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Extended-Reach Drilling
Thor Viggo Aarrestad, SPE, and Harald Blikra, SPE, Statoil A/S
Summary
This paper addresses the various aspects of torque and drag problems encountered in drilling extended-reach wells. It discusses how
to use torque and drag calculations and measurements to plan longreach well profiles, to execute drilling operations that minimize
torque and drag effects, to monitor hole cleaning, and to plan jarring
operations.
Introduction
In extended-reach drilling, a limitation on the horizontal displacement occurs because of frictional forces between the drillstring and
the borehole wall. Drag is measured as the difference between the
static weight of the drill string and the tripping weight. Similarly, a
difference between the torque applied at the rig floor and the torque
available at the bit occurs owing to friction. Torque and drag problems are often associated with each other and may be profound in
extended-reach and horizontal wells.
As Sheppard et al. I stated, a variety of sources of drag and torque
loss exist: differential sticking, key seating, hole instabilities, poor
hole cleaning, and the general frictional interaction associated with
side forces along the drillstring. Therefore, drag and torque measurements may be used to monitor operations to optimize performance. In extended-reach drilling at Statoil, torque and drag problems have initiated use of more sophisticated well profiles 2-4 and
use of torque as an indicator of hole-cleaning problems. Understanding of torque and drag problems has been applied to the well
planning process. As a result, problems are often not found in wells
with horizontal displacements up to 5000 m. 5 Another interesting
implementation of drag knowledge in operational procedures is
described in a paper on the influence of drag on hydraulic jar
efficiency.6
In this paper, we discuss torque and drag problems in extendedreach wells, how knowledge of torque and drag is used in operational procedures, and to what extent the planning phase can help avoid
operational problems. Although always referring to extended reach,
the same principles are valid for horizontal, 's' -shaped, and designer wells'?
Well Profiles
800
y =
a cosh(~),
FH
where a = W.
An interesting feature of the catenary curve is the zero contact
force between the drill string and the borehole wall. Consequently,
the catenary curve could theoretically give zero friction between the
borehole wall and the drillstring.
Several difficulties exist in using this approach for drilling a well.
First, the effective force at the bottom of the well results in drill string
compression as opposed to the tension given in the theoretical
curve. Furthermore, the catenary curve will lead to a much longer
well path than more traditional well profiles. Thus, a slight modification of the catenary curve must be made.
An important feature of the catenary curve was kept in the well
plans for Wells 33/09-C24 and 33/09-C02 in the Statfjord field: the
very slow build rate in the shallow part of the well with a slowly increasing build rate as well depth increases. The sailing angle of 80
to 84 is therefore much higher than the traditional 60.
Figs. 1 and 2 describe the well-path planning process with the resulting torque calculations. 4 The catenary curve is compared with
traditional constant-build curves with 1.5/30- and 2.5/30-m build
rates. A much lower sailing angle is achieved with the traditional
curve design. As a result, as Fig. 2 shows, the measured depth (MD)
of the actual well path is longer than with traditional shapes. The
friction along the drillstring is lower, however, and a higher torque
at the bit is a welcome result.
The success of reducing wall contact and thereby the total friction
was reported in Ref. 4 and is shown in the simulations of comparison
of wall contact force in Fig. 3. Well 33/09-C03 has a standard profile; Well 33/09-C02 has a modified catenary profile. Note the difference in scale in the two parts of Fig. 3. The very high normal force
in Well 33/09-C03 compared with the 33/09-C02 profile will give
similar marked higher friction and thus higher torque loss.
The well profile used in Statfjord Wells C24 and C2 may lead to
enhanced problems with formation stability and differential sticking owing to the high sailing angle. However, wherever these problems can be handled, the modified catenary curve will give a lower
friction than traditional well profiles.
Monitoring Hole Cleaning
Torque,Nm
mTD
44000
41500
200
39000
36500
2.S130m
1.5130m
840
34000
31500
29000
1400
26500
24000
1960
21500
19000
2520
16500
14000
3080
11500
560 1120 1680 2240 2800 3360 3920 4480 5040 5600
9000
6500
4000
2100
2600
3100
3600
4100
4600
5100
5600
6100
6600
7100
Depth (m MD)
45~ r---------------------------~----------_.
-./"-"/'~"""-"""
43~-
.../ ...-
../ ..
41~
...../".
/
.."".......,..
;'''';
'37~::2
D'
o~
I-
35~
........./
."......
-'
.""'-
-C24 PROP
__ ._ 1.5130
31~-
~-~--------------------------------~
5000
5250
5500
5750
6~
6250
6500
6750
7000
Depth (mMD)
6000 12000
lOOO
1000
2000
2000
3000
3000
4000
The ability to run and cement casings and liners depends heavily on
torque and drag in the well. Simulations of up- and down weights
and torque caused by rotation of the liners during cementing are
therefore performed in the planning phase of the well.
As described elsewhere. 2-4 such simulations have proved to be
in line with the measurements taken during operations. Thus. the
simulated curves for weights and torque are helpful to the driller
when running and cementing casing and liners because deviations
from the simulations may give early warnings of hole problems.
However. not all effects have been explained by simulation. One
example is the up- and downweights of the 7-in. liner in Well
33/9-C02. A thorough planning of the 7-in. liner included the following observations from the up- and down weight simulation
curves.
From the planned curves (Fig. 5). we can see that adding drill collars at the surface when the liner shoe is at about nOO-m MD increases both the up- and down weight considerably because of
weight added in the vertical part of the well. Changing from 5- to
51h-in. drillpipe can be seen on the slope of the upweight.
The second change in slope of the upweight. around 8000-m MD.
results from a minor drop in the well profile at this location. The
change in well profile also is reflected in the down weight. although
in a slightly different manner. The down weight drops as the liner enters the well profile change because of added friction when the liner
bends. As more liner elements enter the dropping section. the weight
4000
5000
5000
6000
7000
2000
3000
4000
WOO
MMJl
SIlOO
7000
BOIlO
801
starts to increase slightly again because of added mass in the dropping section. However, owing to the additional weight beneath the
change in well slope, the wall contact force increases again and
additional friction counteracts the added mass. For the rest of the
well, the weight settles more or less on the same level as before the
liner entered the dropping section.
When liner is run, one step in the operation procedure is to measure the up- and downweights of the liner. Fig. 5 shows the measured
results and the simulated curves. The similarity between the upweight simulations and measurements is striking. However, the discrepancy in the down weight of the liner is also evident. The topdrive weight is approximately 40 000 kg, giving a total friction
along the borehole similar to the weight of the string from about
37oo-m MD.
The marked unexpected drop in downweight at 3700 to 3900 m
has not been fully explained but may be caused by measuring at too
high a run-in velocity. Another possibility was that special centralizers were used, although the upweight should have had similar effects.
The discrepancy in the deepest part of the well may stem from
formation or hole-cleaning problems because it is reflected in both
up- and downweight plots. Nondestructive drillpipe buckling could
also explain this special feature.
Jarring in Long-Reach Wells
The influence of drag on the force available at the jar was discussed
in an earlier publication. 6 The effect on the impact force can be quite
substantial; therefore, the drag effect should be considered when an
extended-reach well is planned.
Use of a torque and drag simulator will enable calculations of
hook load for a given tension or compression on the jar. With such
calculations, it is possible to estimate the force available at the jar
if the string should stick. Therefore, the driller can use these calculations to set and fire the jar in the most efficient way on the first signs
of stuck pipe.
Another application is to plan the setting of the mechanical jar. It
is obvious that too high a setting will make the jar useless because
the available compression or tension over the jar may not be high
enough to fire it. However, with proper use of a torque and drag calculation program in the planning phase, the correct setting can be
used in the operations.
When deciding whether to use a mechanical or a hydraulic jar, the
available compression or tension at the jar is an important criterion.
A hydraulic jar will always fire if set and then put into tension or
compression. However, with a very low compression or tension in
the loading phase of the jar operations, a hydraulic jar may have a
loading time of several minutes. Consequently, the jarring operations will not be effective. By doing the proper calculations in the
planning phase, we can avoid such ineffective jarring.
Fig. 6 gives an example of the drag influence on hook load as a
function of jar overpull force. The three curves are no drag, 10%
added mass to incorporate drag, and drag simulations. The addition
of 10% mass was the recommended practice but did not apply well
to extended-reach wells. It has been shown that in extended-reach
wells more than 1000-kN additional impact force at the stuck point
can be achieved by proper jar operations. 6 In such cases, thorough
knowledge of the drag effect on the available jar overpull force is
needed.
Casing-Shoe Wear
mMD
""P
~
5700
5800
..
...- - -
..
<;:=--
--
----
5900
1--.
I
_~------l
__
~_
-!--
--
1----,
7= :
~
~ h.
-~-.
~
!
g; .
~:
_i:
------r---
"""'C
...o
I
H
+ - - - ! - - - _ j____~---1---+--__j
Simulated ilnpact
500
750
1000
1250
802
::::I
+---r--~-----1---+--~
250
h..
5-:;;:
"Max
6100
500
~r-
:::::=-
1000
-----
"=:.
2000 +----'------~-_jc-----I-......e...,
!
+------'---_j~~-I--__1
------
:>
.------~-~--~--~
Q)
-...
"'"
~~
6000
~-- 1500
l>-
..-P
.$!
2500
~
1-=;S
===
16
c=_24
---_..
32
40
Torque kNm
Fig. 7-Measured and simulated torque.
Operational Procedures
Most North Sea fields have been planned with a rather shallow kickoff point, a build rate of3 to 4/30 m, and a sailing angle of about 60.
In most situations, the drilling of such wells was straightforward. In
one field, however, drilling of some of these wells seemed difficult.
Analysis ofthese wells showed that the operations personnel continuously tried to get back on the planned well path whenever any deviations were detected in the buildup sections. Consequently, the dogleg severity changed a lot between 0 and 4 to 5/30 m. The wall
contact forces were therefore quite high in the shallow part of the
wells, which led to problems when trying to reach the final depth
goals in the deeper sections. 11 It was recognized that one of the wells
that did not reach final depth probably could have achieved the
planned depth if the buildup section had been drilled more smoothly.
As a result of these studies, operational procedures were changed
to minimize dogleg severity in the shallow sections. Also, more
thorough planning of well paths was implemented for long-reach
wells. The success of implementing this knowledge into operational
procedures is confirmed in that torque and drag problems are not as
critical in drilling medium-reach wells. s
In extremely extended-reach wells, one requirement for success
is incorporating teamwork into the planning and drilling of the
wells. When trying to achieve the "mega-reach" wells, everyone
must understand the background for the different operations.
Incorporating the torque and drag understanding of persons within the company into procedures for drilling is an important part of
the planning phase. The modified catenary curve demands a strict
adherence to low dogleg severity in the shallow part of the well and
a slow increase in build rate as depth increases. If the importance of
this plan is not understood, the final long-reach goal will not be
achieved. In Statfjord Wells 33/09-C24 and 33/09-C02, such teamwork worked well, and the planned well path was followed within
acceptable deviations. 4
ft x 3.048*
in. x2.54*
Ibf x 4.448 222
Ibm x 4.535 924
Conclusions
1. Torque and drag are key factors in the planning and drilling of
extended-reach and horizontal wells.
2. Torque and drag calculations, together with measurements of
torque and hookload, can be used to monitor hole-cleaning requirements during drilling.
3. Torque and drag calculations should be used to optimize well
profiles.
4. Torque and drag calculations should be used to plan for optimized jarring operations in extended-reach and horizontal wells.
5. Torque and drag calculations, together with measurements,
may be used to detect drilling problems like casing-shoe wear.
6. Use of torque and drag calculations, together with measurements, can prevent stuck casings and liners.
Acknowledgments
E-Ol =m
E+OO=cm
E+OO=N
E-Ol =kg
Aarrestad
Blikra
803