Jowa STP 2010 - Manual Rev e

JOWA
STP-2010 Series
SEWAGE TREATMENT PLANTS
OPERATION AND TECHNICAL MANUAL
Jowa AB
Tulebovgen 104
S-428 34 KLLERED
GTEBORG
TELEFON
+46(0)31-726 54 00
INTERNET
www.jowa.se
TELEFAX
+46(0)31-795 45 40
EMAIL
info@jowa.se
Date: 2008-10-23
Rev: E.100119
Sign: GS
1
JOWA
STP 2010 Series
INTRODUCTION
1.1 GENERAL
1.2 GUARANTEE AND SERVICE.
1.3 NOTE ON RECYCLING.
SYSTEM DESCRIPTION
SPECIFICATIONS
INSTALLATION INSTRUCTIONS
4.1
4.2
4.3
4.4
4.5
4.6
4.7
DELIVERY
JOWA STP 2010 LOCATION
EXTERNAL PIPE CONNECTIONS
ELECTRIC CONNECTIONS
EXT. ALARM CONNECTION
EXTERNAL VALVES INSTALLED BY YARD (NOT INCLUDED)
VACUUM SYSTEM ( OPTIONAL)
OPERATIONS
5.1
5.2
5.3
5.4
5.5
5.6
START UP
FILLING OF CHEMICALS AND ADJUSTING DOSING SETTINGS.
NORMAL OPERATION
THE PLC USER INTERFACE
DISCHARGE OF THE PRE-BIOREACTOR, BIOREACTOR AND SETTLING TANK
MAINTENANCE
TROUBLESHOOTING
P&I DIAGRAM
MECHANICAL GA DRAWINGS
ELECTRICAL WIRING DIAGRAMS
10
DISCHARGE PUMP
11
DOSING PUMPS
12
AIR BLOWER
13
LEVEL SWITCHES
14
PLC MANUAL
15
SPARE PART LIST
16
CERTIFICATES
17
VACUUM SYSTEM (OPTIONAL)
18
MSDS - CHEMICALS
K:\1-NYA K\1.3-JOWA PROJEKT\STP2010\Manual
Date: 2008-10-23
Rev: E.100119
Sign: GS
JOWA
STP 2010 Series
1 Introduction
The JOWA STP 2010 series (Sewage Treatment plants) are designed for automatic operation
onboard ships in accordance with IMO MEPC.159(55) and meets all the requirements in
Marpol 73/78 annex IV.
The JOWA STP 2010 is an aerated, submerged, fixed-film unit with a proprietary aeration
system that provides major advantages for the operators. The Bioreactor contains a cross-flow
structured matrix, on which the degrading bacterial biomass adheres and rapidly grows. The
Bioreactor ensures maximum optimum biological treatment and the efficient aeration system
ensures that the Bioreactors produce no offensive odours.
1.1 General
To obtain all advantages operating the JOWA STP 2010, be assured all users have adequate
education for the equipment.
That the installation is correct maintained and operated in accordance with the instruction in
this manual.
Otherwise the functions of the equipment cannot be guaranteed.
Before installation and start up, read this manual carefully.
Supplier and manufacturer:
Jowa AB
Tulebovagen 104
S-428 34 Kllered, Gothenburg
Sweden
Phone:
+46 31 726 54 00
Fax:
+46 31 795 45 40
E-mail:
info@jowa.se
www.jowa.se
Date: 2008-10-23
Rev: E.100119
Sign: GS
JOWA
STP 2010 Series
1.2 Guarantee and service.

The JOWA STP 2010 is covered by a guarantee period. Guarantee claims can be made
according to JOWAs Guarantee claim procedure. The JOWA STP 2010 contains components
with no user serviceable parts which are sealed. Breaking the seals placed on these
components automatically voids the warranty. Contact JOWA for assistance.
Service should only be carried out by an authorised JOWA service engineer.
1.3 Note on recycling.

In the design and manufacture of the JOWA STP 2010 all Efforts have been made to use
components that can be recycled. This product or the parts of it must be disposed of in an
environmentally sound manner. Use the local public or private waste collection service
Date: 2008-10-23
Rev: E.100119
Sign: GS
JOWA
STP 2010 Series
System description
The JOWA STP 2010 is an aerated, submerged, fixed-film unit with a proprietary aeration
system that provides major advantages for the operator.
The raw sewage is led to the pre-bioreactor chamber. In the pre-bioreactor chamber non
biodegradable solids are screened and settled for later discharge.
The Bioreactor contains a polypropylene, cross-flow structured matrix, as its media, on which
the degrading bacterial biomass adheres and rapidly grows. This matrix is manufactured so
that constant inter-mixing of the wastewater occurs in each vertical column of the media,
ensuring maximum contact between the effluent and the surfaces on which the biomass is
fixed. The wastewater is driven upwards by strategically placed aerators over alternate
columns of the matrix and it flows downwards in the adjacent column. In this way, the
effluent moves in a serpentine fashion through the whole of the Bioreactor to ensure the
maximum contact time and optimum biological treatment.
There are no moving parts inside the Bioreactor, and the self-cleaning aeration system, fed by
the air blower, provides:
(i)
The required amount of dissolved oxygen for the biomass to feed on and degrade
the waste.
(ii)
The motive force for the serpentine passage of the wastewater through the aeration
chamber with maximum contact with the degrading bacteria.
(iii) The removal of solids from the Bioreactor without the need for back washing or
desludging procedures.
(iv)
The efficient aeration system also ensures that the Bioreactors produce no
offensive odours, unlike other biological treatment plants.
Solids are produced in all biological degradation processes due to the development of the
bacterial biomass by absorption of organic materials, nitrogen and phosphorus nutrients,
micronutrients and oxygen to perform the organic degradation to carbon dioxide and water.
During this process, which removes the organic contamination from the water, the biomass
film thickens on the matrix and eventually this slime layer becomes too deep for nutrients and
oxygen to penetrate right through it. At this stage, it stops producing sticky polysaccharides,
loses its adhesion to the plastic matrix, is detached by the shearing force of the air and water.
It passes into the water stream which gravity flows out of the Bioreactor. These fully digested,
odouress, biological solids, or dead cells, are settled in the settling chamber. The solids will
be recycled back to the inlet and degraded like any other organic material, providing that
sufficient biodegradation capacity and residence time has been built into the system.
For sewage treatment, the Bioreactors need no nutrient addition or pH correction and
chemicals are not required, hence there are no added costs or environmental problems
associated with the use of chemicals. The intensive bacterial activity that takes place in the
Bioreactor ensures that pathogenic bacteria, originally present in the sewage, are
competitively inhibited. Thus, a discharge to surface waters meets stringent quality standards.
In the clean water chamber chlorine disinfectant is dosed in for disinfection of the discharged
waters. Excess chlorine is neutralised by a non-toxic de-chlorination chemical upon discharge
Date: 2008-10-23
Rev: E.100119
Sign: GS
JOWA
STP 2010 Series
Due to the high degrading power of the JOWA STP 2010, they are much smaller than
comparable biological degradation methods using suspended growth (rather than fixed-film)
systems. In addition, because the Bioreactor is a submerged, fixed-film unit, the biomass is
more stable and able to tolerate both hydraulic and organic shock loadings better than the
alternatives. Low flows and loadings can, therefore, be accepted for extended periods.
Date: 2008-10-23
Rev: E.100119
Sign: GS
JOWA
STP 2010 Series
3 Specifications
Date: 091221
Rev: E
Sign: GS
JOWA STP 2010 Series

TECHNICAL SPECIFICATION
Specification
TYPE:
STP
2010-15
STP
2010-25
STP
2010-40
STP
2010-60
Capacity:
(At black water gravity
system)
hydraulic load: (m3/d)
15 P.E
25 P.E
40 P.E
60 P.E
1,05
1,75
2,80
4,20
organic load:
(BOD5/day)
Disinfection
Method:
Ambient temperature:
0,62kg
1,03kg
1,64kg
2,46kg
Chlorine, 5%. With de-chlor

5-45qC
Operation pressure:
Atmospheric pressure
Power supply:
Power consumption:
3P 380 - 480 VAC / 50 / 60 Hz (Std. power supply)

Others as option.
3,75/4,5kW
3,75/4,5kW
4,3/5,1kW
5,0/6,0kW
Protection class:
IP54
Alarm:
Relay output, normally open/closed
Tank material:
Mild steel (stainless steel is option)
Painting:
Acc. to Internationals paint spec.
Dimension:
Refer to chapter MECHANICAL GA DRAWINGS
Dry COG:
Weight
(empty/full kg)
External pipe
connection:

Refer to Chapter P&I Diagram and MECHANICAL
DRAWINGS
Date: 091221
Rev: E
Sign: GS

BLOWER:
STP
2010-15
STP
2010-25
STP
2010-40
STP
2010-60
Type:
Becker DT
4.16
or equivalent
Becker DT
4.16
or equivalent
Becker DT
4.25K
or equivalent
Becker DT
4.40K
or equivalent
Inlet capacity:
16/19 m3/h
16/19 m3/h
25/30 m3/h
40/48 m3/h
Pressure:
Voltage:
1000 mbar.
175-520 VAC
Frequency:
175-520VAC
190-500VAC
190-500VAC
50 / 60 Hz 3 phase
Power
Consumption:
0,55-0,70 kW
0,55-0,70kW
1,1-1,3 kW
1,85-2,2kW
Current:
1,33-2,35 A
2,8-6,2 A
2,8-6,2 A
2,8-6,2 A
R.P.M
1420/1700
1420/1700
1420/1700
1420/1700
Discharge
pump:
STP
2010-15
STP
2010-25
STP
2010-40
STP
2010-60
Type:
Herborner 4/HK50-1-120-F-WI or equivalent
H:
18M
Q:
20/24m3/h
Voltage:
380-480 VAC
Frequency:
50 / 60 Hz 3 phase
Power
Consumption:
3-3,6kW
Current:
3,75-6,5 A
R.P.M
2840-3470
Protection class:
IP55
Date: 091221
Rev: E
Sign: GS

Dosing
pumps:
Type:
PROMINENT, CONCEPT PLUS CNPa or equivalent
Max capacity:
3,9 L/h
Max pressure:
7 bar
Stroke rate:
0-180 SPM
Voltage:
230 VAC
Frequency:
50/60 Hz single phase
Power
Consumption:
10 W
Current:
0,12 A
Date: 2008-10-23
Rev: E.100119
Sign: GS
JOWA
STP 2010 Series
4 Installation instructions
4.1 Delivery
Prior to delivery the JOWA STP 2010 Sewage Treatment Plant is tested and controlled.
4.2 JOWA STP 2010 location
Locate the unit so there is enough space around it for maintenance and service, on top of the
tank it should be at least 500 mm to dismount the tank cover.
Mount the unit sufficiently by bolts or welding.
4.3 External pipe connections
The sewage treatment plant has the following external connections, which should be
connected to the vessels piping systems. We refer to P&I Diagram chapter and GA drawings
chapter, for more info. All pipes have flange connections.
IMPORTANT!
If laundry waste water is to be connected it should ONLY be connected to the Grey Water
inlet
4.3.1 Black water inlet
Location
Pipe dimension
Standard
Nos. of inlets
Pre-bioreactor chamber,
DN150
DIN PN16
1 off
IMPORTANT!
A macerator is recommended to be installed on the pre-bioreactor if large waste pieces are
anticipated. This equipment can be supplied as an option by JOWA. Please contact JOWA.
IMPORTANT!
Any galley waste water led into the plant should pass through a grease trap. JOWA should be
contacted. JOWA can supply a grease trap as an option
4.3.2 Hospital water inlet
Location
Pre- bioreactor chamber,
Pipe dimension
DN100
Standard
DIN PN16
Nos. of inlets
1 off
4.3.3 Vacuum water inlet (if vacuum system installed)

Location
Pre- bioreactor chamber,
Pipe dimension
DN50
Standard
DIN PN16
Nos. of inlets
1 off
Date: 2008-10-23
Rev: E.100119
Sign: GS
4.3.4 Grey water inlet
Location
Pipe dimension
Standard
Nos. of inlets
JOWA
STP 2010 Series
Clean water chamber

DN100
DIN PN16
1 off
IMPORTANT!
If it is required that grey water be connected to black water inlet JOWA should be contacted.
If the black and grey water lines are not separated and are led to the black water inlet JOWA
should be contacted.
4.3.5 Ventilation (to be connected to funnel)
Location
Bioreactor chamber.
Pipe dimension
DN65
Standard
DIN PN16
Nos. of inlets
1 off
4.3.6 Discharge
Location
Pipe dimension
Standard
Nos. of inlets
After the discharge pump

DN50
DIN PN16
1 off
IMPORTANT!
If the discharge point is below the tank top, a swan neck must be installed and its top should
be at least 400 mm above the tank top. If the plant is installed below the fully loaded water
line (F.L.W.L) the swan neck must be run higher than the F.L.W.L. A connection should be
run from the top of the swan neck to the air ventilation to prevent vacuum draining. The
applicable ship building requirements should be observed.
4.3.7 Overflow (Not included, to be installed by yard)
Location
Direct to bilge tank or other dedicated tank. Install max. 400 mm
above tank top!
Pipe dimension
DN65
IMPORTANT!
JOWA provides a swan neck to protect the air blower in the case of overflow of the STP, see
mechanical drawings. The yard installed overflow must be at a point lower than the air blower
swan neck.
Date: 2008-10-23
Rev: E.100119
Sign: GS
JOWA
STP 2010 Series
4.4 Electric connections

The electric power supply is 3P 400 VAC / 50 Hz or 3P 440 VAC / 60 Hz (should be stated in
the order) other supplies as options. Power should be connected to the main switch and
ground in the control cabinet, see electrical wiring diagrams chapter for more information.
Connections between control cabinet and pumps, dosing pumps are pre-wired at delivery,
refer to electrical wiring diagrams chapter.
4.5 Ext. alarm connection
The external alarm has a normally closed contact or a normally open contact.
For more info refer to electrical-wiring diagrams chapter.
4.6 External valves installed by yard (Not included)
The following valves to be installed by the Yard/Customer:
Black/hospital and grey water inlets 1 off sluice valve per inlet.
4.7 Vacuum system ( Optional)
If the sewage treatment plant is connected to a vacuum system, see separate instructions from
the supplier.
Date: 2008-10-23
Rev: E.100119
Sign: GS
JOWA
STP 2010 Series
5 Operations
For easy understanding please see P&I Diagram valve designation list and electrical-wiring
diagram.
5.1
x
x
x
x
x
x
x
x
x
5.2
Start up
Close valves V01 (Tank I, Pre-Bioreactor chamber), V02 (Tank II, Bioreactor
chamber), V03 (Tank III, Settling tank), and V05 (Bioreactor test cock) & V06.
Open valve V04 (Tank IV, Clean water chamber). Open V07. (air blower)
Fill up the unit with water.
Open all valves between the water outlet and the overboard.
Turn the main switch in position ON.
Turn the power on switch to position start. The STP is in standby mode
Select MAN for Manual mode.
Turn the discharge pump switch to check that the motor has the correct rotation. Note
there must be sufficient water in the clean water chamber so that the low level switch
is triggered otherwise the pump will not start.
When finished Select AUTO for auto mode.
Filling of chemicals and adjusting dosing settings.
IMPORTANT!
Before handling any chemicals always consult the material safety data sheets (MSDS)
enclosed in this manual.
The JOWA STP 2010 uses 2 chemicals; Chlorine for disinfection and sodium tiosulfate for
de-chlorination.
5.2.1 Chlorine
Chlorine (sodium hypochlorite) is not supplied with the STP. It can be easily sourced locally,
usually in a 12% concentration. The correct concentration for the JOWA STP 2010 is 5%
chlorine solution. To make a 5% solution mix 1 part 12% chlorine solution with 1,4 parts
clean fresh water.
5.2.2 Testing the free chlorine in the discharge
Empirical results show that disinfection has taken place if 2ppm of free or residual chlorine is
available when the clean water tank is full. The user can test free chlorine ppm level using a
chlorine test kit available from JOWA. The user should take a sample during the discharge of
the clean water tank with the de-chlorination pump switched off. Make sure the ship is not in
a restricted zone for discharge of sewage when doing this. Similarly the user can take a
sample during the discharge of the clean water tank while the de-chlorine pump is running to
check that the free chlorine has been neutralised and is within the IMO limits (<0,5ppm free
chlorine)
5.2.3 De-Chlorination.
The De-chlorination chemical (sodium tiosulfate) is supplied with the STP. The chemical is
delivered as dry crystals. The crystals should be dissolved in clean fresh water to make a 5%
solution. 2kg of the crystals mixed with 25L of water will make a 5% solution.
Date: 2008-10-23
Rev: E.100119
Sign: GS
JOWA
STP 2010 Series
The de-chlorination dosing pump needs to be set according to the time taken to discharge the
clean water chamber, IV, so that the correct amount of de-chlorination solution is dosed in
during the discharge. Consult the next section. Additional De-chlorination chemical can be
ordered from JOWA in ready to mix proportions, see the spare parts chapter.
5.2.4 Settings for the de-chlorination pump
The de-chlorination dosing pump is set according to the time taken to discharge the clean
water chamber, IV. The time taken to discharge tank IV varies because each ships installation
is unique. Factors such as the pumping height for P01 and pipe losses effect the discharge
time. The user should note the average time taken to make a discharge of the clean water
chamber, IV, while the STP is running in AUTO mode.
The settings for the de-chlorine pump should then be made by following the below table.
Example: An STP 2010-25 is installed and the operator has observed that it takes 45 seconds
for a discharge of the clean water chamber, IV. According to the below table the dechlorination pump should be set 70% stroke length and 50% stroke rate. For the users
information the table also shows the corresponding pump capacity at the observed time in
this case approx 11m3/h. Dosing pump P04 stroke length and frequency can be easily
adjusted by the two knobs on the dosing pump, see also dosing pump manual.
time (s) to empty tank IV per size

dechlor pump, P04, Settings
P01 pump flow (m3) 2010-15 2010-25 2010-40 2010-60 stroke length %*
stroke rate %
3
84
162
252
522
35%
25%
4
63
122
189
392
50%
25%
5
50
97
151
313
60%
25%
6
42
81
126
261
70%
25%
7
36
69
108
224
90%
25%
8
32
61
95
196
100%
25%
9
28
54
84
174
55%
50%
10
25
49
76
157
65%
50%
11
23
44
69
142
70%
50%
12
21
41
63
131
70%
50%
13
19
37
58
120
80%
50%
14
18
35
54
112
80%
50%
15
17
32
50
104
65%
75%
16
16
30
47
98
70%
75%
17
15
29
44
92
75%
75%
18
14
27
42
87
75%
75%
19
13
26
40
82
80%
75%
20
13
24
38
78
85%
75%
21
12
23
36
75
65%
100%
22
11
22
34
71
70%
100%
23
11
21
33
68
75%
100%
24
11
20
32
65
75%
100%
*Precision metering is possible only within a stroke length range of 30-100 %.
Date: 2008-10-23
Rev: E.100119
Sign: GS
5.3
JOWA
STP 2010 Series
Normal operation
The JOWA STP 2010 has two modes of operation auto mode and manual mode
In auto mode P02 (air blower) is running constantly. The level switches in Tank IV, Clean
water chamber, control the pump P01 (discharge pump); the discharge pump starts when
LS02 (high level) is indicated and stops when LS01 (low level) is indicated. During the
discharge the de-chlorine solution is dosed in by P04 to neutralise remaining free chlorine.
See section below for further information regarding the settings for the de-chlorine dosing
pump.
The solenoid valve V30 opens once every 2 hours for 2 min (time set at delivery), when the
valves opens it will start the solids airlift from the settling tank back to pre-bioreactor. The
solids airlift can be adjusted on the PLC inside the control cabinet. The frequency of the
openings and the opening time shall be so long so most of the sludge in the settling chamber
is returned back to the pre-bioreactor chamber, to avoid high concentration of suspended
solids in the discharge water. The position of the valves is shown below for auto mode
x
x
x
x
x
The valves V01, V02, V03and V05 & V06 should be closed.
The valves V04 & V07 should be opened.
All valves between the water outlet and the overboard must be open.
The main switch in position ON.
The switch S1 in position AUTO.
In manual mode the user has control of the air blower and the discharge pump by means of
the switches on the control cabinet door. Note when running the discharge pump in manual
mode there must be sufficient water in the clean water chamber so that the low level switch is
triggered otherwise the discharge pump will not start when the switch is turned. After the
clean water chamber is drained by the discharge pump the chlorine pump will dose chlorine
as per the set time in the PLC. Note that the de-chlorine pump does not operate in manual
mode so that the discharge line is disinfected after de-sludge of the STP
Date: 2008-10-23
Rev: E.100119
Sign: GS
5.4
JOWA
STP 2010 Series
The PLC User Interface
The PLC user interface facilitates the running and understanding of the JOWA STP 2010
Sewage Treatment Plant. Through the user interface and display on the main control cabinet
door you receive all messages concerning the JOWA STP 2010 Sewage Treatment Plant such
as operational status, alarms, and pre-set times.
Display
Window
STP in Standby
Select mode
Up/ Down
Keys
Left/ Right
Keys
Enter
Key
Fig 5.3 PLC Interface
The user moves up and down through the menu display tree using the up/down and left/right
keys. Information such as time is input using the number keys. The input value is confirmed
by pressing the enter key.
Date: 2008-10-23
Rev: E.100119
Sign: GS
5.4.1
JOWA
STP 2010 Series
STP 2010 Manual and Auto modes
S7
S2
Reset
AUTO
S2
MAN
Fig 5.3.1 PLC Interface

Figure 5.3.1 shows how the user chooses auto or manual mode. After electrical power has
been connected or shut down and returned the PLC displays power lost alarm. User presses
S7 to reset. The PLC then displays that the STP is in standby. From here the user selects auto
or manual mode with S2.
Date: 2008-10-23
Rev: E.100119
Sign: GS
5.4.2
JOWA
STP 2010 Series
STP 2010 Timer adjustment
There are several timers in the JOWA STP 2010 that can be adjusted by the user in the PLC.
The timers may only be adjusted while the STP is in standby mode.
All of the timers are factory set by JOWA and the unit is function tested prior to delivery to
the customer. Once the unit is in operation the user can optimise the STP performance to his
conditions by adjusting the timers to suit.
To navigate through the PLC menu follow the flow chart in the next section.
Timer list:
1. Run/Pause macerating pump. If a macerating pump option is installed the run pause
time can be adjusted. Factory setting is 5 min run / 10 min pause. If no macerating
pump is installed this function is inactive
2. Delay Discharge. To compensate for ships rolling motions. Factory setting is 5seconds
3. High Level. The PLC controls the high level alarm by means of a timer. The factory
setting is 2 minutes.
4. Chlorine dospump. The chlorine pump dose should be such that a concentration of
2ppm free chlorine is present when the clean water tank is full. The timer is factory set
according to the STP size*.
*chlor: 2010-15 32seconds
Once the unit is in operation and the biology in the bioreactor has fully adapted (after
approx 7 days) the chlorine dose can usually be reduced by 50-75%. Note that since
2ppm of free chlorine will remain after the chlorine dose has been reduced so the
settings for the de-chlorination pump remain unchanged.
A free chlorine testing kit can be used to determine the amount of free chlorine with and
without de-chlorine. JOWA can supply this chlorine test kit.
5. Select option Macerator Jets. If a macerator pump is installed this option is factory set
and active. The user can adjust the run pause time for the macerator, see point 1.
above.
If Jets vacuum system is installed this option is factory set and active. The user can
then adjust the long time running alarm for the vacuum pumps. If neither macerator
pump or Jets vacuum system is installed this function is inactive
6. V30 open/V30 closed. The user can adjust the opening time for the sludge return and
the time between opening events. Factory setting 2minutes / 2hours respectively.
7. Long Run Vacuum. If a jets vacuum unit is installed then the timer will stop and alarm
for long time running of the jets pumps. Factory set time is 10minutes.
Date: 2008-10-23
Rev: E.100119
Sign: GS
5.4.3
JOWA
STP 2010 Series
STP 2010 Timer adjustment menus flow chart
S7
A1
Enter
A1
Up/Down
RESET ALARM
A1
Left/Right
A1
Up/Down
A1
Left/Right
A1
Up/Down
A1
Left/Right
A1
Up/Down
A1
Left/Right
A1
Up/Down
Date: 2008-10-23
Rev: E.100119
Sign: GS
A1
JOWA
STP 2010 Series
Up/Down
A1
Left/Right
A1
Up/Down
A1
Left/Right
A1
Up/Down
A1
Left/Right
A1
Up/Down
A1
Left/Right
A1
Up/Down
A1
Left/Right
A1
Up/Down
A1
Enter
Date: 2008-10-23
Rev: E.100119
Sign: GS
5.4.4
JOWA
STP 2010 Series
STP 2010 Alarm list.
There are four different alarms which can occur:

1. Power lost. Power has been lost to the unit. Normally the unit should run continually
with minimal attendance.
2. High current. A breaker has tripped inside the electrical cabinet. Refer to the electrical
drawings & trouble shooting section
3. High level alarm. The unit has high level in tank IV. Refer to the trouble shooting
section
4. Long run Vacuum. If jets vacuum system is installed this alarm trips if the long time is
exceeded for the jets pumps. Refer to the information in vacuum system chapter.
The PLC display windows for alarms 1-4 can be seen below
Common Alarm.
The user has the possibility to connect a common alarm that will send a signal to the
bridge/ECR in the event of above alarms. Consult the electrical drawings chapter. The user
must attend the unit to read from the display which specific alarm has occured
Date: 2008-10-23
Rev: E.100119
Sign: GS
JOWA
STP 2010 Series
5.5 Discharge of the pre-bioreactor, bioreactor and settling tank

Never discharge sewage and sludge when the ship is in harbour or in a restricted area. This
has to be done when the ship is in an unrestricted zone or to shore facilities via the Marpol
flange
To empty the pre-bioreactor, bioreactor and the settling tank, proceed as follows:
x Set the switch S1 into Manual.
x Close valve V04 (Tank IV, Clean water chamber).
x Open valve V01, V02 (Tank I pre-bioreactor chamber & Tank II, Bioreactor chamber)
and V03 (Tank III, Settling tank). NOTE. During emptying add backwash water via
valve V06 installed in pre-bioreactor hatch to dilute solids in pre-bioreactor
x Turn the switch S4 to start the Discharge pump.
x When tank I, II & III are empty the discharge line should be disinfected by clean water
and chlorine solution. This can be done by discharging the clean water chamber at
approx 50% full in manual mode. As the clean water chamber is only 50% full the
excess chlorine will disinfect the discharge line.
x Make the reverse of the points above before the start of filling up the plant.
The degradation process in this plant is done mostly on the submerged plastic matrix on
which the degrading bacterial biomass adheres and rapidly grows. When the bioreactor tank is
emptied, there is therefore no total loss of the degradation process. The plant will work
normally a few hours after it has been filled again. Foam may be present as the biological
process recovers
5.6 Maintenance
5.6.1 Daily inspections
x
Check that there are no alarm indications.
5.6.2 Weekly inspection

x
x
x
Check the sludge return from the settling chamber to the inlet through the plastic hose.
o If there is still sludge in the water from the settling chamber, increase the
opening time of the solenoid valve V30, by changing the time in the PLC
(Please check the PLC manual for information of how to do this). The amount
of sludge build up varies from time to time and from ship to ship.
o If there is no water or sludge the airlift pipe or the hose can be clogged. Clean
the pipe and hose with fresh water and check the airlift again.
Check if there is or have been any leakage, in pipe, hose or tank connections.
check that the chemical tanks have sufficient liquid. If liquid is to be added, ensure
that;
o Gloves and safety goggles are used.
o If any spilling of chemicals, wash away by using water.
Date: 2008-10-23
Rev: E.100119
Sign: GS
JOWA
STP 2010 Series
o If chemicals come in contact with skin, follow instructions in Safety and

Health Data Sheets.
If the plant has duplicate Pumps, Air blowers etc. Change the stand by pump to
service pump, to get balance the running time.
5.6.3 Fortnightly inspection

x
De-sludge the pre-bioreactor. Never discharge sludge when the ship is in harbour or in
a restricted area. Follow the steps in chapter 5.5.
5.6.4 Monthly inspection

x
Check the sludge content in the pre-bioreactor and bioreactor.

o Fill a measuring glass 0 1000 ml with 1000 ml sample from the test cock
V05.
o Leave the Imhof conical glass still for 30 minutes to let the sludge to settle.
o After 30 minutes check the level of sludge content.
o If the reading is below 350 ml the system is OK.
o If the reading is above 350 ml there is too much of sludge in the bioreactor, the
bioreactor needs to be emptied next time the ship is in an unrestricted zone.
Follow the steps in chapter 5.5.
Due to the build up of mineral sludge, the bioreactor needs to be emptied approximately once
every month.
This has to be done when the ship is in an unrestricted zone or to shore facilities via the
Marpol flange. Never discharge sludge when the ship is in harbour or in a restricted area.
Follow the steps in chapter 5.5.
5.6.5 Yearly inspection
x
When the bioreactor and the settling chamber are empty following can be done:
o Control the inner paint system.
o Control the diffusers, unscrew them and check if the membrane is all right.
They should be tightly fitted in both ends of the pipe.
5.6.6 Sewage treatment plant accessories maintenance

All the STP accessories require different maintenance, read about their requirements in
the enclosed manuals.
Date: 2008-10-23
Rev: E.100119
Sign: GS
JOWA
STP 2010 Series
6 Troubleshooting
An alarm occurs if a pump over-current relay has released or if the high level switch, LS02, in
the clean water tank detects high level for an excessive time. Open the control cabinet and
check the display on the PLC display for what has caused the alarm.
Inside control cabinet there are a number of fuses. Each fuse relates to its specific unit as list
below:
F1-F2:
F3-F4:
: Transformer TR1
: Internal manoeuvre voltage 220-230 VAC
Over current relays:

Q02:
Q03:
: Discharge pump
: Air blower
Procedure to reset: Open the control cabinet door and look visually at the Q02-Q03 and see
which of the over-current relay that is released, reset by push reset button. Check also if any
phase is missing by control the related terminals.
It could also be high level alarm in the unit, check what have caused the overflow in the
system.
At an overflow in the STP, check the following step.
x Check if the discharge pump P01 is working.
x Open the cover for the settling and clean water chamber (Tank III and IV).
x Empty the settling and clean water chamber (Tank III and IV).
x Check and clean the level switches.
x Flush and clean the clean water chamber (Tank IV) and the settling chamber (Tank
III).
x Restart the STP according to chapter 5.1.
x If the problem occurs again open the bioreactor and check if the plant is clogged.
If there is failure in specific units mounted on the skid. Consult the table of contents for each
units specific manual in the binder.
Date: 2008-10-23
Rev: E.100119
Sign: GS
JOWA
STP 2010 Series
7 P&I Diagram
Date: 2008-10-23
Rev: E.100119
Sign: GS
JOWA
STP 2010 Series
8 Mechanical GA drawings
1609
390
150
166
146
103
45
500
834
1555
1475
1676
48
125
1321
662
602
GOOSENECK LOOSE SUPPLY
1646
346
483
164
M16 LIFT EAR
#5 100211 ES
MARPOL IMO MEPC 159(55)
JOWA STP 2010-15
GA
REV
APPR.
CHECK
SIZE
26-9002-01-01
A3
STP-2010-15.iam
D Wahlberg
DRAWN 2008-11-04
FILE NAME
B (1:4)
ORIGIN CENTER OF GRAVITY
912
200
ID NO
SCALE
1:15
26-9002-01 -01
1
TULEBOVGEN 104
Gteborg-SWEDEN
Teleph. +46 31 726 54 00
JOWA AB
26-9002-01
MODEL ID
DRY/WET WEIGHT: 871/2391kg

REQUIRED SERVICE SPACE:
500mm ABOVE AND AROUND UNIT
CENTER OF GRAVITY:
X=556
Y=760
Z=784
PRE-BIOREACTOR
BACK WASH INLET
DN 25 FEMALE THREAD
Control cabinet
CONTAINER 10L
Pump Dos Prominent
Solenoid valve DN15
DIFUSOR STP 2010-15
AIR BLOWER DT 4.16
Ball Valve DN50
DISCHARGE PUMP
JOWA TANK STP 2010-15
DESCRIPTION
#5 100211 ES
JOWA STP 2010-15
ISO
REV
APPR.
CHECK
FILE NAME
SIZE
26-9002-01-01
A3
STP-2010-15.iam
D Wahlberg
DRAWN 2008-11-04
9
1
8
2
7
2
6
1
5
2
4
1
3
4
2
1
1
1
ITE QT
GREY WATER FOR STERILISATION ONLY INLET

FLANGE DN100
VENTILATION FLANGE DN65
HOSPITAL WATER INLET FLANGE DN100
VACUUM WATER INLET FLANGE DN50
BLACK WATER INLET FLANGE DN150
DISCHARGE FLANGE DN50
ID NO
6.7 kg
0.5 kg
4.1 kg
0.6 kg
3.3 kg
16 kg
7.1 kg
49 kg
728.3 kg
MASS
SCALE
26-9002-01 -02
1
TULEBOVGEN 104
Gteborg-SWEDEN
Teleph. +46 31 726 54 00
1:10
26-9002-01-80
26001-00095
26001-00008
26001-00001
26-9002-01-11
ID NUMBER
26-0099-01-60
20054-25102
22500-05084
JOWA AB
26-9002-01
MODEL ID
S235
MTRL
Brass
PP
S235
1827
390
602
34
146
2178
2085
901
218
5
150
712
166
150
103
1852
348
456
164
#8 100407 ES
JOWA STP 2010-25
GA
REV
APPR.
CHECK
SIZE
A3
M16 LIFT EAR
26-9003-01-01 jowa stp3.iam

DRAWN 2008-11-05 D Wahlberg
FILE NAME
B (1:4)
912
200
1296
1321
500
ID NO
SCALE
1:20
26-9003-01-01
1
TULEBOVGEN 104
Gteborg-SWEDEN
Teleph. +46 31 795 00 40
JOWA AB
26-9003-01-
MODEL ID

DRY CENTER OF GRAVITY:

X: 544
Y:1047
Z: 913
PRE-BIOREACTOR
BACK WASH INLET
DN 25 FEMALE THREAD
4
2
SIZE
CHECK
#8 100407 ES
JOWA STP 2010-25
ISO
REV
A3
Control cabinet
container 25 l
DIFUSOR
Pump Dos Prominent
Solenoid valve DN15
Ball Valve DN50
AIR BLOWER BECKER DT4.16
DISCHARGE PUMP
TANK JOWA STP 2010-25
DESCRIPTION
26-9003-01-01 jowa stp3.iam
DRAWN 2008-11-05 D Wahlberg
FILE NAME
9
1
8
2
7
3
6
2
5
1
4
4
3
1
2
1
1
1
ITE QT
APPR.
ID NO
26-9003-01-02
1
TULEBOVGEN 104
Gteborg-SWEDEN
Teleph. +46 31 795 00 40
JOWA AB
1:15
26001-00008
26001-00095
26001-00001
26-9003-01-11
ID NUMBER
26-0099-01-60
20054-25252
26-9003-01-80
22500-05084
SCALE
6.7 kg
0.5 kg
3.3 kg
4.1 kg
0.6 kg
7.1 kg
36.5 kg
49 kg
1000.9 kg
MASS
26-9003-01-
MODEL ID
S235
MTRL
Brass
S235
PP

FLANGE DN100
500
1858
1833
166
200
348
174
39
1312
2150
164
2243
D(1:5)
n40 LIFT EAR
B
1112
736
CENTER OF GRAVITY:
X: 763
Y: 1067
Z: 914
1721

390
602
SIZE
26-9004-01-01 STP
2010-40.iam
DRAWN 2009-02-23 E Sjgren
MODEL ID
103
150
FILE NAME
TULEBOVGEN 104
Gteborg-SWEDEN
Teleph. +46 31 795 00 40
APPR.
REV
150
#8 100603 ES
GA
888
JOWA STP 2010-40
ID NO
1:20
JOWA AB
CHECK
146
SCALE
26-9004-01
A3
26-9004-01-01
1


7

FLANGE DN100
3
9
C
8
1
PRE-BIOREACTOR
BACK WASH INLET
DN25 FEMALE THREAD
9
1
8
2
7
1
6
3
5
4
4
2
3
1
2
1
1
1
ITE QT
B
5
4
6
5
2
Control cabinet
Pump Dos Prominent
Solenoid valve DN15
DIFUSOR
Ball Valve DN50
Container 25 L
AIR BLOWER DT 4.25
DISCHARGE PUMP
TANK JOWA STP
DESCRIPTION
SIZE
26-9004-01-01 STP
2010-40.iam
DRAWN 2009-02-23 E Sjgren
PP
S235
MTRL
MODEL ID
FILE NAME
ID NUMBER
SCALE
TULEBOVGEN 104
Gteborg-SWEDEN
Teleph. +46 31 795 00 40
#8 100603 ES
ISO
JOWA STP 2010-40
ID NO
JOWA AB
APPR.
REV
26-0099-01-60
22500-05084
22304-00516
26-9004-01-80
26001-00008
20054-25252
26001-00004
26001-00001
26-9004-01
A3
CHECK
6.7 kg
2 kg
0.6 kg
3.5 kg
7.1 kg
0.5 kg
36.5 kg
49 kg
1259.3 kg
MASS
26-9004-01-02
1
1833
403
39
206
150
628
500
2511
2421
1062
373
150
2151
346
894
103
1869
1587
1787
2171
B (1:5)
164
#4 100209 ES
2008-11-04
D Wahlberg
JOWA STP 2010-60
GA
REV
APPR.
CHECK
DRAWN
SIZE
P40 LIFT EAR
FILE NAME
26-9005-01-01 jowa bio stp5.iam
200
A3
ID NO
SCALE
1:25
26-9005-01 -01
1
TULEBOVGEN 104
Gteborg-SWEDEN
Teleph. +46 31 726 54 00
JOWA AB
26-9005-01
MODEL ID

CENTER OF GRAVITY:
X: 981
Y:1177
Z: 923
PRE-BIOREACTOR
BACK WASH INLET
DN 25 FEMALE THREAD
#4 100209 ES
2008-11-04
D Wahlberg
JOWA STP 2010-60
ISO
REV
APPR.
CHECK
DRAWN
SIZE
A3
Ball Valve DN50

DIFUSOR
Solenoid valve DN15
DOSING PUMP
CONTROL CABINET
CONTAINER 25L
DISCHARGE PUMP
AIR BLOWER DT 4.40
TANK JOWA STP
DESCRIPTION
FILE NAME
26-9005-01-01 jowa bio stp5.iam
9
4
8
3
7
1
6
2
5
1
4
2
3
1
2
1
1
1
ITE QT
GREY WATER FOR STERILISATION ONLY

INLET FLANGE DN100
ID NO
SCALE
26001-00006
26000-00201
20054-25252
26001-00001
26001-00005
26-9005-01-20
ID NUMBER
26001-00008
26-9005-01-80
26-9005-01 -02
1
TULEBOVGEN 104
Gteborg-SWEDEN
Teleph. +46 31 726 54 00
JOWA AB
26-9005-01
MODEL ID
7.1 kg
4.9 kg
Brass
0.6 kg
1.8 kg
15 kg
PP
0.5 kg
49 kg
46 kg
S235
1662 kg
MATERIAL MASS
Brass
Date: 2008-10-23
Rev: E.100119
Sign: GS
JOWA
STP 2010 Series
9 Electrical wiring diagrams
Date: 2008-10-23
Rev: E.100119
Sign: GS
JOWA
STP 2010 Series
10 Discharge pump
Date: 2008-10-23
Rev: E.100119
Sign: GS
JOWA
STP 2010 Series
11 Dosing pumps
ProMinent
Betriebsanleitung
Operating Instructions
Mode demploi
Instrucciones de servicio
ProMinent CONCEPTPLUS
Part No. 987033
ProMinent Dosiertechnik GmbH 69123 Heidelberg Germany
BA CO 015 02/05 G/GB/F/E
Table of Contents
Please read the opertaing instructions through completely before

commissioning this equipment!
Do not discard!
Any part which has been subject to misuse is excluded from the
warranty!
Page
General user instructions
16
1 Equipment overview .................................................................. 17

2 Type overview/material details ................................................. 18
3
Safety........................................................................................... 18
4 Storage and transport ............................................................... 19

5 Assembly and installation ......................................................... 19
6 Commissioning .......................................................................... 20
7 Maintenance ............................................................................... 20
8 Repair .......................................................................................... 21
9 Troubleshooting ......................................................................... 21
10 Decommissioning and disposal ............................................... 22
11 Technical data ............................................................................ 22
12 Accessories ................................................................................ 23
Declaration of Conformity
ProMinent
25
15

Please read through the following user instructions carefully! They will
help you get the best use out of the operating instruction manual.
The following are highlighted in the text:
Enumerated points
Instructions
Safety guidelines:
WARNING
Describes a potentialy dangerous situation. If not avoided, could
cause fatal or serous injury.
IMPORTANT
Describes a potentialy dangerous situation. If not avoided, could
cause damage to property.
This operating instructions manual is aimed at experts in metering

pumps and their operation.
If you require detailed installation instructions please order General Operating Instructions Manual, ProMinent Solenoid Metering
Pumps (Order No. 987057).
16
ProMinent
Equipment overview
1
Equipment overview
8
1
7
2
3
4
5
6
1 Stroke length adjustment knob

2 Error/operating indicator (error - red / operation - green)
3 Multifunction switch (stroke rates (in % of 180 strokes/min), stop,
operating mode external (Retrofit kit))
4 Power cable
5 External actuation socket (actuation via contact signal in external
operating mode; Retrofit kit)
6 Float switch socket (for 1-stage float switch; Retrofit kit)
7 Suction valve
8 Discharge valve
The leakage bore is between the suction valve and the drive housing.
ProMinent
17
Type overview/material details / Safety
Type overview/material details
Order No. CONCEPTPLUS, CNPa, 115 V versions

Pump type
1000
1601
1002
0704
liquid end material

PP (with EPDM*) NP** (with Viton *)
1022480
1022484
1022481
1022485
1022482
1022486
1022483
1022487
Order No. CONCEPTPLUS, CNPa, 230 V versions

Pump type
1000
1601
1002
0704
liquid end material

PP (with EPDM*) NP** (with Viton *)
1022452
1022476
1022453
1022477
1022474
1022478
1022475
1022479
* Seal material
** Valve body material is PVC
The valve balls are made of ceramics.
3
Correct use of
equipment
Safety
The pump may be used only for metering liquid media!

All other uses or modifications are prohibited!
The pump is not suitable for metering gaseous media or solids!
The pump must be operated by appropriately trained and authorised
personnel!
The personnel must be familiar with metering pumps and their operation!
WARNING
The pump may start to operate as soon as it connected to the mains
power supply!
Ensure that no hazardous metering chemical can leak out!
If you have not done so, set the multifunction switch to STOP or
disconnect the pump from the mains immediately.
The pump cannot be switched off! In the case of an electrical failure,
disconnect the mains cable from the power supply.
Disconnect the power cable from the mains before working on
the pump.
18
ProMinent
Safety / Storage and transport / Assembly and installation
Risk of electric shock - This pump is supplied with a grounding

conductor and grounding-type attachment plug. To reduce the risk of
electric shock, be certain that it is connected only to a properly
grounding-type receptacle.
Always depressurise liquid end before working on the pump.
Always empty and rinse the liquid end before working on the pump
if used with hazardous or unknown feed chemicals.
Wear safety equipment appropriate to the metering chemical when
working on the liquid end.
Never let the pump work against a significantly increased operat
ing pressure or a closed stop tap on the discharge-side. This can
cause lines to burst.
Avoid overfeed due to positive pressure difference between in take
and discharge sides. E.g. use a ball check valve with at least 1.5
bar opening pressure with an atmospheric pressure outlet (not 0213).
Assembly and installation of ProMinent metering pumps with nonoriginal parts, which have not been checked and recommended by
ProMinent is not allowed and can lead to harm to persons or
property for which no liability can be accepted.
Note all national directives which apply to the installation.
Sound pressure level
The sound pressure level is < 70 dB (A) at a distance of 1 m in accordance

with EN 23741 or EN 23742 at maximum stroke, maximum stroke rate, maximum back pressure (water)
Storage and transport
Ambient conditions for storage and transport:

Storage and transport temperature: -10 to +50 C
Humidity:
< 92 % rel. humidity,
non-condensing
Assembly and installation
IMPORTANT
The pump must not vibrate when installed.
Solenoid metering pumps tend to overfeed if the back pressure
is too low. In this case fit a ball check valve, a multifunction valve
or a discharge valve with 1.5 bar opening pressure downstream
from the pump (not 0213).
ProMinent
19
Assembly and installation / Commissioning / Maintenance
Use only original hoses with the specified diameter and wall
thickness! It is not otherwise possible to ensure the durability of
the connection to the pump valves!
For tips on hydraulic installation, order the General Operating
Instructions Manual, ProMinent Solenoid Metering Pumps
(Order No. 987057).
Check that the mains power supply and frequency match the
values specified on the rating plate!
Note all national directives which apply to the installation!
Hose
Union nut
Mount metering pump on a tank or bracket using screws and

washers ( 6 mm).
Keep suction height and length of suction hose as short as possible.
Install suction hose in an ascending position.
(section)
clamping
ring
O-Ring
intake
connector
grommet
Cut the suction and pressure pipe to the required length.

Push union nut and clamping ring onto the hose.
Push the cut hose onto the grommet up to the stop.
Press on hose and tighten the union nut.
Mount the foot-actuated valve.
For this purpose, cut the free suction hose end such that the footactuated valve is suspended close above the tank bottom.
In case of metering solutions with contaminations or residues, cut
the free suction hose end such that the foot-actuated valve is
suspended at least 50 mm above the tank bottom.
Commissioning
Precision metering is possible only within a stroke length range of

30-100 %.
7
Service interval
Maintenance
Quarterly at normal load (approx. 30 % continuous operation)

Check the pump diaphragm for damage

Check that the discharge and suction valves and the discharge lines
are seated firmly
Check the overall tightness of the liquid end (in particular leakage
opening between suction value and drive housing)
Check liquid end screws are tight
Tightening torque for liquid end screws: 4.5 to 5 Nm
20
ProMinent
Repair / Troubleshooting
Repair
Repairs which may be carried out by qualified persons (according to

safety instructions):
Cleaning a valve
Replacing the diaphragm (installation instructions included with
replacement diaphragm)
For all other repairs consult your ProMinent Subsidiary.
Troubleshooting
The pump does not prime despite full stroke action and venting
Cause: Crystalline deposits on the ball seat due to valves drying out.
Remedy: Remove suction hose from the supply tank and rise liquid
end thoroughly.
If unsuccessful, dismantle valves and clean.
Fluid is leaking from the head washer

Cause: The liquid end is leaking at the pump diaphragm.
Remedy: Screw in the liquid end anti-clockwise (torque: 4.5 to 5 Nm)
If unsuccessful, replace the diaphragm (installation instructions
included with the diaphragm).
Error/operating indicator not lit

Cause: No or incorrect mains voltage.
Remedy: Use mains voltage as specified on the rating plate.
Error/operating indicator lit red
Cause: Liquid level in the supply tank has reached low liquid level.
Remedy: Top up supply tank.
Cause: Electronic failure.
Remedy: Send pump away for repair.
ProMinent
21
Decommissioning and disposal / Technical data
10
Decommissioning and disposal
IMPORTANT
When decommissioning a pump, clean all traces of chemicals
and dirt from the housing and particularly the liquid end.
Observe all relevant disposal directives for your area
(particularly with regard to electronic waste)
11
Technical data
Performance table 230 V version

Pump
type
1000
Minimum delivery rate

at maximum
back pressure
ml/
stroke
bar
l/h
10
0.6
Minimum feed rate

at medium
back pressure
ml/
stroke
bar
l/h
0.07
0.8
0,08
Max.
Connection
stroke
size
rate
ext. x int.
strokes/
min
mm
180
6x4
Priming
lift*
Priming
lift**
Admissible
priming pressure
Intake
m Wc
m Wc
bar
1.8
1601
16
1.0
0.10
1.4
0.13
180
6x4
2.0
1002
10
2.0
0.18
2.6
0.24
180
6x4
2.5
5.5
0704
3.9
0.39
3.5
4.5
0.42
180
6x4
3.0
0308
8.0
0.74
1.5
10.8
1.00
180
8x5
2.0
0213
1.5
13.5
1.42
1.0
15.5
1.4
180
8x5
1.5
1.5
0.5
* Suction lift with filled suction line and liquid end

** Priming lifts with clean and wetted valves, metering fluid, water
(20 C), at 100 % stroke length, 180 strokes/min, atmospheric
pressure outlet and/or open venting valve and correctly installed lines.
Materials
Liquid end material specification: see type code
Housing:
PPE, glass fibre reinforced
Electrical data
Mains frequency:
50 Hz / 60 Hz
230 V/AC version
CNPa
115 V/AC version
Wattage:
10 W
Wattage:
CNPa
11 W
Current I eff:
0.12 A
Current I eff:
0.26 A
Peak current
0.5 A
Peak current
1.2 A
Switch-on peak current
< 4 A for < 0.1 ms
Switch-on peak current
< 3 A for < 0.1 ms
Fuse*:
0.16 AT
Fuse*:
0.315 AT
* Fuses must have approvals according to VDE, UL and CSA.
22
ProMinent
Technical data / Accessories

Temperature details
Storage and transport temperature:
Function at ambient temperature:
Admissible feed chemical temperature:
-10 C...+50 C
-10 C...+45 C
-10 C...+35 C
Material
feed unit
Long term at max. back

pressure
max. 15 min.
at max. 2 bar
PP
50 C
100 C
NP
45 C
60 C
Climate
Admissible relative air humidity: 92 %, non condensing.
Load in wet and alternating climate: FW 24 in accordance with DIN 50016.
Enclosure rating and safety class
Contact and moisture protection: IP 65 in accordance with IEC 529,
EN 60529, DIN VDE 0470 Part 1 Safety class 1 - electric mains with earth
Sound pressure level
Sound pressure level: < 70 dB(A) at a distance of 1 m in accordance
with EN 23741 or EN 23742 at maximum stoke, maximum stroke rate,
maximum back pressure (water)
Shipping weight
Shipping weight: 1.8 kg
12
Suction lances
Accessories
Suction lance for 200 l drum, tank opening 2 DIN 570, PPE
Suction lance for 200 l drum, tank opening 2 DIN 570, PCB
Suction lance for tank 5-50 l drum, tank opening d50, PPE
Suction lance for tank 5-50 l drum, tank opening d50, PCB
1022511
1022512
1022645
1022644
Adjustable suction lance with single-stage level switch, closing in the

event of lack of chemicals.
The delivery scope also includes the parts required for connecting the
pump.
Retrofit kits
Retrofit kit External + level CNP

Retrofit kit level switch CNP*
1022099
1022115
*connecting parts given suction lances and tanks provided by the

customer
ProMinent
23
Technical data
CONCEPTPLUS (dimensions in mm)
18.3
84.7
132.5
158.7
85
80
6
92.5
10.5
140 (156*)
70 (90*)
M20 x1.5
33.9
56.1
105.3
76
98 (110*)
* dimensions for pump type 0308, 0213
24
ProMinent
Conformity declaration
ProMinent
25
Date: 2008-10-23
Rev: E.100119
Sign: GS
JOWA
STP 2010 Series
12 Air blower
909505 00000
901352 00000
909505 00000
901349 00000
Bestell-Nr.
Ident No.
No. Identification
No. Identificazione
No. de pedido
www.becker-international.com
Filterpatrone, Filter cartridge, Cartouche

Filtrante, Cartuccia filtro, Cartucho de filtro
Schieber, Rotor Vane, Palette, Silenciador
Filterpatrone, Filter cartridge, Cartouche

Filtrante, Cartuccia filtro, Cartucho de filtro
Schieber, Rotor Vane, Palette, Silenciador
Bezeichnung
Description
Designation
Designazione
Descripcion
D-42279 Wuppertal
Gebr. Becker GmbH & Co.KG

Hlker Feld 29-31
* erforderlich / necessary / ncessaire / necessaria / necesaria
72
72
24
24
Menge *
Quantity *
Quantit *
Quantit *
Cantidad *
Pos.
Wartung
Maintenance
Entretien
Manutenzione
Mantenimiento
DT 4.25K
DT 4.40K
SERVICE
Index A
Ersatzteilliste
Spare parts list
Liste de pices de rechange
Listino pezzi di ricambio
Lista de piezas de recambio
Lista de peas sobresselentes
Reserveonderdelenlijst
Reservedelsliste
Reservdelslista
28010200000 08/2004
Index
Option
Service:
DT 4.25K
DT 4.40K
AJ
+49 (0)202 697-171

Tel:
+49 (0)202 64 44 74
Fax:
E-Mail: info@becker-international.com
XXXX
AXXXXXXX
DT 4.25K-XX
XXXX
XXXX
XXXX
XXXX
Reservedelsliste
Varaosaluettelo
Wykaz czci zamiennych
Seznam nhradnch dl
Tartalkalkatrsz lista
Index
DT 4.25K
OPTIONAL
Items different from standard appliance see appendix (back of drawing)
(3~) Design - without filter / three phase AC
DT 4.25K/0-06
ROTOR
CLAMPING DISC
STAR-TOLERANCE-RING
TOOTHED SPRING WASHER
SOCKET HEAD SCREW
PUMP BODY
LOCATING PEG
SOCKET HEAD SCREW
CARBON VANES (7x) 1)
LOCATING PEG
LID
SOCKET HEAD SCREW
GASKET
COOLER
GASKET
SOCKET HEAD SCREW
FAN
KEY
WASHER
SHAFT END BOLD
FILTER COVER
LEAF SPRING
FILTER CARTRIDGE C 75/2 (1x) 1)
SOCKET HEAD SCREW
SEALING RING
O-RING
PROTECTING HOOD
TUBE FLEXIBLE
RUBBER ELEMENT
PROTECTING HOOD
RUBBER BUFFER
SOCKET HEAD SCREW
RUBBER ELEMENT
EDGE PROTECTION
FOOT
RUBBER ELEMENT
SPACING COLLAR
SOCKET HEAD SCREW
WASHER
VALVE DISC
RUBBER BUSHING
SPACER TUBE
RING SCREW
PRESSURE REGUL. VALVE
NOZZLE
LOCKING SCREW
Description
(1~) Design - single-phase AC
necessary order quantity / maintenance
020000 16400
016800 16500
911012 00000
949203 00000
945320 00000
000100 27500
951806 00000
945320 00000
901349 00000
952009 00000
000701 27600
945373 00000
008900 16500
560200 27500
005700 27600
945325 00000
502300 16400
947713 00000
949454 00000
901804 00000
004803 27600
009000 16300
909505 00000
945373 00000
948021 00000
913161 00000
006800 27500
742609 01000
951920 00000
006803 27600
741365 00000
945318 00000
951922 00000
964108 00000
015100 27600
951921 00000
068000 27600
945328 00000
949451 00000
833903 99597
951906 00000
068002 16500
548800 16300
728003 99611
943132 00000
951225 00000
Ident No.
DT 4.25K
1)
15
16
17
18
19
21
22
23
24
25
28
29
30
33
34
35
46
48
49
50
61
67
72
76
77
78
83
84
85
88
89
90
91
92
94
95
96
97
98
101
102
103
104
125
126
130
Pos.
Index
A
DT 4.40K
OPTIONAL
(1~) Design - single-phase AC
ROTOR
CLAMPING DISC
STAR-TOLERANCE-RING
TOOTHED SPRING WASHER
SOCKET HEAD SCREW
PUMP BODY
SOCKET HEAD SCREW
CARBON VANES (7x) 1)
LOCATING PEG
LID
SOCKET HEAD SCREW
GASKET
COOLER
GASKET
SOCKET HEAD SCREW
FAN
KEY
WASHER
SHAFT END BOLD
FILTER COVER
LEAF SPRING
FILTER CARTRIDGE C 75/2 (1x) 1)
SOCKET HEAD SCREW
SEALING RING
O-RING
PROTECTING HOOD
TUBE FLEXIBLE
RUBBER ELEMENT
PROTECTING HOOD
RUBBER BUFFER
SOCKET HEAD SCREW
RUBBER ELEMENT
EDGE PROTECTION
FOOT
RUBBER ELEMENT
SPACING COLLAR
SOCKET HEAD SCREW
WASHER
VALVE DISC
RUBBER BUSHING
SPACER TUBE
RING SCREW
PRESSURE REGUL. VALVE
NOZZLE
LOCKING SCREW
Description
Items different from standard appliance see appendix (back of drawing)
DT 4.40K/0-06 (3~) Design - without filter / three phase AC
DT 4.40K
necessary order quantity / maintenance
020000 16500
016800 16500
911008 00000
949203 00000
945320 00000
000100 27600
945322 00000
901352 00000
952009 00000
000701 27600
945374 00000
008900 16500
560200 27600
005700 27600
945325 00000
902300 27600
947713 00000
949454 00000
901804 00000
004803 27600
009000 16300
909505 00000
945373 00000
948021 00000
913161 00000
006800 27600
742609 01000
951920 00000
006803 27600
741365 00000
945318 00000
951922 00000
964108 00000
015100 27600
951921 00000
068000 27600
945328 00000
949451 00000
833903 99597
951906 00000
068002 16500
548800 16300
728003 99611
943133 00000
951225 00000
15
16
17
18
19
21
23
24
25
28
29
30
33
34
35
46
48
49
50
61
67
72
76
77
78
83
84
85
88
89
90
91
92
94
95
96
97
98
101
102
103
104
125
126
130
1)
Ident No.
Pos.
SERVICE
1~
C = ? F
U=?V
28
30
25
29
72
50 49
67
46
91 78 61
48
88
77 76
126
90
17 15
19
125
24
16 18 130
21 23
89
92
84
22
34 33 35
94
85
96 95
97 98
104 101 102 103
83
optional
en option
optionale
opcional
DT 4.40K (3~)
DT 4.25K (3~)
standard
Index - A
standard
DT 4.40K (1~)
DT 4.40K/0-06 (3~)
DT 4.25K (1~)
DT 4.25K/0-06 (3~)
optional
en option
optionale
opcional
2)
SPANNHLSE / LOCATING PEG / DOVILLE DE ETRAGE / SPINE DI RISCONTRO / CASQUILLO TENSOR

SEITENDECKEL / LID / COUVERCLE / COPERCHIO / TAPA LATERAL
DICHTUNG / GASKET / JOINT / GUARNIZIONE / JUNTA
FILTERDECKEL / FILTER COVER / COUVERCLE DU FILTRE / COPERCHIO FILTRO / TAPA DE FILTRO
ANPRESSFEDER / LEAF SPRING / RESSORT-JAME / MOLLA / MUELLE DE PRESIN
FILTERPATRONE / FILTER CARTRIDGE / CARTOUCHE FILTRANTE / CARTUCCIA FILTRO / CARTUCHO DE FILTRO
INNENSECHSKANTSCHRAUBE / SOCKET HEAD SCREW / VIS HEXAGONALE INTERNE / VITE ESAGONALE INTERNA /
TORNILLO HEXAGONAL INTERIOR
DICHTRING / SEALING RING / JOINT / ANELLO GUARNIZIONE / ANILLO DE JUNTA
O-RING / O-RING / ANNEAU-O / ANELLO-O / JUNTA TRICA
FRONTHAUBE / PROTECTING HOOD / CARTER PROTECTEUR AVANT / CARTER DI PROTEZIONE /
CAPERUZA FRONTAL
GUMMI-PUFFER / RUBBER BUFFER / AMORTISSEUR EN CAOUTCHOUC / AMMORTIZZATORE IN GOMMA /
AMORTIGUADOR DE GOMA
INNENSECHSKANTSCHRAUBE / SOCKET HEAD SCREW / VIS HEXAGONALE INTERNE / VITE ESAGONALE INTERNA /
TORNILLO HEXAGONAL INTERIOR
GUMMIFORMTEIL / RUBBER ELEMENT / ELEMENT EN CAOUTCHOUC / ELEMENTO IN GOMMA / PIEZA DE ORMA DE GOMA
DRUCKREGULIERVENTIL / PRESSURE REGUL. VALVE / SOUPAPE REGLAGE PRESSION / VALVOLA REGULAZIONE
PRESS. / VLVULA REGULADORA DE PRESIN
DSE / NOZZLE / GICLEUR / UGELLO / TOBERA
VERSCHLUSS-SCHRAUBE / LOCKING SCREW / BOUCHON / VITE DI CHIUSURA / TORNILLO DE CIERRE
WINKEL / BRACKET / COUDES / GOMITO / NGULO

BLINDNIET / BLIND RIVET / RIVET AVEUGLIE / RIVETTO CIECO / REMACHE CIEGO
KABEL / CABLE / CABLE / CAVO / CABLE
DT 4.25K HAUBE / PROTECTING HOOD / CARTER PROTECTEUR / CARTER DI PROTEZIONE / CAPERUZA
DT 4.40K HAUBE / PROTECTING HOOD / CARTER PROTECTEUR / CARTER DI PROTEZIONE / CAPERUZA
FUSS / FOOT / PIED / PIEDE / PIE
Beschreibung / Description / Designation / Designazione / Desripcion
variantenabhngige Bauteile / variant-dependent components / composants variante-dependantes / componenti variante-dispendenti / componentes variante-dependientes
943132 00000
951225 00000
126
130
945318 00000
951922 00000
728003 99611
945377 00000
90
741365 00000
948021 00000
913161 00000
006803 27600
952009 00000
000701 27600
008900 16500
004803 27600
009000 16300
909505 00000
945373 00000
006800 27500
006800 27600
015100 27600
91
125
741310 90000
89
000702 27600
006810 27500
25
28
30
61
67
72
76
DT 4.25K/0-06 (3~)
DT 4.40K/0-06 (3~)
964233 00000
948766 00000
742002 30000
006802 27500
006804 27600
015101 27600
Bestell Nr. / Ident No. / No. Identification /

No. Identificazione / No. De pedido
77
78
88
8
12
13
83
83
94
DT 4.25K (1~)
DT 4.40K (1~)
2)
Pos
Variante(n)
Modifications
Variantes
Index - A
Date: 2008-10-23
Rev: E.100119
Sign: GS
JOWA
STP 2010 Series
13 Level switches
Date: 2008-10-23
Rev: E.100119
Sign: GS
JOWA
STP 2010 Series
14 PLC Manual
Date: 2008-10-23
Rev: E.100119
Sign: GS
JOWA
STP 2010 Series
15 Spare part list

General Parts
Diffuser membrane
Solenoid Valve, DN15
Level switch
Fuse 10x38aM0,5A 500V
Fuse 5x20 T0,5A250V
De-chlorination salt
Free chlorine test kit
Part Number
26001-00093
93003-15006
27050-00001
99200-16509
94008-52050
20054-25083
20054-25084
Name
N/A
V30
LS01/2
F1-2
F3-F4
N/A
N/A
PLC
20600-00110
A1
NOTE!! Quote PLC Program version at order, eg STP 09-1a
Discharge pump
Ball bearing - pos27
Ball bearing - pos28
Mechanical Seal - pos17
Qty/STP
1set
1
2
2*
2*
2kg/25L**
1**
1
26001-00013
26001-00014
26001-00012
P01
P01
P01
1
1
1
Air Blower
4,16Filter Cartridge -72
STP SIZE
2010-15&25
2010-15&25
2010-40
2010-60
26001-00275
26001-00375
26001-00072
26001-00072
P02
P02
P02
P02
1
1
1
1
4,16Carbon Vanes - 24
2010-15&25
2010-40
2010-60
26001-00117
26001-00077
26001-00079
P02
P02
P02
1set**
1set**
1set**
22500-05084
22500-05284
P03/4
P03/4
2
2
Dosing Pump
Complete Pump
Top and bottom valves +
Hose set inc Diaphragm
Recommended spare parts for 2 years of operation are items with an *.

Items with a ** are consumables, and is recommended to be Included for 2
years of operation.
Date: 2008-10-23
Rev: E.100119
Sign: GS
JOWA
STP 2010 Series
16 Certificates
UnitedStatesCoastGuard,USCG,AcceptanceofJOWASTP2010SeriesSewagetreatmentplants
TypeapprovedtoIMOMEPC159.(55)
USCG accepts our IMO approved MEPC 159(55) STP, see below text and the link taken from the
USCG home page-
http://www.uscg.mil/hq/cg5/cg5213/msd.asp
Quote
Foreignvessels.
WhileinU.S.waters,foreignvesselshavingavalidInternationalSewagePollutionPrevention
Certificate(ISPPC)issuedbyitsflagAdministrationindicatingthattheinstalledsewagesystem
complieswithMARPOLAnnexIVasamendedbyeitherresolutionMEPC.159(55)orMEPC.2(VI)will
beacceptedbytheU.S.CoastGuardasbeingincompliancewith33CFR159.7(b)or(c)providedthe
systemisinoperablecondition.FormoreinformationseeNavigationandVesselInspectionCircular
No.109.
Endquote
Date: 2008-10-23
Rev: E.100119
Sign: GS
JOWA
STP 2010 Series
17 Vacuum system (Optional)
Date: 2008-10-23
Rev: E.100119
Sign: GS
JOWA
STP 2010 Series
18 MSDS - Chemicals
Material Safety Data Sheet

Sodium thiosulfate pentahydrate MSDS
Section 1: Chemical Product and Company Identification
Product Name: Sodium thiosulfate pentahydrate
Contact Information:
Sciencelab.com, Inc.
14025 Smith Rd.
Houston, Texas 77396
Catalog Codes: SLS2341, SLS2962

CAS#: 10102-17-7
RTECS: WE6660000
US Sales: 1-800-901-7247
International Sales: 1-281-441-4400
TSCA: TSCA 8(b) inventory: No products were found.
Order Online: ScienceLab.com
CI#: Not available.
CHEMTREC (24HR Emergency Telephone), call:

1-800-424-9300
Synonym: Ametox, Antichlor; Sodium Hyposulfite,

pentahydrate
International CHEMTREC, call: 1-703-527-3887
Chemical Name: Thiosulfuric Acid, disodium salt,

pentahydrate
For non-emergency assistance, call: 1-281-441-4400
Chemical Formula: Na2S2O3.5H20
Section 2: Composition and Information on Ingredients

Composition:
Name
CAS #
% by Weight
Sodium thiosulfate pentahydrate
10102-17-7
100
Toxicological Data on Ingredients: Sodium thiosulfate pentahydrate LD50: Not available. LC50: Not available.
Section 3: Hazards Identification

Potential Acute Health Effects:
Hazardous in case of ingestion, of inhalation. Slightly hazardous in case of skin contact (irritant), of eye contact
(irritant).
Potential Chronic Health Effects:
Slightly hazardous in case of skin contact (irritant, sensitizer).
CARCINOGENIC EFFECTS: Not available.
MUTAGENIC EFFECTS: Not available.
TERATOGENIC EFFECTS: Not available.
DEVELOPMENTAL TOXICITY: Not available.
Section 4: First Aid Measures

p. 1
Eye Contact:
Check for and remove any contact lenses. In case of contact, immediately flush eyes with plenty of water for at
least 15 minutes. Cold water may be used. Get medical attention if irritation occurs.
Skin Contact:
Wash with soap and water. Cover the irritated skin with an emollient. Get medical attention if irritation develops.
Cold water may be used.
Serious Skin Contact: Not available.
Inhalation:
If inhaled, remove to fresh air. If not breathing, give artificial respiration. If breathing is difficult, give oxygen. Get
medical attention.
Serious Inhalation: Not available.
Ingestion:
Do NOT induce vomiting unless directed to do so by medical personnel. Never give anything by mouth to an
unconscious person. If large quantities of this material are swallowed, call a physician immediately. Loosen tight
clothing such as a collar, tie, belt or waistband.
Serious Ingestion: Not available.
Section 5: Fire and Explosion Data

Flammability of the Product: Non-flammable.
Auto-Ignition Temperature: Not applicable.
Flash Points: Not applicable.
Flammable Limits: Not applicable.
Products of Combustion: Not available.
Fire Hazards in Presence of Various Substances: Not applicable.
Explosion Hazards in Presence of Various Substances:
Risks of explosion of the product in presence of mechanical impact: Not available.
Risks of explosion of the product in presence of static discharge: Not available.
Fire Fighting Media and Instructions: Not applicable.
Special Remarks on Fire Hazards: When heated to decomposition it emits toxic fumes of sulfur oxides, hydrogen sulfide,
and sodium oxide
Special Remarks on Explosion Hazards: An explosion may occur if triturated with nitrates, chlorates, or permanganates.
Section 6: Accidental Release Measures

Small Spill:
Use appropriate tools to put the spilled solid in a convenient waste disposal container. Finish cleaning by
spreading water on the contaminated surface and dispose of according to local and regional authority
requirements.
Large Spill:
Use a shovel to put the material into a convenient waste disposal container. Finish cleaning by spreading water
on the contaminated surface and allow to evacuate through the sanitary system.
p. 2
Section 7: Handling and Storage

Precautions:
Do not breathe dust. Wear suitable protective clothing. In case of insufficient ventilation, wear suitable respiratory
equipment. If you feel unwell, seek medical attention and show the label when possible. Keep away from
incompatibles such as oxidizing agents, acids, alkalis.
Storage: Hygroscopic. Keep container tightly closed. Keep container in a cool, well-ventilated area.
Section 8: Exposure Controls/Personal Protection

Engineering Controls:
Use process enclosures, local exhaust ventilation, or other engineering controls to keep airborne levels below
recommended exposure limits. If user operations generate dust, fume or mist, use ventilation to keep exposure to
airborne contaminants below the exposure limit.
Personal Protection: Safety glasses. Lab coat. Dust respirator. Be sure to use an approved/certified respirator or equivalent.
Gloves.
Personal Protection in Case of a Large Spill:
Splash goggles. Full suit. Dust respirator. Boots. Gloves. A self contained breathing apparatus should be used
to avoid inhalation of the product. Suggested protective clothing might not be sufficient; consult a specialist
BEFORE handling this product.
Exposure Limits: Not available.
Section 9: Physical and Chemical Properties

Physical state and appearance: Solid.
Odor: Odorless.
Taste: Saline.
Molecular Weight: 248.19 g/mole
Color: Colorless. White.
pH (1% soln/water): pH of a 5% solution: 6.0-8.4
Boiling Point: >100C (212F)
Melting Point: 48C (118.4F)
Critical Temperature: Not available.
Specific Gravity: 1.7 - 1.75(Water = 1)
Vapor Pressure: Not applicable.
Vapor Density: Not available.
Volatility: Not available.
Odor Threshold: Not available.
Water/Oil Dist. Coeff.: Not available.
Ionicity (in Water): Not available.
p. 3
Dispersion Properties: See solubility in water.

Solubility:
Soluble in cold water, hot water.
Solubility in water:
79 g/100 ml @ 4 deg. C (39 deg. F)
680 g/liter @ 20 deg. C
Section 10: Stability and Reactivity Data

Stability: The product is stable.
Instability Temperature: Not available.
Conditions of Instability: Incompatible materials, moisture
Incompatibility with various substances: Reactive with oxidizing agents, acids, alkalis.
Corrosivity: Non-corrosive in presence of glass.
Special Remarks on Reactivity:
It is a strong reducing and can react with oxidizers.
Reacts with acids to release sulfur dioxide.
Sodium Thiosulfate pentahydrate dissolves in its own water of hydation; it effloresces in warm dry air.
Sodium Thiosulfate pentahydrate loses water at 100 deg. C.
It is incompatible with iodine, acids, lead, mercury, and silver salts (e.g. silver nitrate), halogens.
Hygroscopic; keep container tightly closed. Protect from moisture
Special Remarks on Corrosivity: Not available.
Polymerization: Will not occur.
Section 11: Toxicological Information

Routes of Entry: Inhalation. Ingestion.
Toxicity to Animals:
LD50: Not available.
LC50: Not available.
Chronic Effects on Humans: Not available.
Other Toxic Effects on Humans:
Hazardous in case of ingestion, of inhalation.
Slightly hazardous in case of skin contact (irritant).
Special Remarks on Toxicity to Animals: Not available.
Special Remarks on Chronic Effects on Humans: Not available.
Special Remarks on other Toxic Effects on Humans:
Acute Potenial Health Effects:
Skin: It may cause mild skin irritation.
Eyes: Can cause mechanical eye irritation.
Inhalation: May cause upper respiratory tract and mucous membrane irritation.
Ingestion: Sodium Thiosulfate is an agent with a low order of toxicity. Ingestion of large doses may cause
gastrointestinal irritation disturbances with nausea, vomiting, addominal cramping, diarrhea, metabolic acidosis,
and hypernatremia. May also affect respiration (cyanosis, respiratory stimulation), cardiovascular(hypotension),
behavior (ataxia, convulsions)
p. 4
Chronic Potential Health Effects:

Skin: Prolonged or repeated skin contact may allergic dermatitis, and irritation.
The toxicological preperties of this substance have not been fully investigated.
Section 12: Ecological Information

Ecotoxicity: Not available.
BOD5 and COD: Not available.
Products of Biodegradation:
Possibly hazardous short term degradation products are not likely. However, long term degradation products may
arise.
Toxicity of the Products of Biodegradation: The product itself and its products of degradation are not toxic.
Special Remarks on the Products of Biodegradation: Not available.
Section 13: Disposal Considerations

Waste Disposal:
Waste must be disposed of in accordance with federal, state and local environmental
control regulations.
Section 14: Transport Information

DOT Classification: Not a DOT controlled material (United States).
Identification: Not applicable.
Special Provisions for Transport: Not applicable.
Section 15: Other Regulatory Information

Federal and State Regulations: No products were found.
Other Regulations: Not available.
Other Classifications:
WHMIS (Canada): Not controlled under WHMIS (Canada).
DSCL (EEC):
This product is not classified according
to the EU regulations.
S24/25- Avoid contact with skin and eyes.
S28- After contact with skin, wash immediately
with plenty of water.
S37- Wear suitable gloves.
S45- In case of accident or if you feel unwell,
seek medical advice immediately (show the
label where possible).
HMIS (U.S.A.):
Health Hazard: 2
Fire Hazard: 0
p. 5
Reactivity: 0
Personal Protection: E
National Fire Protection Association (U.S.A.):
Health: 2
Flammability: 0
Reactivity: 0
Specific hazard:
Protective Equipment:
Gloves.
Lab coat.
Dust respirator. Be sure to use an
approved/certified respirator or
equivalent. Wear appropriate respirator
when ventilation is inadequate.
Safety glasses.
Section 16: Other Information

References: Not available.
Other Special Considerations: Not available.
Created: 10/11/2005 12:38 PM
Last Updated: 11/06/2008 12:00 PM
The information above is believed to be accurate and represents the best information currently available to us. However, we
make no warranty of merchantability or any other warranty, express or implied, with respect to such information, and we
assume no liability resulting from its use. Users should make their own investigations to determine the suitability of the
information for their particular purposes. In no event shall ScienceLab.com be liable for any claims, losses, or damages of any
third party or for lost profits or any special, indirect, incidental, consequential or exemplary damages, howsoever arising, even
if ScienceLab.com has been advised of the possibility of such damages.
p. 6
Material Safety Data Sheet

Emergency 24 Hour Telephone:
CHEMTREC 800.424.9300
Corporate Headquarters:
Hasa Inc.
23119 Drayton Street
Saugus, California 91350
Telephone y 661.259.5848
Fax
y 661.259.1538
IDENTIFICATION OF PRODUCT
HASA 12.5% Sodium Hypochlorite Solution
Product Name:
Hypochlorite solution sodium salt, sodium
Common Chemical Names:
hypochlorite
Sodium hypochlorite
Chemical Names of Ingredients [>1.0% by weight]:
Inorganic halogen compound
Chemical Family:
7681-52-9
CAS Registry Number:
NaOCl
Empirical Formula:
74.45
Molecular Weight:
Vapor Pressure:
Weight/Gallon:
Density [liquid]:
Bulk Density:
Melting Point:
Physical State:
Solubility in Water:
PHYSICAL AND CHEMICAL PROPERTIES

12.1 mm Hg at 20C [12.5% solution]
Flash Point:
10.0 lbs. (4.54 kg.)
pH:
1.20 at 20C (68F)
Odor:
Not Applicable.
Boiling Point:
Not Applicable.
Freezing Point:
Liquid Solution
Color:
Complete
Stability:
Potential for Fire:

Potential for Explosion:
Reactivity:
Extinguishing Media
Fire Fighting Procedures:
Major Update: 08/01/01
Not Applicable.
11.2 11.4
Slight Bleach
Decomposes
-20 Fahrenheit
Straw Yellow
Stable
PHYSICAL HAZARDS
None. Nonflammable and Noncombustible liquid.
None. Nonflammable and Noncombustible liquid.
Violent reactions with amines, ammonium aldehyde, ammonium carbonate,
aziridine, methanol, phenylacetonitrile, ammonium nitrate, ammonium oxylate,
ammonium phosphate, cellulose, ethylene imine. Do not mix acids, aqua
ammonia, or other organic or inorganic chemicals with this product.
N/A
N/A
Minor Revision: 07/26/07
Page 1 of 4
HASA 12.5% SODIUM HYPOCHLORITE SOLUTION

Material Safety Data Sheet MSDS No. 106
12.5% SODIUM HYPOCHLORITE SOLUTION
Inhalation [Breathing]:
Dermal [Skin]:
Eyes:
Ingestion:
POTENTIAL ROUTE [S] OF ENTRY

Unlikely to occur. Vapor may cause irritation to upper respiratory tract.
Contact with broken skin may cause burning, blistering, and tissue destruction if
not washed off immediately.
Corrosive to eyes.
Not anticipated. May cause severe chemical burns to esophagus and to stomach
lining.
CARCINOGENIC [CANCER POTENTIAL] INFORMATION

Not listed.
National Toxicological Program [NTP] Sixth Annual Report on Carcinogens:
Not listed.
International Agency for Research on Cancer [IARC] Monographs, V. 1-53, Supps. 1-8:
Not listed.
Listed by Federal OSHA as Carcinogens:
Safe Drinking Water and Toxic Enforcement Act of 1986 [Proposition 65, California only]:
Small quantities less than 100 ppm (parts per million) of impurities, including bromates, may be
found in all chlorinating products, including this product. Bromates are derived from bromides, which
are present in sodium chloride (table salt) from which chlorine is manufactured. Additional small
quantities of bromates may be generated during the disinfection process. Bromates are known by the
State of California to cause cancer when administered by the oral (drinking or ingesting) route. Read
and follow label directions and use care when handling or using this product. The US Environmental
Protection Agency has established a maximum contaminant level (MCL) for bromates in drinking
water at 10 ppb (parts per billion). Application of this product in accordance with label directions at
use dilution will not exceed this level.
This warning is provided pursuant to Proposition 65, the Safe Drinking Water and Toxic Enforcement
act of 1986, Chapter 6.6 of the California Health and Safety Code, which requires the Governor of
California to publish a list of chemicals known to the state to cause cancer or reproductive toxicity.
This list is compiled in accordance with the procedures established under the proposition, and can be
obtained on the internet from Californias Office of Environmental Health Hazard Assessment at
http://www.oehha.ca.gov. There are over 700 chemical substances on this list.
Page 2 of 4

HEALTH HAZARDS
Eyes and skin irritation. Chemical burns to broken skin.
Signs and Symptoms of Exposure:
Medical Conditions Aggravated by Exposure: No data available.
No data available.
Oral [ingestion] LD50:
No data available.
Dermal [skin absorption] LD50:
No data available.
Inhalation [breathing] LC50:
Irritating. May cause eye damage.
Eye Irritation:
Mild irritation. Not considered to be a skin sensitizer.
Skin Irritation:
None established.
OSHA PEL:
None established.
ACGIH TLV/TWA:
PERSONAL PROTECTION AND HYGIENE

Wear goggles or face shield and rubber gloves when handling. Remove and wash contaminated clothing
before reuse. Wash hands after handling.
CLEAN-UP OF SPILLS
Store this product in a cool, dry area, away from sunlight and heat to avoid deterioration. In case of spill, flood
area where spill has occurred with large quantities of water. With permission from local authorities, diluted
product may be flushed to a sanitary sewer. Product may also be absorbed with sand or diatomaceous earth.
Absorbed products must be disposed of in accordance with applicable Federal, State, and/or local
regulations. Contact HASA, Inc. for guidance.
Eye Contact:
Skin Contact:
Ingestion
[swallowing]:
FIRST AID
Flush with water. Remove contact lenses [if applicable]. Hold eyelids open. Continue
flushing with water for 15 minutes. Get prompt medical attention.
Wash affected area with water for 15 minutes. Get medical attention.
Drink large quantities of water. DO NOT give vinegar or other acids. DO NOT induce
vomiting. Get prompt medical attention.
FEDERAL/STATE LISTS/REGISTRATION/S/REPORTING REQUIREMENTS

RQ=100 lbs
CERCLA Hazardous Substance
[80 gallons for 12.5% solution]
[Section 1010 [4], P.L. 96-510]:
Not listed.
Extremely Hazardous Substance
[40 CFR 355, Appendix A]:
Pesticide Product 7 U.S.C. 136 et seq.:
Registered as a pesticide product by Federal EPA.
Not reported.
Toxic Substance under TSCA:
Registered as pesticide product in states where marked.
Pesticide Product [various State Laws]:
MATERIAL CLASSIFICATION
OSHA Hazard Communication Standard, Department of Labor,
Occupational Safety and Health Division, 29 CFR 1910.1200:
Irritant
Hazardous Materials Transportation Regulations,

Department of Transportation (Federal) 49 CFR 172.101
Consumer Commodity, ORM-D
Proper Shipping Description [1 gallon or less]:
Hypochlorite Solutions, 8, UN1791, P.G. III
Proper Shipping Description [greater than 1 gallon]:
National Fire Protection Association NFPA 704 [1990]:
BOCA National Fire Prevention Code/National Building Code [1999 editions]:
Standard Fire Prevention Code/Standard Building Code [1997 editions]:
Uniform Fire Code/Uniform Building Code [1997 editions]:
2-0-0
Irritant
Irritant
Irritant
Page 3 of 4

GENERAL PRECAUTIONS FOR SAFE USE AND HANDLING

Open containers carefully. Sodium hypochlorite solutions are packaged with vented closures. Do not use
containers which are leaking or show evidence of having leaked. Mix only with water. Do not mix with other
chemicals. Use clean, dry utensils when mixing. Do not discharge this product or mixtures of this product into
lakes, streams, ponds, bays, estuaries, or the ocean. Sodium hypochlorite is toxic to aquatic organisms at
very low levels.
2-0-0
RETURNABLE CONTAINERS
Returnable (deposit) containers must be resealed and the contents drained therefrom prior to return to the
distributor or manufacturer for credit. Do not offer leaking or damaged containers for transportation.Call
HASA, Inc. or your distributor for instructions.
Please Note: The information contained herein, while not guaranteed, was prepared by competent technical
personnel and is true and accurate to the best of our knowledge and belief. NO WARRANTY OR
GUARANTEE, expressed or implied, is made regarding the product performance, product stability, or as to
any other condition of use, handling, transportation, and storage. Customer use, handling, transportation, and
storage may involve additional safety and/or performance considerations. Our technical personnel will be
happy to respond to questions regarding safe handling, storage, transportation and use procedures. The safe
handling, storage, transportation and use procedures remain the sole responsibility of the customer. No
suggestions for handling, storage, transportation or use are intended as or to be construed as
recommendations which may infringe on any existing patents or violate any Federal, State, and/or local law
and/or regulation, ordinance, standard, etc.. This Material Safety Data Sheet has been prepared by HASA,
Inc. staff from test reports and other information available in the public domain.
Page 4 of 4

Uniform Fire Code Standards 79-3, Uniform Fire Code, V. II [1997 edition]:

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JOWA

OPERATION AND TECHNICAL MANUAL

ELECTRICAL WIRING DIAGRAMS

SPARE PART LIST

VACUUM SYSTEM (OPTIONAL)

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1.2 Guarantee and service.

1.3 Note on recycling.

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K:\1-NYA K\1.3-JOWA PROJEKT\STP2010\Manual

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JOWA STP 2010 Series

Chlorine, 5%. With de-chlor

3P 380 - 480 VAC / 50 / 60 Hz (Std. power supply)

Relay output, normally open/closed

Mild steel (stainless steel is option)

Acc. to Internationals paint spec.

Refer to chapter MECHANICAL GA DRAWINGS

Refer to chapter MECHANICAL GA DRAWINGS

Refer to chapter MECHANICAL GA DRAWINGS

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JOWA STP 2010 Series

Herborner 4/HK50-1-120-F-WI or equivalent

K:\1-NYA K\1.3-JOWA PROJEKT\STP2010\Manual

JOWA STP 2010 Series

PROMINENT, CONCEPT PLUS CNPa or equivalent

50/60 Hz single phase

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4.3.3 Vacuum water inlet (if vacuum system installed)

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Clean water chamber

After the discharge pump

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4.4 Electric connections

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time (s) to empty tank IV per size

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K:\1-NYA K\1.3-JOWA PROJEKT\STP2010\Manual

The PLC User Interface

Fig 5.3 PLC Interface

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STP 2010 Manual and Auto modes

Fig 5.3.1 PLC Interface

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STP 2010 Timer adjustment

K:\1-NYA K\1.3-JOWA PROJEKT\STP2010\Manual

STP 2010 Timer adjustment menus flow chart

K:\1-NYA K\1.3-JOWA PROJEKT\STP2010\Manual

K:\1-NYA K\1.3-JOWA PROJEKT\STP2010\Manual

STP 2010 Alarm list.

There are four different alarms which can occur:

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5.5 Discharge of the pre-bioreactor, bioreactor and settling tank

Check that there are no alarm indications.

5.6.2 Weekly inspection

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o If chemicals come in contact with skin, follow instructions in Safety and

5.6.3 Fortnightly inspection

5.6.4 Monthly inspection

Check the sludge content in the pre-bioreactor and bioreactor.