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TurfNet Monthly, July/August 2009 ©2009, Turnstile Publishing Company All Rights Reserved
3
Mix and load… (Continued from page 3) same switch located on the outside of tate the escape of heavier-than-air va-
• Water - cement ratio of 0.40-0.45 the entry door to the chemical storage pors. During occupancy, the ventilation
for a stiff (1.5" - 3") slump; a rela- area. The switch should be equipped system should provide a minimum of six
tively dry mix for maximum with a signal light indicating the exhaust air changes per hour.
strength, pesticide and fertilizer system is on and functioning properly.
Bulk Containers
resistance, freeze / thaw resis- Electrical Design Storage and rinsate containers and
tance and water tightness Electrical equipment and wiring should appurtenances such as valves, fittings,
While concrete is durable, it will be designed to explosion proof, with pipes and hoses, should be installed and
deteriorate over time. Liquid fertilizers wiring shielded in approved electrical maintained so as to prevent the dis-
are the main cause of concrete deterio- conduit. An exterior electrical service charge of liquid pesticides, finished
ration. However, pesticides can con- disconnect in a locked NEMA-rated, spray mixes and rinsate. As such they
taminate concrete and leak through weather proof box should be provided. should be structurally sound, resistant
cracks into groundwater. Protective to changes in temperature extremes
Security and Fire Control
coatings for concrete seal the surface and be constructed of materials that
A system should be installed to monitor
and help prevent the corrosive actions are resistant to corrosion, puncture or
doors and interior spaces for unin-
of pesticides and fertilizers on concrete. cracking. Stainless steel, fiberglass,
tended intruders. Door sensors and polyethylene, and lined ferrous metal
Liquid fertilizers are motion detection is the preferred sys- are acceptable. Valves on storage con-
tems. These intrusion warning systems
the main cause of can be installed to contact manage-
tainers should be locked or otherwise
secured except during times of author-
concrete ment or police in the event of unauthor- ized access.
ized intrusion.
deterioration... Mixing and Loading
A fire control and alarm system is
also recommended. By nature of chemi-
Among the coatings commercially
cal composition of stored liquid and dry
Facilities
available are epoxies, urethanes, polyes-
pesticides a dry fire suppression sys- Contamination of soil, groundwater and
ters, vinyls, chlorosulfonated polyethyl-
tem is recommended. A direct call sys- surface water can result from small
ene, and polyureas. The appropriate
tem to local fire protection district is quantities of pesticides spilled regularly
type of coating will depend on the types
advisable. in areas where pesticides are mixed
of pesticides and fertilizers being stored
and loaded into applicator tanks and
and should be determined in consulta- Temperature where equipment is washed and rinsed
tion with a distributor. Area temperatures should be kept be- after application. Spills or overflows can
At the entrance to the overhead low 100° F and above pesticide freezing lead to the accumulation of pesticides
doors should be a ramped section of points. An electrical heater can be used in the soil and possible drinking water
concrete that extends into the building to keep the temperature above 40° F supplies.
approximately 6” pitched towards the during the winter. Open flame heaters
door. This 6” ramp will shed melting should never be used. Air conditioning Mixing / Loading Location
snow and rain water away from the mix may be needed during the summer to The area should be located at least
and storage area. Any water entering prevent the volatilization of pesticides, if 400’ (preferably downhill) from any pub-
the building would be considered rin- this is likely to be a problem. lic or private drinking water supplies
sate and must be treated for reuse. and two hundred feet (preferably down
Flexible water stops should be in- An air inlet should be hill) from surface water. It should not be
located within any residential area or
stalled at all control joints and in floor to located within 12" of other sensitive area (such as feedlots,
wall joints. A perimeter concrete curb in
storage areas should be a minimum of
the floor to facilitate animal shelters, play areas, schools).
For obvious reasons areas prone to
8” in height to contain any accidental the escape of heavier- flooding should be avoided for construc-
release of concentrated chemicals or
finished spray preparations in storage.
than-air vapors. tion of permanent mixing / loading pad.
Ventilation Design No pesticide application equipment
Lighting or mix tank should be filled directly from
Lighting should be For safety and protection, the area
should have an operating ventilation any source waters unless a back siphon
bright enough so prevention device is present. Mixing and
that labels may be (exhaust fan) system sufficient to pre-
loading should not occur on gravel
easily read. The light- vent the accumulation of vapors and to
driveways or on other surfaces that
ing and exhaust sys- control temperature. The fans should
allow spills to move quickly through the
tem should be operate off the same switch as the
soil. Prior to building a mixing and load-
turned on by the lighting system. An air inlet should be
located within 12" of the floor to facili- (Continued on page 18)
TurfNet Monthly, July/August 2009 ©2009, Turnstile Publishing Company All Rights Reserved
18
TurfNet Monthly, July/August 2009 ©2009, Turnstile Publishing Company All Rights Reserved
19
Mix and load… (Continued from page 18) type of coating will depend on the types sump is to collect the spilled material
• Type I or Type II high quality cement of pesticides being used and should be and facilitate its reuse. Collected rin-
with 5 - 7.5% air entrainment (this determined in consultation with a dis- sates should be pumped to an above
improves water tightness) and tributor. ground holding tank and reused for
compressive strength of 4,000— mixing subsequent loads or field applied
Containment Volume
4,500 psi; at lowest reasonable rates. The sump
The total mixing / loading area contain- pump should be capable of transferring
• Water- cement ratio of 0.40-0.45 ment volume should be 1.25 times the the liquid to the holding tank from the
for a stiff (1.5" - 3") slump; a rela- volume of the largest tank to be loaded sump at a rate equivalent to the fastest
tively dry mix for maximum in the area. If the area is not protected sump filling rate. The tanks should not
strength, pesticide and fertilizer from precipitation, the containment be filled beyond 95% of their capacity to
resistance, freeze/thaw resistance volume should be equal to the volume allow for thermal expansion and must
and water tightness; generated by a 2-year 24-hour storm be placed on a concrete or other imper-
(2.9 - 3.6 inches of rainfall). If the rain- vious surfaced floor on stands or on a
• The subgrade (original ground) water mixes with a single known pesti-
upon which the pad will be placed raised platform to allow the detection of
cide or compatible pesticides (i.e., pesti- leaks from, or water in or under, the
must be dense, uniform and rela- cides with at least one common use
tively free draining to provide a pesticide container.
site on their labels) the mixture can be
good foundation for the concrete applied to the field at or below the label A single sump can be placed mono-
pad. If the subgrade is not ade- rate. lithically with the mixing/loading pad or
quate a sub-base material should a precast concrete or prefabricated
be installed consisting of 4 inches If (sump) sludge is steel sump could be installed before the
of well compacted clean sand, concrete pad is placed. Precast con-
gravel or sand and gravel mixture; contaminated by only crete sumps are built in a range of
• The subgrade or sub-base should one pesticide or a sizes with capacities up to 100 gallons.
A double lined stainless steel sump al-
be moistened immediately prior to compatible mix, the lows the monitoring by inspection of
concrete placement to minimize
shrinkage and cracking potential; material can be applied potential leaks from the sump. Most
have a capacity of thirty gallons.
• Large coarse aggregate (1 to 1.5 to the land at or below
The sump should be kept clean to
inches) which permits a lower wa- the label rate... avoid the creation of sludge due to dirt,
ter content and reduces the poten-
mud, trash, rocks or grass clippings.
tial for cracking should be used; The pad should be curbed to a suffi-
Sludge is considered to be a hazardous
Reinforcing steel should be placed cient height in order to contain spills,
• waste if contaminated by unknown or
two inches from the top of the pad. leaks, releases or other discharges that
incompatible pesticides.
Reinforcing bars (supported #4 are generated during the mixing and
bars at 15” - 18” spacing) are su- loading of pesticides and to prevent
perior to wire mesh for proper lo- water or other liquids from flowing onto
cation of the steel in the slab and to and off of the surface.
allow workers to step between the To avoid rainwater mixing with pes-
bars. Reinforcing steel will keep ticides, it is recommended that the
shrinkage cracks closed if properly area be roofed. Roof overhangs should
located; be at least a thirty degree angle from
vertical from the edge of the mixing/
• A high level of workmanship should
loading pad in all directions.
be ensured during concrete place-
ment and curing of the pad. Containment needs may be further
met by constructing the pad in such a
While concrete is durable, it will deterio-
way that it slopes (at least 2%) to a
rate over time. Pesticides can contami-
single liquid tight sump.
nate concrete and leak through cracks
A 20' x 30' mix /load pad with a A Carbtrol below-grade sump.
into groundwater. Protective coatings
for concrete seal the surface and help slope of 3% to a center sump, a 3" high
x 24" wide curb will contain a total of If the sludge is contaminated by
prevent the corrosive actions of pesti- only one pesticide or a compatible mix,
cides and fertilizers on concrete. 717 gallons.
the material can be applied to the land
Among the coatings commercially Sump Designs at or below the label rate. To reduce
available are epoxies, urethanes, polyes- The pad should slope to a water tight sludge problems in sumps where appli-
ters, vinyls, chlorosulfonated polyethyl- sump or catch basin. The purpose of a
ene, and polyureas. The appropriate (Continued on page 20)
©2009, Turnstile Publishing Company All Rights Reserved TurfNet Monthly, July/August 2009
20
Mix and load… Continued from page 19) pesticides used or stored at the facility likelihood of pesticides being released
cation vehicles are washed, some facili- and should include the following infor- into the ground as a result of water
ties may elect to install two sumps in mation: being added. Dry chemical fire suppres-
series. Sumps should be kept clean as sion systems are superior in chemical
• Names and quantities of pesticides;
contaminated soil and debris in sumps storage areas.
creates a serious hazardous waste • Location of the property including a
map with directions;
Personal Safety
disposal problem. In addition, the sump
Personal protection equipment such as
should be covered with a structural • Names, addresses and telephone
grate to ensure safety. The grate could respirators, chemical resistant (CR)
numbers of the owner and key em- gloves, CR footwear, coveralls with long
be covered with a finer mesh dust ployees; sleeves, protective eyewear, CR head-
cover. The sump should be kept cov-
ered and cleaned out especially during • Plan of the facility showing pesti- gear, CR aprons and a first-aid kit
spraying season. cides locations, flammable materi- should be available immediately outside
als, electrical service, water supply, the storage area. The first-aid kit should
Washing and Rinsing Opera- fuel storage tanks, fire hydrants, include the following items: adhesive
tions storm drains, and nearby wetlands, strips, tape, ammonia inhalant, eye
Washing and rinsing of pesticide resi- ponds, or streams; pads, burn cream, gauze bandages and
dues from application equipment, mix- tweezers. Gloves should be made of
ing equipment or other items used in • Location of emergency equipment rubber, neoprene or other chemical
supplies including breathing equip- resistant material. It is essential that
storing, handling or transporting pesti-
ment and protective equipment; protective eyewear be worn during mix-
cides should occur on the pad.
Copies of the emergency response plan ing/loading.
Protection of Water Supplies should be located near the entrance to
No pesticide application equipment or the pesticide facility and with business
mix tank should be filled directly from records. Copies should also be given to
any source waters unless a double back the local police department and fire
siphon prevention device is present. department. Contacts should include
Additionally, an air gap between full tank the following: fire department; police;
level and water source device is recom- spill clean up firm; nearest hospital; pes-
mended. ticide bureau; board of health; owner
Non-Liquid Pesticides and or manager of the facility;
If non-liquid pesticides (fertilizer combi- The plan should be available in both
nation pesticides, dry granular applica- English and the language or languages
tion types) are loaded the spill contain- understood by workers if this is not Eng-
ment surface may consist of a tarpaulin lish.
made of non-absorbent materials which The protective eyewear should con-
is of adequate thickness to withstand all Fire Prevention sist of safety glasses that provide front,
foreseeable loading conditions. An automatic smoke detection system brow and temple protection, goggles or
or smoke and heat detection system a face shield.
Pesticide Handling Instructions should be installed. The appropriate fire
Materials Safety Data Sheets (MSDS) prevention and emergency procedures Workers should be instructed in
for each pesticide should be on file and should be developed in consultation with the correct procedure for the removal
posted in a prominent location. At a the local fire department. Suitable of contaminated clothing. Eye wash sta-
minimum the employer should have methods for extinguishing fires should tions or portable eye wash bottles
posted the product label and physical be installed, such as the appropriate should be easily accessed by each per-
and health hazards associated with the type and number of fire extinguishers. son engaged in the operation and
pesticides being used. The measures The number and placement of fire extin- should be capable of flushing eyes for a
employees can take to protect them- guishers should conform to the Na- minimum of fifteen minutes. Drench
selves from these hazards, including tional Fire Protection Association Stan- showers should be located at or near
safety precautions and protective work dard No. 10. All electrical fixtures and storage and mixing location. Routine
procedures, should be posted. appliances should be explosion-proof wash up facilities, equipped with soap,
units approved for use in facilities stor- hand cleanser and single use paper
Emergency Response Plan towels should be available near the
ing flammable and combustible liquids.
An emergency response plan should be storage area.
In the event of a fire it is frequently
developed. Such a plan lists actions to
more environmentally sound to allow Record Keeping
take and personnel to contact in the
the fire to burn itself out if it can be con- A daily record of all chemical applica-
event of a spill or accident. The plan
tained within the area. This avoids the tions should be located on premises,
should begin with a current listing of the
TurfNet Monthly, July/August 2009 ©2009, Turnstile Publishing Company All Rights Reserved
21
Mix and load… (Continued from page 20) Security safety related, or other, laws or regula-
preferably away from chemical storage The chemical storage area should be tions. You are encouraged to alter
areas. All chemical discharges to the kept locked when not currently being them to fit the specific hazards or situa-
environment or spills should be re- used by a qualified applicator and the tions of your club and to have your legal
corded. The records should include door to the storage area should contain counsel review all of your plans and club
chemical or chemicals, the date and a weather proof sign warning of the policies.
time of the incident and the cleanup existence and danger of pesticides in-
method. side. The sign should be visible at a dis- Michael D. Vogt, CGCS, CGIA, is a Golf Facili-
tance of twenty five feet and should ties Consultant with McMahon Group, a full-
read as follows: service private club consultancy serving golf
and country clubs worldwide. Mr. Vogt can
DANGER be reached at 800-365-2498 or visit
PESTICIDE STORAGE www.mcmahongroup.com.
and MIXING AREA
ALL UNAUTHORIZED
PERSONS KEEP OUT
KEEP DOORS LOCKED
WHEN NOT IN USE
The sign should be posted in both Eng-
lish and the language or languages un-
Accident Response derstood by workers if this is not Eng-
An absorbent material such as re- lish.
usable gelling agents, vermiculite, clay, While the above has illustrated
pet litter, activated charcoal or com- basic guidelines for the safe storage
mercially available spill containment kit and mixing of golf turf chemicals they
should be on hand along with an ap- are not intended to be complete or de-
proved recovery drum and shovel to finitive in identifying all hazards associ-
quickly contain and clean up any small ated with your club, preventing work-
spills. place accidents, or complying with any
Upcoming What’s
Webinars new on
Wed Controlling Diseases in Bentgrass Under Humid • Tips & Tricks from Pat Kelley at Abenaqui
Conditions Country Club on cutting cups at a consistent
Aug 19
Dr. Bruce Martin, Clemson University depth, and using converted snowboard halves
to navigate soft turf/newly sodded areas...
Wed The Economics of Lightweight Greens Rolling From Jeff Johnson of the Minikahda Club on
Sept 9 - Dr. John Sorochan, University of Tennessee recognizing staff with signage... and Fred
Taylor, CGCS of Mankato Golf Club shows us
All webinars are approved for 0.1 GCSAA education points.
the golf car repair ramp they fabricated.
For a complete schedule and to register for events, visit
www.turfnet.com/university/ • Bad Water, the latest from Randy Wilson
• Dr. Frank Rossi discusses naturalized areas,
Free to TurfNet members and staffs. from positioning to species selection,
No special software required. management to carbon footprint.
• TurfNet North of the Border… visits with
Chris Lecour and Jim Flett in Ontario
©2009, Turnstile Publishing Company All Rights Reserved TurfNet Monthly, July/August 2009