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Technip

TECHNIP KT INDIA LTD.

The present document or drawing is property of TECHNIP KT INDIA LTD. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied,
disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use.

Clough

OWNER

Project No.

Unit

Doc.

Code

Serial No.

Rev.

00701

21

DW

4065

001

Project No.

Doc.

Area

Dis.

Seq. No

Rev.

5700

DS

21

0018

Page

1 / 13

: Oil & Natural Gas Corporation Ltd., Mumbai

CONTRACTOR : CLOUGH Engineering Limited, Australia


PROJECT

: G-1 & GS-15 Fields Development Project (G1-DP)

EOT CRANE - DATASHEET


(COMPRESSOR HOUSE)

CLOUGH
APPROVAL

LEAD ENGINEER

04.07.05

ISSUED FOR PURCHASE

ING

ATD

RR

SCK

15.04.05

ISSUED FOR ENQUIRY

PKL

ATD

RR

SCK

REV.

DATE

APPROVED BY
(Name)

PM
(Name)

WRITTEN BY
CHECKED BY
(Name)
(Name)
DOCUMENT REVISIONS
Sections changed in last revision are identified by a line in the right margin
STATUS

Technip
TECHNIP KT INDIA LTD.

Clough

Project No.

00701
Project No.

5700

Unit

21
Doc.

DS

Doc.

DW
Area

21

Code

Serial

Rev.

4065

001

Dis.

Seq. No.

Rev.

0018

The present document or drawing is property of TECHNIP KT INDIA LTD. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied,
disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use.

EOT CRANE- DATASHEET (COMPRESSOR HOUSE)


1.0

PURCHASERS REQUIREMENTS

1.1

Location

COMPRESSOR HOUSE

1.2

Quantity / Tag no.

1 ( ONE ) / L-01

1.3

Main Hoist Capacity, tonnes

6 TONNES

1.4

Auxiliary Hoist Capacity, Tonnes

NOT APPLICABLE

1.5

Span ( Centre Runway Rails ),

14 Mtrs

1.6

Column Centre Distance, m

1.7

Type of Crane
(Single / Double Girder )

Plate Welded Box, DOUBLE GRIDER

1.8

Class of Duty ( As per IS 807 & 3177)

CLASS II

1.9

Height of lift ( Main Hoist ),

10 m

1.10

Height of Lift (Auxiliary Hoist),m

NOT APPLICABLE

1.11

Operating Speeds ( loaded )


a) Main Hoist ( MH ) m/min

2.50

b) Auxiliary Hoist ( AH ) m/min

NOT APPLICABLE

c) Bridge Travel ( LT ) m/min

20.0

d) Trolley Travel ( CT ) m/min

10.0

e) Inching speed m/min

10% OF RATED SPEED

1.12

Bay Length,

79 M

1.13

Location ( Indoor/Outdoor )

UNDER SHED

1.14

Maximum Bridge Deflection

1.15

Type of Control ( Cabin/Pendant )

PENDANT

1.16

Area Classification

HAZARDOUS, ZONE II , GAS GR.II A

1.17

Type of Power Supply System

<1/900 OF SPAN

415 V , 3 PH Neutral, 50 Hz, A.C.

OWNER

Oil & Natural Gas Corporation Limited, Mumbai

CONTRACTOR

CLOUGH Engineering Limited, Australia

PROJECT

G-1 & GS-15 Fields Development Project (G1-DP)

Page

2 / 13

Technip
TECHNIP KT INDIA LTD.

Clough

Project No.

00701
Project No.

5700

Unit

Doc.

21
Doc.

DW
Area

DS

21

Code

Serial

Rev.

4065

001

Dis.

Seq. No.

Rev.

0018

The present document or drawing is property of TECHNIP KT INDIA LTD. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied,
disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use.

EOT CRANE- DATASHEET (COMPRESSOR HOUSE)


1.18

Type of Control Power

240V , 1 PH , 50 Hz , A.C.

1.19

LT Rail Size

60 Lbs/yd. Rail

1.20

CT Rail Size

30 Lbs/yd. Rail

2.0

MANUFACTURERS SPECIFICATIONS ( BIDDER TO FILL UP COMPLETELY &


SUBMIT WITH BID)

2.1

CRANE PERFORMANCE DATA

2.1.1

Name of the Supplier

EDDYCRANES ENGINEERS PVT.LTD.

2.1.2

Class of Crane

CLASS-II

2.1.3

Main Hoist Capacity, Tonnes

6 TONNES

2.1.4

Auxiliary Hoist Capacity, Tonnes

NOT APPLICABLE

2.1.5

Maximum Bridge Travel Speed, m/min

20.0

2.1.6

Maximum Trolley Travel Speed, m/min

10.0

2.1.7

Maximum Main Hoist Speed, m/min

2.50

2.1.8

Maximum Auxiliary Hoist Speed, m/min

NOT APPLICABLE

2.1.9

Inching Speed, m/min

10% OF RATED SPEED

2.1.10 Deflection with Trolley positioned for Maximum Deflection


2.1.11 Maximum Lift of Main Hook, m
2.1.12 Maximum Lift of Auxiliary Hook, m
2.1.13 Highest Position of Main Hook above Operating Floor Level, m
2.1.14 Nearest Approach of Main Hook to Runway Rails on each side, m
2.1.15 Nearest Approach of Auxiliary Hook to Runway Rails on each side, m
2.1.16 Span, m
2.1.17 Class of Duty ( As per IS 807 & 3177 )

CLASS-II

2.1.18 Cambre Provided / Amount, mm


2.1.19 No of Falls

2.1.20 Factor of Safety

6 Minimum as per IS:3177

2.2

NAME OF MANUFACTURER

2.2.1

EOT Crane Unit

ELMECH

2.2.2

Crane Motors

KEC / CGL

2.2.3

Control Equipment

2.2.4

Runway Rail

2.2.5

Runway and Cross Conductors

OWNER

Oil & Natural Gas Corporation Limited, Mumbai

CONTRACTOR

CLOUGH Engineering Limited, Australia

PROJECT

G-1 & GS-15 Fields Development Project (G1-DP)

Page

3 / 13

Technip
TECHNIP KT INDIA LTD.

Clough

Project No.

Unit

00701

21

Project No.

Doc.

5700

DS

Doc.

DW
Area

21

Code

Serial

Rev.

4065

001

Dis.

Seq. No.

Rev.

0018

The present document or drawing is property of TECHNIP KT INDIA LTD. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied,
disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use.

EOT CRANE- DATASHEET (COMPRESSOR HOUSE)


2.2.6

Main / Auxiliary Hook

2.3

WEIGHT OF EQUIPMENT ( kg )

2.3.1

Bridge Assembly (Unladen)

2.3.2

Trolley Assembly (Unladen)

2.3.3

Hoisting Assembly

2.3.4

Runway Rail with Accessories

2.3.5

Runway Conductors with Accessories

2.3.6

Total of Equipment

2.3.7

Each End Carriage

2.3.8

Maximum Wheel Loads

2.4

CRANE DESIGN DATA

2.4.1

Crane Bridge
i)

15.47 Tonnes (Approx)

6.29 Tonnes (Approx)

Girder Particulars
a) Type of Girder Construction
b) Size
c) Number
d) Material
e) Weight, each girder, kg

ii)

Platform
a) Type of Construction
b) Material
c) Width, mm
d) Length, mm
e) Location
f)

Handrail

g) Mattress Material
iii)

Rails
a) Type and Size
b) Length, mm
c) Material
d) Buffer frame type
e) Fixing Details

OWNER

Oil & Natural Gas Corporation Limited, Mumbai

CONTRACTOR

CLOUGH Engineering Limited, Australia

PROJECT

G-1 & GS-15 Fields Development Project (G1-DP)

BRIDGE

TROLLEY

Page

4 / 13

Technip
TECHNIP KT INDIA LTD.

Clough

Project No.

00701

21

Project No.

5700

Unit

Doc.

DS

Doc.

DW
Area

21

Code

Serial

Rev.

4065

001

Dis.

Seq. No.

Rev.

0018

EOT CRANE- DATASHEET (COMPRESSOR HOUSE)


iv)

Wheel Axles

BRIDGE

TROLLEY

a) Type
The present document or drawing is property of TECHNIP KT INDIA LTD. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied,
disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use.

b) Number
c) Material
d) Diameter, mm
v)

Bearings for wheel axles

BRIDGE

TROLLEY

Wheels

BRIDGE

TROLLEY

a) Type

Double Flanged

a) Type and make


b) Size
c) Number
d) Material
e) Lubrication
f)
vi)

Type of dust sealing

b) Size
c) Number per end carriage
d) Hardness Number (BHN)
e) Material
f)

Forged with Phosphor Bronze/Aluminium Bronze Lining

Diameter, mm

250mm

160mm

g) Wheel Base, mm
vii)

Buffers

BRIDGE

TROLLEY

a) Construction type

Spring Buffers

b) Location

Crab Trolley & LT End Carriage

c) Material

Phosphor Bronze / Aluminium Bronze Lining

d) Number
e) Type of stops to engage the buffers
viii)

Rail Sweep
a) Type of Construction
b) Location
c) Material

ix)

End Truck
a) Type

OWNER

Oil & Natural Gas Corporation Limited, Mumbai

CONTRACTOR

CLOUGH Engineering Limited, Australia

PROJECT

G-1 & GS-15 Fields Development Project (G1-DP)

BRIDGE

TROLLEY

Page

5 / 13

Technip
TECHNIP KT INDIA LTD.

Clough

Project No.

00701
Project No.

5700

Unit

21
Doc.

DS

Doc.

DW
Area

21

EOT CRANE- DATASHEET (COMPRESSOR HOUSE)


b) Size

The present document or drawing is property of TECHNIP KT INDIA LTD. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied,
disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use.

c) Number
d) Material
e) Weight, kg
f)
2.4.2

Length, mm

Operators cabin
i)

NOT APPLICABLE

Cabin Particulars
a) Type of Construction
b) Size
c) Fan type, size and make
d) Illumination

ii)

Operators Seat
a) Type of Seat
b) Location

iii)

Warning Gong
a) Type and Make
b) Location

iv)

Ladder from cabin to Bridge


a) Fitting
b) Type of Material

v)

Control Panel
a) Location
b) Location of emergency switches

2.4.3

Pendant

2.4.4

Bridge and Trolley Drive Machinery


i)

Type of Bridge Drive Unit

ii)

Type of Trolley Drive Unit

iii)

Material
a) Gear
b) Shafts
c) Other Components

iv)

Lubricants

OWNER

Oil & Natural Gas Corporation Limited, Mumbai

CONTRACTOR

CLOUGH Engineering Limited, Australia

PROJECT

G-1 & GS-15 Fields Development Project (G1-DP)

Code

Serial

Rev.

4065

001

Dis.

Seq. No.

Rev.

0018

Page

6 / 13

Project No.

Technip
TECHNIP KT INDIA LTD.

Unit

00701
Project No.

Clough

21
Doc.

5700

DS

Doc.

DW
Area

21

Code

Serial

Rev.

4065

001

Dis.

Seq. No.

Rev.

0018

The present document or drawing is property of TECHNIP KT INDIA LTD. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied,
disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use.

EOT CRANE- DATASHEET (COMPRESSOR HOUSE)


v)

Guards and Enclosures provided as necessary

vi)

Bearings
a) Type and Make
b) Size
c) Number

2.4.5

Hoisting Mechanism
i)

Main Hoist

Auxiliary Hoist

Materials
a) Gear
b) Shaft
c) Drums
d) Sheaves

ii)

Winding Drum Type & Size ( diameter x length ) mm

iii)

Ratio of Winding drum diameter to wire rope

iv)

Bearing
a) Type and make
b) Size
c) Number

v)

Hoist Rope
a) Type: -

FMC

b) Diameter / Number of strands: - 14mm Diameter


c) Construction:-

6x36/6x37

d) Number of falls
e) Safe Capacity Kg/sq.mm: 2.4.6

180

Particulars of Hook Block


a) Type of Hook

Single shank

b) Material of Hook

Forged as per IS: 3815/IS: 8610

c) Type and size of bearing at hook support

Hot Dip Galvanized considering


Flameproof Area

d) Safety latches provided


2.4.7

Spring Latch provided for Main Hoist

Controls
a) Hoisting / Lowering
i)

Type of Control

Pendant Push-Button Controller

OWNER

Oil & Natural Gas Corporation Limited, Mumbai

CONTRACTOR

CLOUGH Engineering Limited, Australia

PROJECT

G-1 & GS-15 Fields Development Project (G1-DP)

Page

7 / 13

Technip
TECHNIP KT INDIA LTD.

Clough

Project No.

00701
Project No.

5700

Unit

21
Doc.

DS

Doc.

DW
Area

21

Code

Serial

Rev.

4065

001

Dis.

Seq. No.

Rev.

0018

Page

8 / 13

EOT CRANE- DATASHEET (COMPRESSOR HOUSE)

The present document or drawing is property of TECHNIP KT INDIA LTD. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied,
disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use.

ii)

Number of speeds

b) Bridge Travel :- Through PVC Trailing Cable Arrangement running on T Track


c) Trolley Travel :-Through PVC Trailing Cable Arrangement running on T Track
d) Creep Speed
i)

Arrangement during lowering: - Through Sq.Cage Motor, Planetary Gear


Box, Thruster Brake Arrangement
OR
VVVF Drive arrangement to achieve
predetermined slow speed arrangement.

ii)
2.4.8

Arrangement during hoisting: - Same as above

Limit Switch
i)

Long Travel Limit Switch


a) Type / Make:b) Construction:-

Two Way Lever Type shunt connected Limit switches


Flame Proof Enclosure

c) Number:-

One

d) Location:-

Hazardous Area

e) Voltage and current rating


ii)

Trolley travel limit switch


a) Type / Make: -

Two Way Lever Type shunt connected Limit switches

b) Construction

Flame Proof Enclosure

c) Number:-

One

d) Location

Hazardous Area

e) Voltage and Current rating


iii)

Hoist Limit Switch


a) Over hoist limit switch type/make:- One number Rotary Limit Switch for Main-Hoist
b) Over hoist limit switch construction
c) Over hoist limit switch location
d) Underlowering limit switch type/make
e) Underlowering limit switch construction
f)

Undelowering limit switch location

OWNER

Oil & Natural Gas Corporation Limited, Mumbai

CONTRACTOR

CLOUGH Engineering Limited, Australia

PROJECT

G-1 & GS-15 Fields Development Project (G1-DP)

Technip
TECHNIP KT INDIA LTD.

Clough

Project No.

Unit

00701

21

Project No.

Doc.

5700

DS

Doc.

DW
Area

21

Code

Serial

Rev.

4065

001

Dis.

Seq. No.

Rev.

0018

Page

9 / 13

EOT CRANE- DATASHEET (COMPRESSOR HOUSE)


g) Back Up limit switch type / make / construction: - Back-Up gravity Limit switch

The present document or drawing is property of TECHNIP KT INDIA LTD. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied,
disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use.

provided for main hoist


2.4.9

Illumination fitting on bridge


a) Number
b) Type
c) Portable hand lamp with wiring
d) Supplied transformers and other accessories as necessary

2.4.10 I) Runway Rail


Type
Material
Size
Manufacturer
All fittings (including fish plates & bolts ) and fixtures
ii) Runway Rail End Stops
Type
Number
Material
Construction
All fixtures included
2.4.11 Motors
a)

Bridge Travel
i)

Number

ii)

Type

iii)

Manufacturer

iv)

Voltage, Phase, Frequency

v)

Motor Rating (HP)

Trolley Travel

Squirrel Cage

Squirrel Cage

KEC /CGL
1.0

0.5

Temperature

rise over 40C ambient


vi)

Insulation Class

vii)

Type of Enclosure

viii)

Tropical Protection

ix)

Rated Speed, rpm

B/F
Flame Proof

OWNER

Oil & Natural Gas Corporation Limited, Mumbai

CONTRACTOR

CLOUGH Engineering Limited, Australia

PROJECT

G-1 & GS-15 Fields Development Project (G1-DP)

B/F
Flame Proof

Technip
TECHNIP KT INDIA LTD.

Clough

Project No.

00701
Project No.

5700

Unit

Doc.

21
Doc.

DW
Area

DS

21

Code

Serial

Rev.

4065

001

Dis.

Seq. No.

Rev.

0018

EOT CRANE- DATASHEET (COMPRESSOR HOUSE)

The present document or drawing is property of TECHNIP KT INDIA LTD. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied,
disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use.

b) Hoist Motors

Main Hoist MH Creep Aux. Hoist

i)

Number

ii)

Type

Squirrel Cage Squirrel Cage

iii)

Manufacturer

KEC/CGL

iv)

Voltage, Phase, Frequency

v)

Motor Rating ( HP )

vi)

Temp. rise over 40 C ambient

vii)

Insulation Class

viii)

Type of Enclosure

ix)

Degree of Protection

AH Creep

5.0
B/F
Flame Proof

2.4.12 Brakes
i)

Trolley
a) Type and number

Bridge

A.C. Electro Hydraulic Thruster Type in


Flameproof Enclosure for Gas Group IIA/IIB

b) Make / size
c) Braking capacity as % of full load torque
d) Designed distance for complete stopping
for full load speed, mm
ii) Hoist Machinery Brake
a) Type, number

Main Hoist

Auxiliary Hoist

Additional EHT Brakes provided

b) Make / size
c) Braking capacity as % of
full load torque
2.4.13 Gear Boxes Ratio

Type

a) Cross Travel
b) Long Travel
c) Main Hoist
d) Auxiliary Hoist
2.4.14 Load indication sign on crane bridge
2.4.15 Extent and type of Painting
2.4.16 Shop tests conform to requirement of specs.
2.4.17 Fire fighting equipment furnished in drivers cab.
OWNER

Oil & Natural Gas Corporation Limited, Mumbai

CONTRACTOR

CLOUGH Engineering Limited, Australia

PROJECT

G-1 & GS-15 Fields Development Project (G1-DP)

Rating

Safety Factor

Page

10 /
13

Technip
TECHNIP KT INDIA LTD.

Clough

Project No.

00701
Project No.

5700

Unit

21
Doc.

Doc.

DW
Area

DS

21

Code

Serial

Rev.

4065

001

Dis.

Seq. No.

Rev.

0018

Page

11 /
13

The present document or drawing is property of TECHNIP KT INDIA LTD. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied,
disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use.

EOT CRANE- DATASHEET (COMPRESSOR HOUSE)

2.4.18 Walkway Platform: - Provided on one side of the Crane Girders for maintenance of Hoisting,
C.T. & L.T. Machineries.
Wire mesh guard provided on DSL side of LT end carriage for prevailing Hook Block coming in
contact with Power Conductors
2.4.19 Couplings:- Geared Coupling used throughout.
2.4.20 Under bridge Lighting: - 4 Nos.250W HPMV under bridge lighting provided for illumination
Purpose in Flameproof enclosure
2.4.21 Gear Box: - Fabricated & stress relieved having module machine cut spur/helical gears running
in oil batch lubrication on ball bearing. All gears are made from EN8/EN9 alloy steel
duly hardened.

3.0

OPERATING PARAMETERS OF CRANE (VENDOR TO FILL IN)

REFER THE CLEARANCE DIAGRAM


3.1

Distance ( Span ) in meters between centre lines of gantry rails ( S ), m

3.2

Side Clearance-Distance from gantry/track rails to nearest side obstruction


A1, m :
A2, m :

3.3

Distance from top of the gantry rail to


a) Lowest overhead obstruction ( C ), m
b) Floor Level ( D ), m

3.4

Gantry / track rail


a) Size and Weight/unit length
b) Width of head ( B ), mm

3.5

Lift of hook above floor level


a) Main Hook ( H3 ), m
b) Auxiliary Hook ( H1 ), m

3.6

Drop of hook below floor level


a) Main Hook ( H4 ), m
b) Auxiliary Hook ( H2 ), m

3.7

Nearest position of hook to the centre line of Column

OWNER

Oil & Natural Gas Corporation Limited, Mumbai

CONTRACTOR

CLOUGH Engineering Limited, Australia

PROJECT

G-1 & GS-15 Fields Development Project (G1-DP)

Technip
TECHNIP KT INDIA LTD.

Clough

Project No.

00701
Project No.

5700

Unit

21
Doc.

DS

Doc.

DW
Area

21

EOT CRANE- DATASHEET (COMPRESSOR HOUSE)


a) Main hoist

The present document or drawing is property of TECHNIP KT INDIA LTD. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied,
disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use.

Cabin end ( E ), m
Other end ( F ), m
b) Auxiliary hoist
Cabin end ( E1 ), m
Other end ( F1 ), m
3.8

Vertical clearance to the underside of the bridge ( K ), m

OWNER

Oil & Natural Gas Corporation Limited, Mumbai

CONTRACTOR

CLOUGH Engineering Limited, Australia

PROJECT

G-1 & GS-15 Fields Development Project (G1-DP)

Code

Serial

Rev.

4065

001

Dis.

Seq. No.

Rev.

0018

Page

12 /
13

Technip
TECHNIP KT INDIA LTD.

Clough

Project No.

00701
Project No.

5700

Unit

21
Doc.

DS

Doc.

DW
Area

21

Code

Serial

Rev.

4065

001

Dis.

Seq. No.

Rev.

0018

Page

13 /
13

EOT CRANE- DATASHEET (COMPRESSOR HOUSE)

The present document or drawing is property of TECHNIP KT INDIA LTD. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied,
disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use.

CLEARANCE DIAGRAM

Note : The Data provided in this data sheet shall be revalidated by purchaser during Procurement
Engineering.

OWNER

Oil & Natural Gas Corporation Limited, Mumbai

CONTRACTOR

CLOUGH Engineering Limited, Australia

PROJECT

G-1 & GS-15 Fields Development Project (G1-DP)

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