Ver.17.09.

2014

Corporate Alignment Logo

Corporate MVV

Cimtas Group Profile

A subsidiary of ENKA (ENR 2014 Top 52nd International Contractor, +50 companies,
4 continents, 43 countries, 25,500 people, +6 billion US$ turnover)

Incorporated in 1973 in Turkey as a local steel fabricator now an EPFI group of 5 companies in
Turkey (4), P.R. China (1).
Three fabrication shops and one module & shipyard located in the Marmara region, Turkey.

2,800 people including 260 engineers

With Activities in
Engineering (structural, pressure vessels, piping, plant engineering)
Fabrication (5 fabrication shops (4 in Turkey), over 100,000 tons/year total capacity)
Installation - Structural & Mechanical (domestic and overseas jobsites)
Modularization (module and shipyard, 208,500 sqm, 60,000 dwt)

Cimtas Group Fabrication Shop Locations

Cimtas Pipe Fabrication and Trading Ltd. Co.

Incorporated in 2002 in Gemlik, Turkey
Power, Process and OEM Piping Systems
Fabrication, Heat Treatment, Destructive and NDE, Surface
Treatment, Painting, Packing, Framing
CNC & Semi-automatic cold bending from to 10 dia
Manual, Automated and Robotic Welding
Fenced Area: 72,000 sqm, Covered Shop Area: 19,000 sqm
10 Bays, 35 Overhead, 11 Portal & Semi-Portal, 3 tower cranes
2,200 tons/month Fabrication Capacity

Cimtas Pipe Gemlik Shop

Business Lines

Process Piping

Power Piping

Fabrication Scope
Pre-fabrication
CNC and Semi-Automatic Cold Bending (from to 10)
Fit-up
Welding (Automated & Manual)
Heat Treatment & Testing (PMI, RT, UT, MT, PT, Hydro)
Surface Treatment
Blasting (Automated & Manual)
Pickling
Passivation
Painting

OEM Piping

Materials
CS & LTCS

FINE GRAIN
MODERATE

L.A. STEELS

ALLOY STEELS

STAINLESS STEELS

NICKEL ALLOYS

SPECIAL ALLOYS

A234 WPB

16Mo3

SA335 P11

SA335 P5

A790 UNS31803
(duplex ss)

SB564 UNS N06625

(Inconel)

SB 862 UNS R50400

(Titanium)

A420 WPL 6

15Mo3

SA335 P22

SA335 P9

SA312 S31254

SB407 UNS N08811

(Incoloy)

SA105

SA335 P23

SA335 P91

SA312 TP304 / 304L

SB165 UNS N04400

(Monel)

A672 GrC70

13CrMo4-5

X10CrMoVNb9-1

SA312 TP304H

API 5L B

10CrMo9-10

X10CrWMoVNb9-2

SA312 TP316 / 316L

API 5L X65

15NiCuMoNb5-6-4

SA312 TP316H

P235GH

SA312 TP317 / 317L

P250GH

SA312 TP321

P265GH

SA312 TP321H

P355 NH

SA312 TP347

SA 350 LF1&LF2

X5CrNi18-10,

SA106 GrB&GrC

X5CrNiMoTi19-11-2

SA333 Gr6

X6CrNiMoTi17-12-2

SA516 Gr60&Gr70

X6CrNiTi18-10

SA671 CC60

Fabrication

Lean Production (Kaizen, VSM, Quality at Source, Team

Organization, 5S)

CNC cutting, machining and drilling ability

Robotic, automated and manual welding

CS, SS and Low Alloy Fabrication Halls

2,200 tons/month pipe spool fabrication capacity

Welding

Welder Training Center

Certified mechanical testing laboratory (Cimtas Steel)

Robotic, automated and manual welding

600 PQR and 1,200 WPS in library

Carbon, Low Alloy and Stainless Steel

SAW, SMAW, GTAW, GMAW, FCAW,

GTAW Hotwire, ESW Weld Overlay

Quality

On-line documentation and traceability

In-house Level I, II, III NDT personnel
SNT-TC-1A & PED 97/23, EN 473
Radiographic testing (RT)
Manual and automated ultrasonic testing (UT)
Magnetic testing (MT), Dye Penetrant Testing (PT)
Digital radiography system
Positive Material Identification (PMI)
Hydro Testing

Heat Treatment, Surface Treatment and Painting

In-house;

Blasting
Passivation
Pickling
Painting

Humidity and temperature controlled painting bay

NACE Level I,II and III inspectors

PWHT Gas Fired Boogie Hearth Furnace Max Temp 1000C

Logistics

Procurement, material handling, storage, packing

Crating, Bundling, Containerizing,Framing

49,500 sqm stock area

11 Portal & Semi-Portal cranes up to 30 tons capacity

35 Overhead cranes up to 25 tons capacity

70 logistics, 25 packing staff

2 hrs/ 200 kms from Istanbul

2 kms from 3 Int.l Deep Sea Ports:

Borusan, Gemport, Rodaport

Global Sourcing

2008- 2013 Total : $ 147 M

Worldwide Deliveries

Over 40 countries

Cimtas Lean Production Approach

Design and
Plan Each
Process

See
Problems

Solve
Problems

Share What
You Learned

Lead

Lean Tools at Cimtas

VALUE STREAM MAP

QUALITY AT SOURCE

TEAM ORGANIZATION

Information Technology and Sharing

PROJECT PORTALS

ORACLE ERP SYSTEM

for effective management of interfaces, changes, revisions, matl shorts and priorities

Certificates

Cimtas Group Awards

GE Power Systems & GE Energy

Bechtel (2004)

National Quality
Success Award (2007)

EFQM Bursa
Award (2005)

Hitachi Ltd.
Power Systems (2009)

Health Safety Environment

Zero Accident Programme

Corporate HSE Programme

Risk Analysis

Preventive Measures and Training

Lessons Learned

Best Practices
*Best Performance: 1, 450 days 4,646,000 Mh without LTA
LTA,Annual
LTA,Cumulative

0,8
0,7

0,70

0,56

Rate

0,6
0,5
0,4

0,32

0,27

0,3

0,19

0,2
0,1

0,14

0,14
0,13

0
0,00

0,00

0,00

0,00

2004

2005

2006

0,13
0,11

0,100

0,130

0,120
0,00

0,00

0,130
0,17

0,20
0,140

0,130
0,00

0,0
2002

2003

EU OSHA: 2.20 (2013)

2007

2008

2009

OSHA (U.S.A.): 2.90 (2013)

2010

2011

2012

MESS (Turkey): 4.52 (2013)

2013

2014

Business References