Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
a r t i c l e
i n f o
Article history:
Received 18 October 2013
Accepted 5 December 2013
Available online 29 December 2013
Keywords:
Fuel economy
Gasoline engines
Intake boosting
Miller cycle
Knock
Pumping loss
a b s t r a c t
A combination of downsizing, highly boosting and direct injection (DI) is an effective way to improve fuel
economy of gasoline engines without the penalties of reduced torque or power output. At high loads,
however, knock problem becomes severer when increasing the intake boosting. As a compromise, geometric compression ratio (CR) is usually reduced to mitigate knock, and the improvement of fuel economy is discounted. Application of Miller cycle, which can be realized by either early or late intake
valve closing (EIVC or LIVC), has the potential to reduce the effective CR and suppress knock. In this paper,
the effects of EIVC and LIVC on the fuel economy of a boosted DI gasoline production engine reformed
with a geometric CR of 12.0 are experimentally compared at low and high loads. Compared to the original
production engine with CR 9.3, at the high load operation, the brake specic fuel consumption (BSFC) is
improved by 4.7% with CR12.0 and LIVC, while the effect of EIVC on improving BSFC is negligibly small. At
the low load operation, combined with CR12.0, LIVC and EIVC improve the fuel economy by 6.8% and
7.4%, respectively, compared to the production engine. The mechanism behind the effects of LIVC and
EIVC on improving the fuel economy is discussed. These results will be a valuable reference for engine
designers and researchers.
2013 Elsevier Ltd. All rights reserved.
1. Introduction
Requirement for better fuel economy and reduction in exhaust
gas emissions in automobiles are driving the introduction of a wide
range of new gasoline engine technologies. One of the most promising technologies is the downsized, highly boosted, direct-injection spark-ignition (DISI) engine [17]. In automotive gasoline
engines, the most frequent operations are at low loads and the load
control is usually implemented by using a throttle valve to restrict
airow into cylinders, which results in pumping loss during gas exchange strokes. With keeping the engine torque output constant, a
decrease in the engine displacement will lead to a shift in the typical engine operating range to higher loads, which will help reduce
the pumping loss and thus the fuel consumption. To meet vehicle
requirements for the maximum power output, intake boost is generally necessary for downsized engines at high loads, causing
knock a more severe problem compared with their naturally
aspirated (NA) counterparts. A reduction in geometric compression
ratio (CR) is the most typical solution to mitigate the knock prob Corresponding author. Address: School of Mechanical Engineering, Shanghai
Jiao Tong University, 800 Dong Chuan Rd., Shanghai 200240, PR China. Tel./fax: +86
21 3420 3749.
E-mail address: litie@sjtu.edu.cn (T. Li).
0196-8904/$ - see front matter 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.enconman.2013.12.022
60
Nomenclature
A
a
b
Cv
E
m
ne
P
Q
R
Rc
T
U
V
Vc
X
e
c
h
constant ()
constant ()
constant ()
isochoric specic heat (J/(mol K))
activity energy (J)
molar number (mol)
engine speed (rpm)
pressure (bar)
apparent heat release (J)
universal gas constant (J/(mol K))
the ratio of connecting rod length to crank radius ()
temperature (K)
internal energy (J)
volume (cm3)
the clearance volume (cm3)
parameter related to fuel or mixture properties ()
compression ratio ()
ratio of specic heat ()
crank angle (CAD ATDC)
Acronyms
ATDC
after top dead center
BMEP
brake mean effective pressure (MPa)
BSFC
brake specic fuel consumption (kg/kW h)
CA50
combustion phasing dened by the crank angle of 50%
accumulative heat release (CA)
CAD
crank angle degree
CR
compression ratio ()
DISI
spark-ignited direction-injection
EIVC
early intake valve closing
LIVC
late intake valve closing
MBT
maximum brake torque
NA
naturally aspirated
PMEP
pumping mean effective pressure (MPa)
ROHR
rate of heat release
TDC
top dead center
and knock tendency while EIVC with a low valve lift should be
adopted at low loads to improve the thermal efciency. Gottschalk
et al. [25] investigated the effect of the Miller cycle with EIVC on
knock control in a turbocharged, downsized DISI engine at the middle loads. They demonstrated that the Miller cycle strategies offer
high potential in cyclic variations of combustion, fuel economy and
exhaust gas temperature.
From the above paragraphs, it can be seen that there have been
extensive researches on Miller cycle including both theoretical cycle analysis and experimental studies on practical engines. A combination of Miller cycle and modern highly boosted downsized
engine should have great potentials in further improvement of fuel
economy in SI engines. Either EIVC or LIVC is the most practical approach to realize the Miller cycle, thanks to technical advances in
variable valve actuations and electronic controls. However, a systematic comparison of the performances of EIVC and LIVC on
improving the fuel economy of a modern highly-boosted, downsized DI gasoline engine with high CR at low and high loads is
rarely reported, although such information is very valuable for engine designers.
In this study, the Miller cycle effects of EIVC and LIVC on the fuel
economy of a boosted DI gasoline production engine modied with
a geometric CR of 12.0 are experimentally compared at low and
high loads, meanwhile the mechanism of these effects is discussed.
The details are reported as follows.
Table 1
Engine specications, fuel and test conditions.
Cylinder number
Bore stroke
Displacement
Connecting rod length
Crank radius
Compression ratio
Intake and exhaust systems
Valve number
Fuel delivery system
Fuel
Rated powera
Rated torquea
Intake boosting
Test conditions
In-line 4
86 86 mm
1998 cm3
145.5 mm
43.0 mm
9.3, 12.0
Duel VVT
16
Direct injection
#97 gasoline (RON97)
190 kW @ 5300 rpm
353 Nm @ 2000 5250 rpm
Turbocharger + supercharger
1000 rpm 1.32 MPa BMEP
2000 rpm 0.4 MPa BMEP
0.9 at 1000 rpm 1.32 MPa BMEP
1.0 at 2000 rpm 0.4 MPa BMEP
BSFC
Base Cam
LIVC Cam
Lift
EIVC Cam
TDC
BDC
Crank Angle
Fig. 1. A schematic of valve lift proles for the different camshafts.
take valve for the original, EIVC and LIVC camshafts are schematically shown in Fig. 1. LIVC is obtained by extending the duration of
the maximum lift of the base camshaft, while EIVC is realized with
a reduced lift compared to the original prole. The high-pressure
injectors were located below the two intake ports (side injection)
with an operating pressure up to 15.0 MPa. Both a supercharger
and a turbocharger were used to provide sufcient intake air quantity to achieve the desired torque levels when using different camshafts. ETAS hardware and INCA software were used to
communicate with the engine controller to optimize the engine
performance at each operating condition. The commercial #97 gasoline (research octane number 97) in Chinese market was used as
fuels for all the tests.
_f
_f
m
30m
h
i
1=2
1
2
V=V c 1 e 1 Rc 1 cos h Rc 2 sin h
2
Fresh air
Inter
cooler
ExhaustTurbine
Throttle valve
Dyno
61
compressor
Air
cleaner
Supercharger
62
BSFC (g/kwh)
35
4.5%
2.2%
5
CR 9.3
CR 12.0
1000 rpm
1.32 MPa BMEP
CR 9.3
30
25
20
15
10
5
0
CR 9.3
CR 12.0
2000 rpm
0.4 MPa BMEP
CR 12.0
Fig. 4. Effect of the higher compression ratio on the combustion phasing (CA50) at
the knock limited point (ne = 1000 rpm, BMEP = 1.32 MPa).
Fig. 3. Effect of the higher compression ratio (CR) on the brake specic fuel
consumption (BSFC) at the high and low load operating conditions.
Cv
c1
where R is gas constant and c the specic heat ratio that can be calculated using the data in the JANAF table [26,27]. Combining the Eq.
(4) and the equation of state of ideal gas PV = mRT into Eq. (3), the
rate of heat release is obtained as
dQ
1
dP
dV
PV
dc
V
P
dh c 1
dh
dh
c 12 dh
s AXa Pb exp
E
RT
6
BSFC (g/kwh)
dQ dU
dV
d
dV
P
mC v T P
dh
dh
dh dh
dh
2.2%
2.0%
6.9%
CR 9.3
CR 12.0
CR 12.0
CR 12.0
EIVC
Fig. 5. Effects of EIVC and LIVC on improving BSFC at the knock limited point under
the high load condition (ne = 1000 rpm, BMEP = 1.32 MPa).
63
30
25
20
15
10
5
0
CR 9.3
CR 12.0 CR 12.0
Base Cam Base Cam
LIVC
CR 12.0
EIVC
Fig. 6. Effects of EIVC and LIVC on the combustion phasing (CA50) at the knock
limited point under the high load condition (ne = 1000 rpm, BMEP = 1.32 MPa).
64
6.4
32
3.2
1.6
16
8
0.8
4
0.4
0.2
2
0.1
1
0.5
0.05
40
80
160
320
640
Volume (cm3)
Fig. 7. PV diagrams of the whole engine cycle with EIVC and LIVC at the knock
limited point under the high load condition (ne = 1000 rpm, BMEP = 1.32 MPa).
0.14
40
80
160
320
640
Volume (cm3)
Fig. 8. PV diagrams of the exhaust and intake strokes of the engine with EIVC and
LIVC at the knock limited point under the high load condition (ne = 1000 rpm,
BMEP = 1.32 MPa).
EIVC, while it is advanced by up to 10 CAD for LIVC to a value comparable to the case of CR 9.3 and base camshaft. While both strategies suppress the engine knock, LIVC exhibits higher potentials in
the suppression of knock than EIVC, despite the higher effective CR
for LIVC than for EIVC as will be shown below.
Figs. 7 and 8, respectively, show the PV diagrams of the whole
cycle and during the intake and compression strokes of the engine
with EIVC and LIVC at the knock limited point under the operating
condition of 1000 rpm 1.32 MPa BMEP. In this study, the effective
CR is dened as the volume ratio of the in-cylinder charge at the
moment of intake valve closure and at the top dead center (TDC).
As shown in Fig. 7, despite the higher effective CR of 9.9 for LIVC
than the CR 9.3 for EIVC, the pressure at the end of compression
stroke for LIVC is lower than for EIVC. This may be attributed
mostly to the heat transfer from the cylinder to the charge. For
EIVC, since the intake valve closes early before the bottom dead
center (BDC), the charge is actually expanded as the piston moves
2500
35
2000
1500
1000
500
0
-30
30
60
90
64
0.07
-0.025
-0.03
PEMP (MPa)
PEMP (MPa)
0.06
0.05
0.04
0.03
0.02
-0.035
-0.04
-0.045
0.01
-0.05
0
CR 9.3
CR 12.0 CR 12.0
Base Cam Base Cam LIVC
CR 12.0
EIVC
Fig. 10. Effects of EIVC and LIVC on the pumping work at the knock limited point
under the high load condition (ne = 1000 rpm, BMEP = 1.32 MPa).
CR 12.0
EIVC
Fig. 13. Effects of EIVC and LIVC on pumping work at the MBT point under the low
load condition (ne = 2000 rpm, BMEP = 0.4 MPa).
7.4%
CR 9.3
Base Cam
CR 12.0 CR 12.0
Base Cam
LIVC
CR 12.0
EIVC
Fig. 11. Effects of EIVC and LIVC on improving BSFC at the MBT point under the low
load condition (ne = 2000 rpm, BMEP = 0.4 MPa).
BSFC (g/kwh)
6.8%
35
30
25
100
90
80
70
60
20
50
15
40
30
10
20
5
0
-60
10
0
-40
-20
20
40
60
40
4.5%
0.16
Fig. 14. Effects of EIVC and LIVC on rate of heat release at the MBT point under the
low load condition (ne = 2000 rpm, BMEP = 0.4 MPa).
0.08
80
160
320
640
Volume (cm3 )
Fig. 12. PV diagrams of the exhaust and intake strokes of the engine with EIVC and
LIVC at the MBT point under the low load condition (ne = 2000 rpm,
BMEP = 0.4 MPa).
Fig. 12 shows the PV diagrams during the intake and compression strokes of the engine with EIVC and LIVC at the MBT point under the conditions of 2000 rpm 0.4 MPa BMEP. Here the effective
CRs are 9.7 and 11.4 for EIVC and LIVC, respectively. It should be
pointed out that the variable valve timing mechanisms were used
for both the intake and exhaust systems, and here the valve timings have been optimized for the best fuel economy for the different camshafts. At the low load operation, without the intake boost
and with the throttle, the in-cylinder pressure during the intake
stroke is lower than that during compression stroke. Therefore,
the pumping work plays a negative role in the fuel economy.
Fig. 13 shows the effects of EIVC and LIVC on the pumping effective mean pressure (PMEP) at 2000 rpm 4.0 bar BMEP. The EIVC
strategy results in the smallest absolute PMEP, followed by LIVC,
and the base camshafts for the two CRs shows similar performance.
An explanation can be found from Fig. 12. With EIVC, a relatively
large open angle of the intake throttle valve could be implemented,
2. Improved anti-knock performance is achieved when implementing either EIVC or LIVC strategies for the CR 12.0 at the
high load condition. A fuel economy even better than the case
of base camshaft and CR9.3 is obtained with a combination of
CR12 and LIVC.
3. LIVC is advantageous over EIVC in the fuel consumption
improvement at the high load, primarily owing to the better
knock resistance and greater pumping work of LIVC than EIVC.
4. At the low load, the fuel economy can be improved with either
EIVC or LIVC, primarily owing to the decreased pumping loss.
5. The reduction in the pumping loss with EIVC is greater than
with LIVC. However, the rate of heat release for EIVC is slower
for LIVC, probably owing to the lowered pressure and temperature at the end of compression stroke.
Acknowledgments
The Supports by Doctoral Fund of Ministry of Education of China (20120073120059), Shanghai Pujiang Program (13PJ1404300),
and the Recruitment Program of Global Youth Experts of Chinese
Government are gratefully acknowledged.
References
[1] Lecointe B. Monnier G. Downsizing a gasoline engine using turbo-charging
with direct injection. SAE Paper; 2003 [2003-01-0542].
[2] Pallotti P, Torella E. New application of an electric boosting system to a small,
four-cylinder S.I. engine. SAE Paper; 2003 [2003-32-0039].
[3] Lake T, Stokes J, Murphy R, Osborne R, Schamel A. Turbo-charging concepts for
downsized DI gasoline engines. SAE Paper; 2004 [2004-01-0036].
[4] Knigstein A, Hock C, Frensch M. Comparison of advanced turbocharging
technologies under steady-state and transient conditions. SAE Paper; 2006
[2006-05-0364].
[5] Zaccardi JM, Pagot A, Vangraefschepe F. Optimal design for a highly downsized
gasoline engine. SAE Paper; 2009 [2009-01-1794].
[6] Alger T, Gingrich J, Roberts C, Mangold B. Cooled exhaust-gas recirculation for
fuel economy and emissions improvement in gasoline engines. Int J Engine Res
2011;12:25264.
[7] Li T, Wu D, Xu M. Thermodynamic analysis of EGR effects on the rst and
second law efciencies of a boosted spark-ignited direction-injection gasoline
engine. Energy Convers Manage 2013;70:1308.
[8] Miller R. Supercharge and internally cooling for high output. ASME Trans
1947;69:45364.
[9] Miller R. Supercharged engine. Patent US2817322 A; 1957.
[10] Wu C, Puzinauskas PV, Tsai JS. Performance analysis and optimization of a
supercharged Miller cycle Otto engine. Appl Therm Eng 2003;23:51121.
[11] Ge Y, Chen L, Sun F, Wu C. Effects of heat transfer and friction on the
performance of an irreversible air-standard miller cycle. Int Commun Heat &
Mass Trans 2005;32(8):104556.
65
[12] Hou SS. Comparison of performances of air standard Atkinson and Otto cycles
with
heat
transfer
considerations.
Energy
Convers
Manag
2007;48(5):168390.
[13] Lin JC, Hou SS. Performance analysis of an air-standard Miller cycle with
considerations of heat loss as a percentage of fuels energy, friction and
variable specic heats of working uid. Int J Therm Sci 2008;47(2):18291.
[14] Al-Sarkhi A, Jaber JO, Probert SD. Efciency of a Miller engine. Appl Energy
2006;83:34351.
[15] Kutlar OA, Arslan H, Calik AT. Methods to improve efciency of four stroke,
spark ignition engines at part load. Energy Convers Manage
2005;46(20):320220.
[16] Alkidas AC. Combustion advancements in gasoline engines. Energy Convers
Manage 2007;48:275161.
[17] Caton JA. The thermodynamic characteristics of high efciency, internalcombustion engines. Energy Convers Manage 2012;58:8493.
[18] Cleary D, Silvas G. Unthrottled engine operation with variable intake valve lift,
duration, and timing. SAE Paper; 2007 [2007-01-1282].
[19] Miklanek L, Vitek O, Gotfryd O, Klir V. Study of unconventional cycles
(Atkinson and Miller) with mixture heating as a means for the fuel economy
improvement of a throttled SI engine at part load. SAE Int J Engines
2012;5(4):162436.
[20] Anderson M, Assanis D, Filipi Z. First and second law analyses of a naturallyaspirated, Miller cycle, SI engine with late intake valve closure. SAE Paper;
1998. p. 980889.
[21] Choshi M, Asanomi K, Abe H, Okamoto S, Shoji M. Development of V6 Miller
cycle engine. JSAE Rev 1994;15(3):195200.
[22] Hatamura K, Hayakawa M, Goto T, Hitomi M. A study of the improvement
effect of Miller-cycle on mean effective pressure limit for high-pressure
supercharged gasoline engines. JSAE Rev 1997;18(2):1016.
[23] Iwata N, Miyagoshi K, Nakatani S, Hitomi M. Improvement of anti-knocking
performance by supercharged Miller-cycle engine ram-pulsation effects on
anti-knocking performance by Miller-cycle. JSAE Rev 1995;16(3):3138.
[24] Wan Y, Du A. Reducing part load pumping loss and improving thermal
efciency through high compression ratio over-expanded cycle. SAE Paper;
2013 [2013-01-1744].
[25] Gottschalk W, Lezius U, Mathusall L. Investigations on the potential of a
variable Miller cycle for SI knock control. SAE Paper; 2013 [2013-01-1122].
[26] Lemmon E, McLinden M, Friend D. Thermo Physical Properties of Fluid
Systems. NIST, Gaithersburg, MD. <Http://webbook.nist.gov.entro> [accessed
on 18/10/2012].
[27] Kroenlein K, Muzny C, Kazakov A, Diky V, Chirico R, Magee J, Abdulagatov I,
Frenkel M. NIST/TRC Web Thermo-Tables (WTT), Technical report version 22011-4-Pro, NIST; 2011. <Http://wtt-pro.nist.gov/wtt-pro> [accessed on 18/
10/2012].
[28] Heywood JB. Internal combustion engine fundamentals. McGraw-Hill; 1988.
[29] Livengood JC, Wu PC. Correlation of autoignition phenomena in internal
combustion engines. In: 5th Symp (Int) on Combust; 1955. p. 34756.
[30] Soylu S. Prediction of knock limited operating conditions of a natural gas
engine. Energy Convers Manage 2005;46(1):12138.
[31] Verhelst S, Sheppard CGW. Multi-zone thermodynamic modeling of sparkignition engine combustion an overview. Energy Convers Manage
2009;50(5):132635.
[32] Diana S, Iorio B, Giglio V, Police G. The Effect of valve lift shape and timing on
air motion and mixture formation of DISI engines adopting different VVA
actuators. SAE Paper; 2001 [2001-01-3553].