3538-200 Qasr Project Pre-Commissioning Procedure For Qasr Rev 1

PAGE 1 OF
146
PROJECT NO. 3538-200
3538-200-10-RT-045
KHALDA PETROLUM COMPANY

PRE-COMMISSIONING PROCEDURE
FOR
QASR COMPRESSION PROJECT
WESTERN DESERT EGYPT
(31/80)
1
0
REV
21/05/2
014
13/04/2014
DATE
10
00
0
4000-PMT-1EG-000-Z-
FINAL ISSUE
A.S
H.M
W.E
ISSUED FOR APPROVAL

REVISIONS
SM
BY
RK
CH'D
RK
APPR
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KPC

WESTERN DESERT
TABLE OF CONTENTS
1.0 INTRODUCTION.........................................................................4
2.0 DEFINITIONS.............................................................................5
3.0 PRE-COMMISSIONING ORGANIZATION.....................................................................7
4.0 ACTIVITIES BOARDER.........................................................................8
5.0 SYSTEMIZATION...................................................................................9
5.1 GENERAL. . .9
5.2 NUMBERING SYSTEM............................................................................................9
5.3 PRE-COMMISSIONING SYSTEMS.10
6.0 SYSTEMSPERIORITIES...14
7.0 PRE-COMMISSIONING PROCEDURES.........................................................................16
7.1 GENERAL PROCEDURE.........................................16
7.2 SYSTEM PROCEDURE...................................................17
7.3 MAIN PRE-COMMISSIONING ACTIVITIES........................................................18
7.4 MAIN PRE-COMMISSIONING CHECKS..............................................................18
7.5 SEQUENTIAL COMPLETION FLOW CHART......................................................47
8.0 CONFORMITY CHECK OF THE PLANT'S EQUIPMENT.............................................49
10000-Z-000-GE1-TMP-0004
(08/13)
9.0 SYSTEM DOCUMENTS.......................................................................49

10.0 PROGRESS MONITORING........................................................................50
11.0 PUNCH LISTING....................................................................................50
12.0 STEPS TO ACHIEVE MECHANICAL COMPLETION AND MECHANICAL
COMPLETION CERTIFICATE (MCC).................................................................51
13.0 HSE PROCEDURE..................................................................................53
EGYPT
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KPC

WESTERN DESERT
14.0 SYSTEMS COMPONENT LIST..........................................................................54

15.0 ATTACHMENTS...........................................................................140
10000-Z-000-GE1-TMP-0004
(08/13)
ATTACHMENT 1
MARKED UP P&IDs
ATTACHMENT 2
PRE-COMMISSIONING CHECK FORMS
ATTACHMENT 3
PUNCH LIST FORM
ATTACHMENT 4
MECHANICAL COMPLETION CERTIFICATE
ATTACHMENT 5
CALIBRATION CERTIFICATE
ATTACHMENT 6
LOOP CHECK SHEET
ATTACHMENT 7
TUBING TEST CERTIFICATE
EGYPT
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KPC
WESTERN DESERT
EGYPT
1.0 INTRODUCTION
This Pre-commissioning Procedure has been prepared by ENPPI for KPC, KHALDA
PETROLEUM COMPANY. All involved parties shall adhere strictly to these procedures during
the pre-commissioning phase of the plant.
The purpose of this document is to describe the specific requirements, principles & responsibilities
for the preparation, execution, verification, and documentation of pre-commissioning activities,
leading to mechanical completion of the UTILITIES AND OFFSITES PROJECT.
The Completion Process will start with activities related to definition and preparation of systems
and will then be followed in the later stages by activities related to verification and execution. The
overall scope of pre-commissioning / System acceptance testing is to verify, test and document that
the equipment and systems are designed and built to fulfill its purpose according to the specified
requirements and safe to operate before turnover to operation team.
With the purpose of facilitating the pre-commissioning activities and surrenders, the plant has been
divided into mechanical completion systems; these systems will be included in specific packages.
In this respect, all the possible constituents of the plant will be categorized under certain and
specific system.
10000-Z-000-GE1-TMP-0004
(08/13)
The adequate pre-commissioning tests will be performed on every item of the plant and
conveniently reported through the use of pre-commissioning forms on completion of these tests.
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KPC

WESTERN DESERT
2.0 DEFINITIONS
Pre-commissioning
Manager
Assigned person who will Manage the precommissioning activities With all involved parties
until "Ready for Commissioning" (RFC)
Pre-commissioning
coordinator
A pre-commissioning engineer from ENPPI, who will

be responsible for all plant systems dossiers
preparation and will coordinate punch listing activity
A committee chaired by ENPPI and Operation
representatives and for checking and testing the Plant
systems.
Construction contractor for Instrumentation,
electrical, mechanical , civil works..ETC
Commissioning Integrated
Team (CIT)
1
Contractor (PETROJET)
Supplier Representative
Any party who supply equipment, packages, material,

main items, minor items and/or services.
Partial Mechanical
Completion
The Partial Mechanical Completion is achieved when

a separable portion of a plant/facility is available
for commissioning as defined by its portion of the
approved scope.
Final Mechanical
Completion
10000-Z-000-GE1-TMP-0004
(08/13)
Discipline
Pre-Commissioning
Punch List
The Plant is Mechanically Completed when the

facility/system/subsystem defined in the approved
scope, construction documentation, drawing and
specification has been installed, Tested and ready for
commissioning.
Part of the System indicating the specialization (Civil
works, Piping, Static Equipment, Electrical,
Instrumentation, Rotating Machinery, Safety).
Pre-Commissioning activities are the non-operating
adjustments and cold alignment checks.
Pre-Commissioning activities shall be managed,
supervised and performed by Commissioning
Integrated Team (CIT).
A master list of deficiencies/outstanding works
identified during final walkthrough/inspection and
check-out prepared by client and/or the integrated
team comprising items which must be finalized by the
contractor prior to issue of the mechanical completion
certificate as well as these items should be classified as
(A, B & C items) according to EPC scope of work.
EGYPT
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Ready For Commissioning
System
Hydrostatic Test
10000-Z-000-GE1-TMP-0004
(08/13)
Service Test
KPC
WESTERN DESERT
The plant or part thereof is Ready for Commissioning,

when the plant or any part thereof has been erected in
accordance with drawing, specifications, instruction,
applicable codes, regulations and when the precommissioning activities detailed in the contract
between KPC and ENPPI have been completed and
duly certified by the integrated team and clear or
closed the relevant punch list according to agreed
methodology.
Issuance mechanical completion certificate for a
system means that this system is ready for
commissioning
Means a part of the plant designated from the
applicable P&ID diagrams for separately performing
pre-commissioning.
Each System was divided into disciplines indicating
the specialization (Civil works, Piping, Static
Equipment, Electrical, Instrumentation, Rotating
Machinery, Safety).
A pressure test conducted using water or other
approved liquid as the test medium.
A pressure test performed to prove the integrity of
pipelines or plant piping using the service fluid at
the maximum attainable operating pressure.
EGYPT
146145
Construction Assistance
Team
ENPPI
CONSTRUCTION MANAGER
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REV.1
PAGE 772 OF

3.0 PRE-COMMISSIONING ORGANIZATION
10000-Z-000-GE1-TMP-0004
(08/13)
KPC
PLANT
MANAGER
KPC
OPERATION
TEAM
QA/QC
ENGINEER
KPC
WESTERN DESERT
EGYPT
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10000-Z-000-GE1-TMP-0004
(08/13)
4.0 ACTIVITIES BOARDER
KPC
WESTERN DESERT
EGYPT
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KPC
WESTERN DESERT
EGYPT
5.0 SYSTEMIZATION
5.1 General
To enable a staged completion of the project, the entire facilities shall be divided into
operational sections based on a unit or area basis, the elected numbering system intends to
cover the control and documentation needs in the most appropriate and beneficial way.
The objective of a staged completion is to enable each unit or area to be completed,
commissioned, and started up in a sequential order so that the start-up schedule and
production targets can be met.
The plant is divided into systems as per the list explained hereinafter. Each system will be
clearly defined and marked up on the relevant drawings.
Each system will be divided into disciplines indicating the specialization (civil works, piping,
static equipment, electrical, instrumentation, rotating machinery, safety).
Each system shall be checked by disciplines and tested as per the relevant pre-commissioning
procedure described hereinafter by construction contractor and commissioning integrated
team.
After all discipline had been finished all checks / tests and signing the check forms, then clearing
the punch list category "A", the system is considered mechanically completed and ready for
commissioning
The tracing file showing the status of each system is also attached for reference and will be
followed up by the pre-commissioning Manager
5.2 Numbering System
10000-Z-000-GE1-TMP-0004
(08/13)
Plant systems tagging is represented by tagging criteria as shown below in the following
example
X
300
PRE-COMM.
SYSTEM
SYSTEM
AREA
(U)
(P) Process
(U) Utility
(TI) Tie-In
01
PRE-COMM
SYSTEM
NUMBER
For P&IDs conformity check, discipline to check last issue of P&IDs against the precommissioning P&IDs.
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KPC

WESTERN DESERT
5.3 PRE-COMMISSIONING SYSTEMS

5.3.1
TIE-IN SYSTEMS
SYSTEM NO.
X.80.TI.001
X.80. TI.002
X.80. TI.003
X.80. TI.004
X.80. TI.005
X.80. TI.006
X.80. TI.007
X.80. TI.008
X.80. TI.009
X.80. TI.010
X.80. TI.011
X.80. TI.012
X.80. TI.013
X.80. TI.014
X.80. TI.015
X.80. TI.016
X.80. TI.017
X.80. TI.018
X.80. TI.019
X.80. TI.020
10000-Z-000-GE1-TMP-0004
(08/13)
5.3.2
DESCRIPTION
EXISTING PRODUCTION SEPARATOR TIE IN SYSTEM QA-V-3002A
EXISTING PRODUCTION SEPARATOR TIE IN SYSTEM QA-V-3002B
EXISTING PRODUCTION SEPARATOR TIE IN SYSTEM QA-V-3002C
PHASE I GAS MANIFOLD TIE IN
PHASE II GAS MANIFOLD TIE IN
BYPASS BLOW DOWN LINES TIE IN SYSTEM
PHASE I HP FLARE KO DRUM QA-V-3002 TIE IN SYATEM
PHASE I COLD VENT TIE IN SYSTEM
PHASE II COLD VENT TIE IN SYSTEM
METHANOL AND DISTREBUTION TIE IN SYSTEM
PHASE I INSTRUMENT AIR SYSTEM
PHASE II BLACK START FUEL GAS TIE IN SYSTEM
PHASE I BLACK START FUEL GAS TIE IN SYSTEM
PHASE II HP FLARE KO DRUM QA-V-4004 TIE IN SYSTEM
NEW MPU TIE IN SYSTEM
NEW DIESEL TRANSFER PUMP QA-P-8020
TIE IN TO THE EXISTING 11 KV SWG QA-L-8004
PMS TIE IN RELATED TO EXISTING 11 KV SWG QA-L-8001
PROCESS SYSTEMS
SYSTEM NO.
X.80.P.001
X.80.P.002
X.80.P.003
X.80.P.004
X.80.P.005
X.80.P.006
X.80.P.007
X.80.P.008
DESCRIPTION
COMPRESSOR INLET MANIFOLD
COMPRESSOR SUCTION DRUM TRAIN-A (QA-V-8001A) SYSTEM
COMPRESSOR TRAIN-A (QA-K-8001A) SYSTEM
COMPRESSOR DISCHARE COOLER TRAIN-A (QA-E-8001A) SYSTEM
COMPRESSOR DISCHARE DRUM TRAIN-A (QA-V-8002A) SYSTEM
COMPRESSOR DISCHARGE MANIFOLD SYSTEM
COMPRESSOR SUCTION DRUM TRAIN-B (QA-V-8001B) SYSTEM
COMPRESSOR TRAIN-B (QA-K-8001B) SYSTEM
EGYPT
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X.80.P.009
X.80.P.010
X.80.P.011
X.80.P.012
X.80.P.013
X.80.P.014
X.80.P.015
X.80.P.016
X.80.P.017
X.80.P.018
X.80.P.019
X.80.P.020
X.80.P.021
X.80.P.022
10000-Z-000-GE1-TMP-0004
(08/13)
5.3.3
KPC

WESTERN DESERT
EGYPT
COMPRESSOR DISCHARE COOLER TRAIN-B (QA-E-8001B) SYSTEM

COMPRESSOR DISCHARE DRUM TRAIN-B (QA-V-8002B) SYSTEM
COMPRESSOR SUCTION DRUM TRAIN-C (QA-V-8001C) SYSTEM
COMPRESSOR TRAIN-C (QA-K-8001C) SYSTEM
COMPRESSOR DISCHARE COOLER TRAIN-C (QA-E-8001C) SYSTEM
COMPRESSOR DISCHARE DRUM TRAIN-C (QA-V-8002C) SYSTEM
COMPRESSOR SUCTION DRUM TRAIN-D (QA-V-8001D) SYSTEM
COMPRESSOR TRAIN-D (QA-K-8001D) SYSTEM
COMPRESSOR DISCHARE COOLER TRAIN-D (QA-E-8001D) SYSTEM
COMPRESSOR DISCHARE DRUM TRAIN-D (QA-V-8002D) SYSTEM
CONDENSATE SUCTION MANIFOLD
CONDENSATE SUCTION DRUMS QA-V-8005A SYSTEM AND PROCESS GAS BALAN
CONDENSATE SUCTION DRUMS QA-V-8005 B SYSTEM
CONDENSATE EXPOET PUMPS QA-P-8003 A/B/C SYSTEM
UTILITY SYSTEMS
X.80.U.001
X.80.U. 002
X.80.U. 003
X.80.U. 004
AIR GENERATION PACKAGE AQA-K-8002A SYSTEM

AIR GENERATION PACKAGE AQA-K-8002B SYSTEM
AIR GENERATION PACKAGE AQA-K-8002C SYSTEM
AIR DRYER PACKAGE QA-A-8005A SYSTEM
X.80.U.005
AIR DRYER PACKAGE QA-A-8005B SYSTEM
X.80.U.006
X.80.U.007
X.80.U.008
X.80.U.009
X.80.U.010
X.80.U.011
X.80.U.012
X.80.U.013
X.80.U.014
X.80.U.015
X.80.U.016
X.80.U.017
X.80.U.018
UTILITY AIR RECEIVER QA-V-8009 SYSTEM

INSTRUMENT AIR RECEIVER QA-V-8010 SYSTEM
UTILITY STATION PLANT AIR DISTRIBUTION SYSTEM
INSTRUMENT AIR DISTRIBUTION SYSTEM
NITROGEN GENERATION PACKAGE QA-A-8003 SYSTEM
NITROGEN DISTRIBUTION SYSTEM
UTILITY STATION PLANT NITROGEN DISTRIBUTION SYSTEM
NITROGEN RECIVER, COMPRESSOR AND LETDOWN PACKAGE
HP FUEL FLASH GAS PRE-HEATER FEED
H.P. FUEL GAS SYSTEM
H.P FUEL GAS PRE-HEATER SYSTEM
H.P FUEL GAS SUPER HEATER AND CONSUMERS
H.P FUEL GAS FILTERS
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X.80.U.019
X.80.U.020
X.80.U.021
X.80.U.022
X.80.U.023
X.80.U.024
X.80.U.025
X.80.U.026
X.80.U.027
X.80.U.028
X.80.U.029
X.80.U.030
X.80.U.031
X.80.U.032
X.80.U.033
X.80.U.034
X.80.U.035
X.80.U.036
X.80.U.037
X.80.U.038
X-80-U-039
X-80-U-040
X-80-U-041
X-80-U-042
10000-Z-000-GE1-TMP-0004
(08/13)
5.3.4
KPC

WESTERN DESERT
EGYPT
L.P FUEL GAS BACK-UP HEATER

L.P FUEL GAS SCRUBBER
H.P FLARE COLLECTION AND L.P SOURCE TO COLD VENT
CLOSED DRAIN COLLECTION
CLOSED DRAIN DRUM
CLOSED DRAIN DRUM PUMPS
CLOSED DRAIN TRANSFER PUMPS
NEW EMERGYNCY DEISEL GENERATOR
POTABLE WATER SYSTEM DISTRIBUTION SYSTEM
POTABLE WATER SODIUM HYPOCHLORITE INJECTION PACKAGE
SANITARY SEWAGE LIFTING PUMP AND COLLECTION SUMP
SANITARY SEWAGE TREATMENT PACKAGE
TREATED SANITARY WATER
FIREWATER SODIUM HYPOCHLORITE INJECTION PACKAGE
FIREWATER STORAGE TANK
FIREWATER JOCKRY PUMPS
FIREWATER DEISEL TANKS AND PUMPS
FIREWATER NETWORK & EQUIPMENT
PHASE I CLOSED DRAIN DRUM PUMP
PHASE II CLOSED DRAIN DRUM PUMP
HVAC System
GASEOUS EXTINGUISHING SYSTEM
SAFETY EQUIPMENT SYSTEM
CATHODIC PROTECTION SYSTEM
ELECTERICAL SYSTEMS
DESCRIPTION
SYSTEM NO.
Power Transformer
X-80-U-043
L.V SWG & Motor Control Center
X-80-U-044
Neutral Grounding Resistor
X-80-U-045
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10000-Z-000-GE1-TMP-0004
5.3.5
KPC
WESTERN DESERT
EGYPT
Small Power Distribution Panel
X-80-U-046
LTG And Small Power System
X-80-U-047
Raceways And Supports
X-80-U-048
Grounding
X-80-U-049
Battery And Battery Charger Assemblies
X-80-U-050
Uninterruptible Power Supply ( UPS) System
X-80-U-051
Lightening System
X-80-U-052
Existing MV Switchgear and Motor Control Gear
X-80-U-053
LV Bus Bar Trunking
X-80-U-054
MV Bus Bar Trunking
X-80-U-055
Power factor Equipment
X-80-U-056
Variable speed drive
X-80-U-057
Supervisory Digital Control System (SDCS)
X-80-U-058
11 kV Switchgear
X-80-U-059
DESCRIPTION
SYSTEM NO.
ESD SYSTEM and Main Cables
X-80-U-060
(08/13)
REV.1
INSTRUMENTATION SYSTEMS
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5.3.6
KPC

WESTERN DESERT
EGYPT
DCS SYSTEM and Main Cables (PCS instead of DCS)
X-80-U-061
Vibration Monitoring System (VMS)
X-80-U-062
F&G SYSTEM and Main Cables
X-80-U-063
DESCRIPTION
SYSTEM NO.
PAGE / PARTY SYSTEM
X-80-U-064
PRIVET AUTOMATIC BRANCH EXCHANGE SYSTEM (PABX)
X-80-U-065
TELECOMMUNICATION SYSTEMS
NOTES:
1. The boundary between utility systems and distribution systems (i.e. utility air, drain etc) is
limited to the last block valve on the system P&ID.
10000-Z-000-GE1-TMP-0004
(08/13)
2. Suppliers pre-commissioning check lists which in their operating manuals to be used in

conjunction with ENPPI pre-commissioning check lists.
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KPC
WESTERN DESERT
EGYPT
6.0 SYSTEMS PRIORITIES

The systems shall be prioritize in the following consequences in order to facilitate smooth precommissioning and allow overlapping with commissioning activities in the plant and minimize the
time required for performing the activities, generally priorities as follow:
1) Electrical Systems Priorities:
1. Grounding.
2. Lightening system.
3. HVAC system.
4. LV BUS bar trunking.
5. LV SWG & motor control center.
6. MV BUS bar trunking.
7. 11 KV switchgear.
8. Existing MV switchgear and motor control gear.
9. LTG and small power system.
10. Battery and battery charger assemblies.
11. Small power distribution panel.
12. Neutral grounding resistor.
13. Power transformer.
14. Uninterruptible power supply (UPS) system.
15. Variable speed drive.
16. Supervisory digital control system (SDCS).
17. Cathodic protection system.
10000-Z-000-GE1-TMP-0004
(08/13)
2) Instrumentation Systems Priorities:

1. ESD system and main cables.
2. DCS system and main cables (PCS instead of DCS).
3. Vibration monitoring system (VMS).
3) Utilities and Tie-Ins Systems Priorities:
1. New Instrument & utility air system
2. Existing instrument air system tie-in.
3. New Diesel system.
4. existing diesel system tie-in.
5. Fire Water System
6. F&G System
7. New HP/LP fuel gas system
8. Existing fuel gas system tie-in.
9. New HP flare and LP cold vent collection.
10. Existing HP flare and clod vent system tie-ins
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11. Nitrogen generation and distribution system.

12. Closed drain system.
13. Existing methanol system tie-in.
14. Potable water and distribution system.
15. Sanitary sewage system.
16. Phase I&II closed drain drum pump system.
10000-Z-000-GE1-TMP-0004
(08/13)
4) Process and Tie-Ins Systems Priorities:

1. Existing production separators (Phase I/II) tie-ins
2. Phase I/II Gas manifold Tie-Ins.
3. Process gas compressor trains systems
4. Existing Phase I/II condensate manifold Tie-Ins.
5. New condensate systems
KPC
WESTERN DESERT
EGYPT
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KPC

WESTERN DESERT
EGYPT
7.0 PRE-COMMISSIONING PROCEDURES

7.1 General Procedure
The pre-commissioning task will be performed in accordance with the following steps:
7.1.1 Construction contractor shall notify ENPPI site Coordinator and the disciplines
representatives when the system is ready for the pre-commissioning activities
(Construction Completion).
Commissioning Integrated Team (CIT) which is a team of multi disciplines from ENPPI
and KPC operation /projects team shall perform an inspection addressed to the relevant
System and the Pre-commissioning activities of the specific Discipline could be started,
punch items to be issued and classified A, B or C.
7.1.2
The Pre-commissioning activities will be performed by Construction contractor/

Vendor representative and punch list is cleared by Commissioning Integrated Team
(CIT).
7.1.3
During the pre-commissioning phase, checks and tests items specified in this
section shall be carried out as per the attached Pre-commissioning check forms and
Commissioning Integrated Team will prepare the punch list, if applicable.
7.1.4
Upon signing all pre-commissioning check forms and clearing all punch list items
category "A" then System Mechanical Completion Certificate shall be issued
7.1.5
Plant Mechanical Completion Certificate shall be issued when all systems in the
plant shall have the system Mechanical Completion Certificate.
7.2 System Procedure
10000-Z-000-GE1-TMP-0004
(08/13)
The pre-commissioning work shall be carried out for the Equipment, Packages, Piping,
Instruments, Fire Detection, Electrical, etc.
Civil work, Steel Structure and Buildings, Will not have pre-commissioning activities and will
be mechanically completed upon clearance of punch list items - created after construction
contractor confirm system completion - without category A items.
To have system mechanical completion the following should be considered:
- Signing all related check forms.
- Clearing all punch items category "A".
- Complete all documents related to system file.
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WESTERN DESERT
7.3 Main Pre-Commissioning Activities

The General pre-commissioning activities of the system are mentioned below.
Witness Water Flushing
Witness Air Blowing
Lube Oil Flushing
P&ID's conformity checks
Punch list clearing
Instruments Bench Calibration
Instruments installation verification
Safety valves Bench Calibration
Instrument cables meggering and continuity checks
Electrical cables meggering and continuity checks
1
Electrical appliances meggering (ACC motors, compressor motors, generator
motors, etc,).
Instrument control loops checking
Electrical systems Energization (S/S, battery charger, UPS, Emergency power
supply...etc.)
10000-Z-000-GE1-TMP-0004
(08/13)
Telecommunication cables meggering and continuity checks

Fiber optics cable check
Static equipment External/internal inspection & boxing up
Pre/Cold-alignment for rotating equipment
EGYPT
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KPC

WESTERN DESERT
7.4 Main Pre-Commissioning Checks

7.4.1
Vessels
Verify and check the following:

Conformity with project documentation.
Pressure, temperature, rating.
Nozzles, sizes and orientation.
Internals: types, dimensions, metallurgy and installation.
Instrument nozzles and types.
Ladders, platforms, walkways: Location, size and accessibility.
Nameplate information/data.
Grounding connections.
Vents, drains, relief valves provided as specified.
Nozzles elevation and standout
Insulation (thermal/PP)
Fireproofing
Anchor bolt verification
10000-Z-000-GE1-TMP-0004
(08/13)
Manhole bolt verification (torque or tensioning) (after internals verification).

Piping connections (are all nozzles connected to the correct
pipeline)
Levelness of the vessels
Removal of preservation/transportation materials
For instrumentation nozzles, the installed instrument are correct
and installed properly (orientation, tightened bolts etc).
EGYPT
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7.4.2
KPC

WESTERN DESERT
Piping

Conformity with P&IDs.
Size.
Pipe: flanges, gaskets, fittings, valves in conformity with specified
piping classes
High point vents and low point drains.
Pipe supports and spring hangers.
Flange bolting tightness: nuts and bolts are properly installed.
Orifice plates in correct location and direction.
Valve flow direction.
Insulation kits
Temporary strainers (location, direction)
10000-Z-000-GE1-TMP-0004
(08/13)
Slope/levelness of the pipeline
EGYPT
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7.4.3
KPC

WESTERN DESERT
EGYPT
VENDOR SKID INSTALLATION
7.4.4
.Check against drawings, specs and data sheets
.Check name / data plate
.Check skid is undamaged
.Check shipped loose items
.Remove preservation material
.Foundations and holding down bolting check
.Check skid is leveled & dowelled (where applicable)
.Check skid drainage
.Check battery limit flanges are made up correctly & permanent gaskets fitted
.Check bonding / grounding
10
Check Nozzles location, size and rating, elevation et
11
Check Piping connections (are the nozzle connected)
12
Check Remove temporary materials (which were required for transport etc)
13
COMPRESSORS INSTALLATION
10000-Z-000-GE1-TMP-0004
(08/13)

Check against drawings, specs & data sheets
Check name / data plate
Skid / base leveling/ dowelling satisfactory.
Check vibration mountings
Remove preservation materials
Remove temporary blinds from suction & discharge nozzles (where applicable).
Install permanent gaskets & check stress free alignment
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Install temporary strainers and bypasses (Where applicable).
Check PSV's installed and correctly tagged.
Check lube oil pumps piped up correctly (Where applicable).
10
Check lube oil cooler clean and free from obstruction
11
Check lube oil reservoir is clean & free of debris
12
Fill lube oil systems with flushing oil (per lubrication schedule) 13
Install temporary lube oil filters for flushing purposes
14
Check instrumentation installed. 15
7.4.5
GAS COMPRESSOR
10000-Z-000-GE1-TMP-0004
(08/13)
Refer to supplier operating and maintenance manual which

include all compressor documents and drawings.
Adjust leveling of the compressor skid with reference to thePAGE 2372 OF

2
concrete foundation.
KPC
3538-200-10-RTQASR COMPRESSION PROJECT
Check the alignment of coupling hubs on compressor and gear
045
box output shaft before and after the connection of process
3
MAY 21, 2014
WESTERN DESERT
PRE-COMMISSIONING
PROCEDURE
piping (as per supplier
recommendation).
10000-Z-000-GE1-TMP-0004
(08/13)
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REV.1
Precision
leveling of the gas turbine and application of supplier
instruction regarding anchor bolt assembly installation and
grouting.
EGYPT
Align the parallelism of the coupling hub faces (as per supplier
recommendation).
Check the direction of rotation of the motors for the compressor

package auxiliary.
Perform the oil flushing and check the cleanliness of oil system
(by-passing the bearing).
Charge the first fill of lubricating oil.
Check the set point of all alarm and shut down switches.
perform the sequence check of control system (suction

discharge - anti surge valves)
1
0
Check the function of ESD push button on panel.
1
1
Check the function of low lube oil pressure switch.
1
2
Start grouting of compressor base plate using non-shrinkage

epoxy grout. All concrete top surfaces must be covered with
grout, even if not underneath skid.
1
3
Lube oil cooler is mounted on steel structure supplied loose to

be assembled. A small vent pipe is connecting top of cooler to
gas turbine reservoir (as deemed necessary by the gas turbine
manufacturer). lube oil cooler fan motor assembly must be
greased and free to rotate by hand
1
4
Ensure good alignment between motor and fan pulleys, unless

fans are directly driven by motor.
1
5
Installation of seal air cooler with interconnecting piping and

moisture drain pipe, if applicable.
1
6
Installation of combustion air filter, elements, flexible element,

exhaust fans to expel sand laden air, etc.
1
7
Installation of enclosure ventilation system.
1
8
Installation of firefighting system, CO2 cylinders cabinet, piping,

inside enclosure gas detectors on compressor skid ... Etc.
Interconnecting CO2 piping must be St.St. 304 or 316 as a
minimum.
1
9
Installation of fuel gas filter/heater (conditioning) skid with

interconnecting piping.
2
0
2
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7.4.6 TURBINE DRIVERS

Adjust leveling of the turbine skid with reference to the concrete
foundation.
Check the alignment of coupling hubs on turbine and gear box

output shaft before and after the connection of process piping
(as per supplier recommendation).
Align the parallelism of the coupling hub faces (as per supplier
recommendation).
Check the direction of rotation of the motors for the turbine

package auxiliary.
Check the set point of all alarm and shut down switches
Perform the sequence check of control system (suction discharge - anti surge valves)
Check the function of ESD push button on panel.
Check the function of all protections of the turbine.
Verify vendor site documentation is complete and attached.
Check against drawings, specs and data sheets. 10
10000-Z-000-GE1-TMP-0004
(08/13)
Remove preservation materials (where applicable). 11

Check lube /seal oil reservoirs are clean & free from debris.
12
Fill reservoirs with flushing oil (Per vendors recommendations)
13
Install temporary flushing strainers where applicable.
14
Fill lube / seal oil systems with correct oil after flushing (per
lubrication schedule)
15
Check lube / seal oil pumps correctly piped up.

Check lube./ seal oil coolers free from obstruction
16
17
Check hydraulic oil pump piped up correctly (Where applicable).
18
Check hydraulic oil cooler clean & free from obstruction (If
applicable).
19
Check seal oil pumps are piped up correctly (Where applicable).
20
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Check seal oil cooler clean & free from obstruction (Where
applicable)
21
Check emergency lube / seal oil pump piped up correctly (where

applicable)
22
Check emergency lube oil cooler clean & free from obstruction (If
applicable)
23
Check all local instruments correctly installed.
24
Check fuel lines & valves are piped up correctly.
25
Check starter gas lines & valves are piped up correctly (if
applicable).
26
Check air intake filters installed correctly.
27
Check enclosure fans and vents free from obstruction.
28
check fire / gas detectors installed correctly
7.4.7
29
check turbine enclosure installed correctly
30
chemical cleaning of lube oil & F.G. piping completed
31
Operation and maintenance access satisfactory.
32
INSTRUMENT / UTLITY AIR COMPRESSOR SYSTEM
10000-Z-000-GE1-TMP-0004
(08/13)

Air compressor mechanically complete
Air regulators and pressure switches checked and set for normal
operation.
Air dryer support screen properly installed and no holes larger than the
desiccant and desiccant installed.
1
2
3
Air dryer cycle has been set, checked, and ready to operate.
Compressor solo motors run in Data record and compare with design.
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10000-Z-000-GE1-TMP-0004
(08/13)
Interconnection signals between the package PLC and the ICS is properly
connected
EGYPT
Check package items completeness against vendor items.

Valves and instruments must be tagged.
Check electric power connections to control panel and all motors.
Check mounting bolts tightening for compressor, electric motor, and

other package items.
Remove any preservatives from interior to exterior surfaces of all items

as per vendor instructions. Remove all temporary material used during
shipment.
Check the direction of rotation of electric motor by pushing the start

then in a second the stop switches. Make the same test for all auxiliary
electric motor in the package. Make sure that all motors rotate freely
by hand before switching them to start.
10
If this is feasible when the couplings can be disconnected. Make solo

runs for four hours for all uncoupled electric motors and record line
currents, vibrations, bearings temp.
11
Make complete functional testing of all instruments and control loops

as per vendor instrument and control listing.
12
Check the presence of air filter element in good condition in inlet filter
housing, lube oil filter element, air dryer pre-filter and after filter
elements.
13
Observe proper tightening of all valves, piping, fittings, instruments

and controls. Check operation of manual valves (stem greasing).
14
Blow compressor discharge air through the wet air receiver to the drain
of vessel by-passing the automatic moisture separator, while outlet pipe
to the dryer is isolated.
15
Isolate all sub-headers from the wet air manifold and instrument air
manifold until the manifolds are blown to become super clean.
16
After cleaning all interconnecting piping to the dryer, introduce air to

the dryer system, to the dry air receiver and blowing all air through its
drain until ensuring its super cleanliness.
17
Start sequentially cleaning individual sub headers and branching using

the same system described above for the wet air as well the dry air
system.
18
Check dryer silica gel is in good operating condition as specified by

manufacturer
19
Check dryer is working properly and interchanging between the two

towers are working properly
20
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Note:
Wet air receiver is purged by compressor until it is proven very clean. Piping to dryer
are purged prior to admitting wet air to dryers, followed by purging of dry air receiver
through its drain connection prior to purging the instrument air header. Wet air header
shall also be purged prior to individual purge of sub headers. The same shall be applied
to dry air sub and then sub-sub headers down to all individual user tie-in connections.
7.4.8
DIESEL ENGINE

1
.Vendor documentation attached
.Alignment checked for engine & generator (where applicable)
.Check engine mountings
.Check base plate bolts and dowels
.Check fuel piping installation
.Check lubrication system / filters
.Check fuel strainer. (Install temporary strainer if applicable)
Check engine cooling system
Check engine exhaust system
10
Check engine air intake dampers & filters
11
Check engine house ventilation (if applicable)
12
Check starting system installation
13
Check firefighting and fire alarm systems installed correctly
14
.Operation / maintenance access satisfactory
15
10000-Z-000-GE1-TMP-0004
(08/13)
7.4.9
Centrifugal Pumps
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Conformity with project specifications and design requirements.
Type of pump
Piping arrangement to permit removal or replacement of pump and
driver.
Piping independently supported and not tightly connected to the
pump, i.e. Pump will not be pulled out of alignment when lines get
hot.
No vapor pockets in piping.
Suction strainers easily removable for cleaning.
Strainers fit well so no bypassing can occur.
Discharge pressure gauge readable from discharge block valve.
Suction/discharge valves easily accessible, operable, and near to
pump.
Accessibility of auxiliary piping and controls.
NPSH requirements.
Base plate grouting complete
Power supply to pump motor is installed.
Check that motor rotation is correct.
Adequate means for venting and draining pump casing available.
10000-Z-000-GE1-TMP-0004
(08/13)
Pumps and drivers aligned correctly.

Check valves of proper type and installed in correct direction.
All open drains from pumps and associated piping and
instrumentation routed to open drain systems.
All piping connected tightly and that no induced piping strains exist
on pump flanges. Cold alignment (hot if required) seals are installed
First cold alignment without coupling installation. Suction and
discharge pipes connected to pump nozzles with not tightened bolts.
Solo motor run test for two or four hours (Check no load current,
noise, bearing temperature, vibrations). Data report and compare with
design.
Instrumentation installed and calibrated
7.4.10 PUMPS (PROGRESSIVE CAVITY)
EGYPT
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Check against drawings, specifications and data sheets
Check data plate
Check base plate is level & dowelled (where applicable)
.Check / remove all preservation materials
All relief valves installed
Check oil external coolers (where applicable)
Check suction & discharge valves installed correctly (where applicable)
.Check suction strainer (install temporary strainer if required)
.Check discharge non return valve installed correctly (where applicable)
Install lube oil filters (where applicable) 10

Charge system with lube oil (Per lubrication schedule) 11
.Stress free alignment check 12
.Check motor / pump alignment (where applicable) 13
Check venire control operation & set to zero (where applicable) 14
Check bypass / minimum flow valve return to tank (where applicable) 15
Check drain lines are unobstructed 16
.Check pulsation dampers installed (where applicable) 17
10000-Z-000-GE1-TMP-0004
(08/13)
Check instruments installed 18

Operation and maintenance access satisfactory 19
7.4.11 OVERHEAD CRANE

1
.Check all crane motions are moving easily
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.Check crane is stopped effectively on its rail boundaries
Check crane and its steel structure are capable to handle maximum capacity by
.adding weights equal to crane maximum capacity
meggering for electrical components
Check arrangement of the Packaged units and fans as per HVAC drawings.
Check mounting bolts and fixations of the Packaged units
Check the belt pulley alignment and belt proper tension of the Packaged units.
Check the motor direction of the Packaged units and fans.
Check the duct work as per HVAC drawings.
Check the insulation of duct work as per HVAC drawings.
Check the control devices of the Packaged units.
Check the control devices of the fans.
Check the MCC of HVAC equipment.
7.4.12 HVAC SYSTEM

Check the drainage piping as per HVAC drawings. 10
10000-Z-000-GE1-TMP-0004
(08/13)
7.4.13 PACKAGED UNITS

.Verify correct installation of the packaged units
Motor has been greased and ensure correct direction of rotation,

.belts check
.Check the filter and filter accessibility
.Ensure drain pipe and connections as per specifications
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Filters check (bag and Pre-filters)
Check the space between packaged units as per manufacture

.catalogue
.Check the evaporator coil and fins
Check the power and control cables as per manufacturing wiring

.diagram
Check the duct insulation and cladding as per ENPPI

.specifications
.Check the direction of the rotation of the fan 10

7.4.14 ACCUMULATORS & PULSATION DAMPERS INSTALLATION
1
.Check data plate
.Check accumulator is undamaged
.Remove preservation material
.Check vent line is fitted and routed to safe location
Check priming nozzle is clean and protective plug fitted
.Insulation complete (where applicable)
.Check maintenance access satisfactory
10000-Z-000-GE1-TMP-0004
(08/13)
7.4.15 ALIGNMENT
Remove spacer and flexible coupling and check type
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Check DBSE correct & record
Check & eliminate soft foot (max allowable 0.005mm)
Carry out alignment using the face and periphery method according to normal
.engineering practice and specifications, record results
Complete nozzle stress free alignment
-: Check the alignment as the following
Face Reading A1
90
270
180
HOLDING DOWN BOLTS AND PIPEWORK LOOSE
Rim Reading B1
1
A1
B1
0
90
180
270
270
10000-Z-000-GE1-TMP-0004
(08/13)
90
NOTES:
1. Final cold alignment, coupling installation and tightening of suction and discharge flanges are
180
Commissioning activities.
HOLDING
PIPEWORK
TIGHT
2. Hot alignment shall be performed during start-up
phaseDOWN
when BOLTS
normalAND
operating
temperatures
will
3
be achieved and if it will be required.
B1
A1
0
90
180
270
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7.4.16 Vent and Pressure Relief

Purge gas system complete and functional.
Relief valves are in place, correct and ready to operate.
Functional check of ESD valves.
Pressure Safety Valves (PSV) bench calibration (Pop test) and
register.
T.S.O. classified valves: tightness test.
7.4.17 Instrument and Utility Air
Verify & check the following:
1
2
10000-Z-000-GE1-TMP-0004
(08/13)
3
4
5
Air compressor mechanically complete

Air regulators and pressure switches checked and set for normal
operation.
Air dryer support screen properly installed and no holes larger
than the desiccant and desiccant installed.
Air dryer cycle has been set, checked, and ready to operate.
Compressor solo motors run in Data record and compare with
design.
7.4.18 AIR COOLER

Verify & check the following :
Motor, fan belts, gear drives bearings and fans are properly installed,
adjusted and lubricated
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Tightening of blade bolts, blade tip clearance (not less than vendor/
recommendations )
Alignment of motor drive pulley, fan pulley and belt 1tension.
EGYPT
2
3
Fan bearings and motor bearings are greased.
Rotate fans by hand to make sure they are not obstructed.
Installation and operation of vibrating switches and/or transmitters.

All shipping braces and/or bolting are removed and the bundles are free
to move with temperature changes.
All the tube fins are in proper position and clean
Set the fan pitch properly and check alignment/rotation of motor and shaft.
No louvers are used in both coolers.

Measure electric motor current, Solo motor run in Data record, and
compare with design.
Install belt guards.
10
7
8
11
12
7.4.19 Electrical Systems

7.4.19.1 General
Before starting any Pre-commissioning activity within the plant all the electric systems
must be checked out by an electrical specialist responsible for the installation. Sufficient
tests shall be made on all installations and equipment to assure that proper operation can
be expected when the facility is put in operation. A Commissioning responsible electrical
engineer must also be present for the first start-up of all rotating equipment.
10000-Z-000-GE1-TMP-0004
(08/13)
NOTE: MCC, power and control cables belong to the System where the electric user is
located.
N.B: Precautions regarding the connection of power & control cable shall be considered
during checking operation functions of switchgears.
7.4.19.2 CABLING SYSTEM (For More Details See Electrical Mechanical Completion
and Pre-Commissioning Checks for LV Cable EL-30A).
Using megger meter to make insulation test for all cables between
each conductor to ground, all other conductors and sheath
grounded.
Continuity tests for cables and wires.
Voltage withstanding test on sample of each size/drum cables.
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Cable markers check according to engineering documents.

Check and inspection of terminations according to engineering
documents and Supplier recommendation.
2
7.4.19.3 GROUNDING (For more details see electrical mechanical completion and precommissioning checks for grounding EL-33 A)
Check and inspect the grounding system connections.
Check for continuity of the main ground system loop and continuity
of the taps of equipment.
Check grounding resistance.
Check of ground connection to equipment tightness.
Check of adequate mechanical protection of ground wire (if
required).
Continuity test for grounding mesh branches.
Ground grid and ground loop wire sizes.
7.4.19.4 LIGHTING SYSTEM (For more details see electrical mechanical completion
and pre-commissioning checks for lighting and small power system EL-23 A)
Checking of all lighting system panels, cabling, trays, junction
boxes, fittings, fixtures...etc.
Testing of all lighting circuits.
10000-Z-000-GE1-TMP-0004
(08/13)
Testing functional operation of photocells.

Normal lighting power shall be momentarily interrupted for
checking of functional operation of emergency lights.
7.4.19.5 SWITCHGEAR & MCC CHECKS (For more details see electrical mechanical
completion and pre-commissioning checks for LV switchgear and motor control
center EL-04 A)
Complete component and interconnection and cable terminations
inspection according to manufacturer's final approved drawings.
Inspection, testing and functional check shall be according to
supplier instruction.
Make all necessary adjustment to switch gear and motor control
center equipment.
Test and calibration of all switch gear relays (using primary and
secondary injection as applicable), metering, lights, indicators,
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space heater, and check proper coordination and setting.

Check the phase sequence and polarity of all equipment
Functional check of all motor starters, circuit breakers' incomers,
outgoing feeders and bus ties.
Perform operational tests on all motor control circuits, interlock
system, indicating lights, meters and all other devices.
Check circuit breakers, motor starters, relays and other
equipment for loose connections (both mechanical and electrical).
Verify that contacts and working parts are correctly aligned and
free from dust and foreign matter.
Inspect circuit breakers with adjustable trips, checking both
thermal (if any) and magnetic settings for proper protection. Also
check thermal overload relay settings according to vendor
documents.
Check and sequence test for alarms, interlocks, auto-transfer, ...
etc.
Functional checking of switchgear and MCC from remote
locations such as Control Room.
Energizing the substation for readiness of plant start-up.
7.4.19.6 ELECTRIC MOTORS ( For more details see electrical mechanical completion
and pre- commissioning checks for motors EL-22 A)
Insulation testing resistance to ground by 500 VDC meager.
Check correct rotation.
10000-Z-000-GE1-TMP-0004
(08/13)
Solo motor Running test for two hours duration. Data record.
7.4.19.7 BATTERY CHARGER SYSTEM CHECKS (For more details see electrical
mechanical completion and pre-commissioning checks BATTERY CHARGER
SYSTEM EL-08 A)
Check equipment earthing connections to the earthing system.
Insulation test of both the main and aux. circuits, this shall be
carried out between phases and phases to ground.
Batteries are installed as Indicated in the design.
Batteries rack to be connected to the earthing system.
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(08/13)
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7.4.20 Instrumentation
7.4.20.1 Equipment Check
Instrument equipment need to be inspected and the specification data sheets checked
against the nameplate. The following points to be verified:
Instrument tagging.
Model number and instrument classification.
Size and connections.
Material of construction.
Instrument range and calibration.
Valve action and air/electrical failure positions
Control modes on controller.
Restriction orifice shall be inspected for a smooth face. The orifice
diameter shall be measured with an inside micrometer compared
with specification.
The flow inlet side of the handle to be painted in red color for easy
checks, at any time, after installation.
7.4.20.2 Instruments Calibration
Calibration involves checking and adjusting instrument devices against a known precise
reference to ensure performance complying with the manufacturers published
specifications and accuracy. Instruments include the following:
Level DP transmitters.
Pressure transmitters/switches.
10000-Z-000-GE1-TMP-0004
(08/13)
Indicators.
Transducers.
Positioners & control valves.
Level displaced transmitters / switches.
After completion of this work QA/QC stickers should be fixed on
the instruments, then, the check form shall be signed by all
concerned parties.
Pressure and temperature gauges
Flow DP transmitters and vortex transmitter
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7.4.20.3 Perform Loop Checks

The purpose of this checks is to ensure that the instruments on field (transmitters,
valves...) are correctly calibrated, connected and addressed to the PCS and ESD systems.
The link (marshalling) between the instrument and the PCS and ESD or sub-system will
be established at this phase. The test is performed on loop basis and it will be executed for
each loop.
1
Pre-commissioning of instruments is done by checking the inputs/outputs of the control

systems from the field up to PCS and ESD consoles and the local indications/controls.
This includes the instruments on the packages.
The configuration part on system/sub-system will be checked: the tag descriptions,
process displays (including dynamic color change indications, trend displays, scales, alarm
settings, alarm thresholds, physical units, the specific parameters if applicable: controller
action, parameters values (PID), digital output (maintained or pulsed) and digital inputs
(limit switches, alarms).
Each instrument loop should have a separate loop file including the following contents:
- Loop diagram
- I/O list
- Alarm and Set point values
- Data sheet
- Calibration certificate
7.4.20.4 Installation Check
Check that all sample process piping/tubing to instruments have been installed per hookup drawings. Verify that control valves and regulators are oriented in the proper flow
direction, positioners function properly.
10000-Z-000-GE1-TMP-0004
(08/13)
7.4.20.5 Hydro test Of Sample Lines

1
All sample lines and tubing connections to instruments shall be hydro tested to 1.5 times
the design conditions of vessels and/or piping.
7.4.20.6 Leak Test - Pneumatic Signal Tubing
Pneumatic transmission and output control lines are to be disconnected from all
instruments (pressure switches, relays, controllers, and actuated devices (control valves),
and blown through to remove deposits. The lines are then to be reconnected to all the
instruments and pneumatically tested for leaks.
All solenoid valves and pneumatic relays are to be bypassed during this cleaning blow
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down, then reconnected and actuated for the leak test. The lines are then to be reconnected
to the actuated device and subjected to the leak test.
1
Pneumatic leak test is 1.1 times the design pressure.
7.4.20.7 PSV Calibration

All PSV's shall be bench tested and calibrated in accordance with the relevant API
recommended codes. Compressed air shall be normally used and PSV is set according to
specifications.
Check properly:
Name plate setting pressure and identification number.
Orifice size.
Bellow tightness (if any) at 0.5 ATM.
10000-Z-000-GE1-TMP-0004
(08/13)
Right gaskets are used.

PSV's are installed in the correct places, directions and vertical
position.
Atmospheric PSV vents shall be drain hold at lowest point and well
supported.
Up-stream and downstream the PSV block valves if any, have been
sealed open/closed as per P&ID's.
No liquid can be collected and be stagnant in the discharge/line to
B.D. header.
Once the PSV has been checked, ensure that:
- Lead sealed.
- Record card filled for future reference.
7.4.20.8 Control Valves
All control valves shall be calibrated.
Check that:
Proper gaskets are used.
Valve seats are clean.
Direction of flow is correct.
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Stainless Steel tubing connections are fixed.

Check proper spring action according to P&IDs requirements (FO/ FC)
7.4.20.9 Restriction/ Orifice Plates Installation

Before installation, orifice plates shall be checked by the instrument
inspector for conformity with specifications.
Hole size shall be reported.
Orifice flanges connected with guaranteed utilities consumption
and with fiscal feed inlet and product outlet shall be inspected for
smoothness at the welded joints.
Once orifice plates are installed check the correct place (line where
installed) and correct flow direction.
The flow inlet side of the handle to be painted in red color for easy
checks, at any time, after installation.
Meter run for orifice plates shall be checked
7.4.21 Fire And Gas System

7.4.21.1 Equipment Check
Fire alarm devices need to be inspected and the specification data sheets checked against
the nameplate. The following points to be verified:
1
10000-Z-000-GE1-TMP-0004
(08/13)
7.4.21.2 2
3
4
Device tagging.
Model number and instrument classification.
Size and connections.
Devices
Calibration
Device range and calibration.

Calibration involves checking and adjusting Gas devices against a known precise reference
to ensure performance complying with the manufacturers published specifications and
accuracy.
7.4.21.3 Perform Loop Checks
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Loop checks are required to ensure that each fire and gas device in the plant functions in
the correct sequence and with the proper action. All individual components in the system
must be installed and checked.
7.4.21.4 Installation Check
Check that all devices are installed according to the installation drawing of the system
supplier.
7.4.22 TELECOM SYSTEM
7.4.22.1 Page / Party System
7.4.22.2 Privet Automatic Branch Exchange System (PABX)
7.4.22.3 Fiber Optic Cable
7.4.23 CATHODIC PROTECTION SYSTEM
10000-Z-000-GE1-TMP-0004
(08/13)
Check that the current values from the transformers to the protected equipment/ pipe
are within the recommended limits and is stable.
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7.4.24 Flushing Or Blowing The Plant

It is important to plant, schedule to record all the preparatory operations and to co-ordinate the
works so that they comply with the overall commissioning schedule.
Small pieces of mill scale, weld rod stubs, weld spatter, insulation, paper, wood and other
debris are sometimes unavoidably left in piping and equipment on completion of construction.
A systematic program for flushing with water or blowing with air will eliminate most of the
debris that might obstruct control valves and orifice plates restriction orifices or damage
machinery.
The flushing and cleaning entails whatever work is necessary to obtain a clean unit ready for
process operation. Part of this work can be accomplished after hydraulic test execution and
before final reinstatement of the piping.
7.4.25 Recommendations
- Only fresh water which also shall be suitable for the system selected (Chlorite content max. 30 ppm
1 for Austenitic stainless and duplex steels for example and compressed air should be used.
-
Dirt and debris should be flushed from the unit and not into it.
Water is supplied with temporary flexible hoses. Prior to flushing, make a manual cleaning to
minimize obstruction.
The P&I Diagrams are used to prepare the flushing sequence and to follow the
flushing. Finally, manual fine cleaning may be necessary.
10000-Z-000-GE1-TMP-0004
(08/13)
progress
of
The fire water circuit should be washed.
All control valves should be removed and flushed from both directions using the bypass and in-line
valves, if possible. Otherwise, open and clean all control valves after flushing are completed, where
will be difficult to remove them.
Instruments must be disconnected or isolated. Restriction orifice, thermo wells, vortex flow meter;
flow sight glasses and Rota meter; etc must be taken away, if have been installed.
Circulated flushing of the piping system within the plant may be carried out, where it is possible. If
water circulated flushing, using process pumps, is applied for system cleaning, special care for over
load trip must be taken `90 due to higher density than design condition.
Provisional strainers are installed and periodically cleaned. Spraying nozzles must be installed after
relevant lines have been flushed to avoid clogging. If necessary, take out the flapper of check valves
(previous check of the availability of spare gaskets).
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Vessels with de-misters or any other internals must be flushed from the bottom taking into
consideration the water level. Its better to install de-misters and packing after flushing / air blowing.
Internal man-ways have to be installed after flushing/air blowing of columns with trays.
Lines connected to vessels without internals can be flushed into the vessel itself. After the flushing,
the vessel must also be cleaned.
Check that stroke movement; of any valve that was cut in during the flushing, are free and complete.
All blinds inserted into lines or equipment must be recorded, and drawn out after flushing. The
water should be drained from every low point.
Use compressed air for piping blow down after flushing.
Special attention must be paid to certain piping systems such as lubricating oil and mechanical seal
circulation systems where small orifices and openings are present. It may be necessary to dismantle
the piping to clean it mechanically or by pickling. Once these systems are clean, they must be kept
clean to prevent repetition of the cleaning operations.
For temporary flushing, use grainger sheet fabricated on site gasket. Insert proper gasket
1 final re-assembling of the unit.
the
Final reinstatement of piping after flushing/blowing/cleaning activities shall be supervised by

Commissioning Integrated Team (CIT) engineers to report the conformity with the design.
only for
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7.4.26 Pre-commissioning Check Form List.

7.4.11.1 EQUIPMENT CHECK FORMS
DESCRIPTION
10000-Z-000-GE1-TMP-0004
(08/13)
CHECK LIST NO.
Centrifugal Pump
ME-01A
Reciprocating Pump
ME-02A
Compressors
ME-08A
Air cooler
PR-18A
Filter
PV-01-A
Fixed roof Tank
PV-04-A
Vessel
PV-06-A
A/G piping system
PI-03-A
Pipe supports
PI-04-A
U/G Drain system
PI-06-A
FIRE WATER HYDRANT
LP-01A
HOSE HOUSE
LP-02A
FIRE WATER MONITOR
LP-03A
GASEOUS EXTINGUISHING SYSTEMS
LP-05A
FIRE AND GAS ALARM SYSTEM
LP-10A
FIRE AND GAS CABLE
LP-11A
FIRE AND GAS JUNCTION BOX
LP-12A
DETECTOR
LP-13A
CONDUIT
LP-14A
AIR HANDLING UNIT
HV-01 A
CONDENSING UNIT
HV-02 A
VENTILATION FANS
HV-05 A
PACKAGED WATER COOLED CHILLERS
HV-06 A
PUMPS FOR HVAC
HV-09 A
PIPING SYSTEM FOR HVAC
HV-10 A
EGYPT
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10000-Z-000-GE1-TMP-0004
(08/13)

EXPANSION AND COMPRESSION TANKS
HV-11 A
DAMPERS
HV-12 A
DUCTWORKS
HV-13 A
AIR OUTLETS
HV-14 A
FAN COIL UNITS

PRIVET AUTOMATIC BRANCH EXCHANGE
SYSTEM
PUBLIC ADDRESS & GENERAL ALARM
SYSTEM
FIBER OPTICS CABLE
HV-16 A
TE-01-A
TE-02-A
TE-04-A
DATA COMMUNICATION SYSTEM
TE-09-A
Control Valves & Regulator
IC-02-A
Shutdown & Blow down Valve
IC-03-A
Junction Box
IC-04-A
Pressure -Flow -Level-Temperature Transmitter
IC-05-A
Orifice Plates & Ventures
IC-06-A
Local Pressure Gauge _DP & Temp Gauge
IC-09-A
DCS Panel Cabinet Console
IC-10-A
ESD Panel Cabinet Console
IC-11-A
Analyzers
IC-18-A
Instrument Cables above Ground
IC-23-A
Switches
IC-24-A
Safety & Relief Valve
PR-08-A
Cathodic Protection
CP-01-A
KPC
WESTERN DESERT
EGYPT
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7.4.11.2 ELECTRICAL CHECK FORMS
10000-Z-000-GE1-TMP-0004
(08/13)
DESCRIPTION
CHECK LIST NO.
POWER TRANSFORMERS
MV SWITCHGEAR AND MOTOR CONTROL
GEAR
LV SWITCHGEAR AND MOTOR CONTROL
CENTER
BUS BAR TRUNKING SYSTEM
EL-02 A
BATTERY & CHARGER ASSEMBLIES
EL-08 A
NEUTRAL GROUNDING RESISTOR
EL-09 A
AC UNINTERRUPTABLE POWER SUPPLY
EL-12 A
VARIABLE SPEED DRIVE

POWER FACTOR IMPROVEMENT
EQUIPMENT
MOTORS
EL-19 A
LIGHTING AND SMALL POWER MATERIAL

SUPERVISORY CONTROL AND DATA
ACQUISITION SYSTEM
RACEWAYS AND SUPPORTS
EL-23 A
LOW VOLTAGE CABLES
EL-30 A
GROUNDING SYSTEM
EL-33 A
MOTOR CONTROL STATIONS
EL-35 A
LIGHTNING PROTECTION SYSTEM
EL-37 A
ELECTRICAL HEATERS
PR-05A
For Pre-commissioning Check Forms refer to attachment II
EL-03 A
EL-04 A
EL-07 A
EL-21 A
EL-22 A
EL-26 A
EL-27 A
EGYPT
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7.5 Sequential Completion Flow Chart

Equipment
Erection &Piping
Installation
Hydro-testing and
re-instatement
Conformity
Checks and punch
list issuance
Clear punch list
category (A)
Pre commissioning
activities
Systems Dossiers
Completion
Mechanical
Completion
Certificate
10000-Z-000-GE1-TMP-0004
(08/13)
Commissioning
Activities
Plant start up and

Initial operation
Stable operation and
performance test
Piping Flushing and

Cleaning
Clear punch list

category (B)
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8.0 CONFORMITY CHECK OF THE PLANT'S EQUIPMENT

Each system of the Plant will be inspected for conformity with project documentation,
specifications, technical reviews and design reviews (HAZOP, .etc.) and a punch list is drawn up
to record any deviations requiring further construction work or modification.
After the completion of each activity, the relevant check lists will be filled out and signed by all
parties.
Plant inspection and conformity check shall cover all equipment, packages, skids, piping, valves,
instruments, .etc. taking in consideration that they will be finalized and inspected by Operations
All inspection shall be performed against design, specifications and drawings and any defects or
deviation should be cleared prior mechanical completion or plant start-up according to its criticality
9.0 SYSTEM DOCUMENTS

To enable a staged completion of the Project, the entire Facilities shall be divided into systems
based on a Unit or Area basis, the elected numbering system intends to cover the control &
documentation needs in the most appropriate and beneficial way.
Each system shall be stand-alone during pre-commissioning and will have a mechanical
completion certificate as well as a separate file
System file shall include as a minimum the following:
10000-Z-000-GE1-TMP-0004
(08/13)
Marked up P&ID indicating system boundary (updated marked up P&ID's will be issued as
required).
List of all component in the system such as instruments, equipment,
Related hydro-test loops included in the system
Hydro-test completion certificates
All pre-commissioning check forms related to the system
Punch list
Leak testing certificate
System Mechanical completion certificate
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10.0 PROGRESS MONITORING

For progress measurement and in order to prioritize the construction activities to achieve
mechanical completion of the systems; the following reports will be developed:
A. Hydro-test loop status.
B. Loops reinstatement status.
C. Systems MC status.
D. Internal Punch list status.
E. Pre-commissioning check forms
Generally progress will be monitored and controlled by the using of completed check forms and
certificates against total number of check forms to be issued
11.0 PUNCH LISTING
In order to unify criteria within the different stages of the project, a unique Punch List will be
generated for each system and different priority codes will be established in order to assign the
appropriate responsibilities for the modification of work.
Punch list team will establish and maintains this unique Punch List which will contain all the
items submitted by the parties involved in the various stages of the Project (e.g.: Contractor,
project inspection, operation team, loss prevention, etc.).
The General structure of the Punch List will contain the following criteria:
10000-Z-000-GE1-TMP-0004
(08/13)
System Number: System Number in which it is present.

Item No: Unique number that will be generated as soon as the fault is validated and
approved.
Item Description: Brief explanation of the encountered fault, together with the
applicable tag number (if possible).
Item Entry Date: Record date of the item.
Scheduled Date for Completion: Date in which the fault has to be corrected.
Category: Categorization of the item (A), (B) or (C).
Originator (checker): Person who originates the fault, he will be responsible for
following-up and clearing the fault.
Scope: discipline scope to clear the item.
The main target of this unique Punch Listing methodology is to have a complete set of
information throughout the system which will assist in expediting the work to be completed
in every stage. With this idea in mind, a proper classification of items has been designed in
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order to reduce categories to a minimum and to clearly identify the stages in which faults
have to be corrected without avoiding the responsibility allocation
Taking these terms into account, the Priority field (to be agreed between the Approver and
the Construction Manager / Pre-commissioning manager) will be categorized as follows:
Category A: Items required to be completed before Mechanical Completion
Acceptance.
Category B: Items required to be completed during commissioning & before Start-up.
Category C:
Items could be completed after performance test.
In addition to the former, a category indicating Construction or Pre-commissioning

responsibility will be clearly established in order to facilitate the item clearance
For punch list form please refer to attachment III
12.0 STEPS TO ACHIEVE MECHANICAL COMPLETION AND MECHANICAL
COMPLETION CERTIFICATE (MCC)
The final step within the pre-commissioning activities will correspond to the handover of
the systems / units by means of achieving Mechanical Completion.
Mechanical Completion shall be achieved for the SYSTEM, when:
10000-Z-000-GE1-TMP-0004
(08/13)
The SYSTEM, is constructed in strict compliance with all requirement of the

CONTRACT, including the successful completion of all required inspection, testing, and
pre-commissioning;
All pre-commissioning activities are completed and related check forms are signed.
The work site is in a clean and in safe condition and excess materials removed.
All punch list items category "A" cleared and approved.
System file (dossier) completed.
All documents are available at site such as vendors operating manuals, commissioning
spare parts list and commissioning and start up guide.
Mechanical Completion is deemed to be achieved even if minor outstanding works, Final

Punch List Items category "B & C" are still to be completed. These works should not
interfere with the safe completion of the commissioning and start-up activities, and shall be
properly recorded on a Final Punch List and completed within a period mutually agreed
between all concerned parties
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Upon completion of all the above mechanical completion requirements, Construction

Contractor shall issue the Mechanical Completion certificate (MCC) for each system for
both ENPPI and KPC approval.
Project MCC shall be issued upon completion of all the systems MECHANICAL
COMPLETION CERTIFICATES.
10000-Z-000-GE1-TMP-0004
(08/13)
For MCC form, refer to attachment IV
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13.0 HSE PROCEDURES

The responsibilities and regulations regarding HSE at the construction-site are already defined
in the ENPPI Project HSE Plan Construction Phase; therefore this part is not a substitution for
existing agreements and regulations but an amendment, especially aimed at activities which take
place during the stage of pre-commissioning.
The project goal "zero Incidents" is also applicable during the pre-commissioning. The last
construction activities and the pre-commissioning activities will be executed in parallel. For this
reason special attention should be paid to the following items:
10000-Z-000-GE1-TMP-0004
(08/13)
Permit to work system shall be in place to control risks of simultaneous operations

Powering the panels shall be proceeded after meggering activities have been completed
successfully and an announcement to all personnel by means of toolbox meetings.
Lockout and tag out procedures to be implemented only authorized personnel of ENPPI
and sub-contractor are allowed to work on such installation parts and this shall be
organized by means of a work permit issued by the Client and/or ENPPI.
During hydraulic testing of piping systems, incidents can occur such as blowing out of
gaskets. Piping systems, being hydraulically tested, shall be marked with warning signs
and/or marking ribbon. When this hydraulic testing starts, all personnel shall be
informed by means of toolbox meetings.
Piping systems which are being used in an early stage, such as air and nitrogen, shall be
marked at the location of connections/valves by means of a warning signs.
Testing with gasses with a pressure higher than one (1) bar (service testing air or
nitrogen) shall take place without personnel working in the near area. This is because
gasses act differently under pressure than liquids when sudden leakage occurs. This
means areas shall be marked, or testing shall be executed in off-hours.
Testing of equipment taking place in this stage shall be announced during toolbox
meetings and this equipment shall be indicated by means of a marking ribbon.
Valves can be operated during the I/O testing. This may give personnel working in the
near area a fright, especially in case of pneumatically activated valves. Personnel shall
be warned when these activities start.
When electrical equipment is powered-up, the lock and safe procedure is applicable.
This is done to secure and lock work-switches and other electrical parts.
HSE meeting will be held before starting the pre-commissioning activities.
During the stage of actual commissioning, construction activities shall only be executed in
consultation with and after permission by ENPPI. The construction activities being in execution
at that time may be painting, insulation activities and solving of non-critical punch-list items.
13.1 Risk Assessment
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Risk assessments shall be prepared before any hazardous pre-commissioning activities are
executed, to identify any hazards involved and to establish what precautions need to be
taken.
10000-Z-000-GE1-TMP-0004
(08/13)
14.0 SYSTEMS COMPONENT LIST
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KPC

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A. GENERAL
Refer to marked P&ID
3538-200-KKD-12359, REV.04
The pre-commissioning shall be performed including the following:
B. P&IDS MECHANICAL CHECK
Make complete P&ID check on the total system to ensure that the installation is
correct as per above mentioned P&ID.
INSTRUMENTS
CONTROL VALVES
80-FV-012A
SHUTDOWN VALVE
30-ESDV-017
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
10000-Z-000-GE1-TMP-0004
(08/13)
X.80.TI.002
PI 03 A/04 A
IC-03 A/05 A09 A
IC-23 A

A. GENERAL
3538-200-KKD-12360, REV.04
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INSTRUMENTS
CONTROL VALVES
80-FV-012B
SHUTDOWN VALVE
80-ESDV-018
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
X.80.TI.003
PI 03 A/04 A
IC-03 A/05 A09 A
IC-23 A
EXISTING PRODUCTION SEPARATOR TIE IN SYSTEM QA-V-3002C

A. GENERAL
3538-200-KKD-12361, REV.04
INSTRUMENTS
CONTROL VALVES
80-FV-012C
SHUTDOWN VALVE
80-ESDV-019
10000-Z-000-GE1-TMP-0004
(08/13)
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
X.80.TI.004
PI 03 A/04 A
IC-03 A/05 A09 A
IC-23 A
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A. GENERAL
3538-200-KKD-12362, REV.04
INSTRUMENTS
CONTROL VALVES
80-FV-013A
SHUTDOWN VALVE
80-ESDV-020
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
X.80.TI.005
PI 03 A/04 A
IC-03 A/05 A09 A
IC-23 A

A. GENERAL
3538-200-KKD-12363, REV.04
10000-Z-000-GE1-TMP-0004
(08/13)

INSTRUMENTS
CONTROL VALVES
80-FV-013B
SHUTDOWN VALVE
80-ESDV-021
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C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
X.80.TI.006
PI 03 A/04 A
IC-03 A/05 A09 A
IC-23 A
PHASE I GAS MANIFOLD TIE IN
A. GENERAL
3538-200-KKD-12355, REV.04
FLOW
INSTRUMENTS
80-FIT-012
C. CHECK FORMS
10000-Z-000-GE1-TMP-0004
(08/13)
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
X.80.TI.007
PI 03 A/04 A
IC-05 A /09 A /06 A
IC-23 A
PHASE II GAS MANIFOLD TIE IN

A. GENERAL
3538-200-KKD-12363, Rev.04
3538-200-KKD-12353, Rev.04
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FLOW
INSTRUMENTS
80-FIT-013
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
X.80.TI.008
PI 03 A/04 A
IC-05 A /09 A /06 A
IC-23 A
BYPASS BLOW DOWN LINES TIE IN SYSTEM

A. GENERAL
3538-200-KKD-12353, Rev.04
10000-Z-000-GE1-TMP-0004
(08/13)
INSTRUMENTS
SHUTDOWN VALVE
80-ESDV-041
80-ESDV-042
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
PI 03 A/04 A
IC-03 A/05 A09 A
IC-23 A
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EGYPT
PHASE I HP FLARE KO DRUM QA-V-3002 TIE IN SYATEM

A. GENERAL
3538-200-KKD-12356, Rev.04
Temperature
INSTRUMENTS
80-TT-041
Pressure
80-PT-041
Level
80-LIT-341
80-LIT-344A
80-LIT-344B
80-LIT-344C
Flow
80-FT-041
C. CHECK FORMS
10000-Z-000-GE1-TMP-0004
(08/13)
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
X.80.TI.010
PI 03 A/04 A
IC-03 A/05 A09 A
IC-23 A
PHASE I COLD VENT

A. GENERAL
3538-200-KKD-12357, Rev.04
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Make complete P&ID check on the total system to ensure that the installation is correct
as per above mentioned P&ID.
Temperature
INSTRUMENTS
80-TT-042
Pressure
80-PT-042
Flow
80-FT-042
Oxygen analyzer
80-AIT-003
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
Analyzers
X.80.TI.011
PI 03 A/04 A
IC-03 A/05 A09 A
IC-23 A
IC-18-A
PHASE II COLD VENT

A. GENERAL
10000-Z-000-GE1-TMP-0004
(08/13)
3538-200-KKD-12357, Rev.04
Temperature
INSTRUMENTS
80-TT-045
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Pressure
80-PT-045
Flow
80-FT-045
Oxygen analyzer
80-AIT-004
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
Analyzers
X.80.TI.012
PI 03 A/04 A
IC-03 A/05 A09 A
IC-23 A
IC-18-A
METHANOL DISTRIBUTION SYSTEM
10000-Z-000-GE1-TMP-0004
(08/13)
A. GENERAL
3538-200-KKD-12358, REV.04
3538-200-KKD-12210, Rev.05
3538-200-KKD-12211, Rev.04
3538-200-KKD-12212, SH1 Rev.04
3538-200-KKD-12213, Rev.04
3538-200-KKD-12214, Rev.04
3538-200-KKD-12221, Rev.04
3538-200-KKD-12222, SH1 Rev. 04
3538-200-KKD-12223, Rev. 04
3538-200-KKD-12224, Rev. 04
3538-200-KKD-12231, Rev. 04
3538-200-KKD-12232, SH1 Rev. 04
3538-200-KKD-12233, Rev. 04
3538-200-KKD-12234, Rev. 04
3538-200-KKD-12241, Rev. 04
3538-200-KKD-12242, SH1 Rev. 04
3538-200-KKD-12243, Rev. 04
3538-200-KKD-12244, Rev. 04
3538-200-KKD-12353, Rev. 04
3538-200-KKD-12354, Rev. 04
3538-200-KKD-12368, Rev. 04
KPC
WESTERN DESERT
EGYPT
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Shutdown valve
10000-Z-000-GE1-TMP-0004
(08/13)
FLOW
INSTRUMENTS
80-ESDV-027
80-FI-031
80-FI-105
80-FI-107
80-FI-101
80-FI-106
80-FI-205
80-FI-207
80-FI-201
80-FI-206
80-FI-305
80-FI-307
80-FI-301
80-FI-306
80-FI-405
80-FI-407
80-FI-401
80-FI-406
80-FI-040
80-FI-033
80-FI-032
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
PI 03 A/04 A
IC-03 A/05 A09 A
IC-23 A
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CABLES
X.80.TI.013
PHASE I INSTRUMENT AIR SYSTEM TIE-IN

A. GENERAL
3538-200-KKD-12364, Rev. 04
C. CHECK FORMS
PIPING
X.80.TI.014
PI 03 A/04 A
PHASE II BLACK START FUEL GAS TIE IN SYSTEM

A. GENERAL
3538-200-KKD-12354, Rev. 04
10000-Z-000-GE1-TMP-0004
(08/13)
FLOW
INSTRUMENTS
80-FI-021 A/B
TEMPRETURE
80-TIT-027
PRESSURE
80-PIT-098
C. CHECK FORMS
PAGE 6572 OF
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PIPING
INSTRUMENTS
INSTRUMENT
CABLES
X.80.TI.015
KPC
WESTERN DESERT
EGYPT
PI 03 A/04 A
IC-03 A/ 05 A/ 06 A
IC-23 A
PHASE I BLACK START FUEL GAS TIE IN SYSTEM

A. GENERAL
3538-200-KKD-12368, Rev.04
FLOW
INSTRUMENTS
80-FI-024 A/B
TEMPRETURE
80-TIT-028
PRESSURE
80-PIT-902
C. CHECK FORMS
10000-Z-000-GE1-TMP-0004
(08/13)
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
X.80.TI.016
PI 03 A/04 A
IC-03 A/ 05 A/ 06 A
IC-23 A
PHASE II HP FLARE KO DRUM QA-V-4004 TIE IN SYSTEM

A. GENERAL
3538-200-KKD-12369, REV.04
PAGE 6672 OF
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REV.1

KPC
WESTERN DESERT
EGYPT

Temperature
INSTRUMENTS
80-TT-046
Pressure
80-PT-046
Level
80-LIT-032A
80-LIT-032B
80-LIT-032C
Flow
80-FT-046
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
X.80.TI.017
PI 03 A/04 A
IC-03 A/ 05 A/ 09 A
IC-23 A
NEW MPU TIE IN SYSTEM
10000-Z-000-GE1-TMP-0004
(08/13)
A. GENERAL
3538-200-KKD-12371, Rev.04
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KPC
WESTERN DESERT
EGYPT
C. CHECK FORMS
PIPING
X.80.TI.018
MCRS-P&P-700,709,711,712
NEW DIESEL TRANSFER PUMP QA-P-8020

A. GENERAL
3538-200-KKD-12368, Rev.04
PRESSURE
INSTRUMENTS
80-PG-099
FLOW
80-FII-025
PUMP
EQUIPMENT
QA-P-8020
C. CHECK FORMS
10000-Z-000-GE1-TMP-0004
(08/13)
PIPING
INSTRUMENTS
CENTRIFUGAL PUMP
X.80. TI.019
X.80. TI.020
X.80.TI.019
PI 03 A/04 A
IC-03 A/ 05 A/ 09 A
ME-01A

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KPC
WESTERN DESERT
EGYPT
C. CHECK FORMS
LV SEITCHGEAR AND
CONTROL MOTOR
CONTROL CENTER
X.80.TI.020
EL-04 A

C. CHECK FORMS
LV SEITCHGEAR AND
CONTROL MOTOR
CONTROL CENTER
EL-04 A
4.2 PROCESS SYSTEMS

X.80.P.001
COMPRESSOR INLET MANIFOLD

A. GENERAL
Refer to marked P&IDs
10000-Z-000-GE1-TMP-0004
(08/13)
3538-200-KKD-12355 REV.04
3538-200-KKD-12210 Rev.05
3538-200-KKD-12211 Rev.04
3538-200-KKD-12214 Rev.04
3538-200-KKD-12221 Rev.04
3538-200-KKD-12224 Rev.04
3538-200-KKD-12231 Rev.04
3538-200-KKD-12234 Rev.04
3538-200-KKD-12241 Rev.04
3538-200-KKD-12244 Rev.04

Make complete P&IDs check on the total system to ensure that the installation is correct
as per above mentioned P&IDs.
TEMPERATURE
INSTRUMENTS
80-TG-030
80-TIT-031
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KPC

WESTERN DESERT
80-TI-048
C.
PRESSURE
80-PG-915
80-PIT-091 A/B
80-PDIT-906
80-PDIT-907
RESTRICTED ORFICE
80-RO-013
80-RO-018
SHUTDOWN VALVE
80-ESDV-030 A/B
80-ESDV-031 A/B
BLOWDOWN VALVE
80-BDV-0010
80-BDV-0010
CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
X.80.P.002
PI 03 A/04 A
IC-03 A/ 05 A/ 09 A/ 06 A
IC-23 A
COMPRESSOR SUCTION DRUM TRAIN A (QA-V-8001A) SYSTEM
10000-Z-000-GE1-TMP-0004
(08/13)
A. GENERAL
3538-200-KKD-12211 Rev.04
3538-200-KKD-12212, SH1 Rev.04
3538-200-KKD-12221, Rev.04
3538-200-KKD-12231, Rev.04
3538-200-KKD-12241, Rev.04
3538-200-KKD-12250, Rev.05
3538-200-KKD-12254, Rev.05

EGYPT
PAGE 7072 OF
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KPC
WESTERN DESERT
EGYPT
Make complete P&IDs check on the total system to ensure that the installation is
correct as per above mentioned P&IDs.
INSTRUMENTS
80-TIT-101
80-TG-105
80-TG-111
10000-Z-000-GE1-TMP-0004
(08/13)
TEMPERATURE
PRESSURE
80-PDIT-101
80-PDIT-121
80-PG-103
80-PG-106
80-PG-107
80-PG-103
80-PDIT-108
80-PIT-109
80-PIT-110
LEVEL
80-LIT-101
80-LIT-102
80-LIT-107
80-LG-103
FLOW
80-FIT-102
CONTROL VALVE
80-LV-102
80-PV-123
SHUTDOWN VALVE
80-ESDV-101 A/B
80-ESDV-103
SAFETY VALVES
80-PSV-105 A/B
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
VESSEL
PI-03-A/ 04-A
IC-03-A/ 05-A/ 09-A/ 02-A /06A
IC-23-A
PV-06-A
C. CHECK FORMS
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X.80.P.003

KPC
WESTERN DESERT
EGYPT
COMPRESSOR TRAIN-A (QA-K-8001A) SYSTEM

A. GENERAL
3538-200-KKD-12212 SH1, Rev.04

3538-200-KKD-12212 SH2, Rev.02
3538-200-KKD-12213, Rev.04

TEMPERATURE
INSTRUMENTS
80-TIT-102
80-TIT-103
80-TIT-111
80-TG-104
80-TIT-110
80-SIT-101
VIBRATION
80-VIT-101
PRESSURE
80-PIT-111
80-PIT-112
80-PG-113
80-PG-115
80-PT-5167 TRAIN A
FLOW
80-FT-2108 TRAIN A
RESTRICTED ORFICE
80-RO-101
80-RO-103
10000-Z-000-GE1-TMP-0004
(08/13)
SPEED
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10000-Z-000-GE1-TMP-0004
(08/13)
REV.1
KPC

LEVEL
80-LG-102
80-LIT-108
80-LIT-109
80-LIT-110
SHUTDOWN VALVE
80-ESDV-109
CONTROL VALVES
80-LV-108
80-AV-5167 TRAIN A
SAFETY VALVES
80-PSV-114 A/B
FLAME ARRESTOR
80-FA-2121 TRAIN A
80-FA-5177 TRAIN A
80-FA-3270 TRAIN A
BLOWDOWN VALVE
80-BDV-101
WESTERN DESERT
EQUIPMENT
COMPRESSOR
QA-K-8001A
TURBINE
QA-GTK-8001A
COALESCING FILTER
F-2100
FILTER
F-2106
CO2 EXTINGUISHING
AS-6600 / 6601
SEAL GAS TREATMENT
SKID
LUBE OIL COOLER
VENT SEPARATOR
F-2370
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
PI 03 A/04 A
IC-03 A/ 05 A/ 09 A/ 02 A/ 06-A
IC-23 A
EGYPT
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REV.1
CABLES
VESSEL
FILTER
ELECTRIC HEATER
FLAME ARRESTOR
CENTRIFUGAL TURBO
COMPRESSOR
X.80.P.004
KPC
WESTERN DESERT
EGYPT
PV-06-A
PV-01-A
PR-05-A
PR-11-A
ME-08-A
COMPRESSOR DISCHARE COOLER TRAIN-A (QA-E-8001A) SYSTEM

A. GENERAL
3538-200-KKD-12213, Rev.04
3538-200-KKD-12214, Rev.04
10000-Z-000-GE1-TMP-0004
(08/13)
TEMPERATURE
INSTRUMENTS
80-TG-106 A/B
80-TIT-107
80-TIT-108 A/B/C
80-TIT-113A
CONTROL VALVE
80-FV-104
SWITCH
80-VSHH-102 A/B/C/D
AIR COOLER
MOTOR
EQUIPMENT
QA-E-8001A
80-EM-8001 AA/AB/AC/AD
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KPC

WESTERN DESERT
EGYPT
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
AIR COOLER
MOTOR
X.80.P.005
PI 03 A/04 A
IC-03 A/ 05 A/ 09 A/ 02 A/
IC-23 A
PR-18-A
EL-22-A
COMPRESSOR DISCHARE DRUM TRAIN-A (QA-V-8002A) SYSTEM

A. GENERAL

3538-200-KKD-12214, Rev.04
3538-200-KKD-12224, Rev.04
3538-200-KKD-12234, Rev.04
3538-200-KKD-12244, Rev.04
3538-200-KKD-12221, Rev.04
3538-200-KKD-12241, Rev.04
3538-200-KKD-12312, Rev.04
3538-200-KKD-12359, Rev.04
3538-200-KKD-12360, Rev.04
3538-200-KKD-12361, Rev.04
3538-200-KKD-12362, Rev.04
3538-200-KKD-12363, Rev.04
10000-Z-000-GE1-TMP-0004
(08/13)

TEMPERATURE
PRESSURE
INSTRUMENTS
80-TG-112
80-PDG-108
80-PDIT-102
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80-PDIT-122
80-PG-117
80-PG-119
80-PIT-064
LEVEL
80-LIT-104 A/B
80-LIT-105
80-LG-106
CONTROL VALVES
80-FV-103
80-LV-105
SHUTDOWN VALVE
80-ESDV-102 A/B
80-ESDV-104
SAFETY VALVES
80-PSV-118 A/B
EQUIPMENT
DISCHARGE DRUM
TRAIN A
QA-V-8002A
10000-Z-000-GE1-TMP-0004
(08/13)
C. CHECK FORMS
X.80.P.006
PIPING
INSTRUMENTS
PI 03 A/04 A
IC-03 A/ 05 A/ 09 A/ 02 A/
INSTRUMENT CABLES
IC-23 A
VESSEL
PV-06-A
COMPRESSOR DISCHARGE MANIFOLD SYSTEM

A. GENERAL
3538-200-KKD-12210, REV.04
3538-200-KKD-12214, REV.04
3538-200-KKD-12224, REV.04
KPC
WESTERN DESERT
EGYPT
PAGE 7672 OF
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REV.1
KPC

WESTERN DESERT
EGYPT
3538-200-KKD-12234, REV.04
3538-200-KKD-12244, REV.04
3538-200-KKD-12353, REV.04
3538-200-KKD-12244, REV.04

10000-Z-000-GE1-TMP-0004
(08/13)
TEMPERATURE
INSTRUMENTS
80-TIT-033
80-TG-032
PRESSURE
80-PIT-092
80-PDIT-908
80-PG-916
RESTRICTED ORFICE
80-RO-014
80-RO-017
SHUTDOWN VALVES
80-ESDV-032 A/B
BLOWDOWN VALVE
80-BDV-011
80-BDV-013
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT CABLES
X.80.P.007
PI 03 A/04 A
IC-03 A/ 05 A/ 09 A/ 02 A/ 06 A
IC-23 A
COMPRESSOR SUCTION DRUM TRAIN B (QA-V-8001B) SYSTEM
PAGE 7772 OF
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KPC
WESTERN DESERT
EGYPT
A. GENERAL
3538-200-KKD-12221 Rev.04
3538-200-KKD-12222 Rev.04

TEMPERATURE
PRESSURE
80-PDIT-201
80-PDIT-221
80-PG-203
80-PG-206
80-PG-207
80-PG-203
80-PDIT-208
80-PIT-209
80-PIT-210
LEVEL
80-LIT-201
80-LIT-202
80-LIT-207
80-LG-203
FLOW
80-FIT-202
CONTROL VALVE
80-LV-202 A/B
80-PV-223
(08/13)
10000-Z-000-GE1-TMP-0004
INSTRUMENTS
80-TIT-201
80-TG-205
80-TG-211
PAGE 7872 OF
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REV.1
KPC
WESTERN DESERT
SHUTDOWN VALVE
80-ESDV-201 A/B
80-ESDV-203
SAFETY VALVES
80-PSV-205 A/B
EGYPT
C. CHECK FORMS
PIPING
INSTRUMENTS
B (QA-
INSTRUMENT
CABLES
VESSEL
A. GENERAL
PI-03-A/ 04-A
IC-03-A/ 05-A/ 09-A/ 02-A /06A
IC-23-A
PV-06-A
X.80.P.008
COMPRESSOR TRAINK-8001B) SYSTEM
3538-200-KKD-12222 SH1, Rev.04

3538-200-KKD-12222 SH2, Rev.02
3538-200-KKD-12223, Rev.04

10000-Z-000-GE1-TMP-0004
(08/13)
TEMPERATURE
PRESSURE
INSTRUMENTS
80-TIT-202
80-TIT-203
80-TIT-211
80-TIT-210
80-TG-204
80-PIT-211
80-PIT-212
80-PG-213
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10000-Z-000-GE1-TMP-0004
(08/13)
80-PT-5167 TRAIN B
FLOW
80-FT-2108 TRAIN B
RESTRECTION ORFICE
80-RO-201
80-RO-203
LEVEL
80-LG-202
80-LIT-208
80-LIT-209
80-LIT-210
SPEED
80-SIT-201
VIBRATION
80-VIT-201
SHUTDOWN VALVE
80-ESDV-209
CONTROL VALVES
80-LV-208
80-AV-5167 TRAIN B
SAFETY VALVES
80-PSV-214 A/B
BLOWDOWN VALVE
80-BDV-201
FLAME ARRESTOR
80-FA-2121 TRAIN A
80-FA-5177 TRAIN A
80-FA-3270 TRAIN A
EQUIPMENT
COMPRESSOR
QA-K-8001B
TURBINE
QA-GTK-8001B
COALESCING FILTER
F-2100
FILTER
F-2106
CO2 EXTINGUISHING
AS-6600 / 6601
KPC
WESTERN DESERT
EGYPT
PAGE 8072 OF
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REV.1
KPC

SEAL GAS TREATMENT

SKID
LUBE OIL COOLER
VENT SEPARATOR
WESTERN DESERT
EGYPT
F-2370
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
VESSEL
FILTER
ELECTRIC HEATER
FLAME ARRESTOR
CENTRIFUGAL TURBO
COMPRESSOR
X.80.P.009
PI 03 A/04 A
IC-03 A/ 05 A/ 09 A/ 02 A/ 06-A
IC-23 A
PV-06-A
PV-01-A
PR-05-A
PR-11-A
ME-08-A
COMPRESSOR DISCHARE COOLER TRAIN-B (QA-E-8001B) SYSTEM

B. GENERAL
3538-200-KKD-12223, Rev.04
3538-200-KKD-12224, Rev.04
10000-Z-000-GE1-TMP-0004
(08/13)

TEMPERATURE
CONTROL VALVE
INSTRUMENTS
80-TG-206 A/B
80-TIT-207
80-TIT-208 A/B/C
80-TIT-213A
80-FV-204
PAGE 8172 OF
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REV.1
KPC

SWITCH
AIR COOLER
MOTOR
WESTERN DESERT
EGYPT
80-VSHH-202 A/B/C/D
EQUIPMENTS
QA-E-8001B
80-EM-8001BA/BB/BC/BD
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
AIR COOLER
MOTOR
X.80.P.010
PI 03 A/04 A
IC-03 A/ 05 A/ 09 A/ 02 A/
IC-23 A
PR-18-A
EL-22-A
COMPRESSOR DISCHARE DRUM TRAIN-B (QA-V-8002B) SYSTEM

A. GENERAL

3538-200-KKD-122224, Rev.04

10000-Z-000-GE1-TMP-0004
(08/13)
TEMPERATURE
PRESSURE
INSTRUMENTS
80-TG-212
80-PDG-208
80-PDIT-202
80-PDIT-222
80-PG-217
80-PG-219
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REV.1
KPC

LEVEL
80-LIT-204 A/B
80-LIT-205
80-LG-206
CONTROL VALVES
80-FV-203
80-LV-205
SHUTDOWN VALVE
80-ESDV-202 A/B
80-ESDV-204
SAFETY VALVES
80-PSV-218 A/B
WESTERN DESERT
EGYPT
EQUIPMENT
DISCHARGE DRUM
TRAIN B
QA-V-8002B
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
VESSEL
X.80.P.011
PI-03-A/ 04-A
IC-03-A/ 05-A/ 09-A/ 02-A /06A
IC-23-A
PV-06-A
COMPRESSOR SUCTION DRUM TRAIN-C (QA-V-8001C) SYSTEM
10000-Z-000-GE1-TMP-0004
(08/13)
A. GENERAL
3538-200-KKD-12231 Rev.04
3538-200-KKD-12232 SH1,Rev.04

PAGE 8372 OF
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INSTRUMENTS
80-TIT-301
80-TG-305
80-TG-311
TEMPERATURE
80-PDIT-301
80-PDIT-321
80-PG-303
80-PG-306
80-PG-307
80-PG-303
80-PDIT-308
80-PIT-309
80-PIT-310
LEVEL
80-LIT-301
80-LIT-302
80-LIT-307
80-LG-303
FLOW
80-FIT-302
CONTROL VALVE
80-LV-302
80-PV-323
SHUTDOWN VALVE
80-ESDV-301 A/B
80-ESDV-303
SAFETY VALVES
80-PSV-305 A/B
10000-Z-000-GE1-TMP-0004
(08/13)
PRESSURE
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
VESSEL
PI-03-A/ 04-A
IC-03-A/ 05-A/ 09-A/ 02-A /06A
IC-23-A
PV-06-A
KPC
WESTERN DESERT
EGYPT
PAGE 8472 OF
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MAY 21, 2014
REV.1
X.80.P.012

KPC
WESTERN DESERT
EGYPT
COMPRESSOR TRAIN-C (QA-K-8001C) SYSTEM

A. GENERAL
3538-200-KKD-12232 SH1, Rev.04

3538-200-KKD-12232 SH2, Rev.02
3538-200-KKD-12233, Rev.04

10000-Z-000-GE1-TMP-0004
(08/13)
TEMPERATURE
INSTRUMENTS
80-TIT-302
80-TIT-303
80-TIT-311
80-TIT-310
80-TG-304
PRESSURE
80-PIT-311
80-PIT-312
80-PG-313
80-PT-5167
FLOW
RESTRICTION ORFICE
80-FT-2108
80-RO-301
80-RO-303
LEVEL
80-LG-302
80-LIT-308
80-LIT-309
80-LIT-310
SPEED
80-SIT-301
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REV.1
KPC

VIBRATION
80-VIT-301
SHUTDOWN VALVE
80-ESDV-309
CONTROL VALVES
80-LV-308
80-AV-5167 TRAIN C
SAFETY VALVES
80-PSV-314 A/B
BLOWDOWN VALVE
80-BDV-301
FLAME ARRESTOR
80-FA-2121 TRAIN C
80-FA-5177 TRAIN C
80-FA-3270 TRAIN C
WESTERN DESERT
10000-Z-000-GE1-TMP-0004
(08/13)
EQUIPMENT
COMPRESSOR
QA-K-8001C
TURBINE
QA-GTK-8001C
COALESCING FILTER
F-2100
FILTER
F-2106
CO2 EXTINGUISHING
AS-6600 / 6601
SEAL GAS TREATMENT
SKID
LUBE OIL COOLER
VENT SEPARATOR
F-2370
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
VESSEL
FILTER
ELECTRIC HEATER
PI 03 A/04 A
IC-03 A/ 05 A/ 09 A/ 02 A/ 06-A
IC-23 A
PV-06-A
PV-01-A
PR-05-A
EGYPT
PAGE 8672 OF
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REV.1
FLAME ARRESTOR
CENTRIFUGAL TURBO
COMPRESSOR
X.80.P.013
KPC
WESTERN DESERT
EGYPT
PR-11-A
ME-08-A
COMPRESSOR DISCHARE COOLER TRAIN-C (QA-E-8001C) SYSTEM

C. GENERAL
3538-200-KKD-12233, Rev.04
3538-200-KKD-12234, Rev.04
10000-Z-000-GE1-TMP-0004
(08/13)
TEMPERATURE
INSTRUMENTS
80-TG-306 A/B
80-TIT-307
80-TIT-308 A/B/C
80-TIT-313A
CONTROL VALVE
80-FV-304
SWITCH
80-VSHH-302 A/B/C/D
AIR COOLER
MOTOR
EQUIPMENT
QA-E-8001C
QA-EM-8001 CA/CB/CC/CD
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
PI 03 A/04 A
IC-03 A/ 05 A/ 09 A/ 02 A/
IC-23 A
PAGE 8772 OF
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MAY 21, 2014
REV.1
AIR COOLER
MOTOR
X.80.P.014
KPC
WESTERN DESERT
EGYPT
PR-18-A
EL-22-A
COMPRESSOR DISCHARE DRUM TRAIN-C (QA-V-8002C) SYSTEM

A. GENERAL

3538-200-KKD-122234, Rev.04

10000-Z-000-GE1-TMP-0004
(08/13)
TEMPERATURE
INSTRUMENTS
80-TG-312
PRESSURE
80-PDG-308
80-PDIT-302
80-PDIT-322
80-PG-317
80-PG-319
LEVEL
80-LIT-304 A/B
80-LIT-305
80-LG-306
CONTROL VALVES
80-FV-303
80-LV-305
SHUTDOWN VALVE
80-ESDV-302 A/B
80-ESDV-304
SAFETY VALVES
80-PSV-318 A/B
EQUIPMENT
PAGE 8872 OF
146145
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REV.1
KPC

DISCHARGE DRUM
TRAIN C
WESTERN DESERT
EGYPT
QA-V-8002C
C. CHECK FORMS
PIPING
INSTRUMENTS
X.80.P.015
PI-03-A/ 04-A
IC-03-A/ 05-A/ 09-A/ 02-A /06A
INSTRUMENT
IC-23-A
CABLES
VESSEL
PV-06-A
COMPRESSOR SUCTION DRUM TRAIN-D (QA-V-8001D) SYSTEM
A. GENERAL
3538-200-KKD-12241 Rev.04
3538-200-KKD-12242 SH1,Rev.04

10000-Z-000-GE1-TMP-0004
(08/13)
TEMPERATURE
PRESSURE
INSTRUMENTS
80-TIT-401
80-TG-405
80-TG-411
80-PDIT-401
80-PDIT-421
80-PG-403
80-PG-406
80-PG-407
80-PG-403
80-PDIT-408
80-PIT-409
80-PIT-410
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KPC
WESTERN DESERT
LEVEL
80-LIT-401
80-LIT-402
80-LIT-407
80-LG-403
FLOW
80-FIT-402
CONTROL VALVE
80-LV-402 A/B
80-PV-423
SHUTDOWN VALVE
80-ESDV-401 A/B
80-ESDV-403
SAFETY VALVES
80-PSV-405 A/B
EGYPT
C. CHECK FORMS
PIPING
INSTRUMENTS
D (QA-
INSTRUMENT
CABLES
VESSEL
A. GENERAL
PI-03-A/ 04-A
IC-03-A/ 05-A/ 09-A/ 02-A /06A
IC-23-A
PV-06-A
X.80.P.016
COMPRESSOR TRAINK-8001D) SYSTEM
10000-Z-000-GE1-TMP-0004
(08/13)
3538-200-KKD-12242 SH1, Rev.04

3538-200-KKD-12242 SH2, Rev.02
3538-200-KKD-12243, Rev.04

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10000-Z-000-GE1-TMP-0004
(08/13)
TEMPERATURE
INSTRUMENTS
80-TIT-402
80-TIT-403
80-TIT-411
80-TIT-410
80-TG-404
PRESSURE
80-PIT-411
80-PIT-412
80-PG-413
80-PG-415
80-PT-5167 TRAIN D
FLOW
80-FT-2108 TRAIN D
RESTRICTED ORFICE
80-RO-401
80-RO-403
LEVEL
80-LG-402
80-LIT-408
80-LIT-409
80-LIT-410
SPEED
80-SIT-401
VIBRATION
80-VIT-401
SHUTDOWN VALVE
80-ESDV-209
CONTROL VALVES
80-LV-408
80-AV-5167
SAFETY VALVES
80-PSV-414 A/B
BLOWDOWN VALVE
80-BDV-401
KPC
WESTERN DESERT
EGYPT
PAGE 9172 OF
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REV.1
KPC

WESTERN DESERT
EGYPT
EQUIPMENT
COMPRESSOR
QA-K-8001D
TURBINE
QA-GTK-8001D
COALESCING FILTER
F-2100
FILTER
F-2106
CO2 EXTINGUISHING
AS-6600 / 6601
SEAL GAS TREATMENT
SKID
LUBE OIL COOLER
VENT SEPARATOR
F-2370
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
VESSEL
FILTER
ELECTRIC HEATER
FLAME ARRESTOR
CENTRIFUGAL TURBO
COMPRESSOR
X.80.P.017
PI 03 A/04 A
IC-03 A/ 05 A/ 09 A/ 02 A/ 06-A
IC-23 A
PV-06-A
PV-01-A
PR-05-A
PR-11-A
ME-08-A
COMPRESSOR DISCHARE COOLER TRAIN-D (QA-E-8001D) SYSTEM
10000-Z-000-GE1-TMP-0004
(08/13)
D. GENERAL
3538-200-KKD-12243, Rev.04
3538-200-KKD-12244, Rev.04
INSTRUMENTS
PAGE 9272 OF
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REV.1
KPC

TEMPERATURE
80-TG-406 A/B
80-TIT-407
80-TIT-408 A/B/C
80-TIT-413A
CONTROL VALVE
80-FV-404
SWITCH
80-VSHH-402 A/B/C/D
EQUIPMENTS
AIR COOLER
MOTOR
QA-E-8001D
QA-EM-8001 DA/DB/DC/DD
WESTERN DESERT
EGYPT
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
AIR COOLER
MOTOR
X.80.P.018
PI 03 A/04 A
IC-03 A/ 05 A/ 09 A/ 02 A/
IC-23 A
PR-18-A
EL-22-A
COMPRESSOR DISCHARE DRUM TRAIN-D (QA-V-8002D) SYSTEM
10000-Z-000-GE1-TMP-0004
(08/13)
A. GENERAL

3538-200-KKD-122244, Rev.04

TEMPERATURE
INSTRUMENTS
80-TG-412
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PRESSURE
80-PDG-408
80-PDIT-402
80-PDIT-422
80-PG-417
80-PG-419
LEVEL
80-LIT-404 A/B
80-LIT-405
80-LG-406
CONTROL VALVES
80-FV-403
80-LV-405
SHUTDOWN VALVE
80-ESDV-402 A/B
80-ESDV-404
SAFETY VALVES
80-PSV-418 A/B
EQUIPMENT
DISCHARGE DRUM
TRAIN D
QA-V-8002D
C. CHECK FORMS
PIPING
10000-Z-000-GE1-TMP-0004
(08/13)
INSTRUMENTS
INSTRUMENT
CABLES
VESSEL
X.80.P.019
PI-03-A/ 04-A
IC-03-A/ 05-A/ 09-A/ 02-A /06A
IC-23-A
PV-06-A
CONDENSATE SUCTION MANIFOLD

A. GENERAL
KPC
WESTERN DESERT
EGYPT
PAGE 9472 OF
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REV.1

KPC
WESTERN DESERT
EGYPT
3538-200-KKD-12215, Rev.4
3538-200-KKD-12250, Rev.5
3538-200-KKD-12254, Rev.5
3538-200-KKD-12353, Rev.4

PRESSURE
SHUTDOWN VALVES
80-ESDV-034A/B
80-ESDV-035A/B
SAFETY VALVES
80-PSV-006A/B
80-PSV-013
C. CHECK FORMS
(08/13)
10000-Z-000-GE1-TMP-0004
INSTRUMENTS
80-PIT-923
80-PIT-924
80-PG-004
80-PG-927
80-PDIT-910
80-PDIT-911
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
X.80.P.020
PI-03-A/ 04-A
IC-03-A/ 05-A/ 09-A
IC-23-A
CONDENSATE SUCTION DRUMS QA-V-8005A SYSTEM
PAGE 9572 OF
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REV.1

KPC
WESTERN DESERT
EGYPT
A. GENERAL
3538-200-KKD-12210, Rev.5
3538-200-KKD-12215, Rev.4
3538-200-KKD-12250, Rev.5
3538-200-KKD-12251, Rev.5
3538-200-KKD-12254, Rev.5
TEMPERATURE
PRESSURE
80-PIT-002 A
80-PIT-003
80-PIT-076 A/B/C
80-PG-001 A
80-PG-005 A
RESTRICTION ORIFICE
80-RO-001A
LEVEL
80-LIT-001A
80-LIT-002A/B
80-LIT-016 A
80-LIT-021 A
80-LG-003 A
80-LG-004 A
CONTROL VALVES
80-PV-001
80-PV-003 A
80-LV-016 A
(08/13)
10000-Z-000-GE1-TMP-0004
INSTRUMENTS
80-TIT-001 A
PAGE 9672 OF
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SHUTDOWN VALVES
BLOWDOWN VALVES
80-ESDV-001A
80-ESDV-009 A
80-ESDV-011 A
80-ESDV-026 A
80-BDV-001 A
SAFETY VALVES
80-PSV-007 A/B
KPC
WESTERN DESERT
EGYPT
EQUIPMENT
CONDENSATE
SUCTION DRUM
D.
CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
VESSEL
X.80.P.021
QA-V-8005 A
PI-03-A/ 04-A
IC-03-A/ 05-A/ 09-A/ 02-A /06A
IC-23-A
PV-06-A
CONDENSATE SUCTION DRUMS QA-V-8005B SYSTEM

A. GENERAL
10000-Z-000-GE1-TMP-0004
(08/13)
3538-200-KKD-12210, Rev.5
3538-200-KKD-12215, Rev.4
3538-200-KKD-12250, Rev.5
3538-200-KKD-12251, Rev.5
3538-200-KKD-12254, Rev.5
INSTRUMENTS
PAGE 9772 OF
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10000-Z-000-GE1-TMP-0004
(08/13)
REV.1

TEMPERATURE
80-TIT-001 B
PRESSURE
80-PIT-002 B
80-PG-001 B
80-PG-005 B
RESTRICTION ORFICE
80-R0-001 B
LEVEL
80-LIT-001 B
80-LIT-003 B
80-LIT-016 B
80-LIT-021 B
80-LG-003 B
80-LG-004 B
CONTROL VALVES
80-LV-016 B
SHUTDOWN VALVES
80-ESDV-001 B
80-ESDV-009 B
80-ESDV-011 B
80-ESDV-026 B
BLOWDOWN VALVES
80-BDV-001 B
SAFETY VALVES
80-PSV-008 A/B
EQUIPMENT
CONDENSATE
SUCTION DRUM
QA-V-8005 B
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
PI-03-A/ 04-A
IC-03-A/ 05-A/ 09-A/ 02-A /06A
IC-23-A
KPC
WESTERN DESERT
EGYPT
PAGE 9872 OF
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VESSEL
X.80.P.022
KPC
WESTERN DESERT
EGYPT
PV-06-A
CONDENSATE EXPOET PUMPS QA-P-8003 A/B/C SYSTEM

A. GENERAL
3538-200-KKD-12215, Rev.4
3538-200-KKD-12250, Rev.5
3538-200-KKD-12251, Rev.5
3538-200-KKD-12254, Rev.5
3538-200-KKD-12353, Rev.4

10000-Z-000-GE1-TMP-0004
(08/13)
PRESSURE
INSTRUMENTS
80-PIT-008A/B/C
80-PIT-012A/B/C
80-PIT-918A/B/C
80-PDIT-009A/B/C
80-PG-011A/B/C
80-PG-928
80-PIT-
TEMPERATURE
80-TIT-016A/B/C
FLOW
80-FIT-001A/B/C
80-FIT-019A/B/C
80-FIT-011A/B
VIBRATION
80-VT-002A/B/C
80-VT-003A/B/C
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SPEED
80-SIT-002A/B/C
ON-OFF VALVES
80-XV-027A/B/C
SAFETY VALVES
80-PSV-093A/B/C
80-PSV-014
CONTROL VALVES
80-FV-001A/B/C
SHUTDOWN VALVES
80-ESDV-014
80-ESDV-036A
80-ESDV-037A
EQUIPMENT
CONDENSATE EXPORT
QA-P-8003A/B/C
PUMPS
AUTOMATIC TOP UP
UNIT
C. CHECK FORMS
10000-Z-000-GE1-TMP-0004
(08/13)
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
PUMP
VMS PANEL_CABINET_
CONSOL
MOTOR
PI 03 A/04 A
IC-03 A/ 05 A/ 06 A
IC-23 A
ME-01 A
IC-15 A
EL-22 A
4.3 UTILITY SYSTEMS

X.80.U.001
AIR GENERATION PACKAGE A QA-K-8002A SYSTEM

A.
GENERAL
3538-200-KKD-12300 SH1, Rev.04
KPC
WESTERN DESERT
EGYPT
PAGE 10072 OF
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REV.1
KPC
WESTERN DESERT
EGYPT

EQUIPMENT
AIR GENERATION
PACKAGE
QA-K-8002A
For I&U Air Compressor (QA-K-8002A) package pre-commissioning procedure and

drawings, please refer to supplier final data book
X.80.U.002
AIR GENERATION PACKAGE B QA-K-8002B SYSTEM

A.
GENERAL
3538-200-KKD-12300 SH1, Rev.04

EQUIPMENT
AIR GENERATION
PACKAGE
QA-K-8002B
For I&U Air Compressor (QA-K-8002B) package pre-commissioning procedure and

10000-Z-000-GE1-TMP-0004
(08/13)
X.80.U.003
AIR GENERATION PACKAGE C QA-K-8002C SYSTEM

A.
GENERAL
3538-200-KKD-12300 SH1, Rev.04

PAGE 10172 OF
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REV.1
KPC
WESTERN DESERT
EGYPT
EQUIPMENT
AIR GENERATION
PACKAGE
QA-K-8002C
For I&U Air Compressor (QA-K-8002C) package pre-commissioning procedure and

X.80.U.004
AIR DRYER PACKAGE QA-A-8005A SYSTEM

A. GENERAL
3538-200-KKD-12300, SH1, Rev.04

EQUIPMENT
AIR DRYER PACKAGE
80-A-8005A
For Air Dryer (80-A-8005A) package pre-commissioning procedure and drawings,
please refer to supplier final data book
10000-Z-000-GE1-TMP-0004
(08/13)
X.80.U.005
AIR DRYER PACKAGE QA-A-8005B SYSTEM

A. GENERAL
3538-200-KKD-12300, SH1, Rev.04
E. P&IDS MECHANICAL CHECK

PAGE 10272 OF
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REV.1
KPC
WESTERN DESERT
EGYPT
EQUIPMENT
AIR DRYER PACKAGE
80-A-8005B
For Air Dryer (80-A-8005B) package pre-commissioning procedure and drawings,
please refer to supplier final data book
X.80.U.006
UTILITY AIR RECEIVER QA-V-8009

A. GENERAL
3538-200-KKD-12300, SH1 Rev.04

10000-Z-000-GE1-TMP-0004
(08/13)
TEMPERATURE
INSTRUMENTS
80-TIT-025
PRESSURE
80-PG-074
80-PIT-073
80-PIT-075 A/B/C
LEVEL
80-LIT-017
80-LG-018
FLOW
80-FIT-016
Safety Valve
80-PSV-076 A/B
EQUIPMENT
UTILITY AIR RECEIVER 80-V-8009
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
PI 03 A/04 A
IC-03 A/ 05 A/ 09 A
IC-23 A
PAGE 10372 OF
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REV.1
CABLES
VESSEL
X.80.U.007
KPC
WESTERN DESERT
EGYPT
PV-06 A
INSTRUMENT AIR RECEIVER QA-V-8010

A. GENERAL

3538-200-KKD-12300, SH1 Rev.04
3538-200-KKD-12300, SH2 Rev.04

10000-Z-000-GE1-TMP-0004
(08/13)
PRESSURE
INSTRUMENTS
80-PG-077
80-PG-080
80-PIT-079 A/B/C
80-PIT-081
LEVEL
80-LG-019
FLOW
80-FIT-018
Safety Valve
80-PSV-082 A/B
EQUIPMENT
UTILITY AIR RECEIVER 80-V-8009
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
VESSEL
PI 03 A/04 A
IC-03 A/ 05 A/ 09 A
IC-23 A
PV-06 A
PAGE 10472 OF
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REV.1
X.80.U.008
KPC
WESTERN DESERT
EGYPT
UTILITY STATION PLANT AIR DISTRIBUTION SYSTEM

A. GENERAL

3267-210-KKD-12300, SH1 Rev.04
3267-210-KKD-12300, SH3 Rev.04

PRESSURE
SHUTDOWN VALVE
INSTRUMENTS
80-PIT-069
80-ESDV-015
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
10000-Z-000-GE1-TMP-0004
(08/13)
X.80.U.009
PI 03 A/04 A
IC-03 A/ 05 A/ 09 A
IC-23 A
INSTRUMENT AIR DISTRIBUTION SYSTEM

A. GENERAL
3538-200-KKD-12300, SH2 Rev.04

3538-200-KKD-12301, SH1 Rev.04
3538-200-KKD-12301, SH2 Rev.04
3538-200-KKD-12212, SH2 Rev.04
3538-200-KKD-12222, SH2 Rev.04
3538-200-KKD-12232, SH2 Rev.04
3538-200-KKD-12242, SH2 Rev.04
PAGE 10572 OF
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REV.1
KPC
WESTERN DESERT
EGYPT
3538-200-KKD-12357, Rev.04
3538-200-KKD-12213, Rev.04
3538-200-KKD-12223, Rev.04
3538-200-KKD-12233, Rev.04
3538-200-KKD-12243, Rev.04
3538-200-KKD-12251, Rev.05
3538-200-KKD-12320, Rev.02
3538-200-KKD-12364, Rev.04

INSTRUMENTS
80-FIT-023
FLOW
SHUTDOWN VALVE
80-ESDV-016
80-ESDV-038
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT CABLES
10000-Z-000-GE1-TMP-0004
(08/13)
X.80.U.010
PI 03 A/04 A
IC-03 A/ 05 A/ 09 A
IC-23 A
NITROGEN GENERATION PACKAGE

A. GENERAL

3538-200-KKD-12301, SH1 Rev.4

PAGE 10672 OF
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REV.1
KPC

WESTERN DESERT
EGYPT
EQUIPMENT
NITROGEN GENERATION PACKAGE QA-A-8003
For Nitrogen Generation (QA-A-8003) package pre-commissioning procedure and
X.80.U.011
NITROGEN DISTRIBUTION SYSTEM

A. GENERAL

3538-200-KKD-12301, SH1 Rev.04
3538-200-KKD-12301, SH2 Rev.04
3538-200-KKD-12212, SH2 Rev.02
3538-200-KKD-12222, SH2 Rev.02
3538-200-KKD-12232, SH2 Rev.02
3538-200-KKD-12242, SH2 Rev.02
3538-200-KKD-12310, Rev.04
3538-200-KKD-12311, SH2 Rev.04

INSTRUMENTS
80-TIT-010
80-TIT-013
80-TIT-014
80-TIT-026
80-TG-001
PRESSURE
80-PIT-083
80-PIT-085 A/B/C
80-PIT-086
80-PG-002
FLOW
80-FIT-017
80-FIT-030
10000-Z-000-GE1-TMP-0004
(08/13)
TEMPERATURE
PAGE 10772 OF
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KPC
MAY 21, 2014
REV.1
SAFETY VALVE
WESTERN DESERT
EGYPT
80-PSV-091 A/B
EQUIPMENT
QA-E-8007
ELECTRIC HEATER
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT CABLES
HEATER
X.80.U.012
PI 03 A/04 A
IC-03 A/ 05 A/ 09 A
IC-23 A
PR-17 A
UTILITY STATION PLANT NITROGEN DISTRIBUTION SYSTEM

A. GENERAL
3538-200-KKD-12301, SH2 Rev.04

3538-200-KKD-12301, SH3 Rev.04

(08/13)
PRESSURE
10000-Z-000-GE1-TMP-0004
INSTRUMENTS
80-PIT-095
SHUTDOWN VALVE
80-ESDV-024
C. CHECK FORMS
PIPING
INSTRUMENTS
PI 03 A/04 A
IC-03 A/ 05 A/ 09 A
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REV.1
INSTRUMENT
CABLES
X.80.U.013
KPC
WESTERN DESERT
EGYPT
IC-23 A
NITROGEN RECIVER, COMPRESSOR AND LETDOWN PACKAGE

A. GENERAL
3538-200-KKD-12301, SH2 Rev.04
C. P&IDS MECHANICAL CHECK

PRESSURE
INSTRUMENTS
80-PG-089
80-PIT-087
80-PIT-088
FLOW
80-RO-012
LEVEL
80-LG-020
SAFETY VALVE
80-PSV-090 A/B
BLOWDOWN VALVE
80-BDV-009
10000-Z-000-GE1-TMP-0004
(08/13)
EQUIPMENTS
Nitrogen compressor and
QA-A-8004
let down package
Nitrogen receiver
QA-V-8011
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
VESSEL
PI 03 A/04 A
IC-03 A/ 05 A/ 09 A
IC-23 A
PV-06 A
PAGE 10972 OF
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MAY 21, 2014
REV.1
KPC
WESTERN DESERT
EGYPT
For compressor and letdown (QA-A-8004) package pre-commissioning procedure and

X.80.U.014
HP FUEL FLASH GAS PRE-HEATER FEED

A. GENERAL
3538-200-KKD-12302, Rev.04
D. P&IDS MECHANICAL CHECK

10000-Z-000-GE1-TMP-0004
(08/13)
TEMPERATURE
INSTRUMENTS
80-TG-006
80-TIT-007
80-TIT-008 A/B
PRESSURE
80-PDIT-028
80-PDIT-030
80-PDIT-032
FLOW
80-FIT-026 A/B
80-FIT-009
80-RO-002
EQUIPMENTS
FLASH GAS PREHEATER
QA-E-8002
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
PI 03 A/04 A
IC-03 A/ 05 A/ 09 A
IC-23 A
PAGE 11072 OF
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REV.1
HEATER
KPC
WESTERN DESERT
EGYPT
PR-17 A
X.80.U.015
H.P. FUEL GAS SYSTEM
A. GENERAL
3538-200--KKD-12302, Rev.04
3538-200--KKD-12303, SH1 Rev.04
3538-200--KKD-12305, Rev.04
3538-200--KKD-12306, Rev.04
3538-200--KKD-12307, Rev.04

TEMPERATURE
PRESSURE
80-PIT-039
80-PIT-044A
80-PIT-044B
80-PIT-043
80-PG-096
80-PG-042
80-PG-046
80-PDIT-919
LEVEL
80-LG-007
80-LIT-006
80-LIT-005 A/B
(08/13)
10000-Z-000-GE1-TMP-0004
INSTRUMENTS
80-TG-012
80-TG-017
80-TIT-018
PAGE 11172 OF
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FLOW
80-FIT-004 A/B
CONTROL VALVE
80-LV-006
SHUTDOWN VALVE
80-ESDV-005
SAFETY VALVES
80-PSV-097 A/B
80-PSV-045 A/B
KPC
WESTERN DESERT
EGYPT
EQUIPMENTS
HP FUEL GAS
SCRUBBER
QA-V-8006
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
VESSEL
X.80.U.016
PI 03 A/04 A
IC-03 A/ 05 A/ 09 A
IC-23 A
PV-06 A
H.P FUEL GAS PRE-HEATER SYSTEM
10000-Z-000-GE1-TMP-0004
(08/13)
A. GENERAL
3538-200--KKD-12210, Rev.05
3538-200--KKD-12303, SH1 Rev.04
3538-200--KKD-12303, SH2 Rev.04
3538-200--KKD-12354, Rev.04
3538-200--KKD-12368, Rev.04

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REV.1

TEMPERATURE
INSTRUMENTS
80-TG-010A
80-TG-010B
80-TIT-011A
80-TIT-011B
80-TIT-012A
80-TIT-012B
80-TIT-009A
80-TIT-009B
80-PG-36A
80-PG-36B
80-PG-38A
80-PG-38B
80-PDIT-035
80-PDIT-099
80-PDIT-925
FLOW
RESTRICTION FLOW
80-FIT-027 A/B
80-RO-004A
80-RO-004B
CONTROL VALVE
80-PV-043 A/B/C/D
SHUTDOWN VALVE
80-ESDV-010 A/B
80-ESDV-028 A/B
80-ESDV-004 A/B
BLOWDOWN VALVE
80-BDV-004A
80-BDV-004B
SAFETY VALVES
80-PSV-037
80-PSV-931
10000-Z-000-GE1-TMP-0004
(08/13)
PRESSURE
KPC
WESTERN DESERT
EGYPT
PAGE 11372 OF
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REV.1
KPC

HAND SWITCH
WESTERN DESERT
EGYPT
80-HS-009A
80-HS-009B
EQUIPMENTS
HP FUEL GAS HEATERS QA-E-8003A/B
C. CHECK FORMS
PIPING
PI 03 A/04 A
IC-03 A/ 05 A/ 09 A / 02 A / 06
A
INSTRUMENTS
INSTRUMENT
CABLES
HEATER
X.80.U.017
IC-23 A
PR-17 A
H.P FUEL GAS SUPER HEATER AND CONSUMERS

A. GENERAL
Refer to Layout
3538-200-KKD-0307, SH1 Rev.04

Make complete P&ID check on the total system to ensure that the installation is correct as
per above mentioned P&ID.
10000-Z-000-GE1-TMP-0004
(08/13)
TEMPERATURE
INSTRUMENTS
80-TG-021A
80-TG-021B
80-TIT-022A
80-TIT-022B
80-TIT-020B
80-TIT-034B
80-TIT-019A
80-TIT-019B
PAGE 11472 OF
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KPC
MAY 21, 2014
REV.1
PRESSURE
80-PG-047A
80-PG-047B
SHUTDOWN VALVE
80-ESDV-007
SAFETY VALVES
80-PSV-048A
80-PSV-048B
WESTERN DESERT
EGYPT
EQUIPMENTS
HP FUEL GAS
SUPERHEATERS
QA-E-8005A/B
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
HEATER
X.80.U.018
PI 03 A/04 A
IC-03 A/ 05 A/ 09 A
IC-23 A
PR-17 A
H.P FUEL GAS FILTERS

A. GENERAL
10000-Z-000-GE1-TMP-0004
(08/13)
Refer to Layout
3538-200-KKD-12308, SH1 REV.04

3538-200-KKD-12308, SH2 REV.04
3538-200-KKD-12354, REV.04
3538-200-KKD-12368, REV.04

INSTRUMENTS
PAGE 11572 OF
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REV.1
TEMPERATURE
80-TG-021A
80-TG-021B
80-TG-109 TRAIN A/B/C/D
80-TIT-022A
80-TIT-022B
80-TIT-020B
80-TIT-034B
80-TIT-019A
80-TIT-019B
PRESSURE
80-PG-051A
80-PG-051B
80-PG-116 TRAIN A/B/C/D
80-PDIT-049
80-PDIT-063A
80-PDIT-063B
80-PIT-052
80-PIT-067 A/B/C
80-PIT-904
RESTRICTION FLOW
80-RO-006
CONTROL VALVE
80-PV-904
80-PV-052
PRESSURE
REGULATOR VALVE
WESTERN DESERT
80-PV-101
PV-201-80
PV-301-80
PV-401-80
(08/13)
10000-Z-000-GE1-TMP-0004
KPC
SHUTDOWN VALVE
80-ESDV-007
BLOWDOWN VALVE
80-BDV-006
EGYPT
PAGE 11672 OF
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KPC
MAY 21, 2014
REV.1
SAFETY VALVES
WESTERN DESERT
EGYPT
80-PSV-050A
80-PSV-050B
80-PSV-101 TRAIN A/B/C/D
EQUIPMENTS
HP FUEL GAS FILTERS
QA-S-8001A/B
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
FILTERS
X.80.U.019
PI 03 A/04 A
IC-03 A/ 05 A/ 09 A
IC-23 A
PV-01 A
L.P FUEL GAS BACK-UP HEATER

A. GENERAL
Refer to Layout
3538-200-KKD-12308, SH1 REV.04

3538-200-KKD-12308, SH2 REV.04

10000-Z-000-GE1-TMP-0004
(08/13)
TEMPERATURE
INSTRUMENTS
80-TG-038
80-TG-023
80-TIT-015
80-TIT-035
80-TIT-036
80-TIT-037
PAGE 11772 OF
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REV.1
PRESSURE
80-PG-056
80-PG-621
80-PIT-053A
FLOW
80-FIT-007
80-FIT-028A/B
CONTROL VALVE
80-PV-054A
80-PV-054B
SHUTDOWN VALVE
80-ESDV-025
80-ESDV-040
SAFETY VALVES
80-PSV-914 A/B
80-PSV-055 A/B
EQUIPMENTS
L.P FUEL GAS HEATER
QA-E-8006
C. CHECK FORMS
10000-Z-000-GE1-TMP-0004
(08/13)
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
HEATER
X.80.U.020
PI 03 A/04 A
IC-03 A/ 05 A/ 09 A
IC-23 A
PR-17 A
L.P FUEL GAS SCRUBBER

A. GENERAL
Refer to Layout
3538-200-KKD-12308, SH2 REV.04

3538-200-KKD-12309, REV.04
3538-200-KKD-12355, REV.04
KPC
WESTERN DESERT
EGYPT
PAGE 11872 OF
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MAY 21, 2014
REV.1
KPC

WESTERN DESERT
EGYPT

C.
FLARE
L.P
VENT
12309,
(08/13)
12357,
10000-Z-000-GE1-TMP-0004
12310,
12369,
TEMPERATURE
INSTRUMENTS
80-TIT-029
PIPING
PRESSURE
INSTRUMENTS
INSTRUMENT
CABLES
VESSEL
80-PG-933PI 03 A/04 A
A/ 05 A/ 09 A
80-PIT-053IC-03
A/B/C
80-PIT-054IC-23 A
FLOW
80-FIT-005
LEVEL
80-LG-010
80-LIT-008 A/B
80-LIT-009
80-PDIT-922
PV-06 A
CONTROL VALVE
80-LV-009
SHUTDOWN VALVE
80-ESDV-006
SAFETY VALVES
80-PSV-932 A/B
EQUIPMENTS
L.P FUEL GAS

SCRUBBER
CHECK FORMS
QA-V-8007
X.80.U.021
H.P
COLLECTION AND
SOURCE TO COLD
A.
GENERAL
Refer to Layout
3538-200-KKDREV.04
3538-200-KKDREV.04
3538-200-KKDREV.04
3538-200-KKDREV.04

PAGE 11972 OF
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KPC
MAY 21, 2014
REV.1
WESTERN DESERT
EGYPT
C. CHECK FORMS
PIPING
X.80.U.022
PI 03 A/04 A
CLOSED DRAIN COLLECTION

A. GENERAL
Refer to Layout
3538-200-KKD-12311, SH1 REV.04

3538-200-KKD-12311, SH2 REV.04

C. CHECK FORMS
PIPING
10000-Z-000-GE1-TMP-0004
(08/13)
X.80.U.023
PI 03 A/04 A
CLOSED DRAIN DRUM

A. GENERAL
3538-200-KKD-12311, SH2 Rev.4

PAGE 12072 OF
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REV.1

PRESSURE
KPC
WESTERN DESERT
EGYPT
INSTRUMENTS
80-PIT80-PIT80-PG-057
LEVEL
80-LIT-011A/B
80-LIT-012
80-LG-013
PRESSURE
REGULATOR VALVE
80-PCV-094
EQUIPMENT
CLOSED DRAIN DRUM QA-V-8008
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
VESSEL
X.80.U.024
PI 03 A/04 A
IC-03 A/ 05 A/ 09 A
IC-23 A
PV-06 A
CLOSED DRAIN DRUM PUMPS
10000-Z-000-GE1-TMP-0004
(08/13)
A. GENERAL
3538-200-KKD-12311, SH2 Rev.04
3538-200-KKD-12212, Rev.04
PAGE 12172 OF
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REV.1

PRESSURE
KPC
WESTERN DESERT
EGYPT
INSTRUMENTS
80-PIT-063
80-PG-058A
80-PG-058B
EQUIPMENT
CLOSED DRAIN DRUM
QA-P-8006 A/B
PUMP
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
PUMP
X.80.U.025
PI 03 A/04 A
IC-03 A/ 05 A/ 09 A
IC-23 A
ME-01 A
CLOSED DRAIN TRANSFER PUMPS

A. GENERAL
3538-200-KKD-12311, SH2 Rev.04
3538-200-KKD-12212, Rev.04
10000-Z-000-GE1-TMP-0004
(08/13)
PRESSURE
INSTRUMENTS
80-PDIT-065A
80-PDIT-065B
80-PIT-066A
80-PIT-066B
80-PIT-068A
80-PIT-068B
PAGE 12272 OF
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MAY 21, 2014
REV.1

80-PIT-929A
80-PIT-929B
80-PG-067A
80-PG-067B
FLOW
80-FIT-020A
80-FIT-020B
80-FIT-029A
80-FIT-029B
80-FIT-010
ON OFF VALVES
80-XV-031A
80-XV-031B
SHUTDOWN VALVE
80-ESDV-008
SAFETY VALVES
80-PSV-930A
80-PSV-930B
EQUIPMENT
CLOSED DRAIN DRUM
QA-9-8007 A/B
PUMP
C. CHECK FORMS
10000-Z-000-GE1-TMP-0004
(08/13)
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
PUMPS
X.80.U.026
PI 03 A/04 A
IC-03 A/ 05 A/ 09 A
IC-23 A
ME-01 A
NEW EMERGYNCY DEISEL GENERATOR

A. GENERAL
3538-200-KKD-12314, Rev.03
KPC
WESTERN DESERT
EGYPT
PAGE 12372 OF
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MAY 21, 2014
REV.1

KPC
WESTERN DESERT
EGYPT

EQUIPMENT
EMERGYNCY DEISEL
QA-G-8002
GENERATOR
For Emergency Diesel Generator (QA-G-8002) package pre-commissioning procedure
and drawings, please refer to supplier final data book
X.80.U.027
POTABLE WATER AND DISTRIBUTION SYSTEM

A. GENERAL
3538-200-KKD-12315, Rev.03
3538-200-KKD-12316, Rev.04
10000-Z-000-GE1-TMP-0004
(08/13)
PRESSURE
INSTRUMENTS
80-PS-001
80-PSLL-001
80-PSHH-001
80-PI
80-PDG-019
80-PDG-020
80-PG-012A
80-PG-012B
80-PG-012C
80-PG-012D
PAGE 12472 OF
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REV.1
KPC

LEVEL
80-LSH-001
80-LSL-001
80-LSH-002
80-LSL-002
ANALYZER
80-AI-001
WESTERN DESERT
EQUIPMENT
POTABLE WATER
UNLOADING PUMPS
POTABLE WATER FEED
PUMPS
POTABLE WATER
TANKS
POTABLE WATER
FILTERS
POTABLE WATER
PRESSURE VESSEL
QA-P-8008 A/B
QA-P-8009 A/B
QA-T-8001 A/B
QA-S-8002 A/B
QA-V-8013
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
CENTRIFUGAL
PUMPS
TANK
10000-Z-000-GE1-TMP-0004
(08/13)
FILTER
X.80.U.028
PI 03 A/04 A
IC-02 A/05 A/06 A/09 A/18
A
IC-23 A
ME-01 A
PV-04 A
PV 01-A
POTABLE WATER SODIUM HYPOCHLORITE INJECTION PACKAGE

A. GENERAL
3538-200-KKD-12315, Rev.03
EGYPT
PAGE 12572 OF
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REV.1
KPC

WESTERN DESERT
EGYPT
EQUIPMENT
SODIUM
HYPOCHLORITE
INJECTION PACKAGE
QA-A-8006
For Sodium Hypochlorite Injection (QA-A-8006) package pre-commissioning procedure

X.80.U.029
SANITARY SEWAGE LIFTING PUMP AND COLLECTION SUMP

A. GENERAL
3538-200-KKD-12317, Rev.04
PRESSURE
INSTRUMENTS
80-PG-017
80-PG-018
10000-Z-000-GE1-TMP-0004
(08/13)
LEVEL
80-LIT-007
80-LIT-018
EQUIPMENT
SANITRAY SEWAGE
LIFTING PUMP
SANITRAY SEWAGE
COLLECTION SUMP
C. CHECK FORMS
QA-P-8010 A/B
QA-P-8009 A/B
PAGE 12672 OF
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REV.1

PIPING
WESTERN DESERT
EGYPT
PI 03 A/04 A
IC-02 A/05 A/06 A/09 A/18
A
INSTRUMENTS
INSTRUMENT
CABLES
PUMP
X.80.U.030
KPC
IC-23 A
ME-01 A
SANITARY SEWAGE TREATMENT PACKAGE

A. GENERAL
3538-200-KKD-12317, Rev.04
3538-200-KKD-12318, Rev.04
EQUIPMENT
SANITARY SEWAGE
TREATMENT PACKAGE
QA-A-8007
For sanitary sewage treatment (QA-A-8007) package pre-commissioning procedure and

X.80.U.031
TREATED SANITARY WATER
10000-Z-000-GE1-TMP-0004
(08/13)
A. GENERAL
3538-200-KKD-12318, Rev.04
PAGE 12772 OF
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REV.1
KPC

PRESSURE
WESTERN DESERT
INSTRUMENTS
80-PG-015
80-PG-016
LEVEL
80-LIT-013
80-LIT-019
EQUIPMENT
TREATED SANITRAY
WATER PUMP
TREATED SANITRAY
WATER SUMP
SLUDGE DRYING PIT
QA-P-8011 A/B
QA-S-8011 A/B
QA-S-8011
C. CHECK FORMS
PIPING
PI 03 A/04 A
IC-02 A/05 A/06 A/09 A/18
A
INSTRUMENTS
INSTRUMENT
CABLES
PUMP
X.80.U.032
IC-23 A
ME-01 A
FIREWATER SODIUM HYPOCHLORITE INJECTION PACKAGE

A. GENERAL
10000-Z-000-GE1-TMP-0004
(08/13)
3538-200-KKD-12320, Rev.02
EQUIPMENT
SODIUM
HYPOCHLORITE
INJECTION PACKAGE
QA-A-8008
EGYPT
PAGE 12872 OF
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REV.1

KPC
WESTERN DESERT
EGYPT
For Sodium Hypochlorite Injection (QA-A-8008) package pre-commissioning procedure

X.80.U.033
FIREWATER STORAGE TANK

A. GENERAL
3538-200-KKD-12320, Rev.02
3538-200-KKD-12321, Rev.02

10000-Z-000-GE1-TMP-0004
(08/13)
LEVEL
INSTRUMENTS
80-LIT-010
80-LG-030
PRESSURE
80-PG-010
CONTROL VALVE
80-LV-010
EQUIPMENT
FIRE WATER STORAGE
QA-T-8003
TANK
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
PI 03 A/04 A
IC-02 A/05 A/ 09 A
IC-23 A
PAGE 12972 OF
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REV.1

TANKS
X.80.U.034
KPC
WESTERN DESERT
EGYPT
PV-04 A
FIREWATER JOCKRY PUMPS

A. GENERAL
3538-200-KKD-12320, Rev.02
PRESSURE
INSTRUMENTS
80-PG-016A
80-PG-016B
80-PG-017A
80-PG-017B
80-PSHL-001A
80-PSHL-001B
80-PIT-010
80-PG-012
80-PCV-095
SAFETY VALVE
80-CRV-001A
80-CRV-001B
10000-Z-000-GE1-TMP-0004
(08/13)
PRESSURE
REGULATOR VALVE
EQUIPMENT
FIREWATER JOCKEY
PUMPS
QA-P-8012 A/B
C. CHECK FORMS
PIPING
PI 03 A/04 A
PAGE 13072 OF
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REV.1

INSTRUMENTS
INSTRUMENT
CABLES
PUMPS
X.80.U.035
KPC
WESTERN DESERT
EGYPT
IC-02 A/05 A/ 09 A
IC-23 A
ME-07 A
FIREWATER DEISEL TANKS AND PUMPS

A. GENERAL
3538-200-KKD-12320, Rev.02
3538-200-KKD-12321, Rev.02

10000-Z-000-GE1-TMP-0004
(08/13)
PRESSURE
INSTRUMENTS
80-PG-013A
80-PG-013B
80-PG-014A
80-PG-014B
80-PG-015
80-PSL-002A
80-PSL-002B
TEMPERATURE
80-TG-039
80-TG-040
LEVEL
80-LT-100A
80-LT-100B
80-LSHL-001A
80-LSHL-001B
PAGE 13172 OF
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MAY 21, 2014
REV.1

KPC
WESTERN DESERT
EGYPT
80-LG-100A
80-LG-100B
FLOW
80-FG-001A
80-FG-001B
80-FG-002
80-FI-049
80-FI-050
SAFETY VALVE
80-RV-001A
80-RV-001B
EQUIPMENT
FIREWATER DEISEL
PUMPS
DEISEL FUEL DAY
TANKS
QA-P-8013 A/B
QA-T-8005 A/B
C. CHECK FORMS
10000-Z-000-GE1-TMP-0004
(08/13)
X.80.U.036
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
PUMPS
PI 03 A/04 A
IC-02 A/05 A/ 09 A
TANKS
PV-04 A
IC-23 A
ME-05 A
FIREWATER NETWORK & EQUIBMENT

A. GENERAL
3538-200-KKD-12322, Rev.01
PAGE 13272 OF
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MAY 21, 2014
REV.1

KPC
WESTERN DESERT
EGYPT
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
FIRE WATER HYDRANT
HOSE HOUSE
WATER MONITOR
X.80.U.037
PI 03 A/04 A
IC-03 A/05 A09 A
IC-23 A
LP-01 A
LP-02 A
LP-03 A
PHASE I CLOSED DRAIN DRUM PUMP

A. GENERAL
3538-200-KKD-12372, Rev.04
PRESSURE
INSTRUMENTS
80-PG-097
(08/13)
EQUIPMENT
CLOSED DRAIN DRUM
QA-P-3016
PUMP
10000-Z-000-GE1-TMP-0004
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
PUMPS
X.80.U.038
PI 03 A/04 A
IC-02 A/05 A/ 09 A
IC-23 A
ME-01 A
PHASE II CLOSED DRAIN DRUM PUMP
PAGE 13372 OF
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MAY 21, 2014
REV.1

KPC
WESTERN DESERT
EGYPT
A. GENERAL
3538-200-KKD-12373, Rev.04
PRESSURE
INSTRUMENTS
80-PG-098
EQUIPMENT
CLOSED DRAIN DRUM
QA-P-4016
PUMP
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
PUMPS
X.80.U.039
PI 03 A/04 A
IC-02 A/05 A/ 09 A
IC-23 A
ME-01 A
HVAC SYSTEM
10000-Z-000-GE1-TMP-0004
(08/13)
A. Check Forms
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
AIR HANDLING UNIT
CONDENSING UNIT
VENTILATION FANS
PACKAGED WATER
COOLED CHILLERS
PI 03 A/04 A
IC-02 A/05 A/06 A/09 A
IC-23 A
HV-01 A
HV-02 A
HV-05 A
HV-06 A
PAGE 13472 OF
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MAY 21, 2014
REV.1

PUMPS FOR HVAC

PIPING SYSTEM FOR
HVAC
EXPANSION AND
COMPRESSION
TANKS
DAMPERS
DUCTWORKS
AIR OUTLETS
FAN COIL UNITS
X.80.U.040
HV-09 A
HV-10 A
HV-11 A
HV-12 A
HV-13 A
HV-14 A
HV-16 A
GASEOUS EXTINGUISHING SYSTEM

A. Check Forms
GASEOUS
EXTINGUISHING
SYSTEM
X.80.U.041
LP-05-A
CATHODIC PROTECTION SYSTEM

A. Check Forms
CATHODIC PROTECTION
10000-Z-000-GE1-TMP-0004
(08/13)
X-80.U.042
CP-01 A
Power Transformer
A. Check Forms
POWER TRANSFORMERS
X-80.U.043
EL-02 A
0.4 KV L.V SWG & Motor Control Center

A. Check Forms
KPC
WESTERN DESERT
EGYPT
PAGE 13572 OF
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MAY 21, 2014
REV.1

LV SWITCHGEAR AND MOTOR

CONTROL CENTER
X-80.U.044
EL-04 A

A. Check Forms

X-80.U.045
EL-09 A

A. Check Forms
X-80.U.046
EL-13 A
LTG And Small Power System

A. Check Forms
LIGHTING AND SMALL POWER MATERIAL

X-80.U.047
EL-23 A
Raceways And Supports
10000-Z-000-GE1-TMP-0004
(08/13)
A. Check Forms
RACEWAYS AND SUPPORTS

X-80.U.48
EL-27 A
Grounding
A. Check Forms
Grounding
X-80.U.049
Battery And Battery Charger Assemblies
EL-33 A
KPC
WESTERN DESERT
EGYPT
PAGE 13672 OF
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3538-200-10-RT045
MAY 21, 2014
REV.1

A. Check Forms
BATTERY & CHARGER ASSEMBLIES

X-80.U.050
EL-08A
Uninterruptible Power Supply UPS System

A. Check Forms
AC UNINTERRUPTABLE POWER SUPPLY

X-80.U.051
EL-12A
Lightening System
A. Check Forms
LIGHTNING PROTECTION SYSTEM
X-80.U.052
EL-37A
MV Switchgear and Motor Control Gear

A. Check Forms
MV SWITCHGEAR AND MOTOR CONTROL GEAR

X-80.U.053
EL-03A
LV Bus Bar Trunking
10000-Z-000-GE1-TMP-0004
(08/13)
A. Check Forms

X-80.U.054
EL-07A
MV Bus Bar Trunking

A. Check Forms
EL-07A
KPC
WESTERN DESERT
EGYPT
PAGE 13772 OF
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REV.1
X-80.U.055

Power factor Equipment

A. Check Forms
POWER FACTOR IMPROVEMENT EQUIPMENT

X-80.U.056
EL-21A
Variable speed drive

A. Check Forms
VARIABLE SPEED DRIVE
X-80.U.057
EL-19 A
Supervisory Digital Control System (SDCS)

A. Check Forms
SUPERVISORY CONTROL AND DATA
ACQUISITION SYSTEM
X-80.U.058
11 kV High Voltage Switchgear

A. Check Forms
(08/13)
10000-Z-000-GE1-TMP-0004
EL-26 A
MV SWITCHGEAR AND MOTOR CONTROL GEAR

X-80.U.059
ESD SYSTEM
A. Check Forms
ESD Panel_Cabinet_Console
IC-11 A
EL-03A
KPC
WESTERN DESERT
EGYPT
PAGE 13872 OF
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REV.1

Junction Box
X-80.U.060
IC-04 A
IC-23 A
DCS SYSTEM AND MAIN CABLES

B. Check Forms
DCS Panel_Cabinet_Console
Junction Box
X-80.U.061
IC-10 A
IC-04 A
IC-23 A
VIBRATION MONITORING SYSTEM (VMS)

A. Check Forms
VMS PANEL
_CABINET_CONSOLE
X.80.U.062
IC-15 A
F&G SYSTEM & MAIN CABLES

A. Check Forms
10000-Z-000-GE1-TMP-0004
(08/13)
FIRE AND GAS SYSTEM

FIRE AND GAS CABLE
FIRE AND GAS JUNCTION
BOX
DETECTOR
CONDUIT
X.80.U.063
PAGE / PARTY SYSTEM

A. Check Forms
LP-10A
LP-11A
LP-12A
LP-13A
LP-14A
KPC
WESTERN DESERT
EGYPT
PAGE 13972 OF
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REV.1
PUBLIC ADDRESS& GENERAL ALARM

TELECOMMUNICATION CABLES
TELECOMMUNICATION CABLE TRAYS
X.80.U.064
WESTERN DESERT
TE-02 A
TE-07 A
TE-08 A
TE-09 A
PRIVET AUTOMATIC BRANCH EXCHANGE SYSTEM (PABX)

A. Check Forms
(08/13)
PRIVET AUTOMATIC BRANCH EXCHANGE

SYSTEM (PABX)
TELECOMMUNICATION CABLES
TELECOMMUNICATION CABLE TRAYS
10000-Z-000-GE1-TMP-0004
KPC
15.0 ATTACHMENTS
TE-01 A
TE-07 A
TE-08 A
TE-09 A
EGYPT
PAGE 14072 OF
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ATTACHMENT (1)
10000-Z-000-GE1-TMP-0004
(08/13)
Marked Up P&IDs
KPC
WESTERN DESERT
EGYPT
PAGE 14172 OF
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ATTACHMENT (2)
10000-Z-000-GE1-TMP-0004
(08/13)
Pre-Commissioning Check Forms
KPC
WESTERN DESERT
EGYPT
PAGE 14272 OF
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ATTACHMENT (3)
10000-Z-000-GE1-TMP-0004
(08/13)
Punch List Form
KPC
WESTERN DESERT
EGYPT
PAGE 14372 OF
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ATTACHMENT (4)
10000-Z-000-GE1-TMP-0004
(08/13)
Mechanical Completion Certificate
KPC
WESTERN DESERT
EGYPT
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ATTACHMENT 5
10000-Z-000-GE1-TMP-0004
(08/13)
CALIBRATION CERTIFICATE
KPC
WESTERN DESERT
EGYPT
PAGE 14572 OF
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ATTACHMENT 6
10000-Z-000-GE1-TMP-0004
(08/13)
LOOP CHECK SHEET
KPC
WESTERN DESERT
EGYPT
PAGE 14672 OF
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ATTACHMENT 7
10000-Z-000-GE1-TMP-0004
(08/13)
TUBING TEST CERTIFICATE
KPC
WESTERN DESERT
EGYPT

3538-200 Qasr Project Pre-Commissioning Procedure For Qasr Rev 1

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3538-200 Qasr Project Pre-Commissioning Procedure For Qasr Rev 1

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PAGE 1 OF

PROJECT NO. 3538-200

KHALDA PETROLUM COMPANY

ISSUED FOR APPROVAL

QASR COMPRESSION PROJECT

8.0 CONFORMITY CHECK OF THE PLANT'S EQUIPMENT.............................................49

9.0 SYSTEM DOCUMENTS.......................................................................49

QASR COMPRESSION PROJECT

14.0 SYSTEMS COMPONENT LIST..........................................................................54

PRE-COMMISSIONING CHECK FORMS

PUNCH LIST FORM

MECHANICAL COMPLETION CERTIFICATE

LOOP CHECK SHEET

TUBING TEST CERTIFICATE

QASR COMPRESSION PROJECT

QASR COMPRESSION PROJECT

A pre-commissioning engineer from ENPPI, who will

Any party who supply equipment, packages, material,

The Partial Mechanical Completion is achieved when

The Plant is Mechanically Completed when the

Ready For Commissioning

QASR COMPRESSION PROJECT

The plant or part thereof is Ready for Commissioning,

QASR COMPRESSION PROJECT

3.0 PRE-COMMISSIONING ORGANIZATION

QASR COMPRESSION PROJECT

4.0 ACTIVITIES BOARDER

QASR COMPRESSION PROJECT

QASR COMPRESSION PROJECT

5.3 PRE-COMMISSIONING SYSTEMS

QASR COMPRESSION PROJECT

COMPRESSOR DISCHARE COOLER TRAIN-B (QA-E-8001B) SYSTEM

AIR GENERATION PACKAGE AQA-K-8002A SYSTEM

AIR DRYER PACKAGE QA-A-8005B SYSTEM

UTILITY AIR RECEIVER QA-V-8009 SYSTEM

QASR COMPRESSION PROJECT

L.P FUEL GAS BACK-UP HEATER

L.V SWG & Motor Control Center

Neutral Grounding Resistor

Small Power Distribution Panel

LTG And Small Power System

Raceways And Supports

Battery And Battery Charger Assemblies

Uninterruptible Power Supply ( UPS) System

Existing MV Switchgear and Motor Control Gear

LV Bus Bar Trunking

MV Bus Bar Trunking

Power factor Equipment

Variable speed drive

Supervisory Digital Control System (SDCS)

ESD SYSTEM and Main Cables

QASR COMPRESSION PROJECT

QASR COMPRESSION PROJECT

DCS SYSTEM and Main Cables (PCS instead of DCS)

Vibration Monitoring System (VMS)

F&G SYSTEM and Main Cables

PAGE / PARTY SYSTEM

PRIVET AUTOMATIC BRANCH EXCHANGE SYSTEM (PABX)

2. Suppliers pre-commissioning check lists which in their operating manuals to be used in

QASR COMPRESSION PROJECT

6.0 SYSTEMS PRIORITIES

2) Instrumentation Systems Priorities:

QASR COMPRESSION PROJECT