Design of Grade Slab

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Subject
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ALDAHRA KOHINOOR RICE MILL
.
-
DESIGN OF GRADE SLAB:

Design data:
Depth of slab
Cylinder strength of concrete
h
fc
=
=
150 mm
40 N/mm2
Grade of steel
fy
460 N/mm2
66700
~
4060 psi
Specifi.comp.strength of concrete
f'c
Unit weight of concrete

Clear cover to main rein
Main rein.
Spacing
Eff.depth
Strength red.factor
Strength red.factor for shear
Width of slab consider
Poisson's ratio for concrete
Wheel Contact Area
28 N/mm2
25 kN/m3
75 mm
12 mm
=
c
Dmain.
Sv
d
=
=
=
=
200 mm
69 mm
2.717 in.
0.9
=
=
0.75
1000 mm
60900 psi
(As per cl:9.3.2.1 of ACI 318-02)

(As per cl:9.3.2.3 of ACI 318-02)
39.370 in.
0.17
(As per DIN 1072)
200 mm x 600 mm
Width
0.20 m
Length
0.60 m
Load dispersion angle
Dispersed width of slab,B = b + 2 t
0.2 + 2 x 0.15
0.50 m
0.6 + 2 x 0.15
Dispersed Length of slab,L = l + 2 t
45
0.90 m
Contact area
0.450 m2
Self Weight of Slab on contact area
0.45 x 150/1000 x 25
Live load assumed on Contact area

Total Load
1.69 KN
7.00 KN
8.69 KN
Calculate Maximum stresses (For provided thickness of concrete)

Stress Calculation from Reynolds handbook (Text Book-concrete roads-page 183)
For conditions
f1
q ( 1+) / h2 [ 0.275 log(Ec x h3/ kr14) - 15k(r2/r3)2 ]
Remote from edge or corner
=
At corner
f2
3q / h2 [1-( r 2 / r2 )0.6]
At an edge
f3
0.53q ( 1+0.54) / h2 [log(Ec x h3/ kr14) - 0.71]
Ec
4700
=
=
=
=
4700*sqrt(28)
24870 N/mm2
0.004 N
0.450 m2
=
=
450000 mm2
/2
(area x 4 / )
=
=
sqrt(450000*4/3.14)/2
378.47
mm
Elastic modulus for concrete
Modulus of reaction of ground

Contact area of wheel load
Radius of contact area of
wheel on slab
DESIGN OF GRADE SLAB
RMK/ST
f'c
(As per cl:8.5.1 of ACI 318-02)
(For firm soil )
>
258.60
mm
04/03/2016
Project
Subject
Doc. No.
Rev
Section
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(1.724h)
RMK/ST
04/03/2016
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Doc. No.
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If ( r < 1.724h)
If ( r > = 1.724h)
r1 = sqrt (1.6r+h) -0.675h

r1 = r
r1
r1
400.43044 mm
378.47 mm
Equivalent radius of contact area
r1
Radius of relative stiffness
r2
[(Ec x h3/ 12(1-2)k]1/4
=
=
(24870.0623240072*150^3/(12*(1-0.17^2)*0.004)^0.25
1158 mm
5 r2
r3
Coefficient
=
=
378 mm
5792 mm
(Ec x h3)/ (k x r14)
1023
0.275 log (Ec x h3)/ (k x r14)
0.828
0.4
15K [(r2/r3)]2
0.240
f1
f2
0.266
=
=
0.430
0.514
=
=
0.45*4060
1827.000 psi
Dimensionless coefficient
Remote from edge or corner

At corner
At an edge
f3
Permissible service load stresses

(In compression)
fallow.
fCalc
=
=
0.45*28
12.600 N/mm2
0.514 N/mm2
0.514 N/mm2
<
12.600 N/mm2
(As per cl: R 8.5.1 of ACI 318-02)
Safe
Bending moment ( un factored)
Bending moment (factored)
Mu
=
=
factual . (b x d2) / 6
407837 Nmm/m
=
=
0.408 kNm/m
0.091 ft-kips
=
=
1.6 x M
0.653 kNm/m
0.145 ft-kips
Design of reinforcement:
Calculate Ast(req.)
Mn
0.59 fy / f'c
9.69
Mn/ fybd
b
c
=
=
-1
0.0003
As(req.)
=
=
[ As x fy x d (1-0.59 x p x (fy/ f' c))]
Solving qua.equation
Ratio of nonprestressed tension reif.
0.00033
xbxd
0.035 sq.in
RMK/ST
04/03/2016
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Subject
Doc. No.
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Section
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As(req.)
22.72 mm2
RMK/ST
04/03/2016
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Rev
Doc. No.
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As(prov.)
565.49 mm2
(prov.)
0.88 sq.in
0.0269
As(min.)
=
=
As(prov.)
(prov.)
Check for Direct Shear:

Factored Shear force
Vu
Shear carried by concrete
Vc
Vc
=
=
Check for min.Ast:
Vn
Vn
0.0018 b x D
270 mm2
565 mm2
OK SAFE
(As per cl: 7.12.2.1 of ACI 318-02)
>
270 mm2
0.0269
9 kN
f'c ( b x d ) / 6
(As per Cl 11.3.1.1 of ACI 318-02)
60852.28 N
60.85 kN
Vu/
=
=
ie
11.59 kN
11.59 kN
<
<
Vc
60.85
kN
Hence no Stirrups are required

Check for Punching shear :
Punching force
Vpu
9 kN
bo
73.9 in.
(i)
Vc1
(2+ 4/c)
=
=
(ii)
c
Vc1
Vc2
Punching area (d/2 dist.all

around the contact area)
Shear strength of concrete 'Vc', is smallest of,
(cl: 11.12.2.1 of ACI 318-02)
=
s =
f' c x
(bo x d)
76.7 kips
(sd/b0+2)
f' c x
40
(bo x d)
s = 40, 30 or 20 for punching perimeter with 4,3,2 sides respectively)
(iii)
Minimum of the above values,
Vc2
Vc3
Vc
=
=
=
vVc
=
=
197 kN
148 kN
Vpu
<
Vc
44.38 kips
4
f' c x
51 kips
44 kips
(bo x d)
Punching Shear is less than Concrete shear strength. OK.
RMK/ST
04/03/2016
FICHTNER India-STP International Projects Division, Chennai

Project
Subject
Rev
EC-523-07-925
R0
Section
Annex - D
FUEL UNLOADING & FUEL FORWARDING PUMP

FOUNDATION DESIGN CALCULATIONS
AL QATRANA POWER PROJECT
Doc. No.
Sheet No.
-
FUEL OIL FORWARDING AREA

EQUIPMENTS IN GRADE SLAB
S.No.
Equipment Name
Nos.
Load of the Load of the

Equipment Equipment
kg
kN
No. of
Supports
Load on
each
Support
Wheel Load
considered for
Grade Slab
Remarks
Design
kN
kN
TOC
Vendor
Drawing
Number
Fuel Oil Forwarding Skid
2400
24
4.000
100
SAFE
EL(+) 0.200
DC_357
Fuel Oil Fill up System
750
7.5
1.250
100
SAFE
EL(+) 0.200
DC_358
Fuel Oil Filtering System
13300
133
12
11.083
100
SAFE
EL(+) 0.180
DC_359
Fuel Oil Heating System
4750
47.5
7.917
100
SAFE
EL(+) 0.000
DC_360
Accumualtor
1150
11.5
1.917
100
SAFE
EL(+) 0.150
DC_372
The Grade Slab is designed for a wheel load of 100 kN.
(Refer Annex C)
Maximum Load on each support of the equipment is 12.5 kN. i.e., less than 100 kN.
Hence it is safe to rest the equipments in the grade slab of 250 mm thick.
Local thickening of grade slab is done to meet the vendor requirement of top of concrete.
FUEL FORWARDING AREA - EQUIPMENTS IN GRADE SLAB
RMK/ST
04/03/2016
FICHTNER India-STP International Projects Division, Chennai

Project
Subject
Section
Annex - D
FUEL UNLOADING & FUEL

FORWARDING PUMP FOUNDATION
DESIGN CALCULATIONS
AL QATRANA POWER PROJECT
Rev
Doc. No.
R0
EC-523-07-925
Sheet No.
-
FUEL OIL FORWARDING AREA

PIPE SUPPORTS IN GRADE SLAB
S.No.
Pipe Support ID
Nos.
Pedestal
Size
Wheel
Vertical
Vertical
Load
Load on Load on considered
Pipe
Pipe
for Grade Remarks
Supports Supports
Slab
Design
kg
kN
kN
10-BQ-251A,10-BQ251B
350 x 300
20.00
0.2
100
SAFE
10-BQ-252
400 x 300
25.00
0.25
100
SAFE
10-BQ-253
1900 x 400
250.00
2.5
100
SAFE
10-BQ-254,10-BQ256,10-BQ-258
950 x 400
50.00
0.5
100
SAFE
10-BQ-255
1900 x 400
325.00
3.25
100
SAFE
10-BQ-257
1900 x 400
400.00
100
SAFE
10-BQ-259, 10-BQ260
1300 x 400
225.00
2.25
100
SAFE
10-BQ-261
1400 x 400
225.00
2.25
100
SAFE
1050 x 400
60.00
0.6
100
SAFE
900 x 400
50.00
0.5
100
SAFE
450 x 350
80.00
0.8
100
SAFE
700 x 350
200.00
100
SAFE
600 x 400
200.00
100
SAFE
600 x 400
200.00
100
SAFE
9
10
11
12
13
14
10-BQ-262, 10-BQ263,10-BQ-264
10-BQ-265, 10-BQ266
10-BQ-267A, 10-BQ267B,10-BQ-269A, 10BQ-269B, 10BQ_271A, 10-BQ271B
10-BQ-268, 10-BQ270,10-BQ-272
10-BQ-274, 10-BQ275,10-BQ-276
10-BQ-277, 10-BQ278
15
10-BQ-279
1050 x 400
50.00
0.5
100
SAFE
16
10-BQ-280
1600 x 400
225.00
2.25
100
SAFE
TOC
EL (-) 0.097 /
EL (-) 0.100
The Grade Slab is designed for a wheel load of 100 kN.

Maximum Load on pipe support is 4 kN. i.e., less than 100 kN.
Hence it is safe to rest the equipments in the grade slab of 250 mm thick.
Local thickening of grade slab is done to meet the vendor requirement of top of concrete.
FUEL FORWARDING AREA - PIPE SUPPORTS IN GRADE SLAB
RMK/ST
04/03/2016

Design of Grade Slab

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ALDAHRA KOHINOOR RICE MILL