Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Search
Find
Main Menu
o About
Categories
o dyeing
o Textile Processing
Cotton Pretreatment
o Uncategorized
Archives
o August 2010
o January 2010
o October 2009
My Websites
o Textile Processing Guide
o Yoga for health and beauty
Meta
o Log in
o RSS
o Comments RSS
o Valid XHTML
DEMINERALIZATION:
BEST
MANUFACTUR IONIC
PRODUCTS ER
NATURE
IN THE
MARKET
LUFIBROL BASF
MSD
CHEMICAL SPECIFIC
COMPOSITI PROPERTI
ON
ES
MIXTURE OF Extracting
DISPERSING and
AND
dispersing
COMPLEXING agent with
SUBSTANCES stabilizing
and
anticatalytic
effect in the
alkaline
peroxide
bleach.
Improves the
degree of
whiteness and
absorbency.
INVATEX
AC
HUNTSMAN
Anionic
Preparation
INVATEX based on special
organic acids . AC cracking
agent is
easily
miscible with
water in all
proportions
and can be
used,
diluted as
well as
undiluted, for
automatic
dosing
systems.
SIRRIX N
LIQUID
CLARIANT
An effective
neutralizing
agent ideal
for Core
alkali
removal and
for ensuring
an acidic pH
in finishing
processes.
DESIZING:
BEST
MANUFACTUR IONIC
PRODUCTS ER
NATURE
IN THE
MARKET
REXSIZE
ROSSARI
WHT500
INVAZYME HUNTSMAN
L40
CHEMICAL SPECIFIC
COMPOSITI PROPERTI
ON
ES
ENZYME
-amylaze
enzyme for
selective
degradation of
starch sizes to
facilitate easy
subsequent
processing.
BACTOSOL CLARIANT
TK LIQ;
-amylaze
enzyme
Economical
enzyme for
conventional
processes.
Enzyme used in
the desizing of
textiles at
application
temperatures
Luzyme PS is
particularly
suitable for
desizing by
the Pad Steam
process.
BACTOSOL
PHC LIQ;
BACTOSOL
HTN.IN;
BACTOSOL
TK.IN LIQ
LUZYME PS BASF
ranging from 60
c
to 110C
WETTING AGENTS:
BEST
MANUFACTUR IONIC
CHEMICAL
PRODUCTS ER
NATURE
COMPOSITI
IN THE
ON
MARKET
LISSOPOL ICI
NON-IONIC
100X
SANDOZIN CLARIANT
NITI
NON-IONIC
SANDOZEN CLARIANT
MRA
NON-IONIC
SPECIFIC
PROPERTI
ES
100% NONIONIC
WETTING
AGENT
Non-ionic
wetting agent
and detergent.
Strong
wetting ,
washing &
cleaning
agent free
from solvents
ULTRVON
RW
SCOURING AGENTS:
BEST
MANUFACTUR IONIC
PRODUCTS ER
NATURE
IN THE
MARKET
KIERLON BASF
NON-IONIC
JET B CONC
CHEMICAL SPECIFIC
COMPOSITI PROPERTI
ON
ES
Mixture of
nonionic
surfactants.
Low-foaming
detergent for
wetting and
scouring
woven and
knitted
fabrics
in machines
with high
liquor
turbulence
(jet-dyeing).
Particularly
suitable in
finishing
liquors with
or without
pigments.
AMOLLAN BASF
FBOL
IMEROL PC CLARIANT
LIQUID
IMEROL
XNI
CLARIANT
NON-IONIC
Sandoclean
PC Liquid is
a biologically
degradable,
APEO and
solvent-free
wetting
agent/deterge
nt with
emulsifying
and
dispersing
action for the
scouring and
removal of
mineral oil
contamination
from textiles.
A versatile
product for
one bath
scouring and
bleaching of
cotton woven
and hosiery
fabric,
scouring aid
for wool and
specialty
product for
combined
scouring and
dyeing of
polyester
fibers, yarn
and fabric.
An efficient
scouring and
stain
extracting
agent for
cellulosic,
polyester and
their blends in
knitted and
woven form.
IMEROL SR CLARIANT
MERCERISING AGENTS:
BEST
MANUFACTUR IONIC
PRODUCTS ER
NATURE
IN THE
MARKET
PERMINAL ICI CRODA
ANIONIC
MA SPL
CHEMICAL SPECIFIC
COMPOSITI PROPERTI
ON
ES
MERCEROL CLARIANT
QWNI
NONCRYSELIC
WETTING
AGENT
DYE-BATH CONDITIONERS:
ANIONIC
NONCRYSELIC
WETTING
AGENT
Lowfoaming,
highly alkali
stable,
noncresylic
mercerizing
wetting
agent for
cotton.
An effective,
high active,
cresol-free,
low foaming
wetting agent
for
mercerization
of cotton and
cellulosic
blends in
yarn, woven
and knitted
form.
BEST
MANUFACTUR IONIC
PRODUCTS ER
NATURE
IN THE
MARKET
ALBATEX HUNTSMAN
ANIONIC
DBC
CHEMICAL SPECIFIC
COMPOSITI PROPERTI
ON
ES
Mixture of an
additional
complexing
agent and
polymers
Improves dye
solubility.
Surfactantfree, nonfoaming
formulation.
No
demetalizatio
n of dyes.
Prevents
staining of
dyeing
machines.
Free from
APEO and
phosphates
Not toxic to
the
environment.
DRIMAGEN CLARIANT
ERI
Leveling
agent and dye
bath
conditioner
with
complexing
and
dispersing
properties for
dyeing with
reactive dyes.
Leveling
agent and dye
bath
conditioner
with
complexing
DEKOL SN BASF
NEW
Acrylate
copolymer,
sodium salt in
water.
and
dispersing
properties for
dyeing with
reactive dyes.
Pumpable
dispersing
agent,
protective
colloid and
complexing
agent for all
stages in the
dyeing of
textiles of
cotton and
cotton blends
SEQUESTERING/DISPERSING/SOAPING AGENTS:
BEST
MANUFACTUR IONIC
PRODUCTS ER
NATURE
IN THE
MARKET
METAXIL ICI (CRODA)
ANIONIC
ADW
CHEMICAL SPECIFIC
COMPOSITI PROPERTI
ON
ES
SODIUM
SALT OF
POLYACRILY
C ACID
powerful
dispersing
agent to
remove
unfixed and
hydrolysis
reactive dye
and side by
side acts a
chelating
agent also( it
work as a
protective
colloid for
elimination of
problem
caused by
redeposit ion
of insoluble
calcium and
magnesium
salt without
any
demetalizing
effect on
dyestuff) .it is
also good
washing off
agent for
reactive
dyeing
DEKOL SN BASF
SANDOPUR CLARIANT
RSK LIQ
Sandopur
RSKI Liquid
Conc. is the
novel
washing
off agent
which is very
efficient in
the washing
of hydrolyzed
reactive dyes.
It improves
the hard
water stability
of sensitive
dyes. It
doesnt foam,
therefore it is
suitable for
jets/soft flow
machines.
It is APEO
free and
ecofriendly
product.
CIBAPON R HUNTSMAN
ANIONIC
Modified
ALBATEX
AD
HUNTSMAN
Anionic
Polyacrylic
Acid Sodium
Salt in Water
Sodium salt of a Highly
polyacrylic acid efficient
dispersant for
insoluble and
sparingly
soluble
calcium salts,
pectins and
other
impurities
such as cotton
linters.
Dissolves
hydrolysed
dyes during
soaping.
LADIQUEST CLARIANT
1097
Anionic
Scouring
Foam free.
additive with
dispersing,
Promotes
sequestering
removal of
and washing off unfixed dye.
properties.
Acts as a
protective
colloid.
High washing
and
dispersing
power.
SOAPING AGENTS:
BEST
MANUFACTU IONIC
CHEMICAL
PRODUC RER
NATURE COMPOSITION
TS IN
THE
SPECIFIC
PROPERTI
ES
MARKET
LISSOPOL ICI CRODA
D PASTE
SANDOPU CLARIANT
R RSK LIQ
product.
ALBATEX HUNRSMAN
DSI CONC
Anionic
Sodium salt of a
polyacrylic acid
Improves the
quality and
reproducibili
ty of
virtually
every textile,
wet process.
Washing off
agent for
reactive
dyeings and
prints on
cellulosic
fibers.
CIBAPON HUNTSMAN
R
METAXIL ICI CRODA
ADW
demetalizing
effect on
dyestuff) .it
is also good
washing off
agent for
reactive
dyeing
STAIN REMOVERS:
BEST
MANUFACTUR IONIC
PRODUCTS ER
NATURE
IN THE
MARKET
ASTOL A
ICI CRODA
IMEROL
XNI
CLARIANT
IMERAOL
SR
CLARIANT
CHEMICAL SPECIFIC
COMPOSITI PROPERTI
ON
ES
Stain
removing
agent to
remove oil
borne stains
from textiles.
A versatile
product for
one bath
scouring and
bleaching of
cotton woven
and hosiery
fabric,
scouring aid
for wool and
specialty
product for
combined
scouring and
dyeing of
polyester
fibers, yarn
and fabric.
An efficient
scouring and
stain
extracting
agent for
cellulosic,
polyester and
their blends in
knitted and
woven form.
HYDROGEN PEROXIDE STABILIZERS:
BEST
MANUFACTUR IONIC
PRODUCTS ER
NATURE
IN THE
MARKET
STABILIZER CLARIANT
AWNI
TINOCLARI HUNTSMAN
TE CBB
CHEMICAL SPECIFIC
COMPOSITI PROPERTI
ON
ES
Economical,
eco-friendly,
effective
Peroxide
Stabilizer.
Non silicate
stabilizer for
use in
peroxide cold
pad-batch,
pad-steam
bleaching
without
silicate as
well as the
alkaline
discontinuous
long liquor
peroxide
bleach
process.
ICI CRODA
Cationic
CHEMICAL SPECIFIC
COMPOSITI PROPERTI
ON
ES
CATIONIC
DYE FIXING
AGENT
CATIONIC
COST
EFFICIENT
DYE FIXER
CATIONIC FORMALDEHYDE FREE DYE FIXING AGENTS:
BEST
MANUFACTUR IONIC
PRODUCTS ER
NATURE
IN THE
MARKET
TINOFIX
HUNTSMAN
Cationic
ECO
TINOFIX
FRD
HUNTSMAN
LADIQUES CLARIANT
T 4321
Cationic
CHEMICAL SPECIFIC
COMPOSITIO PROPERTI
N
ES
AQUEOUS
SOLUTION
BASED ON
POLYETHYLE
NE
POLYAMINE
Cationic
Quaternary
Polyamine;
CATIONIC
No
formaldehyde
dye fixing
agent
No
formaldehyde
dye fixing
agent
No
formaldehyde
dye fixing
agent
FINISHING AIDS:
NON-IONIC SOFTNERS
BEST
MANUFACTUR IONIC
CHEMICAL
PRODUCTS ER
NATURE
COMPOSITI
IN THE
ON
MARKET
AVIVAN
HUNTSMAN
NON-IONIC
SFC
CERANINE CLARIANT
HINI
NON-IONIC
SPECIFIC
PROPERTI
ES
Non
yellowing
softening
agent for
textiles. Does
not impair
water
absorbency of
treated goods.
Non-ionic
softener,
gives a
smooth filling
handle.
CATIONIC SOFTNERS
BEST
MANUFACTUR IONIC
PRODUCTS ER
NATURE
IN THE
MARKET
CERANINE CLARIANT
CATIONIC
HCS
SAPAMINE HUNTSMAN
OC
CATIONIC
CHEMICAL SPECIFIC
COMPOSITI PROPERTI
ON
ES
Cationic
softener with
excellent soft
bulky fee
Amide
Gives
derivative of an fabrics a
aliphatic carbon warm
acid
luxurious feel
I
Low
sublimation
Reduced
contamination
of machinery
parts and
condensation
sports on the
fabric
Anti-soiling
properties
Can help to
reduce fabric
seconds
during
manufacturin
g
Helps to
keep the
fabric looking
newer and
fresher
for long
during
wearing and
washing of
the
garment
Very high
degree of
exhaustion
Excellent
product
efficiency
Low waste
water
contamination
Product can
be used even
form long
liquor ratio
CIRRASOL ICI
CS
CATIONIC
ANIONIC SOFTENERS
BEST
MANUFACTUR IONIC
PRODUCTS ER
NATURE
IN THE
MARKET
LUSIL
ICI
ANIONIC
XLHW
CHEMICAL SPECIFIC
COMPOSITI PROPERTI
ON
ES
SILICONE SOFTNERS
BEST
MANUFACTURE IONIC
PRODUCTS R
NATURE
IN THE
MARKET
CHEMICAL SPECIFIC
COMPOSITIO PROPERTIE
N
S
LUBRICATING AGENTS
BEST
MANUFACTU IONIC
CHEMICAL SPECIFIC
PRODUC RER
NATURE COMPOSITI PROPERTIES
TS IN
ON
THE
MARKET
Depsolube ICI
ANIONIC
LOWFOAM
ACS
PROCESS
BATH ANTICREAS
ING LUBRICANT
AND EMULSIFIER.
Comments (0)
Drain.
2. Scouring & Bleaching:
a. Recipe:
i. Soda Ash = 0.5%
ii. Caustic Soda = 0.7%
iii. Non foaming detergent = 0.5%
iv. Peroxide Stabilizer = 0.5%
v. Hydrogen Peroxide(50%) = 1.5%
1. @ 85C for 1 hour.
2. Drain and do cold wash
3. Neutralization:
a. Recipe:
i. Acetic Acid = 1 ml/liter
1. Treat @ cold for 10 minutes.
2. Wash cold 10 minutes
3. Check pH and let it be 6
4. Heat Setting:
a. Do heat-setting in a stenter @ 200C for 30 seconds (split open) with 3% overfeed on pins at
15 meters/minute speed.
5. Mercerising:
a. Recipe:
i. Caustic lye = 50TW
ii. Permenol N = 10 ml/liter (Mercerizing Wetting Agent)
Wash free from residual alkali
Start Dyeing @50C; ensure the starting bath pH be 6; adjust with Acetic Acid if
necessary.
Add the volume of dissolved and filtered dyestuff and hold 10 minutes.
Add the volume of dissolved and filtered dyestuff and hold 10 minutes.
Check sample
Drain
Hot Wash
Check pH 6
Unload.
Comments (0)
Cotton and Nylon blended fabrics may be dyed using the above process diagram. Machinery:
(Cheese dyeing machine or Soft-flow machine)
Set the dye bath with1.5 to 2.5 gpl acetic acid at room temperature.
Add the total quantity of Glaubers salt for reactive dyeing in two portions. This will
function like a leveling agent for acid dyeing.
Add the dyestuff mixture of acid and reactive dyes in two portions.
Hold at 80C for 30 to 45 minutes according to the recipe/depth of nylon dyes (acid
dyes).
Then check the shade for nylon portion by carbonizing the cellulose in 70% Sulphuric
acid.
If not ok, make required additions and continue dyeing otherwise reduce the temperature
to 60C @ 2/minute.
At 60C add alkali in two portions as mentioned above. Check pH. It should be 10.8 to
11.2.
Since sodium sulphate generates less sodium ion with respect to NaCL, cotton surface
becomes less substantive, that is precondition for light shades. So sodium sulphate is
preferred;
o -Light shades
o -Blue 19 and Blue 21
o -Viscose fiber
o In case low bath ratio and high circulation dyeing machines, electrolyte
concentration should be decreased.
o If bath ratio is increased, e.g. in sample dye units, salt amount should be
increased.
o After the addition of salt and dye, at least 40 min. should be elapsed, to obtain
perfect dye distribution and migration.
o In case of high bicarbonate content of process water, final pH is around 10,2-10,4
which is very low for good fixation and shade repeatability. Optimum pH should
be around 10,8-11,2. After soda addition, after 15 min., 1-3 g/lt NaOH is supplied
in 15 min. and processed 15 min. more. (more)
Comments (3)
2. ii.
3. iii.
Resin finishing (for DP value) : A loss of 20 per cent fabric strength is
unavoidable if the chemicals after application and curing are not properly washed
by suitable alkali treatment (2 gpl soda ash in cold water and then washing etc.).
We also suggested a suitable recipe for obtaining a better DP value onn their
fabric. (more)
Comments (2)
Viscose has lower tenacity than cotton when its dry and wet. SO more care should be
taken in wet processing of the fabric or yarn made of viscose fiber to prevent fabric tears
and breakages. It has more elongation in wet and conditioned state than cotton fiber.
Both viscose and modal are being supplied by the manufacturers almost in pure state and
mostly do not need any bleaching operation for dark and medium shades. However
viscose cotton blends need some mild bleaching before dyeing.
The water retention value (swelling index) is more than cotton and modal fibers. It swells
within 10 seconds when immersed in water even at lower temperatures. It is to be noted
that the fabric acquires stiffness when it is wet because of the high swelling that makes
the fabric compact and hence stiff. (more)
Comments (1)
Next Page
TheSmartTime is powered by Wordpress. Wordpress theme designed by Design Blog.