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KUNNUKARA
HYDRAULIC MACHINES
LABORATORY MANUAL
LIST OF EXPERIMENTS
To find the operating characteristics of pelton turbine at constant speed and at constant head&
plot the following graph.
1. Efficiency Vs Output power.
2. Head Vs Output power.
Also calculate specific speed of turbine.
APPARATUS:
(a)Pelton turbine with loading arrangement.
(b)Pumping unit to supply water at required head.
(c)Venturi meter arrangement to measure discharge.
(d)Pressure gauges arrangements.
(e)Tachometer.
PRINCIPLE:
Pelton turbine is an impulse turbine that uses water available at high heads (pressure) for
generation of electricity. All the available potential energy of water is converted into kinetic energy by
a nozzle arrangement. The water leaves the nozzle as a jet and strikes the buckets of the pelton wheel
runner. These buckets are in the shape of double cups, joined at the middle portion in a knife edge.
The jet strikes the knife edge of the buckets with least resistances and shock and glides along the path
of the cup, deflecting through an angle of 160 to 170 deg. This deflection of water causes a change in
momentum of the water jet and hence an impulsive force is supplied to the buckets. As a result, the
runner attached to the buckets moves, rotating the shaft. The specific speed of the pelton wheel varies
from 10 to 100 rpm.
In the test rig the Pelton wheel is supplied with water under high pressure by a centrifugal
pump. The water flows through a venture meter to the Pelton wheel. A gate valve is used to control
the flow rate to the turbine. The venture meter with pressure gauges connected to it is used to
determine the flow rate of water in the pipe. The nozzle opening can be decreased or increased by
operating the spear wheel at the entrance side of turbine.
The turbine is loaded by applying dead weights on the brake drum. This is done by placing
the weights on the weight hanger. The inlet head is read from the pressure gauge. The speed of the
turbine is measured with a tachometer.
PROCEDURE:
Prime the centrifugal if necessary & start the pump after closing the inlet valve of turbine.
Adjust the opening of spear valve & simultaneously regulate the inlet valve for bringing rated
pressure (3Kg/cm2). After bringing the system in steady position take the manometer, gauge reading at
no load. Load the turbine for different weights. Take the pressure gauge and tachometer reading for
each trial. Release the load gradually & simultaneously close the inlet & switch off the pump motor to
stop the turbine.
SAMPLE CALCULATION:
To determine discharge:
Venturimeter meter line pressure gauge reading
Venturimeter throat pressure gauge reading
Pressure difference,
=P1 =
kg/sq.cm
=P2 =
kg/sq.cm
h = (P1-P2) *10 m of water
3
C d a1 a 2 2 gh
2
a1 a 2
SAMPLE GRAPH
O/P Power
N P
H 5/ 4
Power Output
Power Input
Efficiency
Torque
m of
H20
Weight Net
Kg/cm
hanger on Weight
P2
Discharge
P1
Sl.
No
.
Venture meter
Reading
W1
W2
Po
Pi
Kg/cm
m of
H2O
m3/se
c
Kg
Kg
Kg
Nm
kW
KW
RESULT
INFERENCE
AIM:
To find the operating characteristics curve of Francis turbine at constant speed and plot the
graph.
1) O/P Power Vs efficiency
2) O/P Power Vs Head
APPARATUS:
a)
b)
c)
d)
PRINCIPLE:
The Francis turbine is a reaction turbine, which means that the working fluid changes pressure
as it moves through the turbine, giving up its energy. A casement is needed to contain the water flow.
The turbine is located between the high-pressure water source and the low-pressure water exit, usually
at the base of a dam.
The inlet is spiral shaped. Guide vanes direct the water tangentially to the turbine wheel,
known as a runner. This radial flow acts on the runner's vanes, causing the runner to spin. The guide
vanes (or wicket gate) may be adjustable to allow efficient turbine operation for a range of water flow
conditions.
As the water moves through the runner, its spinning radius decreases, further acting on the
runner. For an analogy, imagine swinging a ball on a string around in a circle; if the string is pulled
short, the ball spins faster due to the conservation of angular momentum. This property, in addition to
the water's pressure, helps Francis and other inward-flow turbines harness water energy efficiently.
PROCEDURE:
Prime the centrifugal pump for supplying pressurised water to turbine. Start the pump after
closing the inlet valve of the turbine. Remove the load in brake drum & open the inlet valve to start
the turbine. Adjust the inlet valve to start the turbine. Adjust the inlet valve for keeping the pressure
rated .The rpm is measured using tachometer. After bringing the system in steady position take the
manometer reading, gauge reading at no load. Load the turbine for different weights. Take tachometer
reading & pressure gauge reading for each load. Release the load gradually simultaneously close the
inlet valve & switch off the pump motor to stop the turbine.
SAMPLE CALCULATION
To determine discharge:
Venturimeter meter line pressure gauge reading
=P1 =
kg/sq.cm
Venturimeter throat pressure gauge reading
=P2=
kg/sq.cm
Pressure difference,
h = (P1-P2) *10 m of water
C d a1 a 2 2 gh
2
a1 a 2
Discharge of water in m3/s,
Q=
6
Where,
Coefficient of discharge of venture meter,
Inlet area, a1 =3.14*D2/4
Throat area, a2=3.14*B2/4
Inlet dia, D=65mm
Throat dia, B=39mm
To determine head:
Turbine Pressure gauge reading
Turbine vacuum gauge
Total head
=P=
=V=
C d = 0.96
kg/sq.cm
mm of HG
H =(P+V/760)*10m of water
Pi = QH KW
=9.81 KN/m3
Turbine output
Brake drum diameter,
Rope diameter,
Equivalent drum diameter,
Equivalent drum radius
Hanger weight,
Weight added
Spring Load
Resultant load,
Torque developed
Output power
Turbine efficiency
d1 = 0.20m
d2=0.015m
D=0.20+0.015= 0.215m
R=D/2
Wo = 1kg
= W1=
kg
= W2 =
kg
W= (W1-W2+Wo) kg
T= R*W*9.81 NM
Po=2NT/(60*1000) KW
=Po/Pi *100
Sample Graph
O/P Power
P1
Kg/cm
P2
m of
H20
Kg/cm
Inlet Pressure
Guage Reading
Venture meter
Reading
Sl No
hanger on Weight
Weight Net
Torque
Power Output
Power Input
Efficiency
H
Q
W1
W2
W
T
Po
Pi
mm
of
Hg
m of
H2O
m3/se
c
Kg
Kg
Kg
Nm
kW
KW
%
1
1
2
2
3
3
4
4
5
5
Result:
Inference:
Discharge
Reading VaccumGuage
Qa=
Ah
3
t m /s
Where,
A= area of collecting tank in m2
t=Time taken for h cm rise of waterin collecting tank in sec
Supply Head,
H=
10( P+
V
)
760 m of water
Where
P=Pressure gauge Reading in Kg/cm2
V=Vacuum gauge Reading in mm of Hg
Output Power,
Po = QaH =
9
KW
Where,
=Specific weight of water = 9.81 KN/m3
Qa = Actual Discharge in m3/s
H = Supply head of water in m
Pi =
Input power,
3600
(m )n
tk
KW
Where
Efficiency,
Theoretical Discharge,
Qt =
2 LaN
m3/s
60
Where,
L= stroke length of the piston in m
a =Area of cylinder in m2
N=Speed of crank in rpm
Percentage slip,
S=
Q t Qa
*100%
Qt
Constants
(a) Area of collecting tank = 0.4 x 0.4 m2
(b) Energy-meter constant = 3200 rev/KWh
(c) Stroke length of pump = 50 mm
(d) Cylinder diameter = 40 mm
PROCEDURE
Open the delivery valve for maximum discharge and start the pump. Keep the
delivery valve for maximum discharge and note the time taken for rise of 10cm of water in
the collecting tank. Take the vacuum and pressure gauge readings. Note the time taken for 10
revolutions of the energy-meter disc. Repeat the experiment for different delivery heads by
adjusting the delivery valve. The speed of the crank is noted with the help of tachometer.
After taking the observation, open the delivery valve to the full and switch off the pump.
10
Input power
Output Power
Efficiency
Percentage Slip
m of
water
Theoretical Discharge
mm
of
Hg
Actual discharge
Crank speed
V
Time for n revolution
of energy-meter disc
P
water Time for h cm rise of
Total Head
Vacuum Gauge
Kg/cm
Pressure gauge
Sl.
No
t
T
N
Qa
Qt
Pi
Po
s
s
rpm
m3/
s
m3/s
K
W
KW
%
%
1
2
3
4
5
SAMPLE GRAPH
% slip
Head
RESULT
11
INFERENCE
12
PRINCIPLE
The centrifugal pump falls into the category of rotodynamic pumps. In this pumps, the
liquid is made to rotate in a closed chamber (volute casing), thus creating the centrifugal
action which is gradually builds the pressure gradient towards outlet, thus resulting in the
continuous flow. But, their hydraulic heads per stage at lower flow rates is limited, hence not
suitable for very high heads compare to reciprocating pumps of same capacity. But, still in
most cases, this is the only type of pump which is being widely used for agricultural
applications because of its practical suitability.
SAMPLE CALCULATION
Discharge (Q) is determined by,
Discharge, Qa =
Ah
3
t m /s
Where, A- area of collecting tank in m2
t Time taken for h cm rise of water
13
3600
Input power, Pi =
(m )n
tk
KW
Efficiency,
water
Output Power, Po
of Hg
m3 /
Input power, Pi
m2
Discharge, Q
m of
mm
Kg/c
water
Total Head
Vacuum Gauge
No
Sl.
Pressure gauge
OBSERVATION COLUMN
KW
KW
1
2
3
4
5
6
7
Mean efficiency, =
14
Pi
Discharge
RESULT
INFERENCE
15
=P1 kg/sq.cm
=P2 kg/sq.cm
h = (P1-P2) *10 m of water
C d a1 a 2 2 gh
2
a1 a 2
Discharge of water in m3/s,
Where,
Coefficient of discharge of venture meter,
Inlet area, a1 =3.14*D2/4
Throat area, a2=3.14*B2/4
Inlet dia, D=50mm
Throat dia, B=30mm
To determine head:
Turbine Pressure gauge reading
Total head
Q=
C d = 0.96
= P kg/sq.cm
H = P*10m of water
Pi =QH KW
=9.81 KN/m3
d1 = 0.20m
d2=0.015m
16
D=0.20+0.015= 0.215m
R=D/2
Wo = 1kg
= W1g
= W2kg
W= (W1-W2+Wo) kg
T= R*W*9.81 NM
Po=2NT/(60*1000) KW
Turbine efficiency
=Po/Pi *100
PROCEDURE:
Prime the centrifugal if necessary & start the pump after closing the inlet valve of turbine.
Adjust the opening of spear valve & simultaneously regulate the inlet valve for bringing rated
pressure. After bringing the system in steady position take the manometer, gauge reading at no load.
Load the turbine for different weights & make the speed constant. Take the pressure gauge reading for
each trial. Release the load gradually & simultaneously close the inlet & switch off the pump motor to
stop the turbine.
SAMPLE GRAPH
17
Power Input
Efficiency
W2
Power Output
W1
Speed
Torque
Weight Net
hanger on Weight
Discharge
Sl.
N
o.
Venture meter
Reading
O/P Power
Po
Pi
Kg/c
m2
m of
H20
Kg/c
m2
m of
H2O
m3/se
c
Kg
Kg
1
2
3
4
5
RESULT
INFERENCE
18
Kg
Nm
rpm
kW
KW
PROCEDURE:
Prime the centrifugal pump for supplying pressurised water to turbine. Start the pump after
closing the inlet valve of the turbine. Remove the load in brake drum & open the inlet valve to start
the turbine. Adjust the inlet valve to start the turbine. Adjust the inlet valve for keeping the speed of
the turbine constant (2000rpm).The rpm is measured using tachometer. After bringing the system in
steady position take the manometer reading, gauge reading at no load. Load the turbine for different
weights and make the turbine to rotate at rated speed by adjusting the inlet valve. Take tachometer
reading & pressure gauge reading for each load. Release the load gradually simultaneously close the
inlet valve & switch off the pump motor to stop the turbine.
19
SAMPLE CALCULATION
To determine discharge:
Venturimeter meter line pressure gauge reading
Venturimeter throat pressure gauge reading
Pressure difference,
=P1 kg/sq.cm
=P2 kg/sq.cm
h = (P1-P2) *10 m of water
C d a1 a 2 2 gh
2
a1 a 2
= P kg/sq.cm
=V mm of HG
H =(P+V/760)*10m of water
Pi =QH KW
=9.81 KN/m3
d1 = 0.20m
d2=0.015m
D=0.20+0.015= 0.215m
R=D/2
Wo = 1kg
= W1g
= W2kg
W= (W1-W2+Wo) kg
T= R*W*9.81 NM
Po=2NT/(60*1000) KW
=Po/Pi *100
Sample Graph
H
20
P1
Kg/cm
P2
Weight Net
Torque
Power Output
Power Input
Efficiency
P
V
H
Q
W1
W2
W
T
Po
Pi
Kg/cm2
mm
of
Hg
m of
H2O
m3/se
c
Kg
Kg
Kg
Nm
kW
KW
%
1
1
2
2
3
3
4
4
5
5
Result:
Inference:
21
Reading VaccumGuage
hanger on Weight
m of
H20
Discharge
h
Inlet Pressure Head
Inlet Pressure
Guage Reading
Venture meter
Reading
Sl No
O/P Power
22
PROCEDURE:
1.
2.
3.
4.
automatically.
5. Open the outlet delivery valve and measure the water getting pumped using a
measuring jar (q).
6. Collect the wastewater and measure (Q)
7. Measure the supply head (H).
8. Measure the delivery head on the pressure gauge (h) in meters of water column.
Sample Calculation
Time for collecting 1 Litres of water = t sec
Delivery from ram,q
=.001/t m3/sec
= k sec
=A*10/k
=Pd kg/cm2
Delivery Head,h
= Pd*10 m of water
Supply pressure
=Ps Kg/cm2
=Ps* 10 m of water
Result
Inference
23
OBJECTIVES:
1. To determine the efficiency
2. Plot the characteristic curves of the given gear pump.
a) Head Vs Discharge
b) Head vs Efficiency
APPARATUS
1.
2.
3.
4.
5.
6.
7.
Gear pump
Collecting Tank
Pressure Gauge
Metre scale
Stop watch
Energy meter
Driving unit
SPECIFICATIONS
Collecting tank dimensions
Length: 0.4 m
Breadth: 0.4 m
Energy meter constant:1600 Imp/KWh
Specific gravity of oil: 0.9
Specific weight of oil (W): 8829 N/m3
Specific gravity of mercury: 13.5
1 Kg/cm2 = 11.11 m of oil.
1 mm of Hg = 0.0151 m of oil.
24
PROCEDURE
Open the delivery valve for maximum discharge and start the pump.
Keep the delivery valve open for maximum discharge and note the time t for the h cm rise
of oil in the measuring tank.
Take the vacuum and pressure gauge reading.
Note the time T for n no. of revolution of the energy meter.
Repeat the experiment for different delivery head ranging from minimum to maximum
discharge by adjusting the delivery valve.
After taking the observations, fully open the delivery valve and switch off the pump set.
SAMPLE CALCULATION:
A Area of the collecting tank (m2)
h Rise of oil level in collecting tank (m)
t Time taken for h cm rise of oil in collecting tank (s)
Hs = Suction head (m)
Hs = Ps x 0.0151 m of oil
Hd = Delivery head (m)
Hd = Pd x 11.11 m of oil
Z = Datum head (m)
Pd = Pressure gauge reading (Kg/cm2)
Ps = Vacuum gauge reading (mm of Hg)
n No.of revolutions of energy meter disc
T Time taken for n no. of revolutions (s)
Emc Energy meter constant
W Specific weight of oil (N/m3)
Qact - Actual discharge (m3/s)
H Total head (m)
25
1. Actual discharge
Ah
t
Qact=
m3/sec
2. Total head
H = HS + Hd + Z
3. Input power
n 3600
T Emc
Pi =
KW
4. Output power
Po = (W x Qactx H)/ 1000
KW
p=
efciency
m of
oil
Input power
Output power
Total head
hs
m
of
oil
Discharge
hs
mm
of
Hg
Time for n
revolution
Kg/cm
hd
m
of
oil
hd
Suction head
SL NO
Delivery head
TABULATION
Po
Pi
sec
sec
m3/se
c
KW
KW
RESULT
26
INFERENCE
27