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ACKNOWLEDGEMENT
Grace upon Allah the Almighty, with His blessing, our project had been done successfully
within the planned time. We are very grateful and a lot of thanks to these individual that gave us a
lot of contribution and a lot of instruction to us to finish this project with success. Dr. Mohd
Yuhazri bin Yaakob, department of Mechanical Engineering Design, Composite Technology,
Green Materials and Processing, Ballistic and Impact Engineering. He is senior lecturer in
Universiti Teknikal Melaka Malaysia (UTeM). He had given us a lot of advices and instruction
about this project. Without his responsibility and good attitude, we will not able to finish our
project in the period.
We with full pleasure converge our heartiest thanks to Tuan Haji Ahmad Nazer bin Lateh,
our beloved excellent principal of Maktab Rendah Sains MARA Merbok, Kedah for his invaluable
advice and wholehearted cooperation without which this project would not have seen the light of
the day. He had given us enough attention and contribution. Without his consistence guidance we
will not be able to finish this project.
Not to forget, we were highly indebted to our project advisor, Miss Siti Nazirah binti Abu
Bakar for her continuous support, supervision motivation throughout the tenure of our project in
spite of her hectic schedule who truly remained driving spirit in our project and her experience
gave us the light in handling research project.
Last but not least, we cant forgot to offer our sincere thanks to parents and also to our
friends who helped us to carry out this project work successful and for their support, which we
received from them from time to time. We all appreciate everything that they had tough us and
advice. Only God can repay their good deed.
CONTENT
Topic
Page
Acknowledgement
Content
ii
Abstract
iii
Chapter 1: Introduction
Chapter 3: Methodology
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17
19
References
21
Appendix
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ABSTRACT
Logging activities must be reduced to halt global warming issues which is getting worst day by
day. This project is a Go Green concept project which use daily waste as the main substance and
decrease the uses of wood in construction and furniture production sector at once. This will ease
consumers load in wood maintenance too.
Dry leaves, eggshells, newspapers and soil were collected and mixed together. Next, the mixture
was compressed manually and coated with epoxy resin or fiber glass. Lastly, it was dried under
sunlight for two days.
For the mentioned mixture above, 30 % of dry leaves, 30 % of eggshells, 40 % of newspapers and
5 % of soil were used. The product coated with epoxy resin can relocate load until 1334.5 N while
fiber glass coating can relocate load until 1526.3 N.
In a nutshell, the project has undefeated characteristics which are long life time without
maintenance, practical to be used in any condition, very light weight and also strong.
CATEGORY: PHYSICS
CHAPTER 1
INTRODUCTION
CHAPTER 1
INTRODUCTION
1.1 Background
This project is undertaken to reduce the uses of wood in construction since nowadays trees
have been logging to produce some of the construction and furniture products. Wood has
traditionally been classified into two primary categories: hardwood (any leaf-bearing tree) and
softwood (any cone-bearing tree). As with most other general classifications, this can get
somewhat confusing due to the fact that there are some leaf-bearing trees that can have
relatively soft wood, while some coniferous trees that can have rather hard wood. Generally
speaking, however, hardwoods are by and large considered to be heavier and more dense than
softwoods.
Hardwoods are commonly used in the construction of walls, ceilings and floors, while
softwoods are often used to make doors, furniture and window frames. Some examples of the
most popular hardwoods include oak, maple, mahogany, cherry, walnut, and teak. Commonly
used softwoods include pine, hickory, beach, ash, birch, and cedar. It is an outcome solution.
As we can see wood will experience decayed after a long time have been used without any
maintenance. It will be a heavy load for consumers to maintain it. So composite materials can
be used to replace the wood. The mixture of composite substances coated with epoxy resin can
replace softwoods while fiber glass coating can replace hardwoods. It is one of the way to
stabilize our earth as logging activities has been reduced.
1.5 Hypothesis
The composite materials can be stronger and influence by a few factors which is the percentage
of the dry leaves, newspapers, eggshells and soil added. In order to increase the strength of the
project, we must add all the materials according to the rates specified, 30 % of dry leaves, 30
% of eggshells, 40 % of newspapers and 5 % of soil.
CHAPTER 2
LITERATURE REVIEW
CHAPTER 2
LITERATURE REVIEW
A wide range of coatings and paints are available to match appropriate environmental
conditions, which can be highlighted in the initial development stage or applied later should
it be decided that a particular property or standard needs to be met further down the line.
Cost is ever present in the engineering equation and it is the balance of cost, performance and
life-cycle analysis that should determine whether or not to use polymer composites over an
alternative structural material option.
Epoxy resins, group of synthetic resins used to make plastics and adhesives. These materials
are noted for their versatility, but their relatively high cost has limited their use. High resistance
to chemicals and outstanding adhesion, durability, and toughness have made them valuable as
coatings. Because of their high electrical resistance, durability at high and low temperatures,
and the ease with which they can be poured or cast without forming bubbles, epoxy resin
plastics are especially useful for encapsulating electrical and electronic components. Epoxy
resin adhesives can be used on metals, construction materials, and most other synthetic resins.
They are strong enough to be used in place of rivets and welds in certain industrial applications.
Obviously there are many more Fiberglass Reinforced Plastic (FRP) composite products
manufactured from epoxy, but mentioned were a few products that are commonly
manufactured with epoxy and with a particular manufacturing process. Additionally, the same
epoxy resin likely cannot be used for each of the mentioned processes.
Epoxies are fine tuned for the desired application and manufacturing process. For example,
pultrusion and compression molding epoxy resins are heat activated where as an infusion resin
might be ambient cure and have a lower viscosity. When compared to other traditional
thermoset or thermoplastic resins, epoxy resins have distinct advantages, including low shrink
during cure, excellent moisture resistance, excellent chemical resistance, good electrical
properties, impact resistant, no Volatile Organic Compounds (VOCs), increased mechanical
and fatigue strength and also long shelf life.
Wood is a porous and fibrous structural tissue found in the stems and roots of trees and other
woody plants. It has been used for thousands of years for both fuel and as a construction
material. It is an organic material, a natural composite of cellulose fibers (which are strong in
tension) embedded in a matrix of lignin which resists compression. Wood is sometimes
defined as only the secondary xylem in the stems of trees or it is defined more broadly to
include the same type of tissue elsewhere such as in the roots of trees or shrubs. In a living
tree it performs a support function, enabling woody plants to grow large or to stand up by
themselves. It also conveys water and nutrients between the leaves, other growing tissues, and
the roots. Wood may also refer to other plant materials with comparable properties, and to
material engineered from wood, or wood chips or fiber.
The Earth contains about 434 billion cubic meters of growing stock forest, 47% of which is
commercial. As an abundant, carbon-neutral renewable resource, woody materials have been
of intense interest as a source of renewable energy. In 1991, approximately 3.5 cubic
kilometers of wood were harvested. Dominant uses were for furniture and building
construction.
It is common to classify wood as either softwood or hardwood. The wood from conifers for
example pine is called softwood, and the wood from dicotyledons which is broad-leaved trees
such as oak is called hardwood. These names are a bit misleading, as hardwoods are not
necessarily hard, and softwoods are not necessarily soft. The well-known balsa which is a
hardwood is actually softer than any commercial softwood. Conversely, some softwoods like
yew are harder than many hardwoods.
There is a strong relationship between the properties of wood and the properties of the
particular tree that yielded it. The density of wood varies with species and correlates with its
strength shown by its mechanical properties. For example, mahogany is a medium-dense
hardwood that is excellent for fine furniture crafting, whereas balsa is light-dense, making it
useful for model building while one of the densest woods is black ironwood.
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CHAPTER 3
METHODOLOGY
CHAPTER 3
13
METHODOLOGY
3.1
Apparatus
Substance mold
Scoop
Steel plate
Stick
Gas stove
3.2
Materials
5 g soil
30 g dry leaves
30 g eggshells
40 g newspapers
Wax
Fiber glass
Fiber mat
Epoxy resin
Hardener
3.3
Procedures
14
15
5. The compressed mixture was heated using gas stove within 10 minutes
6. The compressed mixture was coated with fiber glass or epoxy resin
7. Lastly, the coated mixture was dried under the sunlight within two days
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CHAPTER 4
RESULTS AND DISCUSSION
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CHAPTER 4
RESULT AND DISCUSSIONS
4.1
Results
No.
1.
2.
3.
Percentage of mixture
Soil Dried leaves Newspaper
2%
35%
20%
40%
20%
20%
5%
30%
35%
Egg shell
48%
20%
30%
Optimum/Not Optimum
Not Optimum
Not Optimum
Optimum
4.2
Discussion
Based on the table above, the strength of the mixture is depends on the quantity of dry
leaves, eggshells, newspapers and soil added. 30 % dry leaves, 30 % eggshells, 40 %
newspapers and 5 % soil made the optimum strength. Meanings that data would be the
most appropriate percentage to make the mixture. Other than that, the quantity of soil also
give impact to the strength of mixture. The more soil used in the mixture the softer the
mixture will be. In addition, if soil used in the mixture is less, the less strength of the
mixture.
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CHAPTER 5
CONCLUSIONS
&
RECOMMENDATIONS
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CHAPTER 5
5.1
Conclusions
The coated composite materials by epoxy resin and fiber glass have been successfully
made. We observed that the amount of each composite materials affect the strength of the
product. From the observation we found that the mixture of 5 g of soil, 30 g of dried
leaves, 30 g of eggshells and 40 g of newspapers give the optimum strength of the
composite product.
Last factor is the coating of the mixed composite materials. So, the best coating substance
for the composite materials is fiber glass.
5.2
Recommendations
In the future research, we will use compression machine to make it more compact and
harder. Other than that, we also try to diversify the composite materials. So, it will be easier
to make this product without any pollution.
5.3
Future Development
For the future development, we propose to make a house using the composite materials.
This house will be cooler without using any fan or air conditioner as the specific heat
capacity of wood is high. This house also more eco-friendly because it does not give any
harmful to the nature but only use daily waste materials for the composite.
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REFERENCES
1.
2.
3.
4.
5.
http://www.infoplease.com/encyclopedia/science/epoxy-resins.html
http://composite.about.com/od/Resins/a/Epoxy-Resin.htm
https://compositesuk.co.uk/composite-materials
http://composite.about.com/od/fibers/a/Fiberglass-What-Is-Fiberglass.htm
https://en.wikipedia.org/wiki/Wood
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APPENDIX
1. List of abbreviations :
WCN World Carfree Network
CFRP Carbon Fiber-reinforced Polymers
GFRP Glass Fiber-reinforced Polymers
UK
United Kingdom
FRP
2. List of figures :
Figure 3.3.1
Figure 3.3.2
Figure 3.3.3
Coated mixture
3. List of table:
Table 4.1
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