number 13. The type of signal for the relevant
measurement conforms to the table below.
13th
Character
Signal Type
Analogue Output
Free
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And may not be duplicated, disclosed or utilized without written consent from FLSmidth.
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10
Meaning
Signal code
Notes
C31
1, 2
C32
Motor ready
C41
1, 2
C51
1, 2
C52
C61
1, 2
C62
Notes:
1) minimum requirements of simple motor starter
2) minimum requirements of reversible motor starter
---o0o---
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And may not be duplicated, disclosed or utilized without written consent from FLSmidth.
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