Orginal BP Tra

HAZARDOUS CONSTRUCTION ACTIVITIES
Sr. #
ACTIVITIES
Loading / Un-loading.
Bush cutting / Tree cutting. Bush transportation.
Erection of parda wall.
Erection of fence.
Water Bowzer.
Traffic control.
Road works. Heating of bitumen.
Electrical works (Lighting) outside.
Scaffolding.
10
Erection of masonry wall.
11
Steel works (Rebars)
12
Manual lifting (Cement, blocks, bags & pumps).
13
Shuttering.
14
Culverts & bridges.
15
Paint.
16
Dewatering.
17
Cellar pipe.
18
Water proofing.
19
Concrete pouring.
20
Sand blasting.

Sr. #
ACTIVITIES
21
Movement through populated area.
22
Parking.
23
Driving and working in rain / fog condition. (Bed weather)
24
Night working.
25
Underground utilities identification (In and outside).
26
Hydrotesting.
27
Gas cylinder handling / storage / transportation (Propane)
28
Fabrication.
29
Jack hammering.
30
Dismantling of equipment / manual or mechanical.
31
Material storage on site.
32
Mechanical Excavation.
33
Pipeline activities.
34
Thrust boring.
35
Survey.
36
Temporary ladder / handrail.
37
Job related to working at height.
38
Energy isolation (outside fence)
39
Identification of un-recognized confined space.
40
Pigging of pipelines.

Sr. #
ACTIVITIES
41
Shoring of deep trench.
42
Drilling / grinding / cutting on site.
43
Workover jobs.
44
Pulling of stuck equipment.
45
Mobilization / demobilization.
46
Working in extreme weather.
47
Control of working hours.
48
Contractor's living conditions in camps / on site.
49
Route & risk identification with journey management.
RISK ASSESSMENT
TASK RISK ASSESSMENT FORM

TASK TITLE: TRA for Defined activities.
Location : XXXXXXXXX
Risk Evaluation
Sr.#
Distinct Activity
Hazard
Hazard
Effect.
(Refer to Evaluation
Form)
HE
01
1a
. Improper handling of
material.
Loading and Off. Improper use of Lifting
loading of material
Equipments
. Over loading
Transportation of
Loaded Material
. Slippery / narrow
paths
. Blind Turnings
. Poor vision
. Crowded / populated
places
. Remote areas
. Under Construction
Road
. Pedestrians /
Animals access /
crossing.
. Collision with the
protrude portion, over
speeding.
. People.
. Equipment.
. Facility.
. Environment .
. People.
. Equipment.
. Facility.
. Environment .
Controls
Action to be taken
Describe Action.
. Proper tightening with chain or belts after loading.

. Equipment Check List (Verified).
. Area cordon off.
. Proper indication marked on the extrude portion
before the movement.
. Load the material as per the designed loading
capacity of the vehicle.
. Loading material will not protrude more than 2 feet
from the transporting vehicle.
. Loading capacity indication on the vehicle.
. Weight of load clearly marked / Known.
. In case of critical loading no person stand near
lifting Equipment.
12
. Secure the
load.
. Prohibited.
. Procedure.
. GCMs
. GCMs
. Driving
policy.
Date: 20-Mar-2004
Residual Risk.
Resources
. Certified persons /
Equipments.
. Certified lifting
gears.
. Tightening chain /
belts.
. Vehicle Checklist.
. Fasten the seat belts.
. Proper indication marked on the protrude portion before
the movement.
. Speed limits / DRU's.
. Control the Speed limit of transporting vehicle as per
Bp's driving policy.
. Drive right.
. Conduct Route survey before transportation.
. Designate lookouts in all critical places like blind turnings, . Seat Belts.
crowded places, under construction roads.
. Physical condition of driver.
. Special care will be taken near Public buses, Sugarcane
Loaded vehicles, animal driven carts and villages.
. Defensive driving courses to contractor's drivers.
. No movement in the adverse wheather conditions.
HE
RISK ASSESSMENT

Risk Evaluation
Sr.#
Distinct Activity
Hazard
Hazard
Effect.
Form)
HE
02
03
04
. Improper use of tools

. Snake Bite / Poisonous
insects.
. Climbing on the trees.
. Improper stacking of
Crop, Bush and Trees
cut trees & bushes.
cutting and than
. Blind turning.
Transportation
. Crowded places.
. Narrow path.
. Over loading.
. Ground Condition
. Condition of Trees
Erection of Parda
Wall
Erection of Fence.
material.
. Fire / ignition source.
. Weather condition.
. Working at height.
. Cables / shock.
. Local Issues.
. Change in SOW.
. Snake bite.
. Hit.
. Spark / Fire.
bitumen drum.
. Exposure to hot surface
(High skin temperature).
. Application of hot
bitumen.
. People.
. Equipment.
. Facility.
. Environment .
. People.
. Equipment.
. Environment .
. People.
. Equipment.
. Facility.
. Environment .
Controls
Action to be taken
Describe Action.
. GCMs
. ERP
. Procedure.
. Prohibited.
. Equipment Check List

. Trained persons
. Ensure no person stand under the tree to be cut.
. Visit of the working area with local community persons for
awareness of hazard (like presence of snakes, ponds and
transportation of vegetation waste)
. Proper awareness about the nature / size of trees and
bushes
. Before cutting of trees area to be barricade.
. Trim / Cut to size for adequate handling
. Adequate equipment for trimming.
. Standby Vehicle
Date: 20-Mar-2004
Residual Risk.
Resources
HE
. Snake Bite Kit.

. First Aid Box.
. Drive right.
. Seat Belts.
. GCMs.
. Pohibited.
. Procedure.
. Emergency
rescue plan.
. Equipment checklist.
. Area cordon-off.
. Conduct the GCM with nearby community people.
. Proper Scaffolding must be installed if working at height 6' and
above.
. Fire proof Tarpaulin sheet must be used.
. Extreme vigilance to restrict unauthorized entry.
. Display of warning sign board.
. Better planning & clarity of SOW .
. Close liaison of PR department.
. Stand by vehicle.
. FAB.
. Snake bite kit.
. Fire proof
Tarpaulin sheet.
. Scaffolding.
. GCM.
. ERP
. Procedure.
. Prohibited.
. Proper Scaffolding must be installed if working at height

6' and above, Stable plateform to be provided when
working at height less than 6 feet.
. Area cordon off.
. Proper Material storage place.
. Equipment check list.
. Skilled manpower.
. Use certified chain block for tightening of fence.
. Heating perform at safe place.
. Use proper fuel.
. Proper house keeping on daily basis.
. Empty cement bags to be proper disposed off.
. Conduct GCM related to the Environment hazard.
. Awareness about the Emergency rescue plan.
. Fire watchman.
. Fire extinguisher.
. Medic man.
. Safety watch.
. First Aid Box.
. Stand by vehicle.
RISK ASSESSMENT

Risk Evaluation
Sr.#
Distinct Activity
Hazard
Hazard
Effect.
Form)
HE
05
Water Bowser for

Sprinkling /
Transportation at
designated place
. Fast movement
. Changing Route
. Over turning
. Blind Turnings
. Poor vision
. Crowded places
. Remote areas
. Access/ crossing.
. Pedestrians/
animals.
. Change in condition.
. Excessive Sprinkling
. Pedestrians.
. Animal Carts.
. Narrow path.
. Blind turning.
. Over speeding.
. Equipment failure.
. Road condition.
. People.
. Equipment.
. Facility.
. Environment .
. People.
. Equipment.
. Facility.
. Environment .
06
Traffic Control
7a
. Adverse wheather
condition.
. Temporary heating
. People.
Road works.(Bitumen place near straw, bushes
. Equipment.
Heating)
etc.
. Environment.
bitumen drum.
. Fire / ignition source.
Controls
Action to be taken
Describe Action.
. GCM.
. ERP
. Procedure.
. Prohibited.
Residual Risk.
Resources
HE
. Drive right.
. Seat Belts.
. Look outs
. Competent driver.
. Route awareness.
. Competency of driver.
. Followed speed limit.
. No movement in bad weather/high wind/ fog/ night
condition.
. Installed traffic sign board.
. Refresher course should be done time to time.
. Conduct road safety awareness program with local
community.
. Driver's eye sight / vision test.
. Deputed skilled lookout near by populated area/
village/narrow path/ blind turning.
. Lookout.
. Drive right.
. Certified Drivers.
. Cordon off heating place.

. Appropriate PPE
. Check wind direction.
. Use of thermometer / apparatus for carefully watching
temperature of bitumen.
. Avoid to over filling bitumen in Dope kettle.
. Use of proper fuel.
. Heating place must not exist on shoulder.
. Presence of sand to avoid spreading of fire from the
heating place.
. Equipment for proper melting ( Dope kettle)
. Fire watch man.

. Dope kettle.
. PPE.
. Bowser Checklist.
. Conduct Route analysis before transportation.
. Designate lookouts in all critical places like blind
turnings, near villages roads.
. Control the Speed limit of transporting vehicle as
. GCMs
per Bp's driving policy.
. Procedure.
. Conduct the GCM with nearby community people.
. Special care will be taken near Sugarcane Loaded
vehicles, animal driven carts and villages.
. Periodic inspection of Bowser.
. GCM.
. Procedure.
Date: 20-Mar-2004
RISK ASSESSMENT

Risk Evaluation
Sr.#
Distinct Activity
Hazard
Hazard
Effect.
Form)
HE
7b
7C
Road Works.
(Spraying of Hot
bitumen)
. spill of bitumen from

dope kettle.
. People.
. Safe distance b/w work
. Equipment.
place and heating place.
. Environment.
. Cutting of bitumen
drum.
Road Works.
(Compaction of rock
with road roller.)
. Failure of equipment.
. Other vehiclular
movement.
. personal injury.
. property damage.
. Narrow road.
. Labor working on that
section.
. Crowded place.
. People.
. Equipment.
. Environment .
Controls
Action to be taken
Describe Action.
R
. Prohibited.
. Procedure.
. Emergency
response
plan.
. GCM with
Workers /
local
community.
. Prohibited.
. Procedure.
. Emergency
response
plan.
. GCM with
Workers /
local
community.
. Driving
policy.
Date: 20-Mar-2004
Residual Risk.
Resources
HE
. Leather Gloves for the person for handling hot bitumen.

. Heating place will be at safe place.
. Sufficient distance b/w heating and work place.
. Use of additional safety cover area over all.
. Display of sign board.
. Proper storage of material.
.Traffic control.
. Fire watch man.

. Dope kettle.
. PPE.
. Equipment check list

. Safety Talk
. safe distance b/w two tractor.
. keep sufficient distance b/w roller and labor.
. Valid license.
. Competency of operator.
. Safety awareness meeting with local community.
. Driving policy.
. Medic.
Stand by vehicle.
. Safety watchman.
. First aid box.
. Fire watchman.
. Look out.
RISK ASSESSMENT

Risk Evaluation
Sr.#
Distinct Activity
Hazard
Hazard
Effect.
Form)
HE
7d
7e
Road Works (Dirt

filling by trolley-in
material.)
Road Works
(Mobilization/
Demobilization)
. Narrow roads.
. loading of material at
borrow site.
. crop adjacent to dirt
road/track
. populated areas.
. stucking of equipment.
. sugar cane trolleys.
. over loading of trolleys.
. Simops of equipment.
. Snake bite
. Pedestrians.
. Animal Carts.
. Poor Vision.
. Slippery road.
. Narrow path.
. Blind turning.
. Over speeding.
. People.
. Equipment.
. Facility.
. Environment .
. People.
. Equipment.
. Facility.
. Environment .
Controls
Date: 20-Mar-2004
Action to be taken
Residual Risk.
Describe Action.
Resources
HE
12
. No person traveling with tractor trolley.

. During the loading of material, tractor driver to keep away
from the equipment.
. No movement in bad weather condition.
. Valid HTV license holder in case of filling to be done by
dumper.
. Preferably use of Dumper where possible.
. only hydraulic trolleys where dumper movement is not
possible.
. No movement of hydraulic trolleys on dirt track having
width less then 12'
. Designate look out in all critical points e.g sharp turning,
near Goths and under construction work.
. Community awareness meetings.
. Route map from borrow area to site.
. Try to Select borrow area nearest to rig road.
. Avoid excessive use of Pressure horn.
. Follow vehicle policy.
. Look out.
. Snake bite kit.
. Safety watchman.
. Medic man.
. F.A.B.
. Certified medic
man.
. Stand by vehicle.
. Dust mask.
. Lookout.
. Competent driver.
. Prohibited.
. Procedure.
. Emergency
response
plan.
. GCM with
Workers /
local
community.
. Driving
policy.
. GCMs
. Driving
policy.
. Route Awareness.
condition.
community.
. No passenger is allowed to sit In Cargo Cabin & it must
be strictly Prohibited.
. Physical fitness of driver.
RISK ASSESSMENT

Risk Evaluation
Sr.#
Distinct Activity
Hazard
Hazard
Effect.
Form)
HE
insects
insects
. Climbing on the trees
. People.
. Improper stacking of
. Equipment.
cut trees & bushes
. Environment .
. Blind turning.
. Crowded places.
. Narrow path.
. Over loading.
. Ground Condition
. Condition of Trees
7f
Road Work s(Bush

and tree cutting)
7g
material.
. Improper use of Lifting
Equipments
Road Works
. Over loading
(Offloading of
. Hit by rolling rock
construction material
. Slip from heap of rock
e.g Rock, Morum,
. confined space
Crush Etc.)
condition
. Dust
. Hit by Flat bar installed
on truck
. People.
. Equipment.
. Facility.
. Environment .
Controls
Action to be taken
Describe Action.
. Prohibited.
. Procedure.
. Emergency
response
plan.
. GCM with
Workers /
local
community.
. Prohibited.
. Procedure.
. Emergency
response
plan.
. GCM.
Date: 20-Mar-2004

. Ensure no person stand under the tree to be cut.
. Visit of the working area with local community persons for
awareness of hazard (like presence of snakes, ponds and
transportation of vegetation waste)
. Proper awareness about the nature / size of trees and
bushes
. Before cutting of trees area to be barricade.
. Trim / Cut to size for the ease of handling.
. Appropiate equipment for trimming.
Residual Risk.
Resources
. Trained persons.
. Snake Bite Kit.
. First Aid Box
. Standby Vehicle.
. Proper tightening with chain and belts after loading.

. Equipment Check List.
. Area cordon off.
. Load the material as per the designed loading capacity of
. Certified persons.
the vehicle.
. Loading capacity indication on the vehicle.
. Certified
. Weight of load clearly marked / Known.
Equipments.
. Use dumper instead of truck.
. Use such trucks having sliding sides / adjustable frames.
. Use such truck having low height body.
HE
RISK ASSESSMENT

Risk Evaluation
Sr.#
Distinct Activity
Hazard
Hazard
Effect.
Form)
HE
7h
7i
Road Work (Pushing

by Tractor &
Ploughing, Leveling
and Grading by
Tractor Blade.)
. Simops of tractor.
. Failure of tractor.
. Reversing maneuver.
. Snake bite.
. Live equipment.
. People.
. Equipment.
. Environment .
Road Work
(Survey)
. Improper handling /
placement of instrument.
. Carelessness about
vehicular traffic.
. Slip from slopes.
. Stuck in soft soil.
. Harsh weather ( hot,
sunshine)
. Marshy/ wet area.
. Thick bushes.
. Snake/ poisonous
insect bite.
. Local cultural
sensitivities.
. Getting stranded.
. People.
. Equipment.
. Facility.
. Environment .
Controls
Date: 20-Mar-2004
Action to be taken
Residual Risk.
Describe Action.
Resources
HE
. Prohibited.
. Procedure.
. Emergency
response
plan.
. GCM.
. Equipment check list

. PTW.
. Safety Talk
. Keep Safe distance 15 to 20 ' b/w tractors.
. Special precaution/ care have been taken during the
working near well head and other live lines and equipment.
. Tractor movement will be in such a way that the face of
tractor will not be direct towards equipment/ well head.
. Monitor change of condition.
. Coordination with the production.
. Well head area must be cordon off/ temporary fenced.
. Proper supervision.
. First Aid Box

. Look out.
. Snake bite Kit.
. Safety watchman.
. Certified Medic
man.
. Competent driver.
. Procedure.
. Emergency
response
plan.
. GCM.
. Check ground condition.

. Proper placement of instrument.
. Signal man to guide traffic.
. Try to minimize exposure.
. Communication.
. Proper rest to avoid dehydration.
. Umbrella for surveyor if survey to be done by equipment.
. F.A.Box.
. Snake bite kit.
. Medic Man.
. Ample water /
food reserves.
RISK ASSESSMENT

Risk Evaluation
Sr.#
Distinct Activity
Hazard
Hazard
Effect.
Form)
HE
Electrical Works
(Lighting outside)
08
. Shock,
{Power arrangement (Gen . Burn,
. Fire,
set , Power outlet )
Material arrangement for . Explosion,
Installation of lighta and
. Injury,
Termination of electric
. Use of improper tools.
. People.
. Equipment.
. Facility.
. Environment .
09
Scaffolding
10
. Hit.
. Fall.
Erection of masonary
. Environmental.
wall.
. Cement / Chemical.
11
Steel works (Rebar)
. Improper use of tools.

. People.
. Equipment.
. Facility.
. Environment.
. People.
. Equipment.
. Facility.
. Environment .
. People.
Action to be taken
Describe Action.
Residual Risk.
Resources
HE
. Generator's checklist,
. Isolated Distribution Box with ELCB,
. Classified Equipments for specified area,
. Use of Explosion proof light & proper handling of lights,
. Proper Connection,
. Proper instruments and tools.
. No work on live lines.
. Certified
Electrician,
. Specific Gloves.
. PPE.
. Testing
Equipments.
. Distribution box.
. Procedure.
. PTW.
. GCM.
.
Segregation /
Barricade.
. ERP.
. Elevated ground condition.

. Proper anchoring. (preferably over head).
Scaffolding material must be used as per procedure.
Unavailability of competent person for design erection
and inspect as well.
Tag system.
Use of prefabricated ladder.
PPE (Full body

harness with shock
absorber.)
Emergency stand
by vehicle.
. FAB.
. Certified safety
supervisor.
. Scaffolding check
list.
Certified
Scaffolders.
. Procedure.
. PTW.
. GCM.
.
Segregation /
Barricade.
. ERP.
. Use of proper tools.

. Proper plate form.
. Cordon off.
. Proper house keeping.
. Empty cement bags to be proper disposed off.
. Conduct GCM related to the Environment hazard.
. Availability of MSDS.
. Safety watch.
. First Aid Box.
. Skilled Mason.
. Rubber gloves
and dust mask.
. Stand by vehicle.
. Procedure.
. PTW.
. GCM.
. Barricade.
. ERP.
. Medic man.
. Safety Watch.
. Mechanical rebar
cutter.
cable}
Trip and fall

. Poor ground condition.
Fall of object from
height
Unbalance structure
Loose members and
planks.
Heavy wind
Inadequate design.
Controls
Date: 20-Mar-2004
. Prohibited.
. Procedure.
. Emergency
response
plan.
. GCM.
. GCMs.
. Area to be barricade.
. Skilled Person.
. Material to be properly stacked at job site on wooden
planks and also to be covered by polythene sheet..
RISK ASSESSMENT

Risk Evaluation
Sr.#
Distinct Activity
Hazard
Hazard
Effect.
Form)
HE
12
13
Manual Lifting
(Cement, Blocks,
bags & pumps etc.)
Shuttering
Culvert & bridges.
14a (Excavation)
material.
. Fall.
. Hit.
. Slip.
. Lifting of excess load.
. Snake bite.

. Exposed nails of wood
. Insufficient support
. Quality of shuttering.
. Protrude portion of
bracing/ horizontal
support.
. Hit / Fall / Slip / Cut.
. Under ground Utilities

lines can get struck while
performing the
excavation.
. Fire
. Electric shock.
. High Water Table.
. Collapse.
. Working in depth.
. People.
. Equipment.
. Facility.
. Environment .
. People.
. Equipment.
. Facility.
. Environment .
. People.
. Equipment.
. Facility.
. Environment.
Controls
. Procedure.
. PTW.
. GCM.
. ERP.
. Procedure.
. PTW.
. GCM.
. ERP.
Action to be taken
Describe Action.
. Procedure.
. PTW.
. GCM.
. ERP.
Date: 20-Mar-2004
. Appropriate Supervision.
. Access from the storage to the Loading site must be
clear.
. Skilled manpower to shift the load.
. Proper procedure to be adopted during manual lifting.
. Sufficient break to rest.
. Material must be stacked in proper storage place.
. Area to be barricade
. Removing of nails from work site.
. Display of Sign board.
. House Keeping.
. Material to be properly stacked at work site.
. Follow the route marker.

. Area cordon off.
. Use of cable detector.
. Bell holes.
. Remove soil/ stock pile material maximum away from
edge.
. Steps , Slop , Shoring after 4' depth as per soil condition.
Residual Risk.
Resources
HE
. First aid box.

. Snake bite kit.
. Medic man.
. Safety
Watchman.
. Safety
Watchman.
. Stand by vehicle.
. Skilled persons .
. Safety supervisor.
. Medic man.
. Fire watch man.

. Safety watchman.
. Medic man with
F.A.Box.
RISK ASSESSMENT

Risk Evaluation
Sr.#
Distinct Activity
Hazard
Hazard
Effect.
Form)
HE
Culvert & bridges.
14b (Shuttering)
Culvert & bridges.
14c (Steel Fixing)
Culvert & bridges.
14d (Concreting)
Culvert & bridges.
14e (Brick Masonry)

. Exposed nails of wood
. Insufficient support
. Quality of shuttering.
. Protrude portion of
bracing/ horizontal
support.
. Hit / Fall / Slip / Cut.

. Improper use of tools/

Machinery.
. Improper access for the
placement of concrete.
. Cement & dust
inhalation.
. Enviromental hazard
. Unbalanced position of
mixer machine.
. Improper form work.
. Hit.
. Fall.
. Environmental.
. Working at height
. Cement.
. People.
. Equipment.
. Facility.
. Environment.
. People.
. Equipment.
. Facility.
. Environment.
. People.
. Equipment.
. Facility.
. Environment .
. People.
. Equipment.
. Facility.
. Environment.
Controls
. Procedure.
. PTW.
. GCM.
. ERP.
. Procedure.
. PTW.
. GCM.
. ERP.
Action to be taken
Describe Action.
Date: 20-Mar-2004
. Skilled persons.
. Removing of nails from work site.
. Display of Sign board.
. House Keeping.
. Material to be properly stacked at work site.
Residual Risk.
Resources
. Medic man.
HE
. Skilled Person.
. Material to be properly stacked at job site on wooden
planks and also to be covered by polythene sheet..
. Safety Watch.
. Mechanical rebar
cutter.
. Medic man
. Procedure.
. PTW.
. GCM.
. ERP.
. Skilled man power.

. Dust mask.
. Proper disposal of Empty cement bags.
. Use of gum boots by mason.
. Proper Passage for Wheel Barrow.
. Equipment Check lists.
. Area cordon off.
. Material to be properly stacked at job site.
. Use of proper/ safe way for crossing of Canal.
. Standby Vehicle
. Safety Watch.
. Medic man
. F.A.Box.
. Standby
Equipment (In
mass concrete)
. Dust mask.
. Procedure.
. PTW.
. GCM.
. ERP.
. Use of proper tools.

. Proper plate form.
. Cordon off.
. Skilled Mason.
. Proper house keeping.
. Empty cement bags to be properly disposed off.
. Conduct GCM including the Environmental hazards.
. Safety watch.
. First Aid Box.
. Rubber gloves
and dust mask.
. Stand by vehicle.
RISK ASSESSMENT

Risk Evaluation
Sr.#
Distinct Activity
Hazard
Hazard
Effect.
Form)
HE
14f
15
16
. Lifting Operation.
. Welding.
. Inadequate crane base.
. Improper Signals
. Failure of lifting gears.
. Misjudgment of load.
Culvert & bridges.
. Fire Ignition Source.
(Placement of Girder/
Fabrication /
. Inadequate working
Welding)
area for the welder.
. Insufficient working
space b/w crane and
trailer.
. High flow of drain
canal.
. Ground Condition.
Painting
Toxic fumes.
Environment hazard.
Skin swollen.
Expired paint.
Dewatering.
. Use of machinery
. Mis handling
. Inadequate ground
condition
. Trip and Fall
. Improper hose
connections
. Noisy area
. Snake bite.
. People.
. Equipment.
. Facility.
. Environment .
. People.
. Equipment.
. Facility.
. Environment .
. People.
. Equipment.
. Facility.
. Environment .
Controls
Date: 20-Mar-2004
Action to be taken
Residual Risk.
Describe Action.
Resources
HE
. Procedure.
. PTW.
. GCM.
. ERP.

. Area cordon off.
. Certified Operators, Riggers and Equipments.
. No unauthorized / unconcerned persons allowed to enter
in the lifting operation area.
. Proper working platform provided for the welders and
helpers.
. Conduct meeting with near by villagers before critical and
time taken lifting operations.
. In case of single access provision of by-pass will be
made for local villagers.
. Physical condition of the crane operators.
. Installation of warning sign board.
. Safety watchman.
. Fire Watchman.
. Medic man
. First aid box.
. Lookouts.
. GCM.
. PTW.
. ERP.
. Manpower competency.
. Proper disposal of empty cans / cotton rags / gloves /
roller etc.
. Skilled painting supervisor.
. Avoid keeping unused paint cans in open atmosphere.
. Paint should not be mixed on ground with out arranging
wooden ply or tarpaulin.
. Ensure availability of MSDS.
. Leather gloves.
. Splash glasses.
. PPE.
. Facemask.
. First aid box.
. Medic.
. PTW
. GCM
. ERP
. Procedure.
. Prohibited.
. Valid equipment check list

. Skilled Personal
. House keeping
. Proper barricade
. Warning sign board
. Proper hose connection (Jubilee clamps not permissible)
. Approved dewatering procedure
. Availability of quick set fitting and well points system.
. Snake bite kit.

. PPE
. First aid box
. Emergency stand
by vehicle
. Water bowser.
. Certified Safety
watch
RISK ASSESSMENT

Risk Evaluation
Sr.#
Distinct Activity
Hazard
Hazard
Effect.
Form)
HE
17
18
19
Installation of Cellar
and Conductor Pipe
. Slipping of Tripod Legs.

. Machinery may fall and
can hit some one.
. Sling can be broken.
. Sliding of equipment
during unloading with
chain block.
. Ground condition.
. Sliding of equipment
during unloading with
chain block.
. Failure of equipment.
Water Proofing
. Improper material
Handling
. People.
. Cutting Tool
. Working at height
. Facility.
. Handling of hot bitumen . Environment .
unto roof.
. Enviromental
Concrete Pouring.
. Improper use of tools/

Machinery.
. Improper access for the
placement of concrete.
. Cement & dust
inhalation.
. Enviromental hazard
. Unbalance position of
mixer machine.
. Improper form work.
. People.
. Equipment.
. Facility.
. Environment .
. People.
. Equipment.
. Facility.
. Environment .
Controls
Action to be taken
Describe Action.
Date: 20-Mar-2004
Residual Risk.
Resources
HE
. GCM
. ERP
. Procedure.
. Prohibited.
. Certified lifting gears.

. Trained & experienced person.
. Tripod legs stands on hard ground.
. Area cordon off.
. House keeping.
. Coordination with associated work force
same location.
. GCM
. ERP
. Procedure.
. Prohibited.
. Leather gloves for the persons for handling hot bitumen.

. Proper scaffolding .
. Shifting of bitumen through rope and bucket safely.
. No one should stand during the pulling of bucket.
. Area should be barricade.
. Check Wind direction.
. House Keeping.
. Safety watch.
. Fire Watch.
. Fire Extinguisher.
. Medic Man.
. F.A. Box.
. Stand by Vehicle.
. GCM
. ERP
. Procedure.
. Prohibited.
. Skilled man power.

. Dust mask is mandatory.
. Proper disposal of Empty cement bags.
. Use of gum boots by mason.
. Proper Passage for Wheel Barrow.
. Standby Equipment (In mass concrete)
. Equipment Check list
. Area cordon off.
. Material to be properly stacked at job site.
. Use of proper/ safe way for crossing of Canal.
. Dust mask.
. Safety Watch.
. Medic man
. F.A.Box.
. Standby Vehicle.
. Safety watchman.
. Medic man.
. F.A.B.
. Certified operator.
. Certified rigger.
working at . Stand by vehicle.
RISK ASSESSMENT

Risk Evaluation
Sr.#
Distinct Activity
Hazard
Hazard
Effect.
Form)
HE
20
21
Sand blasting SA 2
Piping & Structure
Movement through
populated area
. High Pressure
. Rupture
. Fire
. Enviromental Damage
. Improper Connection
. Inhaling
. Abrasive
. Suffocation .
. Pedestrians.
. Poor Vision.
. Slippery road.
. Narrow path.
. Blind turning.
. Over speeding.
. People.
. Equipment.
. Facility.
. Environment .
. People.
. Equipment.
. Facility.
. Environment .
Controls
Date: 20-Mar-2004
Action to be taken
Residual Risk.
Describe Action.
. PTW.
. GCM
. ERP
. Procedure.
. Prohibited.
. Equipment Should be with Valid Check List

. All Connection Should Be with Chicago Coupling & With
Quick Open & Lock
. All PSVS . Should Calibrated With Tracebility Certificate.
. Operator & Sand Blaster Both Should See to Each Other
Easily
. Dead man Switch be Operational.
. Use Dust Mask.
. Use Breathing Apparatus With Regulator.
. Area Should Cordoned Off
. Depute Safety & fire Watch man.
. Use Approved Quality Silica Sand
. Separate air Breathing Connection Air Filter.
. Procedure for disposal of Grit / Silica.
. Pressure rating on hoses should be marked.
. Driving
policy.
. GCM.
. Follow speed limit.

condition.
. Route awareness.
. Drive right.
. Portable fire
extinguishers.
community.
. Lookout.
. Refresher course should be done time to time.
. Competent driver.
. Arrange seminars to learn traffic rules.
. DDT for contractors.
Resources
. PPE
. Dust Mask.
. FAB.
. Compressor and
sand blating
accessories.
HE
RISK ASSESSMENT

Risk Evaluation
Sr.#
Distinct Activity
Hazard
Hazard
Effect.
Form)
HE
22
Parking.
. Road condition.
. Narrow path.
. Animal sit beneath the
vehicle to rest.
. Blind turning.
. Over speeding.
. Pedestrians.
. Animal carts.
. People.
. Equipment.
. Facility.
. Environment .
Driving in Rain or
Fog Weather
Condition
. Poor Vision.
. Slippery road.
. Narrow path.
. Blind turning.
. Over speeding.
. Movement on
inspection path.
. Flow of electric current.
. People.
. Equipment.
. Facility.
. Environment .
24
Night Working
. Low visibility,
. Snake bite,
. Blind Spots.
. People.
. Equipment.
. Facility.
. Environment .
25
. under ground utility

Under ground
performing excavation
utilities identification either by manual/
(Inside & Outside the Mechanical.
Facility)
. Electric shock.
. Fire ignition.
. Environmental.
23
. People.
. Equipment.
. Facility.
. Environment .
Action to be taken
Controls
Describe Action.
Date: 20-Mar-2004
Residual Risk.
Resources
HE
. Parking Triangle.
. Driving
policy.
. GCM.
. Use of designated parking at location and all other

working places.
. Competency of driver.
. Use of triangles
. If parked at populated area it depends on driver
competency to judge the hazard.
. Park away from passing by Vehicle, animal carts etc.
. Inspection round the vehicle immediately before starting
and maneuvering has been declared a must.
. Vehicle must be parked in reverse direction.
. Driving
policy.
. GCM.
. Stop vehicle at safe place.

. Competent driver.
. In foggy weather if vision is slightly clear then reduce the
speed limit to half of design speed.
. Immediately report to Radio room.
. Use 4 x 4 vehicle.
. Use of head light in foggy / rainy condition.
. Heavy vehicle is not allowed to move during rain and
foggy weather.
. Vehicle check list
. Wait till the weather gets normal and avoid to rush.
. Professional driver should be used.
. Avoid un-necessary movement.
. PTW.
. GCM
. ERP
. Procedure.
. Prohibited.
. Lightning arrangement
. Permission CTL.
. Proper illumination.
. Lights.
. PTW.
. GCM
. ERP
. Procedure.
. Prohibited.
. Bell holes are made prior to excavation and reliance on

production / maintenance for information.
. Area cordon off.
. Follow Route marker.
. Cable detector used inside facility.
. Fire Drill.
. Ensured appropriate/ right kind of tools and equipment
are used for excavation.
. Stand by Vehicle.
. Safety Watch.
. First aid box.
. Fire watchman.
. Medic man.
RISK ASSESSMENT

Risk Evaluation
Sr.#
Distinct Activity
Hazard
Hazard
Effect.
Form)
HE
26
27
Hydro Testing
Gas Cylinder
Handling &
Transportation
. Improper Anchoring
. High Pressure
. Rupture
. Environmental
Damage.
. Use of Machinery.
. Snake bite.
. High Pressure
. rupture
. Improper Storage
. Fire
. Unbranded cylinders.
. Leakage.
. Mis-Handling
. People.
. Equipment.
. Facility.
. Environment .
. People.
. Equipment.
. Facility.
. Environment .
Controls
Action to be taken
Describe Action.
Date: 20-Mar-2004
. PTW.
. GCM
. ERP
. Procedure.
. Prohibited.
. Area Cordoned Off.

. Proper Anchoring.
. Use appropriate rating assembly for Hydro-Testing .
. Approved Hydro Testing Procedure.
. No Entry for Unauthorized Persons.
. Make sure proper tightening.
. Testing Pressure As per Code & Piping Specification.
. Valid Equipment Check List.
. Approved hydro test package.
. All Inline Valve should be in open position.
. High Vent Point Air Removal.
. Approved Water.
. Joint Should be Exposed for inspection.
. Testing Recorder Should be Calibrated.
. Air Blowing Before & After Hydro Testing.
. Make Sure Filling Point Should Low Elevated.
. Use of rupture disc during Air blowing.
. Procedure implementation
. PTW.
. GCM
. Procedure.
. Prohibited.
. Keep Cylinders In Vertical Position.

. Dont Keep near any Flammable, Fire Catching
Substances.
. During transportation keep in vertical position and should
be Properly Tightened.
. Fix Cylinder Cap.
. Always Keep In Separate and safe distance & Dont mix
with each Other.
. Should be Properly Painted As per Color Coding.
. Always Keep In Shed.
. Make sure tightening with proper tool to avoid Leakage.
. Check All Threads and Nozzle for leakage..
. Install sign boards.
. Use Approved And As per Standard Cylinder.
Residual Risk.
Resources
HE
. PPE.
. Calibrated PSV &
PI.
. Safety Watch.
. FAB.
. Snake bite kit.
. Warning Sign.
. Stand by Vehicle.
. Skilled manpower.
. Medic.
RISK ASSESSMENT

Risk Evaluation
Sr.#
Distinct Activity
Hazard
Hazard
Effect.
Form)
HE
. Sparks
. Chipping
. Un trained persons
. Injuries.
. High temperature.
. Current.
. Shock.
. Abrasive wheel.
. Equipment damage
. People.
. Equipment.
. Facility.
. Environment .
28
Fabrication
29
. Under ground utility

performing
the
floor
demolishing job inside
the facility.
Jack Hammering.
. Use of machinery.
(Inside or outside the . Splash of concrete.
facility)
. Hit.
. Spark.
. Electric shock.
. Improper use of
equipment.
. Chisel breakage.
. People.
. Equipment.
. Facility.
. Environment .
30
. Falling of load,
. Damage to adjacent
equipment,
. Sparks,
. Fire Explosion,
Dismantling Of
. Mishandling,
Equipment/Manual/M
. Breaking,
ech
. Failure of Lifting Gears
or equipment
. Miscalculation of weight
or underestimation.
. Pressure.
. People.
. Equipment.
. Facility.
. Environment .
Controls
Action to be taken
Describe Action.
Date: 20-Mar-2004
Residual Risk.
Resources
HE
. PPE
Screen.
Fire extinguisher
Stand by vehicle
First aid box
. PTW.
. GCM
. Procedure.
. Prohibited.
. Follow the route markers.

. Area cordon off.
. Fire Drill.
. Awareness of muster point
. Proper as built of all under ground utility lines.
. Required proper Check List format of jack hammer.
. Use of detector should be introduced.
. Ensure the Route marker availability out side the facility.
. Use of Fire Proof Tarpaulin Sheet / Fire Retarder (Inside
the facility)
. Physical fitness of equipment operator.
. Safety Watch.
. Stand by Vehicle.
. Fire watchman.
. Medic man & First
aid box.
. PTW.
. GCM
. Procedure.
. Prohibited.
. ERP.
. Energy
Isolation.
. Area cordon off.

. Certified Slings,
. Certified Crane,
. Brass Hammers,
. Proper Rigging Plan.
. Third Party certified persons,
. Standby- Vehicle.
. FAB.
. Medic.
. Slings.
. Crane.
. PTW.
. GCM
. Procedure.
. Prohibited.
. Certified and approved persons

. Equipment checklist
Gas test
Screening.
RISK ASSESSMENT

Risk Evaluation
Sr.#
Distinct Activity
Hazard
Hazard
Effect.
Form)
HE
31
32
Material storage at
site
. Improper placement.
. Fall
. Open ends
. Improper stacking
. Uncovered congestion
. Improper lifting gear
. MSDS
. Over stacking
. Dust .
Excavation
(Manually/
Mechanical)
. under ground Utilities

performing the
excavation inside facility.
. Fire
. Electric shock.
. High Water Table.
. Collapse
. Under ground Utilities.
. Deep excavation
. Oxygen deficiency.
condition.
. Working in depth.
. People.
. Equipment.
. Facility.
. Environment .
. People.
. Equipment.
. Facility.
. Environment.
Controls
Action to be taken
Describe Action.
Date: 20-Mar-2004
Residual Risk.
Resources
HE
. PTW.
. GCM
. Procedure.
. Prohibited.
. ERP.
. Certified manpower.
. All pipes and fitting should be with stopper.
. Area should be cordoned off
. Hazards Material should be marked And Isolated
. Material should be covered from rain & dust
. Easy access of movement for loading off loading
. Material should be elevated from ground level.
. Racks.
. Fix end caps where its required
. Shelfs.
. Fitting ,Valves & instruments should be placed in side
. Tarpaulins.
the container or storeroom
. Flammable material, Chemical & high Pressure Material
should be placed at safe & specified area
. Sensitive items, polyken tape ,heat shrink sleeve, epoxy
coating , paint & electronic equipment should be placed in
cold storeroom
. Availability of MSDS.
12
. PTW.
. GCM
. Procedure.
. Prohibited.
. ERP.
. Follow the route marker.

. Area cordon off.
. Use of cable detector.
. Remove soil/ stock pile material maximum away from
edge.
. Steps , Slop , Shoring after 4' depth as per soil condition.
. Bell holes.
. Safety watchman.
. Cable detector.
. Medic.
. Bell holes.
. F.A.Box.
. Fire watch man.
RISK ASSESSMENT

Risk Evaluation
Sr.#
Distinct Activity
Hazard
Hazard
Effect.
Form)
HE
PIPE LINE
33a (Mobilization)
Transportation of
personels.
. Transportation of
equipment.
. Haulage of line pipes.
Loading / off loading
Hit and fall
Use of machinery
Over speeding
. Over load / insecure
material
33b
. Equipment stucking.
. Handling of culvert
pipe.
. Roll over due to uneven
ground.
PIPE LINE
. Use of machinery.
(Preparation of ROW.) Environmental hazard.
Roll over due to un
even ground
. Snake and other
reptiles.
. Use of machine.
33c
PIPE LINE
(Stringing)
. Fall of pipe.
. Roll over.
. Hit.
. Lifting operation.
. People.
. Equipment.
. Facility.
. Environment.
. People.
. Equipment.
. Facility.
. Environment.
. People.
. Equipment.
. Facility.
. Environment .
Date: 20-Mar-2004
Action to be taken
Controls
Describe Action.
Residual Risk.
Resources
HE
. PTW.
. GCM
. Procedure.
. Prohibited.
. ERP.
Route survey
. Condition of road / ROW.
Verified equipment check list.
Certified equipments, lifting gears and manpower
. Speed limits.
. Proper securing of load.
. Certified eqpt.lifting gears and all M/P.
PPE.
. Drive right.
Safety supervisor
First aid box.
Look out.
Emergency stand
by vehicle.
. PTW.
. GCM
. Procedure.
. Prohibited.
. ERP.
Minimum removal of trees

Verified equipment check list
Certified M/P
. Area barricade.
. Speed limit.
. PPE
Snake bite kit
First aid box.
Look out
Emergency stand
by vehicle.
. PTW.
. GCM
. Procedure.
. Prohibited.
. ERP.
PPE
. Look Out.
. FAB.
Certified eqpt.lifting gears and all M/P

Use of tag line.
Proper rigging procedure
Verified check list.
RISK ASSESSMENT

Risk Evaluation
Sr.#
Distinct Activity
Hazard
Hazard
Effect.
Form)
HE
33d
Use of machine.
Welding light.
Spark.
Burn.
PIPE LINE (Welding)
Toxic gases.
Roll over welded.
segments.
. Hit / strike.
. People.
. Equipment.
. Facility.
. Environment.
Controls
Action to be taken
Describe Action.
. PTW.
. GCM
. Procedure.
. Prohibited.
. ERP.
Date: 20-Mar-2004
Residual Risk.
Resources
Emergency stand
. Valid check list.
by vehicle.
Proper welder's kit.
. First aid box.
Proper support to hold the welded segments.
PPE
Skill and certified manpower.
. Gas test in facility.
. Fire
. Avoid excessive exposure at high temperature.
extinguishers.
. Proper house keeping to be ensure after completion of . Fire watch.
job.
. Gas detector.
HE
RISK ASSESSMENT

Risk Evaluation
Sr.#
Distinct Activity
Hazard
Hazard
Effect.
Form)
HE
PIPE LINE
33e (Radiography)
. Radiation exposure
. Over dose
. Property loss
. Ionizing radiation
. Vomiting
. Nausea
. Paleness
. Loss of hairs
. Loss of appetite
geneses
. Damage of
. People.
. Equipment.
. Facility.
. Environment.
Controls
Date: 20-Mar-2004
Action to be taken
Residual Risk.
Describe Action.
Resources
HE
. Source under lock and key.

. Personal Monitoring.
. Area monitoring / Cordon Off.
. Camera in lead box and lead box in the trunk of vehicle.
. Vehicle valid check list.
. Maintain daily and monthly dose record through film
badge.
. Personal monitoring through dosi meter.
. Cordoned off radiation zone through radiation warning
sign.
. Continuous radiation monitoring with the help of survey
meter.
. Reduce radiation exposure.
. Retract source back to container.
. Spare container.
. DDT qualified driver
. Handling and transportation to be performed as per BPP
standing instructions.
. Radiation dose records keeping.
. PPE
. Certified Personel
(level II ASNT)
. Dosi meter.
. Survey meter.
. PTW.
. GCM
. Procedure.
. Prohibited.
. ERP.
RISK ASSESSMENT

Risk Evaluation
Sr.#
Distinct Activity
Hazard
Hazard
Effect.
Form)
HE
33f
33g
33h
PIPE LINE
(Installation of Heat
shrink sleeve)
. Fire due to mis

handling of methane gas
torch.
. Explosion due to miss
handling of methane gas
cylinder/ torch.
. High temperature.
. Body burning due to
contact to hot surface.
PIPE LINE
(Excavation of line
pipe trench)
. Excavation more than

4' deep
. Use of machine.
. Slip
. Critical soil condition
. Hand tools
. Collapse
. Cave in
. Sand boiling
. High water table.
. Snake bite.
PIPE LINE (Holiday

detector test)
. Electric shock
. Spark
. Fire
. Mishandling
. People.
. Equipment.
. Facility.
. Environment.
. People.
. Equipment.
. Facility.
. Environment .
. People.
. Equipment.
. Facility.
. Environment .
Controls
Action to be taken
Describe Action.
Date: 20-Mar-2004
Residual Risk.
Resources
. Fire extinguisher
. Certified Sleeve
man
. certified fire watch
man
. First aid box
. Emergency stand
by vehicle.
. Pyro-meter.
HE
. PTW.
. GCM
. Procedure.
. Prohibited.
. ERP.
.Segregation.
. PPE (as per requirement)

. Valid check list
. Screening
. Installation Procedure.
. Propane gas for required temperature.
12
. PTW.
. GCM
. Procedure.
. Prohibited.
. ERP.
. Skilled and competent persons

. Equipment valid check list
. Benching / Slopping / Shoring
. Elevated ground condition
. Dewatering.
. Excavated soil should be placed at least 2' away from
edge of the trench.
. Look out with

whistle.
. First aid box.
. Emergency stand
by vehicle
. Snake bite kit.
. PPE.
. PTW.
. GCM
. Procedure.
. Prohibited.
. ERP.
. Segregation
. PPE (as per requirement).

. Experienced and competent equipment operator.
. Equipment calibration.
. Proper grounding as per procedure.
. Close monitoring of the segments.
. Ensure electrical insulation.
. Fire extinguisher
. Certified fire
watch man
. First aid box
. Emergency stand
by vehicle
. Certified safety
watchman
RISK ASSESSMENT

Risk Evaluation
Sr.#
Distinct Activity
Hazard
Hazard
Effect.
Form)
HE
33i
. Use of machinery
. Fall, hit and roll (pipe
segments)
PIPE LINE (Lowering
. Heavy wind
of Pipe line
. Invisibility
segments)
. Inadequate ground
condition.
33j
PIPE LINE (Tie-In)
. Use of machine
. Spark
. Improper trench
. Heavy wind
. Invisibility
. Deficiency of oxygen
. Collapsing of side walls
. Cave in.
33k
PIPE LINE (Back

Filling)
. Use of machine
. Slip
. Critical soil condition.
. Snake bite.
. People.
. Equipment.
. Facility.
. Environment .
. People.
. Equipment.
. Facility.
. Environment.
. People.
. Equipment.
. Facility.
. Environment .
Controls
Date: 20-Mar-2004
Action to be taken
Describe Action.
Residual Risk.
Resources
HE
. Equipment certified documents.

. Certified lifting gears and manpower.
. Equipment valid check list..
. Implementation of lowering procedure.
. Look out
. First aid box
. Emergency stand
by vehicle
. certified safety
watchman.
. PPE
. Skilled and
certified personals
12
. PTW.
. GCM
. Procedure.
. Prohibited.
. ERP.
. Segregation
. Gas test
. Certified equipment and lifting gears
. Skilled and certified personals
. Shoring /stepping/slopping
. Tie in Procedure
. Emergency stand
by vehicle
. First aid box
. Certified Medic
. PPE
. Gas tester.
. Certified fire
watchman
. Certified safety
watch
. Look out
. Shoring plates.
. GCM
. Procedure.
. Prohibited.
. ERP.

. Certified and competent persons.
. Elevated ROW condition.
. Back filling procedure.
. Employment of proper equipment.
. Look out.
. Snake bite ket.
. PTW.
. GCM
. Procedure.
. Prohibited.
. ERP.
. Segregation
RISK ASSESSMENT

Risk Evaluation
Sr.#
Distinct Activity
Hazard
Hazard
Effect.
Form)
HE
33l
PIPE LINE (Pigging)
. High Pressure
. Rupture / Fire
. Improper Connection.
. Stuck
. Improper anchoring
. Mishandling of
Temporary Pig receiver
and Launcher.
. Short bolting.
. Use of machine.
. People.
. Equipment.
. Facility.
. Environment.
Controls
Action to be taken
Describe Action.
. GCM
. Procedure.
. Prohibited.
. ERP.
Date: 20-Mar-2004
. Adequate piping class & fittings.

. Proper tightening & adequate gaskets.
. Adequate Stud bolt sizes.
. Equipment Should be with Valid Check List
. Proper Connections.
. During pigging communication source should be at both
end.
. Install certified pig receiver and launcher at both ends.
. Line should be properly anchored
. RT & PT should be clear before pigging
. Area should be cordoned off.
. Depute Safety & fire Watch man
. Un authorize personnel are not allowed in working area
. Receiving end vent valve should be in open position
. Warning sign board should be installed at both ends at
appropriate locations.
. Pig indicator should be mounted at Pig receiver &
launcher.
. Before pigging water filling as required.
. Water disposal arrangement.
Residual Risk.
Resources
. Emergency
Vehicle
. Warning sign
board.
. Stand by vehicle
at both end.
. PPE.
. Medic with first
aid kit at both
ends.
HE
RISK ASSESSMENT

Risk Evaluation
Sr.#
Distinct Activity
Hazard
Hazard
Effect.
Form)
HE
PIPE LINE (Hydro

33m static testing)
34
Thrust Bore.
. Improper Anchoring
. High Pressure
. Rupture
. Environmental
Damage.
. Use of Machinery.
. Snake bite.
. Deep excavation of
thrust boring pits
. Oxygen defeciency.
. Collapse
. Cave in
. Placement of boring
machine, track, shoring
plate and pipes
. Use of machinery.
. Snake bite.
. Hit and Fall.
. Open ditch.
. Inadequate alignment
or leveling.
. High water table.
. Critical soil condition.
. People.
. Equipment.
. Facility.
. Environment.
. People.
. Equipment.
. Facility.
. Environment.
Controls
12
Action to be taken
Describe Action.
. GCM
. Procedure.
. Prohibited.
. ERP.
. GCM
. Procedure.
. Prohibited.
. ERP.
Date: 20-Mar-2004
. Area Cordoned Off.

. Proper Anchoring.
. Proper Rating Hydro Testing Assembly.
. Approved Hydro Testing Procedure.
. Depute Safety Watch.
. No Entry for Unauthorized Persons.
. Make sure proper tightening of all the bolt.
. Skilled manpower.
. Testing Pressure As per Code & Piping Specification.
. Valid Equipment Check List.
. Approved hydro test package.
. All Inline Valve should be in open position.
. High Vent Point Air Removal.
. Approved Water.
. Testing Recorder Should be Calibrated.
. Ensure implementation of procedure.
. Air Blowing Before & After Hydro Testing.
Residual Risk.
Resources
HE
. PPE.
. Calibrated PSV &
PI.
. Stand by Vehicle.
. FAB.
. Snake bite kit.
. Medic.
. Warning Sign
boards.
. Approved profile of pit

. Slopping, benching and shoring
. Surveyor.
. Certified lifting equipment and lifting gears
. Leveling machine.
. Certified Personals
. Look out.
. Dewatering
. Warning sign
. House keeping
. Proper barricade
board.
. Tag line to avoid swing
. Snake bite kit.
. Certified Safety watch
. First aid box.
. Experienced and competent Thrust bore supervisor and . Night watchman.
workforce
. PPE.
. Approved rigging plan.
. Approved Thrust bore procedure.
. Gas / oxygen test.
RISK ASSESSMENT

Risk Evaluation
Sr.#
Distinct Activity
Hazard
Hazard
Effect.
Form)
HE
35
36
37
Survey Work
. Improper handling /
placement of instrument.
. Carelessness about
vehicular traffic.
. Slip from slopes.
. Stuck in soft soil.
. Harsh weather ( hot,
sunshine)
. Marshy/ wet area.
. Thick bushes.
. Snake/ poisonous
insect bite.
. Local cultural
sensitivities.
. Getting stranded.
. Snake bite.
. People.
. Equipment.
. Facility.
. Environment.
Temporary ladder /
Hand rail.
. Improper and
inadequate ground
condition.
. Slip and fall
. Failure of structure.
. People.
. Equipment.
. Facility.
. Environment .
Working at Height.
Trip and fall

Fall of object from
height
Unbalanced structure
Loose members and
planks.
Heavy wind.
. Over load on scaffold.
Inadequate design of
scaffold.
. People.
. Equipment.
. Facility.
. Environment.
Controls
Action to be taken
Describe Action.
Date: 20-Mar-2004
Residual Risk.
Resources
HE
. GCM
. Procedure.
. Prohibited.
. ERP.
. Check ground condition.

. Proper placement of instrument.
. F.A.Box.
. Signal man guiding traffic.
. Snake bite kit.
. Try to minimize exposure.
. Communication.
. Medic Man.
. Proper rest to avoid dehydration.
. Umbrella for surveyor if survey to be done by equipment.
. Awareness of local cultural sensitivities.
. GCM
. Procedure.
. Prohibited.
. ERP.
. Place ladder at proper ground

. Ladder should be place at approprite angle to avoid slip.
. Guard rail ( If required).
. Proper barricade
. House keeping.
. Inspection of Structure.
. PPE
. Certified Safety
watch
. First aid box
. Emergency stand
by vehicle
. GCM
. Procedure.
. Prohibited.
. ERP.
.Segregation
. Barricade the area..

. Anchoring point preferably at top ( For saafety harness).
. Scaffolding check list & tagging.
. Ensure implementation of procedure.
. Competent person to certify scaffolding.
Full body harness with shock absorber.
Proper anchoring.
Tool kit belt.
PPE (full body

harness)
Emergency stand
by vehicle.
. FAB.
. Certified safety
supervisor.
RISK ASSESSMENT

Risk Evaluation
Sr.#
Distinct Activity
Hazard
Hazard
Effect.
Form)
HE
38a
energy isolation
(outside) fence
{Repair of Pipe line
leakage }
energy isolation
38b (outside) fence
{Electrical work }
39
Identification of unrecognized confined

space (Chimney,
cellar pipe, Stack , Pit
, Basement , Unventilated room ,
Excavation more
than 4 feet where
Oxygen contents less
than 21%)
. Damage of property
. Injury
. Fire
. Environment
. Shock
. Burn
. Fire
. Explosion
. Property loss.
. Explosion
. Suffocation.
. Excess temperature.
. Slip.
. Poor Vision.
. Toxic Gases.
. People.
. Equipment.
. Facility.
. Environment.
. People.
. Equipment.
. Facility.
. Environment.
. People.
. Equipment.
. Facility.
. Environment .
Controls
Date: 20-Mar-2004
Action to be taken
Residual Risk.
Describe Action.
Resources
HE
. GCM
. Procedure.
. Prohibited.
. ERP.
. Double block & bleed system,

. Valves closed locked & tagged by authorized person.
. Gas test before starting of job.
. Area cordoned off.
. Stored energy released,
. Removal and disposal of contaminated soil.
. Ensure awareness for procedure implementation.
. Arrange double block and bleed system where not
available.
. Ensure application of environmental protection protocols.
PPE.
Emergency stand
by vehicle.
. FAB.
. Certified safety
supervisor.
. GCM
. Procedure.
. Prohibited.
. ERP.
. Specified circuit breakers should be off.

. Tagged and locked by authorized person.
. Certified electrician.
. Specific gloves.
. Communication.
PPE.
. Certifed
manpower.
Emergency stand
by vehicle.
. FAB.
. GCM
. Procedure.
. Prohibited.
. ERP.
. Oxygen test
. PTW issuance by authorized person
. Adequate lighting.
. Committed communication.
. Gas test.
. Use of gum boots (in case of sludge inside vessel).
. Maintaining of log book.
. Confined space
attendant
. Self breathing
apparatus
. Blower / Exhaust
fan
. Life line
. PPE
. Stand by vehicle.
RISK ASSESSMENT

Risk Evaluation
Sr.#
Distinct Activity
Hazard
Hazard
Effect.
Form)
HE
40
41
. High Pressure
. Rupture / Fire
. Improper Connection.
. Stuck
Pigging of pipe lines . Improper anchoring
. Mishandling of
Temporary Pig receiver
and Launcher
. Short bolting
. Use of machine
Shoring of Deep
Trenches
. Existence of Under
ground utility lines.
. Improper use of
equipment/ tool.
. Soil collapsing.
. High water table.
. Inadequate support.
. Working at depth.
. Confined space.
. Use of machinery.
. Hit / Fall / Slip.
. People.
. Equipment.
. Facility.
. Environment .
. People.
. Equipment.
. Facility.
. Environment .
Controls
Date: 20-Mar-2004
Action to be taken
Residual Risk.
Describe Action.
Resources
HE
. GCM
. Procedure.
. Prohibited.
. ERP.
. Adequate piping class & fittings.

. Proper tightening & adequate gaskets.
. Adequate Stud bolt size.
. Equipment Should be with Valid Check List.
. Proper Connection.
. During pigging Communication Should be At both end.
. Stand by vehicle at both end.
. Install certified pig receiver and launcher at both ends.
. Line should be properly anchored.
. RT & PT should be clear before pigging.
. Area Should Cordoned Off.
. Depute Safety & fire Watch man.
. Un authorize personnel are not allowed in working area.
. Receiving end vent valve should be in open position.
. Warning sign board should be installed at both on
appropriate locations.
. Pig receiver & launcher should be pig indicator mounted.
. Before pigging water filling as required.
. Water disposal arrangement.
. Warning sign
board.
. PPE
. Medic with first
aid kit at both end.
. Stand by vehicle.
. GCM
. Procedure.
. Prohibited.
. ERP.
. Follow the route markers.

. Area cordon off.
. Cable/ pipe detector used inside facility.
. Follow confined space entry procedure.
. Competent operator.
. Use of gas detector.
. Safety Watch.
. Stand by Vehicle.
. Fire watchman.
. Medic man & First
aid box.
RISK ASSESSMENT

Risk Evaluation
Sr.#
Distinct Activity
Hazard
Hazard
Effect.
Form)
HE
42
44
45
. Sparks
. Chipping
. Un trained persons
. Injuries.
Drilling /Grinding and
. High temperature.
cutting at site
. Current.
. Shock.
. Abrasive wheel.
. Equipment damage
Pulling of Stuck
Equipment.
Mobilization
demobilization.
. Improper signals during

operation.
.Breaking Or Damaging
& shackle and tow hook.
. Hit.
. Environmental
Hazards.
. Fire ignition.
. Pedestrians.
. Animal Carts.
. Poor Vision.
. Slippery road.
. Narrow path.
. Blind turning.
. Over speeding.
. People.
. Equipment.
. Facility.
. Environment .
. People.
. Equipment.
. Facility.
. Environment.
. People.
. Equipment.
. Facility.
. Environment.
Controls
12
Action to be taken
Describe Action.
Date: 20-Mar-2004
Residual Risk.
Resources
HE
. GCM.
. PTW.
. Procedure.
. Prohibited.
. ERP.
. Certified and approved persons

Gas test
Screening
Gas detector.
Screen.
Fire extinguisher.
Emergency stand
by vehicle.
First aid box.
. PPE.
. GCM
. Procedure.
. Prohibited.
. Certified Sling & shackles.

. Valid Check list.
. Slow operation during pulling.
. Proper handling of sling.
. Traffic control during operation.
. No person could stand near equipment during pulling.
. Routine checking of Sling and shackle before use.
. Co-ordinate B/W drivers before pulling of stuck bowser/
equipment.
. Proper signals during operation.
. Proper lock pin for tie up.
. Stand by vehicle in case of emergency.
. Evaluation of pulling capacity of equipment.
. Skilled Operator.
. Stand by vehicle.
. Signal man.
. Skilled Person.
. GCM
. Procedure.
. Prohibited.
. Route Awareness.
condition.
community.
. No passenger is allowed to sit In Cargo Cabin & it must
be strictly Prohibited.
. Competent driver.
. Lookout.
RISK ASSESSMENT

Risk Evaluation
Sr.#
Distinct Activity
Hazard
Effect.
Hazard
Form)
HE
Working in extreme
Weather
. Invisibility
. Damage
. Fire
. Explosion
. High Temperature.
. Wind.
. Cyclone.
. People.
. Equipment.
. Facility.
. Environment.
13
47
Control of working
hours.
. Time lose.
. Exposure.
. Over work.
. Health.
. Fatigue.
. Fire fighting.
. People.
. Equipment.
. Facility.
. Environment.
48
Contractor living
Conditions
. Unhygienic condition.
. Un comfortable
accommodations.
. un hygienic foods /
Water.
. People.
49
. Slippery roads.
. Narrow path.
. Crossing.
. Blind turning.
.
Route and Risk
. Over speeding.
.
Identification With
Journey Management . Over loaded truck and .
.
trolleys.
. Pedestrians.
. Animal carts.
. Crowded places.
46
People.
Equipment.
Facility.
Environment.
HE= Hazard Effect
Controls
Action to be taken
Describe Action.
. GCM
. Procedure.
. Un necessary Work should be avoided

. Medical tips communication.
. No work in extreme weather condition.
. Protocol to be developed and implemented.
. GCM
. Planning.
. Definition of roles and responsibilities.

. Judicial assignment.
. Competency.
. Resourceful and self relying contractors.
. CSMS audit . Contractor Management should be forced to provide

hygienic condition and food
. GCM.
. ERP.
Date: 20-Mar-2004
. Competent driver.
. Follow BP's Safe driving policies.
. Park the vehicle at designated parking area.
. If any hazard is observed immediately report to Radio
Room.
. Communication on radio sets.
. Parking must be done in same direction.
community.
Residual Risk.
Resources
. Proper supervision
. Qualified driver.
. Look out,
. Dive right unit,
. First aid box.
P = Probability
NAME OF TEAM LEADER:___________________________

SIGNATURE:___________________________
P#______
HE
R = Risk
NAME OF TEAM MEMBERS: _________________________

SIGNATURE:__________________________
P#______

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HAZARDOUS CONSTRUCTION ACTIVITIES

Bush cutting / Tree cutting. Bush transportation.

Erection of parda wall.

Road works. Heating of bitumen.

Electrical works (Lighting) outside.

Erection of masonry wall.

Steel works (Rebars)

Manual lifting (Cement, blocks, bags & pumps).

Culverts & bridges.

HAZARDOUS CONSTRUCTION ACTIVITIES

Movement through populated area.

Driving and working in rain / fog condition. (Bed weather)

Underground utilities identification (In and outside).

Gas cylinder handling / storage / transportation (Propane)

Dismantling of equipment / manual or mechanical.

Material storage on site.

Temporary ladder / handrail.

Job related to working at height.

Energy isolation (outside fence)

Identification of un-recognized confined space.

HAZARDOUS CONSTRUCTION ACTIVITIES

Shoring of deep trench.

Drilling / grinding / cutting on site.

Pulling of stuck equipment.

Working in extreme weather.

Control of working hours.

Contractor's living conditions in camps / on site.

Route & risk identification with journey management.

TASK RISK ASSESSMENT FORM

. Proper tightening with chain or belts after loading.

TASK RISK ASSESSMENT FORM

. Improper use of tools

. Equipment Check List

. Snake Bite Kit.

. Proper Scaffolding must be installed if working at height

TASK RISK ASSESSMENT FORM

Water Bowser for

. Cordon off heating place.

. Fire watch man.

TASK RISK ASSESSMENT FORM

. spill of bitumen from

. Leather Gloves for the person for handling hot bitumen.

. Fire watch man.

. Equipment check list

TASK RISK ASSESSMENT FORM

Road Works (Dirt

. No person traveling with tractor trolley.

TASK RISK ASSESSMENT FORM

Road Work s(Bush

. Equipment Check List

. Proper tightening with chain and belts after loading.

TASK RISK ASSESSMENT FORM

Road Work (Pushing

. Equipment check list

. First Aid Box

. Check ground condition.

TASK RISK ASSESSMENT FORM

Steel works (Rebar)

. Improper use of tools.

. Elevated ground condition.

PPE (Full body

. Use of proper tools.

Trip and fall

TASK RISK ASSESSMENT FORM