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Installation Instructions
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service, maintenance,
or use can cause explosion, fire, electrical shock, or other
conditions which may cause death, personal injury or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The qualified
installer or agency must use factory--authorized kits or accessories
when modifying this product. Refer to the individual instructions
packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Use quenching cloth for brazing operations.
Have fire extinguisher available. Read these instructions
thoroughly and follow all warning or cautions included in literature
and attached to the unit. Consult local building codes and the
current editions of the National Electrical Code (NEC) NFPA 70.
In Canada, refer to the current editions of the Canadian Electrical
Code CSA C22.1.
on
Recognize safety information. When you see this symbol
the unit and in instructions or manuals, be alert to the potential for
personal injury. Understand the signal words DANGER,
WARNING, CAUTION, and NOTE. These words are used with
the safety--alert symbol. DANGER identifies the most serious
hazards which will result in severe personal injury or death.
WARNING signifies hazards which could result in personal injury
or death. CAUTION is used to identify unsafe practices which
may result in minor personal injury or product and property
damage. NOTE is used to highlight suggestions which will result
in enhanced installation, reliability, or operation.
WARNING
A02332
CAUTION
CUT HAZARD
Failure to follow this caution may result in personal injury.
Sheet metal parts may have sharp edges or burrs. Use care and
wear appropriate protective clothing and gloves when
handling parts.
INTRODUCTION
Model FV4C Fan Coil units are designed for flexibility and can be
used for upflow, horizontal, or downflow (kits required on
manufactured and mobile home) applications. These units are
designed specifically for Puronr refrigerant (R--410A) and must be
used only with Puron air conditioners and heat pumps as shipped.
These units are designed to meet the low air leak requirements
currently in effect. Because of this, the units need special attention
in the condensate pan and drain connection area and when brazing
tubing.
These units are available for application in systems of 18,000
through
60,000
Btuh
nominal
cooling
capacities.
Factory--authorized, field--installed electric heater packages are
available in 5 through 30 kW. See Product Data for available
accessory kits.
FV4C
INSTALLATION
Procedure 1 CHECK EQUIPMENT
Unpack unit and move to final location. Remove carton taking care
not to damage unit.
Inspect equipment for damage prior to installation. File claim with
shipping company if shipment is damaged or incomplete. Locate
unit rating plate which contains proper installation information.
Check rating plate to be sure unit matches job specifications.
A COIL
UNITS
UPFLOW/DOWNFLOW
SECONDARY DRAIN
1.5 (38.1mm)
19"
(482.6 mm)
UPFLOW/DOWNFLOW
PRIMARY DRAIN
19"
(482.6 mm)
2.5
FIELD MODIFIED
(63.5 mm)
SIDE RETURN
LOCATION FOR
003 UNITS ONLY
UPFLOW/DOWNFLOW
SECONDARY DRAIN
UPFLOW/DOWNFLOW
PRIMARY DRAIN
FIELD SUPPLIED
RETURN PLENUM
A09243
A-COIL
HORIZONTAL LEFT
PRIMARY
DRAIN
SECONDARY
DRAIN
FIELD
SUPPLIED
HANGING
STRAPS
FRONT SERVICE
CLEARANCE
(Full face of unit)
UNIT
002-005 21" (533 mm)
006 24" (610 mm)
FV4C
LOW VOLT
ENTRY
OPTIONS
POWER
ENTRY OPTIONS
A09323
COIL
BRACKET
FA CT OR Y SHIPPED
HORIZONTAL LEFT
APPLICATION
COI L
SUPPORT
RAIL
B
C
DRAIN PA N
SUPPORT
BRACKET
COIL
BRACKET
HORIZONTAL
DRAIN PAN
PRIMARY DRAIN
HORIZONTAL LEFT
AIR SEAL
ASSEMBLY
SECONDARY DRAIN
HORIZONTAL LEFT
REFRIGERANT
CONNECTIONS
A00072
B. Modular Units
The FV4C Fan Coil in sizes 003, 005 and 006 are available in
2--piece modular construction. Modular construction allows
installer to disassemble unit into 2 components, coil box and
blower box, for ease of installation. (See Fig. 3.)
To disassemble unit, remove rear corner brackets by removing 2
screws which secure brackets. Remove either 2 screws in each front
corner of coil box, or 2 screws in blower box. Do not remove all 4
screws in each corner. Sections may now be separated by lifting
top section from lower section.
To reassemble, reverse above procedure. Be certain to reinstall all
fasteners when reassembling.
C. Horizontal Installations
Be sure installation complies with all applicable building codes that
may require installation of a secondary condensate pan.
1. Arrange support for unit by setting it in or above secondary
condensate pan.
2. When suspending unit from ceiling dimples in casing indicate proper location of screws for mounting metal support
straps. (See Fig. 4.)
D. Horizontal--Right Conversion of Units with Slope Coils
CAUTION
FV4C
2 SCREWS
2 SCREWS
REAR CORNER
BRACKET
2 SCREWS
COIL BOX
A95293
COIL MOUNTING
SCREW
BLOWER
ASSEMBLY
COIL
SUPPORT
RAIL
SLOPE COIL
SKI
DRAINPAN
REFRIGERANT
CONNECTIONS
PRIMARY DRAIN
SECONDARY DRAIN
A03001
A
REFRIGERANT
CONNECTIONS
AIR SEAL
ASSEMBLY
HORIZONTAL
RIGHT
APPLICATION
COIL
SUPPORT
RAIL
B
C
COIL
BRACKET
DRAIN PAN
SUPPORT
BRACKET
COIL
SUPPORT
RAIL
FV4C
COIL
BRACKET
HORIZONTAL
DRAIN PAN
PRIMARY DRAIN
HORIZONTAL RIGHT
SECONDARY DRAIN
HORIZONTAL RIGHT
A00071
13. Install condensate pan fitting caps (from Step 10) in the
right side of the coil door making sure that the cap snaps
and seats cleanly on the back side of the coil door. Make
sure no insulation interferes with seating of the cap.
14. Reinstall access and fitting panels, aligning holes with
tubing connections and condensate pan connections. Be
sure to reinstall metal clip between fitting panel and vertical
condensate pan.
Make sure liquid and suction tube grommets are in place to prevent
air leaks and cabinet sweating.
F. Downflow Installations
CAUTION
CAUTION
FV4C
WARNING
4 (102mm) MAX
SECURE FAN COIL TO STRUCTURE
UNIT AWAY FROM WALL
PIPE STRAP
(TYPICAL BOTH SIDES)
OR
Field wires on the line side of the disconnect found in the fan coil
unit remain live, even when the pull--out is removed. Service and
maintenance to incoming wiring cannot be performed until the
main disconnect switch (remote to the unit) is turned off.
A. Line--Voltage Connections
If unit contains an electric heater, remove and discard power plug
from fan coil and connect male plug from heater to female plug
from unit wiring harness. (See Electric Heater Installation
Instructions.)
For units without electric heat:
1. Connect 208/230v power leads from field disconnect to yellow and black stripped leads.
2. Connect ground wire to unit ground lug.
Check all factory wiring per unit wiring diagram and inspect
factory wiring connections to be sure none were loosened in transit
or installation.
DOWN FLOW
BASE KIT (KFACB)
WARNING
4 (102mm) MAX
A07567
Fig. 8 -- A--Coil
INDOOR CONTROL
W2
W1
INDOOR CONTROL
FAN COIL
Y1
Y1
Y/Y2
Y2
FAN
24 VAC HOT
R
O
DEHUMIDIFY DHUM
24 VAC COMM
HUMIDIFY
C
HUM
N/A
OUTDOOR
SENSOR
CONNECTION
S1
O/W2
W2
N/A Y1/W2
Y1
Y/Y2
FAN
24 VAC HOT
R
O
DEHUMIDIFY DHUM
24 VAC COMM
HUMIDIFY
C
HUM
N/A
OUTDOOR
SENSOR
CONNECTION
S1
HUMIDIFIER
(24 VAC)
OUTDOOR
SENSOR
A98478
INDOOR CONTROL
FAN COIL
W2
W1
W2
Y/Y2
FAN
24 VAC HOT
R
Y1
1-SPEED
AIR CONDITIONER
24 VAC COMM
HUMIDIFY
O
REMOVE J2 JUMPER
FOR HEAT STAGING
Y/Y2
HEAT/COOL
STAGE 1
REMOVE J2 JUMPER
FOR HEAT STAGING
1-SPEED
HEAT PUMP
C
HUM
RVS HEATING
OUTDOOR
SENSOR
CONNECTION
S1
W1
Y/Y2
COOL STAGE 1
DH
REMOVE
J1 JUMPER FOR
DEHUMIDIFY
MODES
S2
DEHUMIDIFY DHUM
HEAT STAGE 2
REMOVE J2 JUMPER
FOR HEAT STAGING
Y/Y2
COOL STAGE 2
2-SPEED
AIR CONDITIONER
FAN COIL
FV4C
CAUTION
R
REMOVE
J1 JUMPER FOR
DEHUMIDIFY
MODES
DH
C
HUMIDIFIER
(24 VAC)
OUTDOOR
SENSOR
S2
A98475
REMOVE
J1 JUMPER
FOR
DEHUMIDIFY
MODES
DH
C
HUMIDIFIER
(24 VAC)
OUTDOOR
SENSOR
S2
A98477
INDOOR CONTROL
O/W2
HEAT/COOL Y1/W2
STAGE 1
Y1
Y1
W1
REMOVE J2
JUMPER FOR
HEAT STAGING
RVS COOLING
HEAT STAGE 3
W/W1
W1
HEAT/COOL
STAGE 2
Y/Y2
W2
FAN
Y/Y2
24 VAC HOT
G
R
DEHUMIDIFY DHUM
24 VAC COMM
HUMIDIFY
FV4C
RVS HEATING
OUTDOOR
SENSOR
CONNECTION
DH
Y2
R
REMOVE J1 FOR
DEHUMIDIFY
MODES
C
HUM
2-SPEED
HEAT PUMP
FAN COIL
HUMIDIFIER
(24 VAC)
B
S1
OUTDOOR
SENSOR
S2
A02005
WARNING
KFCEH3101C15,
KFCEH3401F24, or
SECONDARY
CAUTION
BRN
208
230
RED
YEL
BLK
PRIMARY
A05182
CAUTION
CAUTION
CAUTION
A03013
UNIT
2 MIN
(51 mm)
2 MIN
(51 mm)
A03002
FV4C
SEC2
EASY SELECT
J1
DH
TM
0-20
1100
0-15
875
0-10
675
0-5
625
J2
W1
VIO
W2
AC/HP SIZE
FILTER
ACCESS
PANEL
036
030
024
018
Y1
BLU
SYSTEM TYPE
HP-COMFORT
AC
ORN
BLK
HP-EFF
LO
HI
ON/OFF DELAY
0
90
30
90
0
0
ENH
WHT
CONTINUOUS FAN
LO
MED
HI
AUX1
HUM1
AUX2
HUM2
YEL
YEL
CEBD430226-01B CESS430226-01B
24VAC
HEATER/MOTOR
FV4C
Y/Y2
GRY
A03003
A95275
CAUTION
SEC1
SEC2
EASY SELECT
J1
DH
TM
0-20
875
0-10
725
0-5
625
J2
W1
VIO
W2
AC/HP SIZE
036
030
024
018
Y1
BLU
SYSTEM TYPE
AC
HP-COMFORT
HP-EFF
Y/Y2
ORN
AC/HP CFM ADJUST
NOM
LO
HI
BLK
ON/OFF DELAY
0
90
30
90
0
0
ENH
WHT
LO
CONTINUOUS FAN
MED
HI
AUX1
HUM1
AUX2
HUM2
YEL
YEL
CEBD430226-01B CESS430226-01B
24VAC
PART NUMBER
KFAFK0212MED
KFAFK0312LRG
KFAFK0412XXL
HEATER/MOTOR
GRY
12-PIN MATE-N-LOCK
ELECTRIC HEAT CONNECTOR
11
FV4C
EASY SELECT
BOARD TERMINAL
BLOCK
FV4C
24-VAC
TO HUMIDIFIER
HUMIDIFIER WIRING
A95317
J1
DH
HUMIDISTAT
REMOVE
JUMPER
A95316
CAUTION
13
FV4C
START--UP PROCEDURES
Refer to outdoor unit Installation Instructions for system start--up
instructions and refrigerant charging method details.
FV4C
WARNING
CAUTION
CUT HAZARD
Failure to follow this caution may result in personal injury.
Sheet metal parts may have sharp edges or burrs. Use care
and wear appropriate protective clothing and gloves when
handling parts.
SYSTEM SIZES
024, 030, 036
024, 030, 036, 042
036, 042, 048
042, 048, 060
14
CFM RANGE
350-1275
415-1475
425-1700
540-2150
002
003
005
006
NOTES:
1.
2.
3.
4.
018
024
030
036
024
030
036
042
030
036
042
048
036
042
048
060
Nominal
A/C
Cooling
A/C
Cooling
Dehumidity
525
700
875
1050
700
875
1050
1225
875
1050
1225
1400
1050
1225
1400
1750
420
560
700
840
560
700
840
980
700
840
980
1120
840
980
1120
1400
TWOSPEED APPLICATION
High Speed
Nominal
A/C
A/C
Cooling
Cooling
Dehumidity
700
1050
700
1050
1050
1400
1050
1400
1750
560
840
560
840
840
1120
840
1120
1400
FAN ONLY
Low Speed
Nominal
A/C
A/C
Cooling
Cooling
Dehumidity
560
840
560
840
840
1120
840
1120
1400
450
670
450
670
670
895
670
895
1120
Lo
Med
High
350
350
440
525
415
440
525
610
440
525
610
700
540
610
700
875
420
560
700
840
560
700
840
980
700
840
980
1120
840
980
1120
1400
525
700
875
1050
700
875
1050
1225
875
1050
1225
1400
1050
1225
1400
1750
The above airflows result with the AC, HP CFM ADJUST select jumper set on NOM.
Air flow can be adjusted +15% or ---10% by selecting HI or LO respectively for all modes except fan only.
Dry coil at 230 volts and with 10KW heater and filter installed.
Airflows shown are at standard air conditions.
Table 4 FV4C Fan Coil Airflow Delivery (CFM) in Heat Pump Only Heating Mode
OPERATING MODE
UNIT
SIZE
002
003
005
006
NOTES:
1.
2.
3.
4.
OUTDOOR
UNIT
CAPACITY
018
024
030
036
024
030
036
042
030
036
042
048
036
042
048
060
SINGLESPEED
APPLICATION
Heat Pump
Comfort
Heat Pump
Efficiency
470
630
785
945
630
785
945
1100
785
945
1100
1260
945
1100
1260
1575
525
700
875
1050
700
875
1050
1225
875
1050
1225
1400
1050
1225
1400
1750
TWOSPEED APPLICATION
High Speed
Heat Pump Heat Pump
Comfort
Efficiency
630
700
945
1050
630
700
945
1050
945
1050
1260
1400
945
1050
1260
1400
1575
1750
Low Speed
Heat Pump Heat Pump
Comfort
Efficiency
505
560
755
840
415
560
755
840
755
840
1010
1120
755
840
1010
1120
1260
1400
The above airflows result with the AC, HP CFM ADJUST select jumper set on NOM.
Air flow can be adjusted +15% or ---10% by selecting HI or LO respectively for all modes except fan only.
Dry coil at 230 volts and with 10KW heater and filter installed.
Airflows shown are at standard air conditions.
15
FAN ONLY
Lo
Med
High
350
350
390
470
415
415
470
550
425
470
550
630
540
550
630
785
380
505
630
755
505
630
755
880
630
755
880
1010
755
880
1010
1260
470
630
785
945
630
785
945
1100
785
945
1100
1260
945
1100
1260
1575
FV4C
UNIT
SIZE
OUTDOOR
UNIT
CAPACITY
SINGLESPEED
APPLICATION
002
003
FV4C
FAN
UNIT
SIZE
005
006
OUTDOOR
UNIT
CAPACITY
BTUH
Lo
Nom
High
Lo
Nom
High
Lo
Nom
High
Lo
Nom
High
18,000
24,000
30,000
36,000
24,000
30,000
36,000
42,000
625
650
815
980
675
815
980
1140
625
725
905
1085
725
905
1085
1270
625
835
1040
1250
835
1040
1250
1460
675
----980
875
875
980
1140
675
725
905
1085
875
905
1085
1270
--835
1040
1250
--1040
1250
1460
--875
900
980
--1100
1100
1140
--875
900
1085
--1100
1100
1270
--875
1040
1250
--1100
1250
1460
----1100
1100
----1225
1225
----1100
1100
----1225
1270
----1100
1250
----1250
1460
0---10
0---15
0---20
OUTDOOR
UNIT
CAPACITY
BTUH
Lo
Nom
High
Lo
Nom
High
Lo
Nom
High
Lo
Nom
High
30,000
36,000
42,000
48,000
36,000
42,000
48,000
60,000
975
980
1140
1305
1100
1140
1305
1630
975
1085
1270
1450
1100
1270
1450
1810
1040
1250
1460
1665
1250
1460
1665
2085
1100
1100
1140
1305
1350
1350
1350
1630
1100
1100
1270
1450
1350
1350
1450
1810
1100
1250
1460
1665
1350
1460
1665
2085
--1250
1250
1305
--1525
1525
1630
--1250
1270
1450
--1525
1525
1810
--1250
1460
1665
--1525
1665
2085
------1500
----1750
1750
------1500
----1750
1810
------1665
----1750
2085
0---15
0---20
0---30
002
003
005
006
HEAT PUMP
UNIT SIZE
Heater Only
018
024
030
036
Heater Only
024
030
036
042
Heater Only
018
036
042
048
Heater Only
018
042
048
060
5
625
625
650
800
970
675
675
800
975
1125
675
800
975
1125
1305
1050
1100
1125
1300
1625
8, 9, 10
625
625
725
875
970
700
875
875
975
1125
700
875
975
1125
1305
1050
1100
1125
1300
1625
CFM
HEATER SIZE kW
15
725
875
875
970
1050
1100
1100
1125
1050
1100
1100
1125
1305
1050
1350
1350
1350
1625
18, 20
875
1040
1040
1050
1225
1225
1050
1225
1225
1305
1050
1350
1350
1465
1750
24, 30
1400
1400
1750
1750
1750
NOTES:
1. Heater Only ---Air conditioner with electric heater application.
2. These airflows are minimum acceptable airflows as UL listed. Actual airflow delivered will be per airflow deliver chart for Electric Heating Modes.
16
Yellow
(--- ) 12VDC*
Pin 1 on PL --- 1
N/A
Green
Not Used
24VAC**
17
FV4C
FV4C
Copyright 2009 CAC / BDP D 7310 W. Morris St. D Indianapolis, IN 46231
Printed in U.S.A.
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
18